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INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the


Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
UENR4666-07
December 2017

C15 and C18 Engine for Generator Set


Electrical System
AR21-UP AR31-UP
GB31-UP BG41-UP
T331-UP T341-UP
1151-UP LNB1-UP
CE51-UP LZB1-UP
LNA1-UP L8D1-UP
LZA1-UP LXK1-UP
L8B1-UP NAW1-UP
LXJ1-UP S8H1-UP
NAP1-UP SKM1-UP
P1Z1-UP

© 2017 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
7 6 5 4 3 2 1

F F

K-C12 K-C2 K TW3


3E3364 1552269 J-C2
7E6513
TDC PROBE 1 G856-K8 WH-18
2 G857-K9 YL-18 1
T858-J16 GY-16-NW INJECTOR 1
T957-J2 PU-16-NW 2

K-C10
2304011
COOLANT K737-J18 BR-16-NW J-T1 0668391
TEMPERATURE SIGNAL 1 995-K11 BU-18 BRAKE
GROUND 2 G833-K36 PK-18 1&2
SENSOR K739-J20 BU-16-NW J-T2 0668391
2345012

K-C5
2304011 J-C3
INTAKE MANIFOLD
SIGNAL 1 C967-K13 BU-18 7E6513
AIR TEMPERATURE SENSOR 2
GROUND G833-K38 PK-18
2345013 G833-K36 PK-18 G833-K7 PK-18
G833-K37 PK-18 T858-J15 GY-16-NW 1 INJECTOR 2
G833-K38 PK-18 T958-J4 YL-16-NW 2
K-C8
2304011
CAM SPEED BK-18 1 G829-K34 GN-18
E965-K27 BU-18
SENSOR WH-18 2 E966-K26 YL-18 G829-K33 GN-18 G829-K2 GN-18 J-C4
2717537 G829-K32 GN-18 7E6513
G829-K35 GN-18
K TW1 T859-J13 WH-16-NW 1 INJECTOR 3
T959-J3 BR-16-NW 2
E G828-K30 WH-18
G828-K29 WH-18 G828-K1 WH-18
K-C13 J-C1
K737-J11 BR-16-NW K737-J18 BR-16-NW
K737-J19 BR-16-NW
E
G828-K31 WH-18 1552252 3E8969
K-C6 G828-K28 WH-18
2304011 T957-K20 PU-16-HV 1 T957-J2 PU-16-NW K738-J9 GN-16-NW J-T3 0668391 BRAKE
CRANK 2 3&4
BK-18 1 E963-K23 BK-18 T958-K19 YL-16-HV T958-J4 YL-16-NW K739-J7 BU-16-NW K739-J22 BU-16-NW
SPEED SENSOR T959-K17 BR-16-HV 3 T959-J3 BR-16-NW K739-J21 BU-16-NW K739-J21 BU-16-NW J-T4 0668391
WH-18 2 E964-K22 WH-18
2717538 T960-K24 BU-16-HV 4 T960-J5 BU-16-NW K739-J20 BU-16-NW
T961-K16 GN-16-HV 5 T961-J8 GN-16-NW
T962-K25 WH-16-HV 6 T962-J23 WH-16-NW J-C5
K TW2 T858-K15 GY-16-HV 7 T858-J1 GY-16-NW 7E6513
T859-K21 WH-16-HV 8 T859-J10 WH-16-NW T858-J1 GY-16-NW T858-J16 GY-16-NW
994-K10 GY-18 T860-K14 OR-16-HV 9 T860-J6 OR-16-NW T858-J15 GY-16-NW
995-K11 BU-18 K737-K4 BR-16-HV 10 K737-J11 BR-16-NW T859-J17 WH-16-NW 1 INJECTOR 4
C967-K13 BU-18 K738-K41 GN-16-HV 11 K738-J9 GN-16-NW T960-J5 BU-16-NW 2
K-C7 C991-K6 PK-18 K739-K40 BU-16-HV 12 K739-J7 BU-16-NW
2370227 E963-K23 BK-18 T860-J6 OR-16-NW T860-J14 OR-16-NW
INTAKE MANIFOLD VS 1 G828-K30 WH-18 E964-K22 WH-18 T860-J12 OR-16-NW
AIR PRESSURE SENSOR GROUND 2 G829-K34 GN-18 E965-K27 BU-18 J-C6
SIGNAL 3 R746-K18 PK-18 E966-K26 YL-18 T859-J10 WH-16-NW T859-J17 WH-16-NW 7E6513
2490096 F421-K12 YL-18 T859-J13 WH-16-NW
G856-K8 WH-18
G857-K9 YL-18 K738-J9 GN-16-NW T860-J12 OR-16-NW 1 INJECTOR 5
K-C4 2
2304013 N707-K43 PU-18 T957-J2 PU-16-NW T961-J8 GN-16-NW
ATMOSPHERIC VS 1 G828-K31 WH-18 R746-K18 PK-18 T959-J3 BR-16-NW
PRESSURE SENSOR GROUND 2 G829-K32 GN-18 R747-K5 GY-18 T958-J4 YL-16-NW
2768548 SIGNAL 3 R747-K5 GY-18 T725-K44 WH-18 T960-J5 BU-16-NW
T961-J8 GN-16-NW
T962-J23 WH-16-NW
K-C9 K737-J19 BR-16-NW J-T5 0668391 BRAKE
2370227 5&6
OIL PRESSURE K739-J22 BU-16-NW J-T6 0668391
VS 1 G828-K29 WH-18
SENSOR GROUND 2 G829-K33 GN-18
2769067 SIGNAL 3 994-K10 GY-18
J-C7
7E6513

T860-J14 OR-16-NW 1 INJECTOR 6


D T962-J23 WH-16-NW 2
D

FUEL JUMPER HARNESS

L-C2
2370227
FUEL PRESS VS 1 G828-L1 WH-18
GROUND 2 G829-L2 GN-18 L-C1 K-C11
2769067 2312300 2312295
SIGNAL 3 C991-L3 PK-18

F421-L4 YL-18 1 F421-K12 YL-18


G833-L5 PK-18 2 G833-K37 PK-18
3 T725-K44 WH-18
4 N707-K43 PU-18
G828-L1 WH-18 5 G828-K28 WH-18
G829-L2 GN-18 6 G829-K35 GN-18
C991-L3 PK-18 7 C991-K6 PK-18
L-C3 8
2304011
FUEL TEMP SIGNAL 1 F421-L4 YL-18
2345013 GROUND 2 G833-L5 PK-18

C C
K TW1
K TW2 K TW3
T859-K21 WH-16-HV

T962-K25 WH-16-HV
K738-K41 GN-16-HV

T860-K14 OR-16-HV

T961-K16 GN-16-HV
K739-K40 BU-16-HV
T858-K15 GY-16-HV

T957-K20 PU-16-HV

T959-K17 BR-16-HV
T960-K24 BU-16-HV
T958-K19 YL-16-HV
K737-K4 BR-16-HV
E964-K22 WH-18

T725-K44 WH-18
C967-K13 BU-18

N707-K43 PU-18
E965-K27 BU-18

R746-K18 PK-18
E963-K23 BK-18

E966-K26 YL-18
G828-K1 WH-18

G856-K8 WH-18
F421-K12 YL-18

G829-K2 GN-18

R747-K5 GY-18
G833-K7 PK-18
C991-K6 PK-18
994-K10 GY-18

G857-K9 YL-18
995-K11 BU-18

T962-K25 WH-16-HV

T859-K21 WH-16-HV
K738-K41 GN-16-HV

T860-K14 OR-16-HV

T961-K16 GN-16-HV
K739-K40 BU-16-HV

T858-K15 GY-16-HV

T959-K17 BR-16-HV

T960-K24 BU-16-HV

T957-K20 PU-16-HV

T958-K19 YL-16-HV
K737-K4 BR-16-HV

E964-K22 WH-18

T725-K44 WH-18
C967-K13 BU-18

N707-K43 PU-18
R746-K18 PK-18

E965-K27 BU-18
E963-K23 BK-18

E966-K26 YL-18
G856-K8 WH-18

G828-K1 WH-18
F421-K12 YL-18
G829-K2 GN-18

R747-K5 GY-18
G833-K7 PK-18

C991-K6 PK-18
994-K10 GY-18

G857-K9 YL-18
995-K11 BU-18

B B
K-C1
2645732
100
101
102
103
INJECTOR 1&2 HIGH 104
INJECTOR 6 COMMON 105
INJECTOR 3 COMMON 106
INJECTOR 5 COMMON 107
INJECTOR 4 COMMON 108
109
110
111
112
113
114
INJECTOR 3&4 HIGH 115
INJECTOR 1 COMMON 116
117
INJECTOR 2 COMMON 118
119
120
10
11
12
COOLANT TEMPERATURE 13
BRAKE COMMON 14
INTAKE MANIFOLD AIR PRESSURE 15
16
PRESSURE SENSOR COMMON 17
18
19
20
21
22
23
24
PASSIVE SPD -1: A CRANK SPEED 25
TDC SERVICE PROBE + 26
27
OIL PRESSURE SENSOR 28
29
TEMPERATURE SENSOR COMMON 30
31
32
33
34
PASSIVE SPD +1: A CRANK SPEED 35
TDC SERVICE PROBE - 36
37
38
39
FUEL PRESSURE 40
41
42
43
44
45
PASSIVE SPD +2: B CAM SPEED 46
PASSIVE SPD -2: B CAM SPEED 47
48
49
50
51
52
53
54
55
INTAKE MANIFOLD AIR TEMPERATURE 56
ATMOSPHERIC PRESSURE SENSOR 57
58
59
60
61
FUEL TEMPERATURE SENSOR 62
63
64
DIFFERENTIAL FUEL PRESSURE SW 65
66
67
68
69
70
71
PRESSURE SENSOR +5V 72
73
74
75
76
77
78
79
80
81
82
FUEL DIFFERENTIAL PRESS SW RETURN 83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
INJECTOR 5&6 HIGH 99
1
2
3
4
5
6
7
8
9

J2
BRAKE SOLENOID L/H

BRAKE SOLENOID M/H

(+) BATTERY

(+) BATTERY SWITCHED SYMBOL DESCRIPTION ABBREV COLOR


STARTING CIRCUIT CIRCUIT CONNECTED RD RED

(-) BATTERY / SENSOR RETURN WH WHITE


CIRCUIT NOT CONNECTED

SENSOR / ACTUATOR SUPPLY OR ORANGE


ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
YL YELLOW
SIGNAL TO ECM INTERNAL ELECTRICAL CONNECTION
CONTROL (POSITIVE) FROM ECM TO SURFACE OF COMPONENT PK PINK
CONTROL (RETURN) FROM ECM
CONNECTOR BK BLACK
CAT DATA LINK
ENGINE CONTROL MODULE H# GY GRAY
CIRCUIT GROUPING DESIGNATION
2267467 J1939 DATA LINK
PU PURPLE
ATCH WIRE, CABLE, COMPONENT
RS-232/RS-485 DATA LINK
BR BROWN
ETHERNET SPLICE
GN GREEN
BLADE, SPADE, RING OR SCREW
HIGHWAYS BU BLUE
TERMINAL

A A
IDENT PART NUMBER CHG NOTE
K 276-4752 00 ENGINE HARNESS
THIS SCHEMATIC IS FOR THE C15 and C18 ENGINE FOR GENERATOR SET
L 276-4754 00 FUEL JUMPER HARNESS (EPG)
J 122-1486 06 (INTERNAL) INJECTOR HARNESS ELECTRICAL SYSTEM
MEDIA NUMBER: UENR4666-07
(E963-BK & E964-WH) (E965-BU & E966-YL) SCHEMATIC PART NUMBER: 276-4751, CHANGE: 01, VERSION: -
(G856-K8-WH & G857-K9-YL),
MUST BE TWISTED TOGETHER AT LEAST 1 TURN Components are shown installed on a fully operable engine in a non powered state.
PER 25mm
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
LEFT SIDE VIEW
INTAKE MANIFOLD AIR
VIEW ALL CALLOUTS
INTAKE MANIFOLD TEMPERATURE SENSOR
AIR PRESSURE
SENSOR
TDC PROBE

CAM SPEED
SENSOR

ENGINE CONTROL
MODULE

CRANK
SPEED
SENSOR

ATMOSPHERIC
PRESSURE
SENSOR OIL PRESSURE *SOME COMPONENTS NOT
SENSOR SHOWN FOR CLARITY
TOP VIEW

INJECTOR 1 INJECTOR 2 BRAKE 3&4 INJECTOR 5 VIEW ALL CALLOUTS

BRAKE 1&2 INJECTOR 3 INJECTOR 4 BRAKE 5&6

COOLANT
TEMPERATURE
SENSOR

FUEL PRESS FUEL TEMP INJECTOR 6

*SOME COMPONENTS NOT


SHOWN FOR CLARITY

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