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QSV 81/91 Series Gas Engines

Module 10 - Special Tools

Cummins Corporate Training

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CUMMINS CORPORATE TRAINING
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Tools Module

Learning Objectives
After completing this module you will be aware of the
additional special Gas tools required over and above those
specified for the QSV Diesel engine and know how they are
used.
Agenda
• Gas Specific Tools List.
• Details of Electronic Tools.
• Details of General Service Tools.
• Consumable Items.

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QSV Gas Special Tool List

• Hand Held Gas Detector.


• Digital Multimeter (reference type only).
• Laptop with QUEST software.
• Wiring Harness Repair Kit.
• INLINE II adapter for Calterm.
• Spark Plug Thread Tool (reference type only).
• Spark Plug Socket Tool (reference type only).
• Piston Liner Tool.
• Timing Tool.
Consumable - Proprietary Items:
Dielectric grease, anti-seize and a general purpose cleaner.
NOTE: ALL OTHER QSV DIESEL SPECIAL TOOLS APPLY

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Electronic Tools
Gas Detector
Safety & Service aid.
Detects minute levels of combustible gasses including;
Methane, Butane, Propane and Natural Gas.
Common Features;
Audible / visual alarm & battery state indicator.
Cummins Part No: 3823984
Digital Multimeter
Fluke model 88 plus PV 350 module recommended.
Cummins Part No’s: 3824648 & 3824645.
Laptop
Laptop with CENSE and QUEST Software.
Minimum specification;
Pentium Processor, 32 Mb of RAM, 4.0Gb hard drive,
CD ROM and modem. Windows ™ 95 operating system.

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Cable Repair Kit

Cummins Part No: 3824904


• Includes tools for:
- Connector repair & pin replacement.
- Test leads to avoid damaging pins.
• Parts included:
- M & F connector bodies and
connector pins.

Note: This is a general Cummins


engine cable kit and covers most
engine harness connectors.

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INLINE II Adapter

100Foot, 9 PIN KIT: INLINE II ADAPTER,


INTERFACE CABLE 9 PIN INTERFACE CABLE,
EXTENSION PC LEADS AND CASE.
Part No.: 3162851 Part No.: 3163094
(Combined J1587 & J1939
communication).

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CUMMINS CORPORATE TRAINING
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Spark Plug Tool

Std 1/2” Extension bar -15” WARNING: USE OF RUBBER


(Snap-On SX15 - black)
BOOT TYPES ARE PROHIBITED

Std. Snap-on
components: Torque plug to - 50Nm No rubber
S6106K + IM280
weld and machine insert
to SP O/D.
Snap-on Special
tool (UK): KS455
Wire Clip
Lock Pin

22mm Clip Type Shown


Socket only Cummins drg.
drg. No 70250176

An 18mm spark plug thread and seat chaser tool is also


recommended (Plug - 18mm thread / 22mm Hex)

QSV Gas CUMMINS CORPORATION


CUMMINS CORPORATE TRAINING
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Piston / Liner Tool
Installation
Generally as detailed for QSV
Diesel.
Screw ‘A’ expands piston bowl Screw ‘A’
locating pins, tighten first. Screw ‘B’
Screw ‘B’ draws piston up to
clamps piston, liner and tool
together (same as diesel).

Tool Drg No.


70250112

Piston bowl
locating pins

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Timing Tool

Installation
•Remove rocker assembly from cylinder head
•Lift out pushrods and pushrod tubes
•Push timing tool into lower pushrod support
O-rings
Tool Drawing No - TBA
•Install DTI through tool to give at least one
rotation of clock when on base circle of cam.
Lock in place with screw.

Refer to maintenance section for timing procedure

QSV Gas CUMMINS CORPORATION


CUMMINS CORPORATE TRAINING
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Consumable Items

Cleaning Fluid:
• Loctite General Purpose Cleaner - 7063.
• Must be Non Silicone based.
• Suitable for cleaning spark plug bodies and
electrical components.
Dielectric Grease:
• Must be Silicone based (increases temp rating).
• Suitable for packing spark plug boots before inst.
Anti-seize:
• Should be non- lead based.
• Suitable for application to O2 sensor before inst.

QSV Gas CUMMINS CORPORATION


CUMMINS CORPORATE TRAINING
G / Special Tools / BMG / 01 - 01 / REV. 03.
10
Module 10 - Special Tools

End
Cummins Corporate Training

QSV Gas CUMMINS CORPORATION


CUMMINS CORPORATE TRAINING
G / Special Tools / BMG / 01 - 01 / REV .03

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