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INTERACTIVE SCHEMATIC

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Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
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quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.


These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this


VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SENR9258-02
October 2017

320B and 320B L Excavator


Electrical System
320B: 320B L:
3MR1-UP AED1-UP
4NR1-UP 4MR1-UP
5BR1-UP 6CR1-UP
9KR1-UP 9CS1-UP
1CS1-UP 5GW1-UP
8ES1-UP 2WZ1-UP
4XW1-UP

© 2017 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Page 1 of 2

Schematic Machine Schematic Machine


Component Component
Location Location Location Location
Actuator - Engine Governor A-9 1 Sensor - A/C Photo F-1 A
Air Inlet Heater C-8 2 Sensor - Air Inlet Heater Coolant Temp C-9 21
Alarm - ATCH Travel G-9 3 Sensor - Fuel Level A-5 23
Alternator B-8 4 Sensor - Pump Discharge Press B-8 24
Antenna ATCH C-6 5 Socket 12V H-6 A
Assembly - Terminal Block F-8 D Solenoid - A/C Clutch C-9 26
Batteries - 12VDC I-8 , H-8 6 Solenoid - ATCH Crush D-8 31
Breaker - Alternator I-8 D Solenoid - ATCH Flow Control D-7 29
Breaker - Main I-8 D Solenoid - ATCH Fine Swing E-7 28
Cable - ATCH Antenna G-6 , I-3 5 Solenoid - Hydraulic Lock I-1 G
Control - ATCH Power Window C-6 15 Solenoid - Level Finish A-7 F
Control - Engine/Pump F-2 7 Solenoid - Swing Brake E-7 32
Controller - Wiper/Washer E-1 A Solenoid - Travel Speed A-7 F
Converter - ATCH 12V Voltage H-6 9 Solenoid - Trenching A-7 F
Converter ATCH H-3 8 Switch - A/C Panel H-5 C
Diode A-3 18 Switch - Air Cleaner Flow H-9 35
Diode - Main Relay H-7 D Switch - ATCH Refueling Start A-4 42
Fuses I-5 C Switch - ATCH Refueling Stop A-4 44
Heater - ATCH Seat with Seat Heater F-4 43 Switch - ATCH Fine Swing Control D-4 B
Horn A-2 10 Switch - ATCH Hammer Pressure H-1 G
Lamp - ATCH Cab G-1 12 Switch - ATCH Heater Panel H-5 C
Lamp - Chassis A-2 13 Switch - ATCH Lower Washer D-3 B
Lighter E-1 A Switch - ATCH Lower Wiper D-3 B
Meter - Service F-1 A Switch - ATCH Power Window limit B-6 A
Monitor F-1 A Switch - ATCH Refueling A-4 41
Motor - ATCH Lower Washer I-9 D Switch - ATCH Seat Heater D-4 B
Motor - ATCH Lower Wiper I-1 G Switch - ATCH Aux Hydraulic Pressure H-1 G
Motor - Starter A-9 14 Switch - Boom Raise Pressure D-8 34
Motor - Washer I-9 D Switch - ATCH Flow Control Pressure H-1 G
Motor - Wiper E-1 A Switch - Coolant Level H-9 36
Pickup - Engine Speed B-9 29 Switch - Crush Pressure #1 H-1 G
Pump - ATCH Auto Lubrication H-9 16 Switch - Crush Pressure #2 G-1 G
Pump - ATCH Refueling A-2 17 Switch - Engine Oil Press B-9 38
Radio - ATCH 12VDC I-3 C Switch - Horn I-1 C
Relay - ATCH Flow Control E-7 D Switch - Hydraulic Oil Filter A-5 E
Relay - ATCH Refueling Power A-3 18 Switch - Hydraulic Oil Level A-5 E
Relay - ATCH Refueling Start A-3 19 Switch - Implement Pressure D-8 39
Relay - ATCH Refueling Stop A-3 20 Switch - Key F-2 B
Relay - Boom Lamp I-7 D Switch - Neutral Start Limit I-1 C

Machine locations are repeated for components located close together.


A - Located in the cab. E - Located on or near hydraulic oil tank.
B - Located in the lefthand console. F - Located on or near pilot manifold.
C - Located in the righthand console. G - Located on or near bottom platform.
D - Located on or near relay panel.
COMPONENT LOCATION
Page 2 of 2

Schematic Machine Schematic Machine


Component Component
Location Location Location Location
Relay - Cab/Chassis Lamp I-7 D Switch - One Touch Low Idle F-2 B
Relay - Demolition E-8 D Switch - Power Window Limit D-3 A
Relay - Fan I-7 D Switch - Travel Pressure D-8 45
Relay - Heater F-7 D Switch - Throttle Position E-3 B
Relay - Horn I-7 D Switch - Window Limit D-1 A
Relay - Hydraulic Lock Solenoid I-7 D Switch Panel F-2 B
Relay - Main G-7 D Switch-Refrigerants Low Pressure I-9 40
Relay - Neutral Start F-7 D Unit - A/C, Heater H-5 21
Relay - Start F-8 D Unit - ATCH Heater H-5 46
Relay - Start Cont E-8 D Unit - Heater Control H-7 D
Relay - Timer E-7 D Valve - Pressure Reducing Solenoid A-7 F
Resistor - Backup I-7 D
Sender - Coolant Temperature B-8 22
Sender - Hydraulic Oil Temp A-5 E

Machine locations are repeated for components located close together.


A - Located in the cab. E - Located on or near hydraulic oil tank.
B - Located in the lefthand console. F - Located on or near pilot manifold.
C - Located in the righthand console. G - Located on or near bottom platform.
D - Located on or near relay panel.
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 A-9 1
CONN 2 F-9 D
CONN 3 F-9 14
CONN 4 G-9 D
CONN 5 G-9 D
CONN 6 H-8 D
CONN 7 G-8 A
CONN 8 G-8 A
CONN 9 F-8 A
CONN 10 H-6 G
CONN 11 C-6 A
CONN 12 C-6 A
CONN 13 C-5 A
CONN 14 C-5 A
CONN 15 F-5 A
CONN 16 F-5 G
CONN 17 F-5 A
CONN 18 F-5 G
CONN 19 F-4 G
CONN 20 F-4 G
CONN 21 H-5 G
CONN 22 H-5 G
CONN 23 H-4 G
CONN 24 H-4 G
CONN 25 H-4 G
CONN 26 H-4 G
CONN 27 B-4 23
CONN 28 A-4 42
CONN 29 A-4 20
CONN 30 B-3 47
CONN 32 C-2 49
CONN 33 C-2 G
CONN 34 C-2 G
CONN 35 C-2 G
CONN 36 B-3 D
CID / MID / FMI

Real Time Error Codes


Code Description Of Problems
1301 Engine oil pressure too low
3102 Engine coolant temperature is too high
1303 Hydraulic oil temperature is too high
1304 Air filter is clogged
1305 Battery voltage is not normal
2201 Governor actuator feedback sensor circuit is open or shorted battery voltage
2202 Governor actuator feedback sensor is shorted to body ground
2301 Governor actuator feedback signal is not stable
2302 Governor actuator feedback signal deviates
2303 Governor actuator does not move
2304 Calibration data error
3201 Monitor RAM is not normal
4101 Electric power supply to the controller is too much(43 volts)
4102 Over-current in proportional reducing valve
4103 Proportional reducing valve circuit is open
4105 Over-current in digital output (trenching solenoid)
4106 Over-current in digital output (fine control solenoid)
4107 Over-current in digital output (Travel speed change solenoid)
4108 Over-current in digital output (travel alarm)
410A Over-current in digital output (swing brake solenoid)
4201 Engine speed is not normal
4202 Engine coolant temperature sensor is shorted to body ground
4203 Hydraulic oil temperature sensor is shorted to body ground
4204 PWM sensor of pump delivery pressure is open in circuit
4207 PWM sensor of pump delivery pressure is open in circuit
420A Fuel sensor is shorted to ground
420B Fuel sensor is open or shorted to battery voltage
420C Electric power supply is too low (below 23 volts)
420D Electric power supply is too high (above 32 volts)
420E Engine speed dial is not one of the specified 10
4301 Data mismatch 1 between alternator and speed sensor (alternator is abnormal)
4302 Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal)
4303 Engine stalls
A201 Monitor communication is not normal
A202 Monitor takes to much time to respond to controller's signal
A203 Communication is abnormal in controller
SPECIFICATIONS AND RELATED MANUALS

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
102-8016 Resistor: Backup 47.0 ± 2.35
107-7056 Solenoid: Fine Swing 34.0 ± 0.5
111-9916 Solenoid: Engine/Pump Control 11.7 ± 1.2
Level Finish
121-1490 Solenoid: 32 ± 3.2
Trenching
Hydraulic Lock
121-1491 Solenoid: Swing Brake 32 ± 3.2
Travel Speed
122-4459 Solenoid: Flow Control 34.3 ± 1.7
¹ At room temperature.

Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
Travel Pressure 1520 ± 98 kPa 1127 kPa Min
106-0179 Normally Open
Implement Pressure 220.5 ± 14 psi 163.5 psi
2646 ± 196 kPa 2156 ± 196 kPa
106-0180 Boom Raise Pressure Normally Open
383.8 ± 28.4 psi 312 ± 28.4 psi
Flow Control Pressure 490 ± 49 kPa 290 kPa
106-0181 Aux. Hydraulic Pressure Normally Open
Hammer Pressure 71 ± 7.1 psi 42 psi

196 ± 1340 kPa -


113-344 Refrigerant High/ Low Pressure Normally Open
28.4 ± 455.4 psi -

Related Electrical Service Manuals


Title Form Number
Engine/Pump Control SENR9291
Starting and Charging RENR1007
WIRE DESCRIPTION
Page 1 of 2
Wire Wire Wire Wire
Description Description
Number Color Number Color
Power Distribution Circuits Lighting Circuits
101 RD Bat (+) (Not Application Specific) 578 BU Washer -Aux
103 RD Dome Lamp Ckt 586 BR Aux Hyd -Close
105 RD Key Start Sw 590 GY Wiper SW To Intermittent Module
107 RD Eng Shut -Down Fire Suppr 592 BU DC/DC Converter Power Output
109 RD Alt Output (+) Term. A513 RD DC/DC Converter Memory Output
111 RD Engine Pump Control Ckt A537 PK Seat Heater (Resistive Element In Cushion)
112 PU Main Power Rly Output A579 OR Wiper Motor +
113 OR Opr Mon Panel VMIS B+ Switched A580 BR Wiper Motor -
114 RD Warning Horn (Forward) A581 GN Wiper Motor Raise
115 PK Cab / Chassis Ckt A582 PU Wiper Motor Stop
118 GY Washer / Wiper Ckt A583 YL Power Window Interlock To Wiper Cont
120 YL Converter Ckt A584 BU Front Window Limit SW To Wiper Cont
124 GN A/C / Heater Ckt A586 OR Wiper SW To Wiper Cont
129 BU Cigar Lighter Ckt A587 YL Power Window Cont To Safety Sol Relay
135 BU 12V 5A Output Ckt A588 GN Safety Sol Relay To Sol
140 BU Lubricator Ckt A589 OR Power Window Up
147 PU Fine Swing / Flow Control Ckt A590 BU Power Window Down
149 PU Boom Lamp Ckt A591 PU Rear Window Limit SW
150 RD Bat (+) C468 BU Engine Oil Level
151 GN Hyd Lock / Neutral Start Ckt C537 GN Turn Signal SW To Flasher
152 BU Lower Washer / Wiper Ckt C538 OR Hazard Indicator
154 RD Neutral Start / Neutral Start Ckt 607 PK Flood Lamp -Front
168 RD Refueling Pump Ckt 615 YL Cab Flood Lamp/Rops
172 RD Engine Governor 616 BU Bucket Flood Lamp/Boom Flood Lamp
175 RD Fan Ckt Control Circuits
176 YL Aux Ckt 763 BU Torque Converter SW
177 RD Main Brkr 786 GN Eng Speed Cont -Hi Press SW
180 GN Aux Ckt 788 YL Eng Speed (+)
185 YL Backup Ckt 791 PK Eng Speed Cont -Lo Sol
189 RD Hyd Lock Ckt A718 PU Start Aid Coolant Sensor Signal
191 WH Power Window Ckt A755 PK Throttle SW #1
196 BU Insp. Lamp Ckt A756 BU Throttle SW #2
Ground Circuits A757 GY Throttle SW #3
200 BK Main Chassis A758 BR Throttle SW #4
201 BK Operator Monitor Return A761 PU Electronic Pump Cont Throttle Ground
235 BK Electronic Pump Ctrl Gnd A762 PU Electronic Pump Cont Eng Speed Ground
Basic Machine Circuits A768 BU Pump Control Valve #1 (+)
304 WH Starter Relay No. 1 Output A769 GY Pump Control Valve #2 (-)
306 GN Starter Relay Coil To Neut Start SW Or A770 PK Electronic Pump Control Bypass SW To Resistor
307 OR Key Start SW To Neutral Start SW Or A771 PU Float SW
308 YL Main Power Relay Coil 877 YL Glow Plug Magnetic SW To Glow Plug
309 GY Alternator Regulator Term. 950 BR Right Console Compactor SW To Relay/Diode
310 PU Start Aid SW To Start Aid Sol 951 PK Right Cont Handle SW To Relay/Diode
320 OR Horn Relay Coil To SW 954 GN Right Console Eng Throttle SW To Relay/Diode
321 BR Backup Alarm Lamp Travel Alarm F771 OR Backup SW
322 GY Warning Horn (Forward) F772 WH Backup SW
323 WH Fuel Pump Power F773 OR Governor Accel
325 PK Fuel Pump Relay Cut-Out F774 WH Governor Decel
326 PU Key Start SW C" Term. " G973 OR Boom Raise Press SW to Crush Press SW
330 YL Neutral Start Relay Coil G974 WH Crush Sol to Demolition Relay
329 YL Fuel Pump To SW G975 YL Crush Press SW to Demolition Relay
365 YL Fuel Pump Relay To Switch J703 PK Alt Pulse Sig To Anti-Start Relay (was D746 PK)
WIRE DESCRIPTION
Page 2 of 2
Wire Wire Wire Wire
Description Description
Number Color Number Color
Monitoring Circuits Control Circuits
403 GN Alternator (R) Term. K904 GN Pump Discharge -Signal
405 GY Opr Mon Oil Press. (Low Setting) K905 RD Pump Discharge -+B
412 BU Opr Mon Cool Flow/Ds2 App Spec)(Pin 26)HEUI-ADEMI K906 GN SW To SW (Generic)
430 BU Opr Mon Air Filter K907 BU XMSN Cont Fwd SW To Gnd
487 OR Hyd Oil Flow SW K909 BU XMSN Cont Rev SW To Gnd
491 PK VMIS Hyd Oil Temp Sensor K911 PK XMSN Cont Speed 2 SW To Gnd
492 GY VMIS Coolant Temp Sensor Signal K912 GN XMSN Cont Speed 3 SW To Gnd
495 GN VMIS Fuel Level Signal K915 GN XMSN Cont Speed 4 SW To Gnd
496 WH Opr Mon Panel Hyd Oil Level K997 BU XMSN Cont Neut SW To Gnd
Accessory Circuits L908 OR XMSN Cont Pk Brk Lever SW To Gnd
501 GN Wiper -Front (Low) L909 BU Impl Cont SW To Gnd N.O.
506 PU Washer -Front L968 OR Impl Cont SW To Gnd N.C.
508 PU Radio Speaker -Left L969 WH XMSN Cont Speed 1 SW To Gnd
509 WH Radio Speaker -Left (Common) L970 GY Injector Diode To Injector 14
511 BR Radio Speaker -Right L971 GN Impl Cont Lift Proportional Sol
512 GN Radio Speaker -Right (Common) L972 BU Impl Cont Lower Proportional Sol
513 OR A/C Compressor/Refrigerant Pressure SW L973 GN Impl Cont Sol Return
519 PK Thermostat To Refrigerant Press. SW L974 GN Impl Cont Pilot Press Sol
530 OR Washer Right L975 OK Serial Data (Transmit)
L976 GN Serial Data (Receive)
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
9 8 7 6 5 4 3 2 1
OPERATOR STATION
L16 L16 L16 L16
(D) ATCH LOWER L15 L15 L15 L15
G975-YL-18 G975-YL-18 H
WASHER MOTOR
7T-8890 G973-OR-18 G973-OR-18 154-RD-18 A
RELAY PANEL L17 L17 L17 151-GN-18 B
150-RD-18 C
200-BK-18 MOTOR 578-BU-18 DISCONNECT SW. (D) BACKUP RESISTOR (D) CAB / CHASSIS LAMP RELAY (D) HORN RELAY
A A 7N-0718 102-8016 111-4871 111-4871 (C) NEUTRAL START
320-OR-18
7N-0719(NOTE C) (D) MAIN K909-BU-18 607-PK-18 112-PU-14 200-BK-18 LIMIT SWITCH
BREAKER K909-BU-18 K909-BU-18 791-PK-18 320-OR-18 PP 112-PU-14 111-4799
GG 9S-0174 A770-PK-18 K909-BU-18 112-PU-14

YY (NOTE N)
AL (NOTE P)
200-BK-18 MOTOR 506-PU-18 (NOTE C) 235-BK A770-PK-18 (5) ATCH ANTENNA CABLE 112-PU-14 H (C) HORN SWITCH
GROUND STRAP SS
A A L909-BU 235-BK B 115-PK-14 114-RD-18 111-RD-14 P 111-4846 112-PU-14 128-2134
132-1805 60A
L908-OR L909-BU C 189-RD-14 112-PU-14 112-PU-6 112-PU-6
(D) WASHER MOTOR CC D 791-PK-18 L908-OR D 112-PU-14 L39 FUSE BASE 512-GN-18 SPEAKER (-) 615-YL-18 615-YL 615-YL
(C) ATCH 12VDC
I 7T-8890 115-PK-14 A 615-YL 322-GY-18 177-RD-14 111-4812 511-BR-18 SPEAKER (+) 615-YL-18 615-YL 177-RD-14 I

177-RD-14
AM/FM RADIO

101-RD-6

177-RD-6
200-BK-18 615-YL SIS CONNECTOR E 112-PU-14 (C) FUSES (C) FUSES 177-RD-14 116-BR-14
200-BK-18 607-PK-18 113-OR-18 RADIO 509-WH-18 SPEAKER (-) 153-2444 116-BR-14 107-RD
200-BK 320-OR-18 GROUND STRAP 180-GN AUX CKT
10A 114-RD-18 HORN
10A 113-OR-18 SW PANEL L24 508-PU-18 SPEAKER (+) 107-RD 196-BU
(D) BOOM LAMP 10A
114-RD-18 (D) FAN RELAY (D) HYD LOCK SOLENOID RELAY 7G-1060 176-YL AUX CKT 103-RD-18 DOME LAMP 124-GN-14 A/C /HEATER 200-BK-18 (C) ATCH 12VDC 196-BU 172-RD-18 (G) HYDRAULIC
200-BK-18 10A 10A 15A GND
(40) REFRIGERANT 322-GY-18 RELAY 175-RD-14 FAN 107-RD SHUTDOWN 129-BU-18 CIGAR LIGHTER 103-RD-18 172-RD-18 189-RD
111-4871 111-4871 20A 10A 10A BACK UP AM RADIO LOCK SOLENOID
A 116-BR-14 200-BK-18 A587-YL-18 111-4871 185-YL-18 BACKUP 105-RD-14 KEY SW 118-GY WASHER/WIPER 113-OR-18 189-RD 320-OR-18
LOW PRESSURE SWITCH 10A 10A 10A ACC (+) 136-4006 121-1491

1
2
(NOTE K) 200-BK-18 308-YL-18 200-BK-18 INSP LAMP REFUELING PUMP 152-BU LOWER WASHER/WIPER A
105-9344 (NOTE A, NOTE L) 786-GN-18 10A 196-BU 30A 168-RD-10 10A 615-YL-18 ILLUMI (+) 320-OR-18 154-RD-18

BK-00
CHASSIS HYD LOCK SW L40 FINE SWING SOL CONVERTER 151-GN-18
177-RD-14 308-YL-18 151-GN-18 10A 150-RD-18 10A 147-PU 10A 120-YL 154-RD-18 A588-GN-18
AA BB 308-YL-18 150-RD-18 HYD LOCK SOL 10A 147-PU-18 FLOW CONT SOL 15A 115-PK-14 CAB/CHASSIS LAMP 151-GN-18 150-RD-18 954-GN-18
10A
513-OR-18

RD-00 RD-00 (D) ALT 308-YL-18 177-RD-14 150-RD-18 172-RD-18 ENG GOV 149-PU BOOM LAMP 191-WH-14 PWR WINDOW 150-RD-18 114-RD-18 L14 576-PK-18
149-PU 15A
E/P CONT
10A 15A ATCH RADIO FOR JAPAN 3
H H LUBRICATOR H H
OR

BREAKER 200-BK-18 K905-RD-14 H 140-BU 114-RD-18 168-RD-14 152-BU-18


PK

L52 CHASSIS PLATFORM H 1


(6) 12 VDC 9S-0174 151-GN-18 168-RD-14 115-PK-14 575-YL-18 4
POS NEG POS NEG 150-RD-18 116-BR-14 A588-GN-18 616-BU (C) FUSES 196-BU 115-PK-14 149-PU 200-BK-18 +
BATTERIES SS VV 2
A588-GN-18 10A 9W - 1442 K905-RD-14 L37 177-RD-10 177-RD-14 149-PU 140-BU A S +1
3T-5760 60A (G) ATCH LOWER MOTOR
A587-YL-18 15A 9W - 1441 185-YL18 140-BU 177-RD-14
AG WW L38 ATCH L22 WIPER MOTOR -

147-PU-18
950-BR-18
GG (NOTE C) 786-GN-18 150-RD-18 177-RD-14 177-RD-14

191-WH-14
20A 9W - 1446

168-RD-10
1
2

113-OR-18
113-OR-18

124-GN-14
1
2

168-RD-14
168-RD-14
114-RD-18
103-RD-18

105-RD-14
BK-00

147-PU-18

129-BU-18

115-PK-14
B L40 AM/FM RADIO

107-RD

118-GY
113-3452

147-PU
149-PU
149-PU A718-PU-18 175-RD-14 111-RD-14

140-BU

152-BU
TEMP. (8) ATCH 177-RD-14

120-YL
30A 8T - 9636

101-RD-6

109-RD-6
EE (NOTE C) FF (NOTE C) 616-BU 200-BK-18 REGULATOR 172-RD-18 CONVERTER (CASSETTE) 111-RD-14 519-PK-18
RD-00 RD-00 A718-PU-18 L975-PK-18 INDICATOR 150-RD-18 153-2503 519-PK-18 147-PU-18
(36) CONSTANT 134-1346 Y
200-BK-18 306-GN-18 KEY SW.(START) (D) HEATER 150-RD-18 147-PU-18
LEVEL SWITCH (6) ATCH TO RADIO
L975-PK-18 310-PU-18 RELAY CONTROL UNIT 200-BK-18 147-PU-18 950-BR-18 1

AUX-SPEAKER(+)
L17

AUX-SPEAKER(-)
096-0744 12 VDC POS NEG 306-GN-18 200-BK-18 L17 320-OR-18 147-PU 200-BK-14
POS NEG GND 104-3204 200-BK-18 2

MEM
BATTERIES 310-PU-18 308-YL-18 KEY SW.(ON) 154-RD-18 147-PU 200-BK-14

GND
ATCH RADIO CONVERTER FOR OUTSIDE JAPAN
(G) ATCH FLOW

SPEAKER (+)

SPEAKER (+)
L19

24V
IGN

12V

SPEAKER (-)

SPEAKER (-)
3T-5760 200-BK-18 308-YL-18 CHECK TERM. 151-GN-18 147-PU 103-RD-18

4
5
6
3
1
2
7
8
V CONTROL

ATCH RADIO WITH CASSETTE DECK FOR JAPAN


(NOTE C) 308-YL-18 L24 152-BU A587-YL-18

BACKUP
308-YL-18 308-YL-18 (9) ATCH 12V L39 L38 L37 W 105-RD-14 L21 506-PU-18 PRESSURE SWITCH

ILLUMI
VOLTAGE CONVERTER (5A) AH 185-YL-18 106-0181
G975-YL-18 308-YL-18 308-YL-18 403-GN-18

A513-RD-18
2

GND
A513-RD-18

509-WH-18

ACC
K905-RD-14

512-GN-18
508-PU-18

511-BR-18
592-BU-18
509-WH-18
AB

113-OR-18

512-GN-18
103-RD-18

200-BK-18
(C) A/C PANEL SWITCH

200-BK-18
G973-OR-18 308-YL-18 113-OR-18

113-OR-18
1

103-RD-18
119-1733

592-BU-18
200-BK-18
191-WH-14
320-OR-18
175-RD-14

151-GN-18

150-RD-18

114-RD-18
103-RD-18
105-RD-14
168-RD-14
172-RD-18
154-RD-18
177-RD-14
111-RD-14
189-RD-14

177-RD-14
177-RD-14

113-OR-18

124-GN-14

113-OR-18
116-BR-14
112-PU-14
112-PU-14
112-PU-14

508-PU-18

511-BR-18
200-BK-18

112-PU-14
112-PU-14

112-PU-14

115-PK-14

147-PU-18
129-BU-18

615-YL-18
L52 L52

185-YL-18
AB AC

107-RD
K905-RD-14 954-GN-18

196-BU
140-BU
G975-YL-18 2

118-GY
149-PU

147-PU
152-BU
119-6828 (NOTE L)

120-YL
B L16 177-RD-6 A771-PU-18 G973-OR-18 1

24V MEMORY
12V MEMORY
139-7207 (NOTE K)

10
508-PU-18 L978-GY-18

4
9
5
8
2
1

3
7
6
513-OR-18

(G) ATCH CRUSH


519-PK-18
412-BU-18
200-BK-18

(C) ATCH HEATER 509-WH-18 L974-GN-18

12V OUT
H H H H H P PRESSURE SWITCH 1
200-BK-18 PANEL SWITCH W AF 511-BR-18 L977-YL-18

24V IN
L20 106-0181 (NOTE M)

GND
GND

C560-OR-18
H 177-RD-14 512-GN-18 L908-OR-18 H

C566-PK-18
119-6826 (NOTE L)

509-WH-18
512-GN-18
12
11
6

508-PU-18

511-BR-18
4
9
8
7
2
5
3
1
10
10
12

11

8
7
6
5
4
3
2
1

ANTENNA

ANTENNA

200-BK-18
113-OR-18

103-RD-18
615-YL-18
506-PU-18 177-RD-14 103-RD-18 L909-BU-18 L970-GY-18 1

1
2
3
4
5
6
8

6
2
4
3
1
5
7
9

1
2
4
7
6
8
5
3
4
2
6
5
3
1
2
1
139-7261 (NOTE K) A V
578-BU-18 177-RD-14 103-RD-18 235-BK-18 200-BK-18 2
177-RD-14 A A A A A 191-WH-14
200-BK-18 788-YL-18

5
6
3
2
1
4
(G) ATCH AUX
200-BK
116-BR-14
200-BK-18
200-BK-18
235-BK
L908-OR (D) MAIN X CONN 21 CONN 22 CONN 23 CONN 24 CONN 25 CONN 26 118-GY
129-BU-18
A762-PU-18
763-BU-18 HYDRAULIC

113-OR-18
177-RD-14 200-BK-18 L909-BU RELAY DIODE 200-BK-18 412-BU-18 PRESSURE SWITCH

200-BK
200-BK

120-YL
120-YL

120-YL
135-BU
121-1022 L15 106-0181
177-RD-14 200-BK-18 116-BR-14 200-BK-18 C468-BU-18
A770-PK-18 200-BK-18 K909-BU-18 200-BK-14 321-BR-18

200-BK
(16) ATCH AUTO (21) A/C UNIT L3 A
LUBRICATION PUMP
189-RD
114-RD-18 CONN 6 200-BK-18
200-BK-18
A770-PK-18
791-PK-18 (A) ATCH 12V
154-0523 (NOTE L)
200-BK-14
200-BK
405-GY-18
492-GY-18 954-GN-18 1
127-5264 130-0250 (NOTE K) L36 491-PK-18
320-OR-18 177-RD-141 200-BK-18 115-PK-14 120-YL 200-BK-18 2
149-PU 177-RD-14 200-BK-18 615-YL SOCKET (5A) X 200-BK 495-GN-18
2

509-WH-18
(35) AIR CLEANER (46) ATCH HEATER UNIT (G) ATCH HAMMER

113-OR-18

512-GN-18
103-RD-18

508-PU-18
511-BR-18
200-BK-18

509-WH-18
121-0987
GROUND

512-GN-18
113-OR-18
786-GN-18 A770-PK-18 200-BK-18 607-PK-18 430-BU-18

103-RD-18

508-PU-18

511-BR-18
3

177-RD-14
177-RD-14
177-RD-14

200-BK-18
ON(KEY)

308-YL-18
308-YL-18
308-YL-18
200-BK-18

615-YL-18
FLOW SWITCH 151-9680 (NOTE L) PRESSURE SWITCH

177-RD-6
CONN 10

200-BK-18
308-YL-18
154-RD-18 189-RD 4 200-BK-18 496-WH-18

2
1
109-9330 RELAY PANEL A 139-7258 (NOTE K) K904-GN-18 106-0181
615-YL 114-RD-185 200-BK-18
791-PK-18 320-OR-186 177-RD-14 200-BK-18 200-BK A761-PU-18 AB
L34

Y/W
YY (NOTE N)

Y/G

200-BK-18
200-BK-18

200-BK-18
BR
AL (NOTE P)

200-BK-18
115-PK-14 149-PU 177-RD-14 200-BK-18

R/L
7 200-BK-14 487-OR-18 G975-YL-18

200-BK
2

120-YL

G
R

200-BK-18
B
B
307-OR-18 786-GN-188 A770-PK-18 151-GN-18 AF 200-BK-14 306-GN-18 G973-OR-18 1
V

124-GN-14
124-GN-14

K905-RD-14
308-YL-18 154-RD-189 189-RD 150-RD-18 200-BK-18 L975-PK-18

191-WH-14

509-WH-18
151-GN-18

320-OR-18

512-GN-18
103-RD-18
111-RD-14
177-RD-14
177-RD-14

168-RD-14
114-RD-18
150-RD-18

103-RD-18
113-OR-18

508-PU-18
511-BR-18
(G) ATCH CRUSH

175-RD-14

175-RD-14
177-RD-14

105-RD-14

154-RD-18

172-RD-18
200-BK-14
200-BK-14

519-PK-18

200-BK-18

115-PK-14

200-BK-18
116-BR-14

112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
129-BU-18
615-YL-18

615-YL-18
185-YL-18

118-GY

147-PU

149-PU
111-RD-14 615-YL 114-RD-18

152-BU
A588-GN-18

140-BU
10 200-BK-18 L971-GN-18

189-RD

107-RD

200-BK
196-BU

5
3
4
6
7
8
1
2

1
2
3
4
5
6
7
8
2
1

B B B 306-GN-18 791-PK-18
11 320-OR-18 A587-YL-18 200-BK-14 K997-BU-18 Y PRESSURE SWITCH 2

4
2
6
5
1

3
UU (NOTE N)
L36 106-0181 (NOTE M)

AK (NOTE P)
235-BK-18 12
115-PK-14 149-PU 320-OR-18 G A 200-BK-14 235-BK-14 A
430-BU-18
200-BK-18

L908-OR-18 C (NOTE N) 786-GN-18 114-RD-18 235-BK-14


140-BU

A
200-BK

C538-OR-18
C537-GN-18

124-GN-14

175-RD-14
519-PK-18

200-BK-14
200-BK-14
615-YL-18
L909-BU-18 AJ (NOTE P) 154-RD-18 322-GY-18 (D) MAIN RELAY A 200-BK-18 PLATFORM

309-GY-18
112-PU-6
151-GN-18 307-OR-18 1 615-YL 786-GN-18 3T-0376 200-BK-18 E L L

AM (NOTE P)
ZZ (NOTE N)
150-RD-18 308-YL-18 2 791-PK-18 149-PU (NOTE N) 586-BR-18 615-YL-18 615-YL

177-RD-14
A588-GN-18 111-RD-14 3 115-PK-14 616-BU L22 PLATFORM 786-GN-18 200-BK-18 200-BK

177-RD-8
A587-YL-18 235-BK-18 4 307-OR-18 A718-PU-18 791-PK-18
AJ L22
K909-BU-18 306-GN-18 5 308-YL-18 L975-PK-18 308-YL-18 (12) ATCH CAB LAMP
(NOTE P) L35 L34 L34
196-BU 116-BR-14 6 111-RD-14 308-YL-18 326-RD 111-4813
L975-PK-18 151-GN-18 7 235-BK 310-PU-18 307-OR-18
177-RD-14 150-RD-18 8 116-BR-14 308-YL-18 ATCH L36 578-BU-18 5I-8250
513-OR-18
430-BU-18
412-BU-18
321-BR-18

519-PK-18

A588-GN-18 9 151-GN-18 K909-BU-18 MAIN L973-GN-18


200-BK
140-BU

112-PU-18
200-BK-18 2 (NOTE J) A587-YL-18 10 150-RD-18 306-GN-18 RELAY K906-GN-18
G 586-BR-18 1 L908-OR-18 11 A588-GN-18 308-YL-18 159-9108 (5) ATCH ANTENNA CABLE L18 A768-BU-18 (12) ATCH CAB LAMP G
A CONN 5 L909-BU-18 12 A587-YL-18 308-YL-18 (NOTE P) 111-4846 A769-GY-18 5I-8250
200-BK-18

200-BK-18

147-PU-18 1
CONN 7 C (NOTE N) L908-OR 306-GN-18 A770-PK-18
200-BK

A E L L
L973-GN-18 2 AJ (NOTE P) L909-BU K909-BU-18 AJ F774-WH-18 615-YL-18 615-YL
L50 112-PU-6 A AC
177-RD-14 7 177-RD-14 K909-BU-18 200-BK-18 (NOTE P) F773-OR-18 200-BK-18 200-BK
K997-BU-18 A B
200-BK L35 K909-BU-18
1 2 200-BK L975-PK-18 200-BK-18
L20 L20 L20
763-BU-18 2 K909-BU-18 1 607-PK-18 154-RD-18 L20 310-PU-18
L47 A588-GN-18
L977-YL-18 3 L975-PK-18 6 322-GY-18 307-OR-18
200-BK L978-GY-18 4 196-BU 3 C 616-BU 189-RD ATCH L21 L21 L21 A588-GN-18

200-BK-18
200-BK-18
615-YL-18
200-BK-18 L974-GN-18 A (NOTE N) L48 309-GY-18 111-RD-14 MAIN 575-YL-18 L14 ATCH POWER
5 8 L19
A771-PU-18 6 9 AJ A718-PU-18 200-BK-18 RELAY L19 L19 L19 152-BU-18 WINDOW LIMIT SW
(3) ATCH RESISTOR L3 L3 L3 117-6306 (NOTE D)
TRAVEL ALARM K906-GN-18 7 10 (NOTE P) 308-YL-18 200-BK-18 576-PK-18
L15 430-BU-18 8 11 403-GN-18 403-GN-18 163-6616 L18 L18 L18 954-GN-18
3E-7738 L45 L16 E E
B K904-GN-18 9 12 J703-PK-18 J703-PK-18 (NOTE P) 200-BK-18
2 200-BK-18 A761-PU-18 10 147-PU-18 4 310-PU-18 309-GY-18
1 321-BR-18 F773-OR-18 11 950-BR-18 5 200-BK-18 A584-BU-18
F774-WH-18 12 Y Z
CONN 4 CONN 8 A584-BU-18
UU (NOTE N)
140-BU 7 309-GY-18 200-BK-18
168-RD-14 AK (NOTE P) L7
12 112-PU-6 112-PU-6 200-BK-18
L971-GN-18 10 A L47 200-BK-18
VV G (B) ONE TOUCH
103-RD-18 4 109-RD-6 310-PU-18 200-BK-18 615-YL
107-RD B LOW IDLE SWITCH
5 WW 200-BK-18
6 L972-BU-18 128-2134 (7) ENGINE / PUMP CONTROL
310-PU-18 9 101-RD-4 JJ (D) HEATER
(B) SWITCH PANEL 119-0607 (NOTE L)
172-RD-18 8 B RELAY 615-YL-18 615-YL (A) A/C PHOTO SENSOR
KK G 153-2500 126-2978 (NOTE K)
487-OR-18 11 877-YL-4 9X-8124 615-YL 615-YL-18 A 128-2162 (NOTE G)
A768-BU-18 3 B 530-OR-18 590-GY-18 W. INT (3)
XX 16

Y/W
412-BU-18 1 (43) ATCH SEAT

Y/G
304-WH-8 101-RD-4 877-YL-4 191-WH A586-OR-18 W. INT (6) 19
321-BR-18 2 B JJ KK A586-OR-18 WITH SEAT HEATER 501-GN-18 W. LOW
B A (D) TERMINAL C L25 L25 11 D
CONN 3 L51 (NOTE N) 501-GN-18 111-6458 530-OR-18 WASH 39

200-BK-18
200-BK-18
200-BK-18
BLOCK L13 L13
590-GY-18 32 C538-OR-18
519-PK-18 1 ASSEMBLY A589-OR-18 786-GN-18 L. BOOM 33 C537-GN-18
F 492-GY-18 2 121-1023 L47 A590-BU-18 L21 CONN 18 L18 CONN 19 CONN 20 791-PK-18 L. CHASSIS 17 F
CONN 16 CONN 17
306-GN-18

L4 D (A) MONITOR
330-YL-18

405-GY-18 3 AJ 113-OR-18 +B 5
200-BK-18

C468-BU-18 B 200-BK-18 GND 106-0172


304-WH-8

4 (NOTE P) 37 SW INPUT
A A A A A A
K909-BU-18

A762-PU-18 K911-PK-18
200-BK-18

5 A718-PU-18 RS485+
J703-PK-18

9
403-GN-18

307-OR-18

306-GN-18

14 OPTION SENSOR (PWM)


154-RD-18
200-BK-18

200-BK-18

200-BK-18
309-GY-18

309-GY-18

177-RD-14
111-RD-14
330-YL-18

308-YL-18

L49
CONN 15
177-RD-8

788-YL-18 K997-BU-18
189-RD

6 607-PK-18 2 1 OPTION SENSOR (PWM) MAIN

3
2
3
4
5
6
7
8
2

10
11
12
1

4
1

9
10
11
1
2
3
4
5
6
12
7
8
403-GN-18 7 322-GY-18 103-RD-18 +B

1
3

2
8
6
7
4
5
3

1
2
3
4
5
6
7
8
9

1
2
3
4
G (B) KEY SWITCH 28 JOYSTICK +B OUT
326-RD 8 616-BU 4 G G G G 23 DUAL PWR SOL K912-GN-18 RS485-
495-GN-18 9 L48 (D) NEUTRAL G G 9G-7641 615-YL-18 LIGHT
309-GY-18 5 K997-BU-18 38 MONITOR +B OUT
1
2

F772-WH-18

F774-WH-18
R

L969-WH-18

K915-GN-18

A589-OR-18

A586-OR-18

K906-GN-18
F771-OR-18

F773-OR-18
L968-OR-18

A758-BR-18

L973-GN-18
K907-BU-18

A756-BU-18

A590-BU-18

A768-BU-18

K909-BU-18
496-WH-18 308-YL-18 201-BK-18 GND

A755-PK-18

A770-PK-18
10

A757-GY-18

A769-GY-18
J703-PK-18

L972-BU-18
10

501-GN-18
530-OR-18

786-GN-18

307-OR-18
START RELAY A771-PU-18

113-OR-18

586-BR-18

310-PU-18
578-BU-18
7 IMPLEMENT PRESS SW

105-RD-14

791-PK-18

576-PK-18

200-BK-18
ZZ

590-GY-18
308-YL-18

615-YL-18

308-YL-18

575-YL-18
185-YL-18
191-WH

326-RD
491-PK-18 11 308-YL-18

147-PU

152-BU
403-GN-18 11

1
2
(NOTE N) 111-4871 G L12 C OFF L978-GY-18 12 TRENCHING SOL
A769-GY-18 12 308-YL-18 7 AM 326-RD L974-GN-18 8 BOOM RAISE PRESS SW
A B S ON
CONN 2 CONN 9
6 307-OR-18 L977-YL-18 21 LEVEL FINISH SOL

200-BK-18
(NOTE P) B ST
154-RD-18 200-BK-18 105-RD-14 403-GN-18 200-BK-18

A537-PK-18
8 788-YL-18 24 ENG SPEED SENSOR (+) + -

200-BK-18
109-RD-6 1 XX D D
A762-PU-18 25 ENG SPEED SENSOR (-) (A) SERVICE METER
101-RD-4 951-PK-18 12 (D) START RELAY 763-BU-18 22 TRAVEL SPEED SOL
877-YL-4 307-OR-18 306-GN-18 G 6T-7337
LL Z 125-1302 412-BU-18 15 COOLANT LEVEL SW
304-WH-8 306-GN-18 A755-PK-18 2 S1 C468-BU-18 36 ENG OIL LEVEL SW
L49 D (A) CIGAR
607-PK-18 A756-BU-18 3 S2 321-BR-18 31 TRAVEL ALARM
322-GY-18 L11 A757-GY-18 L6 129-BU-18 LIGHTER
4 S3 405-GY-18 26 ENG OIL PRESS SW

F774-WH-18
F772-WH-18

L969-WH-18

K906-GN-18

K915-GN-18

A589-OR-18

A586-OR-18
F771-OR-18
F773-OR-18

L968-OR-18

L973-GN-18

A758-BR-18
A768-BU-18

A590-BU-18

A756-BU-18
K907-BU-18
616-BU 951-PK-18

K909-BU-18
A758-BR-18 200-BK-18

A755-PK-18
A770-PK-18
S4

A769-GY-18

A757-GY-18

L972-BU-18
5

200-BK-18
9W-0335

307-OR-18

530-OR-18
113-OR-18

786-GN-18

501-GN-18
492-GY-18

105-RD-14
310-PU-18
586-BR-18

578-BU-18
COOLANT SENSOR

576-PK-18

791-PK-18

200-BK-18
590-GY-18
13

185-YL-18

615-YL-18

575-YL-18

308-YL-18
308-YL-18

200-BK-18
200-BK-18
200-BK-18
191-WH

326-RD
309-GY-18 950-BR-18

152-BU
200-BK-18 COM

147-PU
1 491-PK-18 30 HYD OIL TEMP SENSOR
A718-PU-18 147-PU-18 Z 6 (B) THROTTLE 495-GN-18 29 FUEL LEVEL SENSOR
308-YL-18 AC AD 147-PU-18 950-BR-18 430-BU-18 AIR CLEANER SENSOR A584-BU-18 3 WIPER CUT
POSITION SWITCH 35
J703-PK-18 G975-YL-18 1 496-WH-18 HYD OIL LEVEL SW 590-GY-18 9 INT (3)
403-GN-18 G974-WH-18 147-PU-18 951-PK-18 106-0107 40 A586-OR-18
2 K904-GN-18 2 FRONT PUMP PRESS SENSOR 4 INT (6)
Z (D) ATCH FLOW 200-BK-18 A761-PU-18 GOV ACTR FDBK A583-YL-18 11 RISE. S
140-BU L33 L32 L31 L10 L9 L8 L11 L12 L13 200-BK-18 L1 9 501-GN-18
CONTROL RELAY L970-GY-18 6 AUX HYD PRESS SW 8 LOW
430-BU-18 (D) DEMOLITION RELAY 200-BK-18 L971-GN-18 TRAVEL PRESS SW 506-PU-18 5 WA+
412-BU-18 111-4871 18 118-GY
L50 111-4871 (NOTE M) 403-GN-18 34 ALTERNATOR (P TERM) 6 ACC
519-PK-18 L969-WH-18 EPR VALVE (+) 530-OR-18 7 WASH
321-BR-18 3
(D) START (D) TIMER RELAY L968-OR-18 4 EPR VALVE (-) 10 GND
200-BK 111-4870 K907-BU-18 SWING BRAKE SOL 12 STOP
513-OR-18 CONROL RELAY 27
F772-WH-18 GOV ACTR (B) 13 REV

200-BK-14
513-OR-18 094-2080 308-YL-18 IN 1 20 W. CW
2 F771-OR-18 10 GOV ACTR (A) 2
E 200-BK
403-GN-18
S WH/BU
R WH/GN
330-YL-18
309-GY-18
200-BK-18
K909-BU-18
4 GND
IN 2
L8 D
1 W. CCW E
1 (A) WIPER/WASHER
308-YL-18 309-GY-18 189-RD 3 OUT 2 487-OR-18 39 HYD OIL FILTER INDICATOR CONTROL
J703-PK-18 GND BK 200-BK-18 306-GN-18 4 KEY SW START

A581-GN

A579-OR
L33

A582-PU

A580-BR
877-YL-4 L YL J703-PK-18 111-RD-14 OUT 1 155-7042
L31 L975-PK-18 21 AIH INDICATOR
A718-PU-18 P WH/YL 403-GN-18 177-RD-14 +B 954-GN-18 37 HAMMER PRESS. SW
492-GY-18 L32
K915-GN-18 22 FINE SWING SW
309-GY-18 RELAY PANEL K905-RD-18 11 +B
109-RD-6 K905-RD-18 1 +B MOTOR
L44 304-WH-8 D
AC M M 235-BK-18 2 GND
101-RD-4 L45 235-BK-18 12 GND
C468-BU-18 L973-GN-18 L973-GN-18 (28) ATCH FINE BACKUP
2 2 K911-PK-18 15 RS485 + (MONITOR)
A762-PU-18 147-PU-18 1 147-PU-18 1 SWING SOLENOID EPR VALVE SW
114-0421 K912-GN-18 16 RS485 - (MONITOR)
788-YL-18 147-PU-18 107-7056 A755-PK-18 13 THROTTLE DIAL S1
405-GY-18 K909-BU-18 A756-BU-18 14 THROTTLE DIAL S2 200-BK
F774-WH-18 B (32) SWING K909-BU-18 185-YL-18 L32 L9 L8 A757-GY-18 23 THROTTLE DIAL S3
F773-OR-18 K906-GN-18 K906-GN-18 185-YL-18 L31 L10 (A) WIPER
1 A758-BR-18 24 THROTTLE DIAL S4 (A) WINDOW
A761-PU-18 L974-GN-18 200-BK-18 2 BRAKE SOLENOID MOTOR
308-YL-18 3 KEY SW ON

147-PU-18

191-WH-18
LIMIT SWITCH

200-BK-18
200-BK-18
K915-GN-18

A589-OR-18
121-1491

191-WH-18

147-PU-18

L973-GN-18

A590-BU-18
172-RD-18 A771-PU-18 185-YL-18

200-BK-18
200-BK-18
200-BK-18
200-BK-18

A537-PK-18

152-BU-18
200-BK-18
200-BK-18
200-BK-18

152-BU-18
200-BK-18
200-BK-18

576-PK-18
200-BK-18
200-BK-18
310-PU-18
122-9603

200-BK-18

615-YL-18

575-YL-18
615-YL-18
615-YL-18
L972-BU-18 34
615-YL-18
615-YL-18

615-YL-18
615-YL-18

615-YL-18
615-YL-18
586-BR-18

578-BU-18
L51 LOW IDLE SW

191-WH

615-YL-18
615-YL-18

615-YL-18
615-YL-18
147-PU
K997-BU-18 L971-GN-18 K906-GN-18 124-3974 (NOTE E)

152-BU
L42 B L908-OR-18 31 RS232C (TXD)
K904-GN-18 (34) BOOM RAISE K907-BU-18 L909-BU-18 32 RS232C (RXD) D D
A769-GY-18 L974-GN-18 1 PRESSURE SWITCH 951-PK-18 951-PK-18 A770-PK-18 235-BK-18 33 RS232C (GND) A584-BU-18
A768-BU-18 200-BK-18 2 951-PK-18 A768-BU-18 35 HYD TANK INDICATOR
L41 L978-GY-18 106-0180 L969-WH-18 200-BK-18
LL 36 HYD TANK PRESS. SW
763-BU-18 200-BK-18 200-BK 200-BK-18
L33

B (29) ATCH FLOW G G G G G G G 6 RS485 - (RH JOYSTICK)


L977-YL-18 (39) IMPLEMENT 951-PK-18 1 A769-GY-18 7 RS485 + (LH JOYSTICK) 200-BK 200-BK-18
491-PK-18 A771-PU-18 200-BK-18 CONTROL SOLENOID L968-OR-18 NOTE J NOTE J 200-BK-14 201-BK-18
L29 1 PRESSURE SWITCH 2 8 RS485 - (LH JOYSTICK)
487-OR-18 200-BK-18 2 122-4459 G G
106-0179 9 RS485 + (PEDAL) D CAB
496-WH-18

TT (NOTE H)
LL 10 RS485 - (PEDAL)
168-RD-14

200-BK-18
B (45) TRAVEL (29) ATCH FLOW 17 RS485 + (RADIO CONT) L7 L7
607-PK-18 951-PK-18 1 18 RS485 - (RADIO CONT)
L30 322-GY-18 L971-GN-18 PRESSURE SWITCH 200-BK-18 CONTROL SOLENOID
1 2 19 RS485 + (ELEC GOV)
616-BU 200-BK-18 2 106-0179 121-6303 F772-WH-18 L33 20 RS485 - (ELEC GOV)
ABBREV COLOR
495-GN-18 K909-BU-18 F774-WH-18 25 RS485 + (VALVE CONT)
K906-GN-18 F773-OR-18
D L974-GN-18 200-BK-18 BACKUP F771-OR-18
26 RS485 - (VALVE CONT)
RD RED D
GOV SW G G 27 RS485 + (SEMI AUTO)
WH WHITE
A771-PU-18 200-BK-18 200-BK-18 (B) ATCH FINE (B) ATCH SEAT 28 RS485 - (SEMI AUTO)
L971-GN-18 200-BK-18 110-7884 SWING CONTROL SWITCH HEATER SWITCH (A) POWER (B) ATCH LOWER (B) ATCH LOWER OR ORANGE
5 RS485 + (RH JOYSTICK)
200-BK-18

L33 YL YELLOW
111-4788 111-4783 WINDOW LIMIT SWITCH WASHER SWITCH WIPER SWITCH 29
ATCH PK PINK
AC BOOM RAISE 111-4789 111-4786 111-4785 30 BK BLACK
(31) ATCH CRUSH PRESS SW 38 GY GRAY
G974-WH-18 2 SOLENOID 40
147-PU-18 1 106-0181 (NOTE M) A PU PURPLE
(NOTE M) AC BR BROWN
L4 L4 L1 GN GREEN
147-PU-18 1
G973-OR-18 2 L25 L25 BU BLUE
L30 L30
L29

L908-OR-18
L29

F772-WH-18
L3 L3

L969-WH-18

L909-BU-18
K915-GN-18

K904-GN-18
SYMBOL DESCRIPTION

F771-OR-18

C468-BU-18
A771-PU-18
A758-BR-18

A762-PU-18

A761-PU-18
L968-OR-18

L974-GN-18

L971-GN-18
A756-BU-18

K907-BU-18

K997-BU-18
A755-PK-18
A757-GY-18

496-WH-18
L972-BU-18

L975-PK-18

L970-GY-18
235-BK-18

L978-GY-18

L977-YL-18

495-GN-18

487-OR-18

306-GN-18

954-GN-18
321-BR-18
763-BU-18
412-BU-18

430-BU-18
491-PK-18

235-BK-18
235-BK-18
405-GY-18

492-GY-18
788-YL-18
308-YL-18
L41 L41 L19

K912-GN-18
K905-RD-18
K905-RD-18

K997-BU-18
K997-BU-18
K997-BU-18
K997-BU-18

K911-PK-18
403-GN-18
L42 L42 BLADE, SPADE, RING,
L44 L44 L20 L20 OR SCREW TERMINAL
CIRCUIT CONNECTED
L35 A A A CIRCUIT NOT CONNECTED
L27
A587-YL-18 200-BK-14 200-BK-14 ELECTRICAL CONNECTION

10
11
12
L2

C
A
B
615-YL 200-BK-14 200-BK-14

1
2
3
4
5
6
7
8
9

1
6
2
5
4
3
1
2
3
4
5
6
7
8
L4 L4 TO MACHINE STRUCTURE
CONN 11 L27 CONN 12 CONN 13 L26 CONN 14 L19 A A A

235-BK-14
508-PU-18 103-RD-18 103-RD-18
L35 103-RD-18 A587-YL-18 INTERNAL ELECTRICAL
509-WH-18
CONNECTION TO SURFACE

K905-RD-14
A A A A 511-BR-18 103-RD-18 506-PU-18
512-GN-18 103-RD-18 403-GN-18 OF COMPONENT
8
6
7
4
5
3
2
1

6
5
4
3
2
1

3
4
5
6
7
8
2
1

103-RD-18 103-RD-18
1
2
3
4
5
6
7
8

(5) ATCH ANTENNA CONNECTOR


E E D D 191-WH-14 103-RD-18
106-0036 200-BK-14 129-BU-18 CONN 32 CONN 33 CONN 34 CONN 35 ATCH WIRE, CABLE,
COMPONENT
C538-OR-18
C537-GN-18
A586-OR-18

K912-GN-18
A589-OR-18

A584-BU-18

K997-BU-18

A590-BU-18 118-GY
A590-BU-18

A584-BU-18

K911-PK-18
509-WH-18
191-WH-14

A583-YL-18
A587-YL-18
A583-YL-18

512-GN-18

501-GN-18
530-OR-18

403-GN-18
103-RD-18

L3 L3
508-PU-18

511-BR-18

506-PU-18
200-BK-14

200-BK-14

590-GY-18
103-RD-18

L20
615-YL-18
129-BU-18
118-GY

A589-OR-18 512-GN-18
615-YL

L# CIRCUIT GROUPING
A583-YL-18 511-BR-18 DESIGNATION
B A584-BU-18 509-WH-18
877-YL-4 877-YL-4 A584-BU-18 508-PU-18 IDENT PART NO. LOC
A718-PU-18 PP
A583-YL-18 191-WH-14
C (2) AIR INLET HEATER 309-GY-18 403-GN-18 191-WH-14 HARNESS AS. C
5I-7746 J703-PK-18 L6 506-PU-18 191-WH-14 WIRES THAT HAVE BATTERY VOLTAGE
109-RD-6 615-YL-18 191-WH WHEN THE KEY SWITCH IS OFF. A 150-6998 C-2
B 403-GN-18 129-BU-18 191-WH B 138-5134 A-3
(21) AIR INLET HEATER 1 A718-PU-18 492-GY-18 118-GY A586-OR-18 WIRES THAT HAVE BATTERY VOLTAGE C 153-2496 F-8 (NOTE N)
E L26 WHEN THE KEY SWITCH IS ON. D 153-2555 D-1
COOLANT TEMPERATURE SENSOR 2 200-BK-18 304-WH-8 103-RD-18 501-GN-18
T 101-RD-4 ATCH SPEAKER(R) 200-BK-14 590-GY-18 E 111-4795 G-1
125-2982 (15) ATCH POWER WINDOW 7Y-5505 L25 STARTING CIRCUIT. F 4I-5396 A-1 (NOTE B)
C468-BU-18 K997-BU-18 A590-BU-18
A762-PU-18 L44 CONTROL 501-GN-18 A589-OR-18 G 150-6999 D-3
788-YL-18 117-6305 E 590-GY-18 615-YL GAUGE CIRCUIT. H 153-2491 H-4
405-GY-18 SW. UP A586-OR-18 615-YL-18 J 116-0227 B-2
308-YL-18 SW. DOWN K912-GN-18 530-OR-18 MONITOR CIRCUIT. K 140-0923 A-1
513-OR-18 E L 116-0243 G-1
NEUTRAL K911-PK-18 A587-YL-18
L43 F774-WH-18 ATCH SPEAKER(L) 530-OR-18 506-PU-18 WIPER/WASHER CIRCUIT. M 128-8872 E-7
(26) A/C CLUTCH WIPER
F773-OR-18 +B 7Y-5505 403-GN-18 N 128-8970 A-2
B SOLENOID A761-PU-18 E 403-GN-18 HEATER AND AIR CONDITIONER CIRCUIT. P 111-4841 I-3
F. LIMIT
513-OR-18 1 117-6353 (NOTE L) 172-RD-18 GND 403-GN-18 R 128-8877 A-4
GROUND CIRCUIT. T 116-0096 A-4
J703-PK-18

200-BK-18 2 154-0490 (NOTE K) 200-BK R. LIMIT 403-GN-18


309-GY-18

109-RD-6

403-GN-18 U 116-0098 A-4


AIR INLET HEATER CIRCUIT.
403-GN-18

L2 V 150-7026 H-3
A591-PU-18

200-BK-18 K911-PK-18
200-BK-18

GROUND STRAP DOME LAMP W 150-7022 H-3


200-BK-18
200-BK-18
200-BK-18
200-BK-18

K912-GN-18 ENGINE PUMP CONTROL CIRCUIT.


132-1806 096-0721 K997-BU-18 X 116-0258 H-6
B Y 121-1033 H-1
(4) ALTERNATOR B B ALL DASHED LINES ARE ATTACHMENTS. Z 121-1034 F-8
B L LL
5I-8071 (35A) - NOTE L ALT P 128-8879 D-7
5I-8085 (50A) - NOTE K B RE 200-BK 615-YL NN 128-8971 A-2 (NOTE F)
E E RR 125-4873 A-2
B 200-BK-18 ENG A591-PU-18 A584-BU-18
B B 200-BK-18 200-BK-6 200-BK-6 200-BK-18 200-BK-18 L7 AB 132-1865 H-1 (NOTE M)
405-GY-18 200-BK-18 200-BK-18 AC 132-1866 D-7 (NOTE M)
200-BK-14
200-BK-18
200-BK-18

B (A) ATCH POWER WINDOW 200-BK-18 AD 132-1867 E-8 (NOTE M)


200-BK

(24) PUMP DISCHARGE


CHASSIS AE 132-1827 A-4
LIMIT SWITCH
(38) ENGINE OIL PRESSURE PRESSURE SENSOR AF 153-2499 H-3
117-6306 (NOTE D) AJ 163-6681 F-8 (NOTE P)
SWITCH 106-0178
200-BK-18

200-BK-18

L2 L2
5I-8005
B (22) COOLANT
WIRE AS. B
GROUND

CAB L6 L6 L6 SS 128-8936 I-8


SIGNAL

TEMPERATURE SENDER
L7 L7 TT 116-0237 D-4 (NOTE H)
5I-7578
UU 111-4826 F-8 (NOTE N)
+B

B B VV 111-4831 F-8
OPERATOR STATION
WW 111-4830 F-8
BR-18
BK-18

T
YL-18

XX 111-4829 F-8
492-GY-18 B RR RR J 616-BU YY 128-8937 I-8 (NOTE N)
168-RD-14 616-BU 616-BU 4 616-BU 1 616-BU ATCH ZZ 128-8938 F-8 (NOTE N)
168-RD-14 607-PK-18 322-GY-18 322-GY-18 1 200-BK 2 200-BK BOOM LAMP AG 153-2492 I-9 (NOTE K)
(29) ENGINE SPEED L5 L5 5I-8250
168-RD-14 322-GY-18 607-PK-18 200-BK 3 322-GY-18 200-BK AK 163-6691 U-8 (NOTE P)
C
A

PICKUP B RR J AL 163-6692 I-8 (NOTE P)


168-RD-18 616-BU 168-RD-14 200-BK-18 2 200-BK-18
B 125-2966 168-RD-14 200-BK-18 322-GY-18 (10) HORN F (NOTE B) AM 163-6693 F-8 (NOTE P)
CONN 36 K
K904-GN-18
K997-BU-18

788-YL-18 1 WH 607-PK-18 495-GN-18 325-PK-18 325-PK-18 200-BK-14 200-BK-18 7Y-3919


200-BK-18

B L30 L30 CABLE AS.


A762-PU-18 2 BK 304-WH-8 322-GY-18 B 200-BK-18
S G B
B
101-RD-4 200-BK-18 B
616-BU
495-GN-18
CONN 27 CONN 30
B 322-GY-18
322-GY-18 (10) HORN 616-BU ATCH AA 116-0228 A-8
AA
C
A
B

MTR BAT RD-00 200-BK-18 200-BK-18 CHASSIS 200-BK-18 200-BK BOOM LAMP BB 116-0080 I-8
1
2

(14) STARTER MOTOR L28 AE N 7Y-3920 5I-8250 CC 125-4727 I-8


RD-00 200-BK-18 NN (NOTE F) 200-BK-18
125-2988 EE (NOTE C) 200-BK-18 RR EE 128-8871 A-8 (NOTE C)
MOTOR L42 F (NOTE B) FF 116-0080 H-8 (NOTE C)
200-BK-18 CHASSIS (23) FUEL LEVEL SENSOR
B K GG 116-0242 I-8 (NOTE C)
200-BK-18 105-9911 200-BK-14 200-BK-14
200-BK-18 200-BK-18 200-BK-18 JJ 116-0233 F-8
L42 L28 AE 325-PK-18 325-PK-18 KK 116-0234 F-8
L41 L41 L29 L29 YL 1 495-GN-18 325-PK-18 168-RD-18 168-RD-18 PP 111-4846 I-3
BK 2 200-BK-18 168-RD-18 AH 153-2504 H-3
L29 L28
B UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAUGE.
ENG OIL (18) DIODE B
NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE.
496-WH-18

(41) ATCH REFUELING


487-OR-18

LEVEL SW
200-BK-18
200-BK-18

121-1022
491-PK-18

A769-GY-18 365-YL-18 365-YL-18 200-BK-18 (13) CHASSIS LAMP NOTE B: USE WITH SHORT BOOM.
111-4760 A768-BU-18 SWITCH 607-PK-18 51-8251
B NOTE C: USE WITH COLD WEATHER.
L978-GY-18 5C-6108 NOTE D: USE WITH ELECTRIC OPENABLE WINDSHIELD.
2 200-BK-18 763-BU-18 R NN R NN
323-WH-14

NOTE E: NOT NECESSARY FOR ELECTRIC OPENABLE WINDSHIELD.


200-BK-14

1 C468-BU-18 L977-YL-18 B (NOTE F) (NOTE F)


NOTE F: USE WITH ADD TANK.
1
2

A A762-PU-18 496-WH-18 1 (E) HYDRAULIC OIL CONN 28 U CONN 29 A


2
1

L976-GN-18

NOTE G: USE WITH A/C UNIT.


L976-GN-18
L976-GN-18

168-RD-18
L976-GN-18

L976-GN-18
A768-BU-18

788-YL-18 200-BK-18 T
L978-GY-18

A769-GY-18

2
365-YL-18
365-YL-18
L977-YL-18

365-YL-18
168-RD-18

168-RD-18

168-RD-14

LEVEL SWITCH
763-BU-18

NOTE H: NOT NECESSARY FOR FINE SWING CONT.SW.


200-BK-18

168-RD-18
329-YL-18

329-YL-18

168-RD-18
L976-GN-18

405-GY-18 NOTE J: NOT USED ON THIS MACHINE.


325-PK-18

L43 L43
168-RD-18

111-4760
365-YL-18

513-OR-18 NOTE K: USE FOR OUTSIDE JAPAN.


N NN (NOTE F)
NOTE L: USE FOR JAPAN.
KEY 6 308-YL-18 200-BK-18 NOTE M: NOT NECESSARY FOR FLOW CONTROL.
1
2

DECEL 5 F774-WH-18 B B B B 200-BK-18


N NOTE N: NOT USE WITH COLD WEATHER FOR JAPAN.
ACCEL 4 F773-OR-18 1 1 1 2 (E) HYDRAULIC OIL NOTE P: USE WITH COLD WEATHER FOR JAPAN.
F/B 3 A761-PU-18 2 2 2 1 491-PK-18 TEMPERATURE SENDER NN (NOTE F)
+B 1 172-RD-18 (44) ATCH REFUELING N 323-WH-14
200-BK-18

T B
200-BK-18

(F) LEVEL FINISH (F) TRAVEL SPEED (F) TRENCHING (F) PRESSURE REDUCING 4I-5394
200-BK-18

GND 2 200-BK-18 B N NN (NOTE F)


B SOLENOID SOLENOID SOLENOID SOLENOID VALVE STOP SWITCH (NC)
NN (NOTE F) + -
(1) ENGINE GOVERNOR
ACTUATOR
CONN 1 121-1490 121-1491 121-1490 111-9916
200-BK-18
B
(E) HYDRAULIC OIL
9X-4184 U U T T
(19) ATCH REFUELING (20) ATCH REFUELING (18) ATCH REFUELING THIS SCHEMATIC IS FOR THE 320B AND 320B L HYDRAULIC EXCAVATOR
B GROUND (42) ATCH REFUELING POWER RELAY
119-0633 200-BK-18 487-OR-18 C SIGNAL START RELAY STOP RELAY (17) ATCH REFUELING PUMP ELECTRICAL SYSTEM
FILTER SWITCH START SWITCH (NO) 3T-0376
200-BK-18 168-RD-18 A +B 111-4871 111-4871 123-3929 PART NUMBER: 116-0201, CHANGE: 09, VERSION: HE
116-3660 6T-9442
200-BK-18 Components are shown installed on a fully operable machine with the key and engine off.
E94290

9 8 7 6 5 4 3 2 1
MACHINE HARNESS CONNECTOR AND
COMPONENT LOCATIONS
VIEW ALL CALLOUTS
E 2 34 31 45 39 35 D 41 15 5 9 A 12
24

22

21

38

26 43

14 28

36 20

1 42

40

16

F 29 32 23 47 8 6 49 46 7 44 B 10 C 17 18 13 19 G

16 34 35 D 6 5 8 9 46 49 7 A 43 C B G

40

36

26
12
21

22

38

2
10
1

14

31

45 24 F 29 39 E 15 32 23 28 41 47 44 42 17 20 18 19 13

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