INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
EC-C3
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E-C61

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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the

Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
 UENR7488-01
October 2017

XQP500 Rental Generator Set

with EMCP 4.4
Electrical System
XP51-UP
XP81-UP

© 2017 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

REF LOC H-9 208-A137 WH-18 P734-A314 WH-18

C-C2 A-C4 A-C1 EMCP 4.4 351-2430
345-1119 345-1118 INT TERM 34 INT TERM 33
FUEL LEVEL SENDER C-C8 INT TERM 32 P738-A308 WH-18
264-5732 PW 4.1 496-3472
REF LOC G-13
155-2267 A235-C27 WH-18 2 A235-A5 WH-18
P736-A309 WH-18 54 J1-PIN54 ANLG INP#1 NEG ALTERNATOR TERMINAL BOX MCB 11 T7 T5/T6
108-C32 WH-18 35 CUST TERM 7 208-A135 WH-18
4P BREAKER
1 A
79 J1-PIN79 ANLG INP#3 NEG (3 POLE 2A) 4P BREAKER
FLS 2 B P738-C40 WH-18
PARALLEL STAR MCB 11
3 C
P738-A4 WH-18 CUST TERM 8
F541-A133 WH-18
34
46
J1-PIN34 ANLG INP#2 NEG
J1-PIN46 ANLG INP#1 SHIELD GEN BUS V801-G69 WH-18 V800-G65 WH-18
(3 POLE 2A)
CUST TERM 9
TEST
35 J1-PIN35 ANLG INP#2 SHIELD
V803-G70 WH-18 V802-G66 WH-18
F552-A134 WH-18 56 J1-PIN56 ANLG INP#1 POS SPLY
V800-J7 WH-18
P736-C38 WH-18 34 P736-A110 WH-18 23 J1-PIN23 ANLG INP#2 POS V801-J4 WH-18
V805-G71 WH-18 V804-G67 WH-18 CB TERM 20 CB TERM 20
P735-C41 WH-18 36 P735-A312 WH-18 INT TERM 36 F549-A313 WH-18 61 J1-PIN61 ANLG INP#2 SUPPLY T7 T2 POINTS E949-G77 WH-18 GEN BUS V803-J5 WH-18 V802-J8 WH-18 E949-J10 WH-18

J
C-C6
259-5667
70 J1-PIN70 ANLG INP#3 POS EXCITER T1 T8
C210-G68 GN-YL-16 E949-G79 WH-18 TEST V805-J6 WH-18 V804-J9 WH-18 E949-J24 WH-18
J
P737-C30 WH-18 P737-A45 WH-18 P733-A113 WH-18 P733-A143 WH-18
POINTS
37 55 J1-PIN55 ANLG INP#1 POS
BUND LEVEL SENDER A
T10
T5

108-C31 WH-18 1 108-A73 WH-18 REF LOC G-11 CUST TERM 6 INT TERM 35 T4 C210-J11 GN-YL-16
B Y983-A44 WH-18 115 J1-PIN115 PROG DISCRETE INP 1 T11
INT TERM 27
C CUST TERM 10 Y984-A128 WH-18 Y984-A171 WH-18 113 J1-PIN113 PROG DISCRETE INP 2
INT TERM 28 T12 T6
D 108-C42 WH-18 Y983-C29 WH-18 11 CUST TERM 11 Y985-A129 WH-18 Y985-A170 WH-18 82 J1-PIN82 PROG DISCRETE INP 3

REF LOC G-14

REF LOC I-12 Y986-A112 WH-18 INT TERM 29
CUST TERM 12 Y986-A130 WH-18 Y986-A169 WH-18 93 J1-PIN93 PROG DISCRETE INP 4

SPARE DIGITAL I/P INT TERM 30 L1 L1

Y987-A168 WH-18 103 J1-PIN103 PROG DISCRETE INP 5
CUST TERM 13 E
Y987-A131 WH-18 INT TERM 31 T9 T3 F484-G2 WH-18 F484-J12 WH-18
CUST TERM 14 Y988-A132 WH-18 CUST TERM 15
Y988-A167 WH-18 81 J1-PIN81 PROG DISCRETE INP 6
BRAID
Y989-A292 WH-18 102 J1-PIN102 PROG DISCRETE INP 7
LCL SWITCH C-C7
155-2267
CUST TERM 16 L2 L2
Y990-A293 WH-18
BRAID
92 J1-PIN92 PROG DISCRETE INP 8

1 A 108-C33 WH-18 SERIES DELTA F485-G3 WH-18 F485-J13 WH-18

31 CBL-A1:G404-A1 BK-18 CBL-A1:G404-A1 BK-18 63 J1-PIN63 MAG PICKUP INP+
LCL 2 B 208-C34 WH-18
32 CBL-A1:G405-A2 WH-18 CBL-A1:G405-A2 WH-18 64 J1-PIN64 MAG PICKUP INP-
T1
L3 L3
3 C
EXCITER T12
30
INT TERM 22
CBL-A1:G406-A3 CU-20 CBL-A1:G406-A3 CU-20 78 J1-PIN78 MAG PICKUP SHIELD
BRAID F486-J14 WH-18

F486-G4 WH-18
17 CBL-A10:A122-A1 RD-18 39 J1-PIN39 ANLG OUT.#2 NEG

INT TERM 21 37 J1-PIN37 ANLG OUT.#2 POS

N N
MAG PICKUP
C-C1
155-2269
16 CBL-A10:F535-A2 BK-18 CBL-A11:F535-A1 BK-18
38 J1-PIN38 ANLG OUT.#2 SHIELD
T9 T4
BRAID
INT TERM 23 G410-G5 WH-18
18 CBL-A10:F536-A3 WH-18 CBL-A11:F536-A2 WH-18
350-3459 T6 T7
MCB 10
VS
CBL-?3:G404-C1 BK-18 6
TWISTED 1:P826-A29 WH-18 EARTH TERMINAL 1
(3 POLE 2A)
1 97 J1-PIN97 ETHERNET PORT A RX-
INT TERM 24 T3
SIG
2 CBL-?3:G405-C2 WH-18 19 CBL-A10:F537-A4 GN-18 CBL-A11:F537-A3 CU-20 3
TWISTED 1:P825-A32 WH-18 88 J1-PIN88 ETHERNET PORT A RX+ T10 EARTH TERMINAL 1
CBL-A10:G406-A5 CU-20 265-4123
ETHERNET T8 T5 E
CBL-?3:G406-C3 CU-20 INT TERM 16 NOTE: LINK TERMINALS 17&18 FOR 60HZ A-C3 2
TWISTED 2:P818-A33 WH-18 98 J1-PIN98 ETHERNET PORT A TX-
E
ECM 1 INT TERM 17 REF LOC G-12 C210-A139 WH-18
372-2901 C-C3 6 K999-A316 WH-18 Y986-A112 WH-18 REF LOC J-11 1
TWISTED 2:P816-A36 WH-18 87 J1-PIN87 ETHERNET PORT A TX+ T11 T2
160-7689 REF LOC E-7 108-A37 WH-18 A
8 K981-A318 WH-18 INT TERM 18
J1-PIN2 5V ANALOG POWER 2 CBL-?8:A122-C1 RD-18 ECM CONFIGURATION LINK REF LOC H-9 208-A208 WH-18 B SERVICE CONNECTOR CUST TERM 51 CBL-A9:G408-A1 RD-18 77 J1-PIN77 RS 485#2 'A'
E
RS 485 (ANNUNCIATOR) C210-BE1 GN-YL-16
7 K980-A317 WH-18 INT TERM 19
REF LOC B-14 893-A47 WH-18 D REF LOC B-14 CUST TERM 52 CBL-A9:G407-A2 BK-18
MCB 10
I I
89 J1-PIN89 RS 485#2 'B'
CBL-A12:Y799-A3 CU-20
J1-PIN3 ANALOG RTN 3 CBL-C2:F535-C2 BK-18 INT TERM 20 893-A81 WH-18
892-A48 WH-18 E REF LOC B-14 CUST TERM 53 CBL-A9:G409-A3 WH-18 99 J1-PIN99 RS 485#2 REF
(3 POLE 2A)
892-A80 WH-18 CBL-A12:Y797-A2 WH-18
J1-PIN17 PROG. ANALOG 3 17 CBL-C2:F536-C3 WH-18 REF LOC B-14 CBL-A4:Y797-A2 WH-18 G REF LOC A-14 CUST TERM 54 CBL-A9:A380-A4 GN-18 111 J1-PIN111 RS 485#2 SHIELD
BREAKER DOOR EARTH BREAKER BOX EARTH
CBL-A12:Y798-A1 BK-18 CBL-A9:G406-A5 CU-20
4 893-A78 WH-18 CBL-A4:Y798-A1 BK-18 F CUST TERM 48
J1-PIN67 BATT - 67 CBL-?8:F537-C4 GN-18 REF LOC A-11 CBL-ME1:R951-ME2 WH-18 CBL-A5:R951-A2 WH-18 100 J1-PIN100 MODBUS+
F414-J16 WH-18
5 892-A79 WH-18 CBL-A4:Y799-A3 CU-20 C CUST TERM 49 120R
CBL-C2:G406-C5 CU-20 REF LOC A-11 CBL-ME1:R952-ME1 BK-18 CBL-A5:R952-A1 BK-18 90 J1-PIN90 MODBUS- CB TERM 16
CUST TERM 50
J1-PIN56 GND SW 13 56 K999-C3 WH-18 101 J1-PIN101 MODBUS REF
CBL-A5:R953-A3 CU-20
SERIES STAR
CBL-ME1:R953-ME3 CU-20
22 CBL-A2:Y797-A2 WH-18 CBL-A7:Y797-A2 WH-18 INT TERM 37
REF LOC A-11
J1-PIN18 DIGITAL RTN 18 K981-C1 WH-18 120R
CUST TERM 45 CBL-A6:Y794-A2 WH-18 31 J1-PIN31 CAN 2 DATA LINK+ F414-J19 WH-18
J1-PIN46 GND SW 9 46 K980-C2 WH-18 23 CBL-A2:Y798-A1 BK-18 CBL-A7:Y798-A1 BK-18 INT TERM 38 CAN 1 120R
CB TERM 16
CB TERM 17
CAN 2 CUST TERM 46 CBL-A6:Y795-A1 BK-18 42 J1-PIN42 CAN 2 DATA LINK-
F415-J17 WH-18
24 CBL-A2:Y799-A3 CU-20 CBL-A7:Y799-A3 CU-20 INT TERM 39 CUST TERM 47 CBL-A6:Y796-A3 CU-20 41 J1-PIN41 CAN 2 SHIELD
AC ALTERNATOR T2 F414-G62 WH-18
T1 T5 F414-G73 WH-18 LOAD BUS F415-J20 WH-18
CANOPY CBL-A3:Y799-A3 CU-20 EXCITER
REF LOC D-6 30 J1-PIN30 CAN 1 SHIELD CB TERM 17 CB TERM 18
E-STOP T8
893-C4 WH-18 3E-3364
TEST
J1-PIN8 ATA/CAT HIGH 8 T4
155-2269 CBL-A3:Y798-A1 BK-18 F415-G63 WH-18 F416-J18 WH-18
M-C1 E-STOP
43 J1-PIN43 CAN 1 DATA LINK-
J1-PIN9 ATA/CAT LOW 9 892-C5 WH-18 A-C11 T7 T11
F415-G74 WH-18
226-6446 CBL-A3:Y797-A2 WH-18 32 J1-PIN32 CAN 1 DATA LINK+
F416-J21 WH-18
E-STOP 208-M1 WH-18 208-A3 WH-18
POINTS

2
CB TERM 18
LOAD BUS
1

ETH-PLA1 BK-0
T10 CB TERM 19
226-6446 1 2 F416-G64 WH-18
J1-PIN50 CAN A HIGH 50 CBL-C5:Y797-C2 WH-18 348-M2 WH-18 2 348-A194 WH-18 A774-A186 WH-18 A774-A185 WH-18 104 J1-PIN104 DISCRETE INP#1(DDI-1) T12
G410-J15 WH-18

1
F416-G75 WH-18
J1-PIN34 CAN A LOW 34 CBL-C5:Y798-C1 BK-18 CUST TERM 5 879-A212 WH-18 91 J1-PIN91 DISCRETE INP#2(DDI-2)
TEST POINTS CB TERM 19
REMOTE START T9 G410-J22 WH-18
CUST TERM 4 208-A30 WH-16 REF LOC D-6
(LINK 4 & 5 TO START) T6
J1-PIN42 CAN A SHIELD 42 CBL-C5:Y799-C3 CU-20 33 A774-A2 WH-18 G410-G76 WH-18 C210-J23 GN-YL-16
CUST TERM 3 208-A115 WH-18 208-A209 WH-18 208-A136 WH-18 50 J1-PIN50 BATTERY- E
FCR 208-A137 WH-18 REF LOC J-11
392-9541 REF LOC H-10 A774-A187 WH-18 INT TERM 11 208-A291 WH-18 208-A210 WH-18 72 J1-PIN72 BATTERY- C210-G72 GN-YL-16
T3
2 REF LOC F-12
J1-PIN23 GND SW 2 23 A774-C12 WH-18 3 4
INT TERM 12 208-A14 WH-18 208-A126 WH-16 REF LOC G-11
9 A309-A268 WH-18 A774-A1 WH-18
CUST TERM 58 208-A206 WH-16 REF LOC H-12

REF LOC E-4

105-A106 WH-18
REF LOC D-5
CUST TERM 59
F547-A114 WH-18
208-A116 WH-18 208-A208 WH-18 REF LOC I-11
103-A216 WH-18 53 J1-PIN53 BATTERY+
CONTROL PANEL
A774-A15 WH-18 REF LOC G-11
103-A215 WH-18 103-A217 WH-18 33 J1-PIN33 BATTERY+
A-C2 EMCP 4.4 351-2430

H H
105-C7 WH-16 10 105-A197 WH-16 104-A301 WH-16 104-A305 WH-16 REF LOC G-11 CB TERM 16 PW 4.1 496-3472
160-7690
ECM POWER SWITCH
J1-PIN40 GND SW 3 40 A309-C6 WH-16 CUST TERM 17 ETH-PLA2 BK-0 INT TERM 77
214-5791
CUST TERM 18 F547-A300 WH-18 F414-A46 WH-18 F414-A61 WH-18 J2-PIN11 BUS VOLTAGE L1
118 J1-PIN118 REF ISLN GROUP INPUTS
CB TERM 17
J1-PIN48 BATT + 48 105-C11 WH-16
104-A198 WH-16 CUST TERM 19 CUST TERM 60 F405-A121 WH-18 109 J1-PIN109 PROG ISLN INP 1 INT TERM 78
R956-A201 WH-18 85 EPR F415-A50 WH-18 F415-A62 WH-18
J1-PIN52 BATT + 52 105-C10 WH-16 REF LOC H-9 417-9923 SMMR. CUST TERM 20 CUST TERM 61 F406-A122 WH-18 120 J2-PIN13 BUS VOLTAGE L2
J1-PIN20 PWM OUT.#1 SHIELD
CB TERM 18
208-C22 WH-18 13 208-A206 WH-16 A244-A125 WH-18 86
2
392-9541
SMR CUST TERM 62 F407-A123 WH-18

1
REF LOC G-10 REF LOC E-6 108-A19 WH-18
3 4 108 J1-PIN108 PROG ISLN INP 3 INT TERM 79
J1-PIN53 BATT + 53 105-C9 WH-16 9X-8124 F-C3
CUST TERM 63 F408-A124 WH-18 107 J1-PIN107 PROG ISLN INP 4 344-0415 F416-A51 WH-18 F416-A63 WH-18 J2-PIN31 BUS VOLATGE L3
30A CB TERM 19
104-A301 WH-16 87 R956-A181 WH-18 R956-A229 WH-18
J1-PIN70 KEY SW 70 105-C8 WH-16 27 X861-A205 WH-16 REF LOC G-9 X860-A18 WH-18 85 INT TERM 80
105-A202 WH-16 30 392-9541 G410-A166 WH-18 G410-A64 WH-18 J2-PIN47 BUS VOLTAGE N
R956-A201 WH-18 REF LOC H-11 A774-A187 WH-18 86 SMMR
61 R954-A214 WH-18

E498-F3 WH-18

E498-F5 WH-18
J1-PIN61 BATT -

E498-F4 WH-18

E495-F7 WH-18
E496-F8 WH-18

E494-F6 WH-18
116 J1-PIN116 DISCRETE OUT. 1
X861-A205 WH-16 87 (CRANK)
J1-PIN63 BATT - 63
STARTER 1 115-A24 WH-16 30
1 5
MCB 8 (20A)
J1-PIN65 BATT - 65 C15 207-1564
2506 417-0729 101-A288 WH-16 A-C1 EMCP 4.4 351-2430
392-9541 F-C1 B-C1 B-C2 A-C10 264-5732 PW 4.1 496-3472
FCR 396-9610 396-9611 269-5219 267-1337
X861-C37 WH-16 INT TERM 10 MCB 4 (16A)
101-C25 WH-10 101-A289 WH-10 101-A148 WH-10 108-A304 WH-16
18 E494-B17 WH-18 11 E494-A83 WH-18 110 J1-PIN110 IA GEN IN
T1R 1 5
R955-A195 WH-18 83 J1-PIN83 DISCRETE OUT. 2
MCB 5 (16A) 392-9541
208-C16 WH-16
208-C15 WH-16

208-C17 WH-16

200-A43 WH-16 104-A305 WH-16 REF LOC H-10 (FUEL)

101-C28 WH-10
19 E495-B18 WH-18 12 E495-A84 WH-18 60 J1-PIN60 IB GEN IN
103-A215 WH-18 REF LOC H-10 5 1 E-STOP
MCB 6 (10A) 226-6446
DOOR ETH REF LOC H-11 20 E496-B19 WH-18 13 E496-A85 WH-18 44 J1-PIN44 IC GEN IN
M
1 2
200-A42 WH-16 A244-A125 WH-18 R956-A229 WH-18 94 J1-PIN94 DISCRETE OUT. 3

108-A119 WH-18
REF LOC H-12 (ECMR) E498-F2 WH-18 12 E498-B20 WH-18 16 E498-A108 WH-18 REF LOC G-12 REF LOC G-12 E498-A107 WH-18 22 J1-PIN22 I AC COMMON
101-R4 RD-2
INT TERM 14 MCB 2 (3 POLE 2A)

208-A120 WH-18

208-A207 WH-16
208-A127 WH-16
EMCP ETH 392-9541
208-C36 BK-8 A235-C27 WH-18 REF LOC J-13 04R
INT TERM 15 108-A286 WH-16
200-A41 WH-16
BRAID ENGINE BODY REF LOC G-4 E498-A108 WH-18 1 5
208-A191 WH-18 R957-A220 WH-18 106 J1-PIN106 DISCRETE OUT. 4 INT TERM 73
REF LOC G-4 E498-A107 WH-18 CUST TERM 1 108-A287 WH-16
BATTERY ISOLATOR F434-F16 WH-18 F434-B21 WH-18 F434-A91 WH-18 E486-A92 WH-18 E486-A66 WH-18
G G
PANEL ETH 1 1 1 J1-PIN1 VA GEN IN
ISOLATOR SWITCH REF LOC I-6 C210-A139 WH-18 CUST TERM 2
208-C23 WH-10
208-C34 WH-18

7N-0718 392-9541 INT TERM 74

200-A40 WH-16 INT TERM 49 05R F435-F17 WH-18 3 F435-B22 WH-18 3 F435-A90 WH-18 E487-A89 WH-18 E487-A67 WH-18 3 J1-PIN3 VB GEN IN
REF LOC B-14 108-A77 WH-18
BATT- 101-R1 BK-2 200-A39 WH-16 CUST TERM 55 REF LOC E-7 108-A38 WH-16 5 INT TERM 75
208-A190 WH-18 1 R958-A222 WH-18 84 J1-PIN84 DISCRETE OUT. 5
F436-F18 WH-18 F436-B23 WH-18 F436-A88 WH-18 E488-A87 WH-18 E488-A68 WH-18
REF LOC D-6 108-A70 WH-18 208-A126 WH-16
9 9 5 J1-PIN5 VC GEN
REF LOC J-12
BATTERY 1 108-A73 WH-18 INT TERM 76
BATT- BATTERY 2 04R 392-9541
230-6368 392-9541 REF LOC H-9 F409-F15 WH-18 10 F409-B24 WH-18 10 F409-A86 WH-18 F409-A69 WH-18 6 J1-PIN6 GEN AC NEUTRAL
230-6368 06R
CUST TERM 29 Y906-A282 WH-16 2
3 4 INT TERM 70
TERM 47 CUST TERM 28 Y905-A283 WH-16 Y904-A8 WH-16 CUST TERM 27
REF LOC J-14

1 5 F532-A74 WH-18 36 J1-PIN36 ANLG OUT.#1 POS

208-A189 WH-18 R959-A224 WH-18 95 J1-PIN95 DISCRETE OUT. 6
229-C35 WH-18 28 229-A105 WH-18 229-A103 WH-18 05R SHUNT EXCITATION
392-9541 INT TERM 71
101-C39 WH-10 C-C2 A-C4 REF LOC B-14 STD A-C8
345-1119 345-1118 CUST TERM 32 Y909-A281 WH-16 392-9541
N-C5
362-0120
F-C2 REGULATOR VOLATGE EM-10 F533-A75 WH-18 48 J1-PIN48 ANLG OUT.#1 NEG
2 362-0122 416-1367
3 4 07R 398-7247
CUST TERM 31 Y908-A280 WH-16 Y907-A9 WH-16 CUST TERM 30 INT TERM 72
387-9449 F5 6 F5-F9 WH-18 29 F5-B25 WH-18 17 F5-A93 WH-18 1
FIELD + F534-A76 WH-18
C-C5
47 J1-PIN47 ANLG OUT.#1 SHIELD
06R 208-A188 WH-18
1 5
R960-A226 WH-18 105 J1-PIN105 DISCRETE OUT. 7
F6 3 F6-F10 WH-18 30 F6-B26 WH-18 18 F6-A94 WH-18 2
FIELD -
392-9541 366-9370
3
2
1

338-0274 CUST TERM 35 Y912-A278 WH-16 A-C7

K-C1
2 A-C9
CUST TERM 34 Y911-A279 WH-16
3 4
Y910-A10 WH-16 CUST TERM 33 392-9541 351-9187 CS + 2 CBL-A8:X842-A2 WH-18 28 J1-PIN28 PWM OUT.#2 POS
GRR CONNECT TO ALT T9 10 2 10-F11 WH-18 32 10-B27 WH-18 19 10-A95 WH-18 1
X2 CS - 3 CBL-A8:X843-A1 BK-18 8 J1-PIN8 PWM OUT.#2 NEG
07R
101-K1 WH-10 SPARE RELAY O/P (16 A) 392-9541 2
Z1 SH 1 CBL-A8:F531-A3 CU-20 19 J1-PIN19 PWM OUT.#2 SHIELD
1 5
CUST TERM 38 Y915-A277 WH-16 208-A184 WH-18 R961-A228 WH-18 68 J1-PIN68 DISCRETE OUT. 8
CONNECT TO ALT T12
2
3 4
9 4 9-F13 WH-18 33 9-B28 WH-18 20 9-A97 WH-18 3
X1
A CUST TERM 37 Y914-A276 WH-16 Y913-A11 WH-16 CUST TERM 36
Z2
R B+
4

208-K2 WH-10 392-9541

GND

GRR CAR
392-9541
CHARGE ALT CUST TERM 41 Y918-A274 WH-16 2
5N-5692 3 4 1 5
CUST TERM 40 Y917-A275 WH-16 Y916-A12 WH-16 CUST TERM 39 208-A183 WH-18 R962-A236 WH-18 67 J1-PIN67 DISCRETE OUT. 9
PMG EXCITATION

DC HARNESS ENGINE
J-C1
CAR REF LOC F-12
351-6707 J-C2
392-9541 351-9187
R963-A182 WH-18
F
66

F
J1-PIN66 DISCRETE OUT. 10
CUST TERM 44 Y921-A6 WH-16
AUDIBLE ALARM
CUST TERM 43 Y920-A7 WH-16
2
3 4
Y919-A13 WH-16 CUST TERM 42
CUST TERM 21 R964-A294 WH-18 65 J1-PIN65 DISCRETE OUT. 11
14 1

3
10-J1 WH-18
11-J2 WH-18
1

2
CONNECT SIGNAL NAMES
PMG
CUST TERM 22 R965-A234 WH-18 75 J1-PIN75 DISCRETE OUT. 12

15 4 12-J4 WH-18 3 TO EM10

CUST TERM 23 R967-A233 WH-18 59 J1-PIN59 DISCRETE OUT. 13
208-A14 WH-18 REF LOC H-10
SPARE DIGITAL O/P CUST TERM 24 R968-A232 WH-18 58 J1-PIN58 DISCRETE OUT. 14
16 2 9-J3 WH-18 4
MODULE CIRCUIT ID COLOR DESCRIPTION CIRCUIT ID COLOR DESCRIPTION
R963-A182 WH-18 REF LOC F-9 9 WH AREP 9 R965 WH DISCRETE OUTPUT 12
CUST TERM 25 Y993-A231 WH-18 57 J1-PIN57 DISCRETE OUT. 15 10 WH AREP 10 R966 WH DISCRETE OUTPUT 13
11 WH AREP 11 R968 WH DISCRETE OUTPUT 14
CUST TERM 26 Y994-A230 WH-18 73 J1-PIN73 DISCRETE OUT. 16
LINK HARNESS P/N 467-4496 12 WH AREP 12 X710 WH BREAKER AUX 2 CONTACT (NO)
101 WH UNFUSED BATTERY (+) X711 WH BREAKER AUX 2 CONTACT (NC)
103 WH 24V FUSED SUPPLY (EMCP4 ) X712 WH BREAKER OPEN SIGNAL
104 WH 24V FUSED SUPPLY (ENGINE ECM ) X713 WH BREAKER CLOSE SIGNAL
105 WH ECM KEY SWITCH X842 WH PWM OUTPUT (+)
108 WH 24V FUSED SUPPLY (GENERAL) X843 BK PWM OUTPUT (-)
115 WH 24V FUSED SUPPLY (STARTER MOTOR) X860 WH STARTER MOTOR SWITCH 1
200 WH GROUND X861 WH STARTER MOTOR SWITCH 2
208 WH DC BATTERY NEGATIVE (POST ISOLATOR) Y794 WH CAN 2 DATA LINK (+)
229 WH BATT -VE (PRE-ISOLATOR) Y795 BK CAN 2 DATA LINK (-)
308 WH TELEMATICS POWER Y796 CU CAN 2 DATA LINK (SHLD)
348 WH REMOTE E-STOP Y797 WH CAN 1 DATA LINK (POS)
391 WH GROUP START Y798 BK CAN 1 DATA LINK (NEG)
879 WH REMOTE START Y799 CU CAN 1 DATA LINK (SHLD)
892 WH ATA CAT/PERKINS DATA LINK- Y904 WH RELAY 5 - SPR1 (COM)
893 WH ATA CAT/PERKINS DATA LINK+ Y905 WH RELAY 5 - SPR1 (NO)
:11 BK CB AUX COM Y906 WH RELAY 5 - SPR1 (NC)
:12 BK CB AUX N/C Y907 WH RELAY 6 - SPR2 (COM)
:14 BK CB AUX N/O Y908 WH RELAY 6 - SPR2 (NO)
:21 BK CB AUX COM Y909 WH RELAY 6 - SPR2 (NC)
:22 BK CB AUX N/C Y910 WH RELAY 7 - SPR3 (COM)
:24 BK CB AUX N/O Y911 WH RELAY 7 - SPR3 (NO)
GREEN LAMP CB OPEN :31 BK CB AUX COM Y912 WH RELAY 7 - SPR3 (NC)
INT TERM 65 BREAKER SWITCH :32 BK CB AUX N/C Y913 WH RELAY 8 - SPR4 (COM)
CB TERM 11 X710-A152 WH-18 X710-A72 WH-18 266-4324
:34 BK CB AUX N/O Y914 WH RELAY 8 - SPR4 (NO)
GREEN LAMP

COOLANT HEATER AND/OR ALTERNATOR HEATER

:95 BK CB AUX COM Y915 WH RELAY 8 - SPR4 (NC)

EMCP 4.4 OPTIONS

108-A34 WH-18
E E
169-4500 REF LOC D-5
REF LOC G-11 108-A38 WH-16 21
F484-A142 WH-18 :96 BK CB AUX N/C Y916 WH RELAY 9 - GEN RUN (COM)
22
F547-A141 WH-18 REF LOC D-5 INT TERM 68
105-A106 WH-18 REF LOC H-13 :98 BK CB AUX N/O Y917 WH RELAY 9 - GEN RUN (NO)
13 F487-A140 WH-18
REF LOC E-4 108-A71 WH-18 108-A19 WH-18 REF LOC H-11 14 :A1 BK CB OPEN SIGNAL Y918 WH RELAY 9 - GEN RUN (NC)
:C11 BK CB CLOSE SIGNAL Y919 WH RELAY 10 - COMMON ALARM (COM)

EARTH LEAKAGE REF LOC I-11 108-A37 WH-18 RED LAMP CB CLOSED INT TERM 69
108-A71 WH-18 REF LOC E-7
:D1
:D2
BK
BK
CB UV TRIP POS
CB UV TRIP NEG
Y920
Y921
WH
WH
RELAY 10 - COMMON ALARM (NO)
RELAY 10 - COMMON ALARM (NC)
CORE BALANCE CT 108-A35 WH-18 :U1 BK CB MOTOR POS Y983 WH DIGITAL INPUT 1 - LOW COOLANT LEVEL SENDER
COOLANT HEATER 240V INT TERM 64 I RED LAMP
X711-A153 WH-18 X711-A52 WH-18 169-4500 :U2 BK CB MOTOR NEG Y984 WH DIGITAL INPUT 2 - SPARE
CB TERM 12 A-C2 EMCP 4.4 351-2430
160-7690 PW 4.1 496-3472 A122 BK PWR (+5V) SUPP FROM ECM Y985 WH DIGITAL INPUT 3 - EARTH LEAKAGE (OPTION)
INT TERM 67 A235 WH SENSOR RETURN Y986 WH DIGITAL INPUT 4 - SPEED SELECT
L1 THERMOSTAT CB TERM 9 P855-A154 WH-18 P855-A17 WH-18 J2-PIN5 DEDICATED DISCRETE INPUT #4 (CB OPEN) A309 WH FUEL ENABLE Y987 WH DIGITAL INPUT 5 - SPARE
A380 CU RS485 ANN. SHLD Y988 WH DIGITAL INPUT 6 - SPARE
L2 CB TERM 10 P856-A155 WH-18 P856-A16 WH-18 J2-PIN4 DEDICATED DISCRETE INPUT #3 (CB CLOSED) A774 WH E-STOP Y989 WH DIGITAL INPUT 7 - SPARE
INT TERM 66 A779 WH CKT BRKR OVER-CURRENT TRIP (NC) Y990 WH DIGITAL INPUT 8 - SPARE
L3 E-STOP A780 WH CKT BRKR OVER-CURRENT TRIP (NO) Y993 WH DIGITAL OUTPUT 15 - SPARE
226-6446 AC101 WH AC AUXILIARY (L) Y994 WH DIGITAL OUTPUT 16 - SPARE
CB TERM 2 108-A156 WH-18 INT TERM 14 BREAKER TRIP RELAY BREAKER OPEN SWITCH
N AC121 WH AC BATTERY CHARGER SUPPLY (FUSED) Y997 WH DISCRETE OUTPUT 2
A B C 392-9541 160-9633
2 1
155-2267 AC199 WH AC AUXILIARY (N) Y998 WH DISCRETE OUTPUT 3
317-9506 HE-C2 CB TERM 4 208-A157 WH-18 INT TERM 12 AC200 WH AC AUXILIARY (E)
CB TERM 21 1 2
F485-A21 WH-18
1 2
F486-A104 WH-18 B481 WH BELL ALARM
INT TERM 63 3 4
L710-A27 WH-18
EARTH LEAKAGE C210 WH EARTH GROUND
1-HOB1 P858-CTE2 WH-18 8 CT CB TERM 7
C261-HE5 WH-14

3 4
ENABLE/DISABLE X712-A158 WH-18 X712-A58 WH-18 2
F484-A20 WH-18 J2-PIN58 DEDICATED ISOLATED DISCRETE INPUT #3
E486 WH SENSING VOLTAGE - PHASE A
240-7629 CB TERM 22 BREAKER CLOSE RELAY REF LOC E-5
(CB TRIP REQUEST)
BTR E487 WH SENSING VOLTAGE - PHASE B
2-HOB2 P859-CTE1 WH-18 9 CT 392-9541 F484-A142 WH-18 E488 WH SENSING VOLTAGE - PHASE C
INT TERM 62 BREAKER CLOSE SWITCH E494 WH CT SENSING - PHASE A
440-2036
INT TERM 15 108-GF7 WH-18 111-GF1 WH-18 5 +DC INT TERM 53 2.5mm
2 155-2267 384-5289
CB TERM 6 X713-A159 WH-18 X713-A49 WH-18 3 4
108-A70 WH-18 F547-A141 WH-18 REF LOC E-5 E495 WH CT SENSING - PHASE B
INT TERM 52 HE-C1 E496 WH CT SENSING - PHASE C
1 2
INTERNAL CIRCUIT
1 2
F547-A23 WH-18 G490-A25 WH-18 J2-PIN48 DEDICATED ISOLATED DISCRETE INPUT #4
INT TERM 11 208-GF3 WH-18 208-GF2 WH-18 7 -DC AC101-WH2 WH-14 AC717-WH1 WH-14 A390-HE1 WH-14 A396-HE4 WH-14 A L
2
(CB CLOSE REQUEST) E498 WH CT RETURN COMMON
BCR E560 WH BREAKER AUX 3 CONTACT (COM)
MCB 7 (25A) CUST TERM 68 F547-A22 WH-18 E561 WH BREAKER AUX 3 CONTACT (NC)
286-4746 CB TERM 13 E562-A160 WH-18 BREAKER OPEN CUST TERM 56 391-A117 WH-18 J2-PIN32 GROUP START
INT TERM 51 A391-HE2 WH-14 N E562 WH BREAKER AUX 3 CONTACT (NO)
BREAKER
B

3 4 F547-A114 WH-18 REF LOC H-11 F409 WH SENSING VOLTAGE NEUTRAL

(UNDER VOLTAGE COIL) CB TERM 3 F430-GF4 WH-18 12 CUST TERM 69 REF LOC G-11 BREAKER TRIP RELAY CUST TERM 57 B481-A118 WH-18 J2-PIN40 BELL ALARM
F414 WH BUS PHASE A
INT TERM 50 C261-HE3 WH-14 C261-HE6 WH-14 C ETH F415 WH BUS PHASE B
CB TERM 14
D D
E561-A161 WH-18 BREAKER CLOSED 392-9541 F416 WH BUS PHASE C
13
CONNECTIONS
208-GF5 WH-18 REF LOC I-11 208-A3 WH-18
F434 WH GENERATOR PHASE A
INT TERM 28 F435 WH GENERATOR PHASE B
Y985-GF6 WH-18 14 CUST TERM 67
REF LOC H-9 208-A30 WH-16 208-A59 WH-18 Y998-A26 WH-18 J2-PIN2 DEDICATED DISCRETE OUTPUT #3
1 5
(CB TRIP COMMAND)
F436 WH GENERATOR PHASE C
CB TERM 15 E560-A162 WH-18 BREAKER COMMON F484 WH BREAKER PHASE A
BTR BREAKER CLOSE RELAY F485 WH BREAKER PHASE B
392-9541 F486 WH BREAKER PHASE C
F5 WH EXCITER 5+
NOTE: WHEN EARTH LEAKAGE OPTION IS FITTED; F531 CU PWM OUTPUT SHLD 2

REMOVE LINK BETWEEN CB-TERM-3 AND CB-TERM-4 208-A31 WH-18 1 5

Y997-A28 WH-18
J2-PIN1 DEDICATED DISCRETE OUTPUT #2
(CB CLOSE COMMAND)
F532
F533
WH
RD
ANALOG OUT 1 (+)
ANALOG OUT 1 (-) WIRE NAME DEFINITION
F534 CU ANALOG OUT 1 SHLD
BCR F535 WH ANALOG OUT 2 (+) XXXX-XX# XX-XX
F536 RD ANALOG OUT 2 (-)
F537 CU ANALOG OUT 2 SHLD
F542 WH ANALOG IN 2 SHLD
ALTERNATOR HEATER 240V 240-0236 F547 WH REF ISLN GROUP INPUTS
CUST TERM 70 G403-A200 WH-18 J2-PIN64 LOAD SHARE LINE KW F549 WH ANALOG IN 2 POS SUPPLY WIRE GAUGE
F6 WH EXCITER 6-

INT TERM 53 L 1

T5/T6 BREAKER CUST TERM 71 G402-A199 WH-18 J2-PIN65 LOAD SHARE LINE KVAR
G404
G405
WH
BK
MPU (+)
MPU (-)
WIRE COLOUR

BATTERY CHARGER NOTE: WHEN EARTH LEAKAGE OPTION IS FITTED;

G406
G407
CU
BK
MPU (SHLD)
RS485 ANN. B WIRE NUMBER
INT TERM 51 N 2

CUST TERM 72 G412-A196 WH-18 J2-PIN66 LOAD SHARE REFERENCE

G408 WH RS485 ANN. A
REMOVE LINK BETWEEN CB-TERM-3 AND CB-TERM-4 G409 GN RS485 ANN. REF HARNESS IDENT
CB TERM 6
BATTERY CHARGER G410 WH BUS N
:C11-ABB47
344-0413 505-3391 G489 WH DISCRETE INP 3
E-C1
MOTOR MECH 1 CIRCUIT IDENT
UNDER-VOLTAGE TRIP G490 WH DISCRETE INP 4
347-8375
CUST TERM 64 AC200-A149 GN-YL-16 AC200-E1 GN-YL-16 1 E 1 347-8381 K980 WH PTO SET SW
INT TERM 50 K981 WH PTO SENSOR RETURN
CUST TERM 65 AC199-A150 WH-14 AC199-E2 WH-18 2 N 2
C11 CLOSE D2 D1 K999 WH PTO ON/OFF SW
INT TERM 51
CB TERM 4 YU :D1-ABB33 CB TERM 7 L710 WH E-STOP
CUST TERM 66 AC101-A151 WH-14 AC101-E3 WH-18 AC121-E4 WH-18 L
COLOUR ABBREVIATIONS
3 3
INT TERM 52 MCB 1 (2A)
344-0412
U2 NEUTRAL
:U2-ABB48
CB TERM 3
:D2-ABB32
INDEX TABLE L729
P733
WH
WH
BREAKER TRIP SIGNAL
ANALOG INPUT 1 (+)

C M C
E-C2 P734 WH ANALOG INPUT (-)
ABBREVIATION DESCRIPTION
1 4

U1 SUPPLY :U1-ABB37 :95-ABB31 96

:96-ABB8 CB TERM 8 SYMBOL LEGEND TABLE SHEET INDEX DESCRIPTION
P735
P736
WH
WH
ANALOG INPUT 2+ (BUND LEVEL)
ANALOG INPUT 2 RETURN RD RED
2 5
CB TERM 1 95 1 CROSS REF & SHEET INDEX P737 WH ANALOG INPUT 3+ (FUEL LEVEL) WH WHITE
:98-ABB30 2 CONTROL SCHEMATIC, EMCP 4.4 / PW 4.1 P738 WH ANALOG INPUT 3 RETURN OR ORANGE
SY 98
3 6
CB TERM 2 3 MOTORIZED CIRCUIT BREAKER CONTROL P816 WH ETHERNET TX+
A1 OPEN YL YELLOW
4 7
MINIATURE CIRCUIT BREAKER P818 WH ETHERNET TXP825
SY RELAY 4 POWER SCHEMATIC PK PINK
5 8 P825 WH ETHERNET RX+
392-9541 5 OPTIONS SCHEMATIC P826 WH ETHERNET RXP855 BK BLACK
INT TERM 12 208-E5 WH-18 6 9
6 MCB,RELAY & TERMINAL LAYOUT P855 WH BREAKER AUX 1 CONTACT (NO) GY GREY
:A1-ABB38 A1-J1 WH-16 108-J2 WH-16 EMERGENCY STOP PUSH-BUTTON
108-E6 WH-18 7 10 3 4 P856 WH BREAKER AUX 1 CONTACT (NC) PU PURPLE
INT TERM 14
CB TERM 5 CB TERM 2 R951 WH MODBUS (+)
2 BR BROWN
R952 BK MODBUS (-)
R953 CU MODBUS REF
GN GREEN
208-J3 WH-16 R954 WH DISCRETE OUTPUT 1 BU BLUE
1 5 FUSED AUTOMOTIVE RELAY
R955 WH DISCRETE OUTPUT 2 CU COPPER
R956 WH DISCRETE OUTPUT 3 GN-YL GREEN-YELLOW
AUX 1
TELEMATICS
14
ABBREVIATIONS
R957 WH DISCRETE OUTPUT 4
:14-ABB9 CB TERM 10 (BKR CLOSED) R958 WH DISCRETE OUTPUT 5
11
:11-ABB28 12 R959 WH DISCRETE OUTPUT 6
CB TERM 4 :12-ABB10 CB TERM 9 (BKR OPEN) RESISTOR R960 WH DISCRETE OUTPUT 7
ABBREVIATIONS DESCRIPTION R961 WH DISCRETE OUTPUT 8
A.V.R AUTOMATIC VOLTAGE REGULATOR R962 WH DISCRETE OUTPUT 9
AUX 2 24
:24-ABB11 CB TERM 12 (BKR CLOSED) AC ALTERNATING CURRENT R963 WH DISCRETE OUTPUT 10
21 EARTH/GROUND DC DIRECT CURRENT R964 WH DISCRETE OUTPUT 11
:21-ABB29 22 (+) BATTERY
:22-ABB12 CB TERM 11 (BKR OPEN) MCB MINIATURE CIRCUIT BREAKER
INT TERM 1 ECM ENGINE CONTROL MODULE (-) BATTERY / SENSOR RETURN
REF LOC G-11 108-A77 WH-18 108-T1 WH-18
AUX 3 34
ECR ENGINE CRANK RELAY
CAT DATA LINK
:34-ABB25 CB TERM 14 (BKR CLOSED) CURRENT TRANSFORMER ETH EARTH/GROUND
INT TERM 2 31
REF LOC G-12 229-A103 WH-18 229-T2 WH-18 :31-ABB27 32 TERM PANEL TERMINAL
:32-ABB26 CAN A DATA LINK
CB TERM 13 (BKR OPEN) LCL LOW COOLANT LEVEL
CB TERM 15
PANEL TERMINAL FLS FUEL LEVEL SENDER CAN 2 DATA LINK
T1R BCR BREAKER CLOSE RELAY
B 392-9541 TERMINAL BTR BREAKER TRIP RELAY RS232/485 DATA LINK
B
T7 BREAKER
INT TERM 3
2
A571-A101 WH-18 A571-T3 WH-18 FCR FUEL CONTROL RELAY
4 3 ETHERNET
EPR ECM POWER RELAY
INT TERM 4 CONNECTOR SPR1 SPARE RELAY 1
A572-A102 WH-18 A572-T4 WH-18 T-C1 C2 C1 GRR GENERATOR RUN RELAY
497-5511 T-C2 208-G20 WH-16 YC X713-G22 WH-16 CB TERM 6
INT TERM 5 493-5256 CAR COMMON ALARM RELAY
REF LOC I-12 892-A80 WH-18 SHUNT CLOSE CB CIRCUIT BREAKER
MOTOR MECH 384-6732 +
9

1
15

14

13

12

11

10

BATTERY YU UNDER-VOLTAGE RELEASE

NEG POS 363-7639
HI

INT TERM 6
PE
LO

NO
A14
A13
A12
A11
GND
COM

COM
D12 -

D11 -
D12 +

D11 +

REF LOC I-12 893-A81 WH-18 POWER

YC CLOSING COIL
D2 D1 SY/S51 TRIP SIGNALLING CONTACTS
9 TO 32 VDC YU
INT TERM 7 L729-G23 WH-16 CB TERM 7 SPLICE AUX AUXILIARY CONTACTS
REF LOC I-10 CBL-A12:Y799-A3 CU-20 CBL-T1:Y799-T3 CU-20
U2 NEUTRAL
WIRE

PLG 641
INT TERM 8 208-G6 WH-16 208-G21 WH-16

M
REF LOC I-10 CBL-A12:Y797-A2 WH-18 CBL-T1:Y797-T2 WH-18 CB TERM 3
A780-G8 WH-16
INT TERM 9
U1 SUPPLY
108-G7 WH-16 108-G10 WH-16 44 CB TERM 8 SCREEN CABLE
CBL-A12:Y798-A1 BK-18 CBL-T1:Y798-T1 BK-18
CB TERM 1 41
REF LOC I-10
SY 42
HARNESS LAYER TABLE
CB TERM 2
ECM 2 POLE SWITCH
2 1

A779-G9 WH-16
CELL CB TERM 5
RS485 RS432
IDENT PART NO CHG LOC DESCRIPTION NOTE
GND
COM

1
Rx
Tx

PE LOW COOLANT LEVEL SWITCH

B

GPS HARNESS AS - - - - -
A

2
C8 C9 3
A 481-1897 - SH 2/3/4/5 CONTROL PANEL
1

3
1

C5 ME-C1 B 479-8745 - SH 3 AC LINK

T-C9
493-5263 493-5263 AUX 1 14 C 480-9818 - SH 2 ENGINE
CB TERM 3 P856-G12 WH-16 CB TERM 10
REF LOC I-10 CBL-ME1:R951-ME2 WH-18 11
1
E 482-0291 - SH 5 BATTERY CHARGER
208-G18 WH-16 12
2 FUEL LEVEL SENDER
REF LOC I-10 CBL-ME1:R952-ME1 BK-18 CB TERM 4
P855-G11 WH-16
3 F 479-8746 - SH 4 INTERNAL ALTERNATOR HARNESS
CB 9
REF LOC I-10 CBL-ME1:R953-ME3 CU-20
G 493-0255 - SH 4 CIRCUIT BREAKER (T7 INTERNAL)

A AUX 2 24
+
-
AUDIBLE ALARM
J
J
467-4496
493-2624
-
-
SH 4
SH 4
AREP/PMG ADAPTOR HARNESS
CIRCUIT BREAKER (T5/T6 INTERNAL) A
X711-G14 WH-16 CB 12 K 397-8483 - SH 2 CHARGING ALT HARNESS
21
208-G19 WH-16 22
X710-G13 WH-16
M 492-4950 - SH 2 CANOPY E-STOP THIS SCHEMATIC IS FOR THE XQP500 RENTAL GENERATOR SET WITH EMCP 4.4
CB TERM 11 T 517-0132 - SH 5 TELEMATICS
1 5 RELAY COIL
AH NONE - SH 5 ALT HEATER ELECTRICAL SYSTEM
NOTE: WHEN EARTH LEAKAGE OPTION IS FITTED; BE 523-9338 - SH 4 BREAKER EARTH
REMOVE LINK BETWEEN CB-TERM-3 AND CB-TERM-4 AUX 3 GF 485-0002 - SH 5 EARTH LEAKAGE MEDIA NUMBER: UENR7488-01
34 2
ME 519-7081 - SH 5 MODBUS TO TELEMATICS
31
E561-G16 WH-16 CB TERM 14 3 4 RELAY CONTACTS
WH 497-8561 - SH 5 HEATERS (WATER OR ALT) SCHEMATIC PART NUMBER: 480-7752, CHANGE: 08, VERSION: DK
E560-G17 WH-16 32 E562-G15 WH-16
CB TERM 13
CTE 485-1689 - SH 5 EARTH LEAKAGE CT (PANEL)
CB TERM 15 Components are shown installed on a fully operable generator set in a non powered state.
DIODE
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
CONTROL PANEL
VIEW ALL CALLOUTS

UNDERVOLTAGE SHUNT CLOSE REGULATOR CONNECTOR A-C10

TRIP VOLTAGE EM 10

MOTOR MECH

INTERNAL
TERM RAIL

A
BREAKER

CONNECTOR
A-C4
VIEW OF AREA “A”
(ROTATED FOR CLARITY) MCB/RELAY RAIL

ECM POWER
CB TERMINAL SWITCH

CUSTOMER
BREAKER SWITCH TERM RAIL
LEFT SIDE VIEW
VIEW ALL CALLOUTS

LCL SWITCH ECM 1 CONNECTOR C-C3 EMCP 4.4 CONNECTOR A-C1

CONNECTOR A-C2

CHARGING STARTER MOTOR AUDIBLE SERVICE

ALTERNATOR ALARM CONNECTOR
RIGHT SIDE VIEW

VIEW ALL CALLOUTS

EMCP 4.4 CONNECTOR B-C1 CONNECTOR B-C2

SERVICE CONNECTOR F-C1

CONNECTOR

E-STOP HEATER

AUDIBLE
ALARM

CONNECTOR
C-C2

BUND LEVEL BATTERY 1 BATTERY 2 ISOLATOR SWITCH FUEL LEVEL

SENDER SENDER
CUSTOMER TERM RAIL LAYOUT
VIEW ALL CALLOUTS

TERM NO. DESCRIPTION CIRCUIT ID

1 Fused Battey +ve 108
2 Fused Battey +ve 108
3 Battery -ve 208
4 Battery -ve
5 Remote Start (dedicated discrete input #2) 879
6 Analog Input #1 Pos P733
7 Analog Input #1 Neg P734
8 Analog Input #1 Shield F541
9 Analog Input #1 Supply F552
10 Digital Input #2 Y984
11 Digital Input #3 Y985
12 Digital Input #4 Y986
13 Digital Input #5 Y987
14 Digital Input #6 Y988
15 Digital Input #7 Y989
16 Digital Input #8 Y990
17 Battery -ve 208
18 Battery -ve
19 Battery -ve
20 Battery -ve
21 Digital Output #11 R964
22 Digital Output #12 R965
23 Digital Output #13 R967
24 Digital Output #14 R968
25 Digital Output #15 Y993
26 Digital Output #16 Y994
27 Output 4 Relay Common Y904
28 Output 4 Relay Normally Open Y905
29 Output 4 Relay Normally Closed Y906
30 Output 5 Relay Common Y907
31 Output 5 Relay Normally Open Y908
32 Output 5 Relay Normally Closed Y909
33 Output 6 Relay Common Y910
34 Output 6 Relay Normally Open Y911
35 Output 6 Relay Normally Closed Y912
36 Output 7 Relay Common Y913
37 Output 7 Relay Normally Open Y914
38 Output 7 Relay Normally Closed Y915
39 Gen Run Relay Common Y916
40 Gen Run Relay Normally Open Y917
41 Gen Run Relay Normally Closed Y918
42 Common Alarm Relay Common Y919
43 Common Alarm Relay Normally Open Y920
44 Common Alarm Relay Normally Closed Y921
45 CAN 2 + Y794
46 CAN 2 - Y795
47 CAN 2 Shield Y796
48 RS 485 - 1 (Modbus) + R951
49 RS 485 - 1 (Modbus) - R952
50 RS 485 - 1 (Modbus) Reference R953
51 RS 485 - 2 (Annunciator) + G408
52 RS 485 - 2 (Annunciator) - G407
53 RS 485 - 2 (Annunciator) Reference G409
54 RS 485 - 2 (Annunciator) Shield A380
55 Earth 200
56 Group Start (Dedicated Isolated Discrete Input #1) 391
57 Bell Alarm (Dedicated Isolated Discrete input #2) B481
58 Isolated Inputs Group reference F547
59 Isolated Inputs Group reference
60 Isolated Discrete Input 1 F405
61 Isolated Discrete Input 2 F406
62 Isolated Discrete Input 3 F407
63 Isolated Discrete Input 4 F408
64 Aux Supply Earth AC200
65 Aux Supply Neutral AC199
66 Aux Supply Live AC101
67 Circuit Breaker (Aux 3) Common E560
68 Circuit Breaker (Aux 3) Normally Open E562
69 Circuit Breaker (Aux 3) Normally Closed E561
ETHERNET 70 Load Share Line kw G403
71 Load Share Line Kvar G402
72 Load Share Reference G412
ADDITIONAL INFORMATION

ECM CONFIGURATION

(60 HZ) ISOCHRONOUS (SEE NOTES)

TERM 16
(TO ECM PIN 56) K999- A1 WH-18 TERM 17
(TO ECM PIN 18) K981- A1 WH-18 TERM 18
(TO ECM PIN 46) K980- A1 WH-18 TERM 19
TERM 20

(60 HZ) DROOP MODE

TERM 16
(TO ECM PIN 56) K999- A1 WH-18 TERM 17
(TO ECM PIN 18) K981- A1 WH-18 TERM 18
(TO ECM PIN 46) K980- A1 WH-18 TERM 19
TERM 20

(50 HZ) ISOCHRONOUS (SEE NOTES)

TERM 16
(TO ECM PIN 56) K999- A1 WH-18 TERM 17
(TO ECM PIN 18) K981- A1 WH-18 TERM 18
(TO ECM PIN 46) K980- A1 WH-18 TERM 19
TERM 20

(50 HZ) DROOP MODE

TERM 16
(TO ECM PIN 56) K999- A1 WH-18 TERM 17
(TO ECM PIN 18) K981- A1 WH-18 TERM 18
(TO ECM PIN 46) K980- A1 WH-18 TERM 19
TERM 20

NOTES:-
-LINK TERMINALS 16 AND 17 FOR 50Hz
-LINK TERMINALS 17 AND 18 FOR 60Hz
-TERMINALS ARE LOCATED ON THE INTERNAL TERMINAL RAIL
(INT TERM)
CB TERMINAL LIST

RELAY DESCRIPTION CIRCUIT ID

SY Tripped relay - T5/T6 breaker only

TERM NO. DESCRIPTION CIRCUIT ID

1 Motor Supply (+V) U1/95/108
2 Motor Supply (+V) 108
3 Motor Ground (0V) U2/D2/208
4 Motor Ground (0V) 208
5 Breaker Open Command A1/A779
6 Breaker Close Command C11/X713
7 Under-Voltage supply (+V) D1/L729/X712
8 Breaker Not Tripped 96/A780
9 Breaker Aux 1 - Breaker Open 12/P855
10 Breaker Aux 1 - Breaker Closed 14/P856
11 Breaker Aux 2 - Breaker Open 22/X710
12 Breaker Aux 2 - Breaker Closed 24/X711
13 Breaker Aux 3 - Breaker Open 32/E562
14 Breaker Aux 3 - Breaker Closed 34/E561
15 Breaker Aux 3 - Common 31/E560
16 Bus sensing - L1 F484
17 Bus sensing - L2 F485
18 Bus sensing - L3 F486
19 Bus sensing - N G410
20 Gen sensing- N E949
21 Earth Leakage (option) P858
22 Earth Leakage (option) P859
INTERNAL TERM RAIL LAYOUT

TERM NO. DESCRIPTION CIRCUIT ID

1 Fused Battey +ve 108
2 Fused Battey +ve 108
3 Battery -ve 208
4 Battery -ve
5 Remote Start (dedicated discrete input #2) 879
6 Analog Input #1 Pos P733
7 Analog Input #1 Neg 208
8 Analog Input #1 Shield F541
9 Analog Input #1 Supply F552
10 Digital Input #2 Y984
11 Digital Input #3 Y985
12 Digital Input #4 Y986
13 Digital Input #5 Y987
14 Digital Input #6 Y988
15 Digital Input #7 Y989
16 Digital Input #8 Y990
17 Battery -ve 208
18 Battery -ve
19 Battery -ve
20 Battery -ve
21 Digital Output #11 R964
22 Digital Output #12 R965
23 Digital Output #13 R967
24 Digital Output #14 R968
25 Digital Output #15 Y993
26 Digital Output #16 Y994
27 Output 4 Relay Common Y904
28 Output 4 Relay Normally Open Y905
29 Output 4 Relay Normally Closed Y906
30 Output 5 Relay Common Y907
31 Output 5 Relay Normally Open Y908
32 Output 5 Relay Normally Closed Y909
33 Output 6 Relay Common Y910
34 Output 6 Relay Normally Open Y911
35 Output 6 Relay Normally Closed Y912
36 Output 7 Relay Common Y913
37 Output 7 Relay Normally Open Y914
38 Output 7 Relay Normally Closed Y915
39 Gen Run Relay Common Y916
40 Gen Run Relay Normally Open Y917
41 Gen Run Relay Normally Closed Y918
42 Common Alarm Relay Common Y919
43 Common Alarm Relay Normally Open Y920
44 Common Alarm Relay Normally Closed Y921
45 CAN 2 + Y794
46 CAN 2 - Y795
47 CAN 2 Shield Y796
48 RS 485 - 1 (Modbus) + R951
49 RS 485 - 1 (Modbus) - R952
50 RS 485 - 1 (Modbus) Reference R953
51 RS 485 - 2 (Annunciator) + G408
52 RS 485 - 2 (Annunciator) - G407
53 RS 485 - 2 (Annunciator) Reference G409
54 RS 485 - 2 (Annunciator) Shield A380
55 Earth 200
56 Group Start (Dedicated Isolated Discrete Input #1) 391
57 Bell Alarm (Dedicated Isolated Discrete input #2) B481
58 Isolated Inputs Group reference F547
59 Isolated Inputs Group reference F547
60 Isolated Discrete Input 1 F405
61 Isolated Discrete Input 2 F406
62 Isolated Discrete Input 3 F407
63 Isolated Discrete Input 4 F408
64 Aux Supply Earth AC200
65 Aux Supply Neutral AC199
66 Aux Supply Live AC101
67 Circuit Breaker (Aux 3) Common E560
68 Circuit Breaker (Aux 3) Open E562
69 Circuit Breaker (Aux 3) Closed E561
70 Load Share Line kW G403
71 Load Share Line kVAr G402
72 Load Share Reference G412
MCB/RELAY RAIL LAYOUT

EARTH LEAKEAGE (OPTION)

DESCRIPTION CIRCUIT ID
MCB 7 HEATERS (OPTIONS) 25A AC101/AC717

DESCRIPTION CIRCUIT ID
MCB 1 BATTERY CHARGER MCB 2A AC101/AC121
MCB 2-1 GENSET SENSING 3 POLE MCB 2A F434/E486
MCB 2-2 GENSET SENSING 3 POLE MCB 2A F435/E487
MCB 2-3 GENSET SENSING 3 POLE MCB 2A F436/E488
MCB 4 PANEL COMPONENTS MCB 16A 101/108
MCB 5 ECM MCB 16A 101/104
MCB 6 EMCP MCB 10A 101/103
MCB 8 STARTER MOTOR MCB 20A 101/115
MCB 10-1 BUS AC SENSING 3 POLE MCB 2A [LOCATED IN BREAKER] F484/F414
MCB 10-2 BUS AC SENSING 3 POLE MCB 2A [LOCATED IN BREAKER] F485/F415
MCB 10-3 BUS AC SENSING 3 POLE MCB 2A [LOCATED IN BREAKER] F486/F416
MCB 11-1 GEN AC TEST POINTS 3 POLE MCB 2A [LOCATED IN BREAKER] V800/V801
MCB 11-2 GEN AC TEST POINTS 3 POLE MCB 2A [LOCATED IN BREAKER] V802/V803
MCB 11-3 GEN AC TEST POINTS 3 POLE MCB 2A [LOCATED IN BREAKER] V804/V805

RELAY NO. ABBREVIATION DESCRIPTION

1 BTR BREAKER TRIP RELAY
2 BCR BREAKER CLOSE RELAY
3 FCR FUEL CONTROL RELAY
4 O4R OUPUT 4 RELAY
5 O5R OUPUT 5 RELAY
6 O6R OUPUT 6 RELAY
7 O7R OUPUT 7 RELAY
8 GRR GEN RUN RELAY
9 CAR COMMON ALARM RELAY
10 T1R TELEMATICS 1 RELAY
11 SMMR STARTER MOTOR MASTER RELAY