You are on page 1of 11

INTERACTIVE SCHEMATIC

Bookmarks X
*This document is best viewed at a
Options
screen resolution of 1024 X 768.
Features
Cover Page
To set your screen resolution do the following:
Tables RIGHT CLICK on the DESKTOP.
Component Select PROPERTIES.
Connector
CLICK the SETTINGS TAB.
Schematic
Machine Views
MOVE THE SLIDER under SCREEN RESOLUTION
Chassis View until it shows 1024 X 768.
Cab View CLICK OK to apply the resolution.
Engine View
*Due to different monitor sizes and PDF reader preferences
The Bookmarks panel will allow you to there may be some variance in linked schematic locations
quickly navigate to points of interest.

Click here to save a copy of


EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the


Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
UENR4654-06
May 2018

C9, C13, C15 and C18 Generator Set


with EMCP 4.2
Electrical System
C9: C13: C15: C18:
NGP1-UP KJE1-UP NAP1-UP NAW1-UP
NTX1-UP T321-UP T331-UP T341-UP

Volume 1 of 2: Generator Wiring


Volume 2 of 2: Generator Wiring (Contd)

© 2018 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

GENERATOR TERMINAL BOX AC STD BLOCK


EXCITATION MODULE 374-5735
J EM-10
EM-C1
4161367
EM-C3
3620122 AREP CONNECTION
BC101
BC208
EMCP 4.2 BLOCK
374-5736 ENG-EN-C1
A4:E4 J
441-6937 F5+ 1 F5-EM1 WH-10-UL 11-EM3 WH-10-UL 1 3620120 F-EMCP 10A J1 CONNECTOR
108-PL105 WH-18-UL
SPDSH 1607689
F6- 2 F6-EM2 WH-10-UL 10-EM4 WH-10-UL 2 1 11 F-BTRY 10A EN-C4 COOLANT LOSS
108-PL106 WH-18-UL S-SPD E722-EN66 RD-3791795
F6-EM2 WH-10-UL 3 2 10 9 GENERATOR BTRY+ 1552267 3622913 SPDSH 200-EN201 SH-3791795
104-EN48 WH-18-UL 48 A4E4 BTRY+
9-EM5 WH-10-UL 4 3 F6- T1 T2 108-EN241 WH-18-UL 104-EN52 WH-18-UL 52 A4E4 BTRY+
EM-C2 108-EN241 WH-18-UL A RD-18 +V
D-SPD E723-EN68 BK-3791795
3519187 12-EM6 WH-10-UL 5 4 9 BTRY+ 229-EN242 WH-18-UL 229-EN242 WH-18-UL B BK-18 GROUND 104-EN53 WH-18-UL 53 A4E4 BTRY+
F5-EM1 WH-10-UL 6 5 12 A13-
PWR INP (X2) Y983-EN243 WH-18-UL C YL-18 SIGNAL 208-EN61 WH-18-UL 61 A4E4 BTRY-
1 10-EM4 WH-10-UL 6 F5+ AREP T4 BTRY+ RMES-A
PWR INP (Z1) 11-EM3 WH-10-UL 10 START
62 -
2
11 9 T8 T5
PWR INP (X1) (F1 10A, 250V) 9-EM5 WH-10-UL SELF EXCITED 208-EN63 WH-18-UL 63 A4E4 BTRY-
3 PG-C2
T7 BTRY+ OPTIONS RMES-B
PWR INP (Z2) (F2 10A, 250V) 4 12-EM6 WH-10-UL 3620122 3620120 F6-
ECMES
64 SHUTDOWN OVERRIDE
T10 108-PL27 WH-18-UL EMCP 4.2 BLOCK 208-EN65 WH-18-UL
1 1
108-PL61 WH-18-UL BTRY- 374-5736 DI-01
65 A4E4 BTRY-
EXCITER E722-EN66 RD-3791795
2 2 10 T11 108-PL43 WH-18-UL SPDSH FUEL LEVEL 229-EN166 WH-18-UL
66 THROTTLE PWM IN 1
EV-C1 F6-PG2 WH-16-UL 3 3 F6- 4226867 CLNGND 67 -
2478195 F5+ 12 10 108-PL41 WH-18-UL BTRY- S-SPD
4 4 9 T12 208-GR3 WH-18-UL FL-C2 4226868 E723-EN68 BK-3791795 68 DROOP PWM IN 2
N AI1 SH 108-PL40 WH-18-UL SPDSH
CS- 1 X843-EV2 WH-10-UL 5 5 208-GR4 WH-18-UL 2478195 4616391 CLNGND 200-EN201 SH-3791795
BTRY- D-SPD CLIP-SH
69 -
CS+ 2 X842-EV1 WH-10-UL F5-PG1 WH-16-UL 6 6 F5+ CDLSH F548-FL5 RD-3791796 1 RD-18 +V 390-EN70 WH-18-UL 70 KEY SWITCH
SHIELD 3 F531-EV3 WH-10-UL T9

F434-VA5 WH-16-UL
PMG CONNECTION BTRY- CDL+ P733-FL3 GY-3791796 2 GN-18 SIGNAL RLY5
PG-C3 200-PL118 SH-3791795

F436-VA7 WH-16-UL
F409-VA8 WH-16-UL
CDLSH P734-FL6 BK-3791796 3 BK-18 GROUND

F435-VA6 WH-16-UL
3516707 3516706 T6 CLIP-SH
ENGINE ECM
CDL- F541-FL4 SH-3791796
14-PG3 WH-16-UL 1 1 14 P733-PL56 RD-3791795 AI3+ P733-FL3 GY-3791796 CLIP-SH 208-EN61 WH-18-UL
PG-C1 15-PG4 WH-16-UL 2 2 15 200-PL118 SH-3791795 AI3 SH F541-FL4 SH-3791796 208-EN169 WH-10-UL
EMCP 4.2 I/O-PL-C1
3620120 16-PG5 WH-16-UL 3 3 16 B A 1607689 P734-PL46 BK-3791795 AI3- P734-FL6 BK-3791796 AC STD BLOCK 208-EN63 WH-18-UL 200-EN173 WH-10-UL
1
4 4
T3 431-1966 F548-PL16 WH-18-UL AI3 SS F548-FL5 RD-3791796 374-5735 208-EN65 WH-18-UL
PMG NOTE A FUEL LEAK
2 14-PG3 WH-16-UL (OPTIONAL 347-PL113 WH-18-UL AI3- 229-PL131 WH-18-UL BC101 101-EN168 WH-10-UL 208-EN161 WH-18-UL
FUEL LEVEL(AI3+) 30 P733-PL56 RD-3791795 4226064
3 F6-PG2 WH-16-UL PMG) 879-PL55 WH-18-UL RMES-A 345-ET1 WH-18-UL 208-EN169 WH-10-UL 208-EN163 BK-8-UL
(AI3-) 29 P734-PL46 BK-3791795
347-PL113 WH-18-UL START 229-PL129 WH-18-UL 4226065 BC208
4 15-PG4 WH-16-UL FL-C1 101-EN159 WH-18-UL
AI REF/COMMON 31 NOTE C 344-ET3 WH-18-UL RMES-B 348-PL123 WH-18-UL 4616297 103-PL103 WH-18-UL F-EMCP 10A
5 16-PG5 WH-16-UL A774-PL70 WH-18-UL 1552269
6 F5-PG1 WH-16-UL
C E-STOP 70 344-PL130 WH-18-UL ENES1 344-PL128 WH-18-UL F-BTRY 10A 101-EN160 WH-18-UL
REMOTE START/STOP 55 879-PL55 WH-18-UL Y984-FL2 WH-18-UL 1 BK-18
EMCP 4.2 390-EN70 WH-18-UL
344-PL130 WH-18-UL ENES2 BTRY+ 104-EN53 WH-18-UL 104-EN150 WH-16-UL
COOLANT LEVEL LOW (DI01) 54 Y983-PL54 WH-18-UL 229-FL1 WH-18-UL 2 BK-18
ENG-PL-C1
FUEL LEAK (DI02) 53 Y984-PL53 WH-18-UL
X863-ET4 WH-18-UL ECMES A774-EN23 WH-18-UL 431-1966 104-EN52 WH-18-UL
I SPARE (DI03)
SPARE (DI04)
45
44
Y985-PL45 WH-18-UL
Y986-PL44 WH-18-UL
A774-PL101 WH-18-UL
Y983-PL54 WH-18-UL
DI-01
DI-02
Y983-EN243 WH-18-UL
Y984-FL2 WH-18-UL
1607689
BTRY+ 104-EN48 WH-18-UL I
Y984-PL53 WH-18-UL DI-03
BREAKER BOX BATTERY CHARGER FAULT (DI05) 36 SEE SHEET 9
Y985-PL45 WH-18-UL DI-04 EMCP BTRY+ 18 103-PL18 WH-18-UL BTRY+
SPARE (DI06) 28 SEE SHEET 10 EMCP BTRY+ 52 103-PL52 WH-18-UL
E496-VA3 WH-16-UL Y986-PL44 WH-18-UL DI-05 SEE SHEET 9

GENERATOR BOND
ENGINE CRANK (RLY01-NO) 51 304-PL51 WH-18-UL EMCP BTRY- 101-EN157 RD-8-UL 101-EN151 WH-16-UL
E495-VA2 WH-16-UL DI-06 60 203-PL60 WH-18-UL BTRY+
(RLY01-C) 61 108-PL61 WH-18-UL
EMCP BTRY- 101-EN159 WH-18-UL 101-EN158 WH-14-UL
R956-PL35 WH-18-UL RLY3 203-PL65 WH-18-UL

NEUTRAL BOND
E494-VA1 WH-16-UL 65
FUEL CONTROL (RLY02-NO) 48 A309-PL48 WH-18-UL 208-EN161 WH-18-UL 101-EN160 WH-18-UL
R957-PL33 WH-18-UL RLY4 BTRY-
E498-VA4 WH-16-UL (RLY02-C) 58 229-PL58 WH-18-UL 101-EN168 WH-10-UL
R959-PL26 WH-18-UL RLY6 R959-GR2 WH-18-UL
SPARE (RLY03-NO) 35 R956-PL35 WH-18-UL
E562-PL2 WH-18-UL RLY7NO
(RLY03-C) 43 108-PL43 WH-18-UL
E560-PL25 WH-18-UL RLY7CM
BTRY-
EMCP CONTROL PANEL SPARE (RLY04-NO) 33 R957-PL33 WH-18-UL
E561-PL15 WH-18-UL RLY7NC
(RLY04-C) 41 108-PL41 WH-18-UL BTRY- 203-EN164 WH-18-UL
CT 1 E565-PL1 WH-18-UL RLY8NO I/O-EN-C1 A4:E4
EMCP 4.2 BLOCK AC STD BLOCK CT 2 CT 3 NOTE E COMMON SHUTDOWN (RLY05-NO) 32 R958-PL32 WH-18-UL J1 CONNECTOR 229-EN166 WH-18-UL
E563-PL24 WH-18-UL RLY8CM 1607689
374-5736 374-5735 (RLY05-C) 40 108-PL40 WH-18-UL BTRY- 229-EN165 BK-16-UL
L1 L2 L3 N E564-PL14 WH-18-UL RLY8NC
GPR SW-GEN RUN (RLY06-NO) 26 R959-PL26 WH-18-UL E-STOP
BTRY- D0-02 A774-EN23 WH-18-UL 23
X842-PL244 WH-18-UL DO-02 X842-EV1 WH-10-UL X843-EV2 WH-10-UL E498-VA14 WH-16-UL E498-VA9 WH-16-UL GROUND BAR (RLY06-C) 27 108-PL27 WH-18-UL
A309-PL48 WH-18-UL A309-EN40 WH-18-UL A309-EN40 WH-18-UL RUN/STOP 203-PL104 WH-18-UL 203-EN164 WH-18-UL
E498-VA10 WH-16-UL SPARE (RLY07-NO) 2 E562-PL2 WH-18-UL FL EN
40 EMCPB-
BTRY- SEE SHEET 9
SPARE (RLY07-NC) 15 E561-PL15 WH-18-UL 200-EN162 GN YL-16-UL 200-EN162 GN YL-16-UL 200-EN173 WH-10-UL
229-PL58 WH-18-UL GROUND
(RLY07-C) 25 E560-PL25 WH-18-UL CLNGND
229-FL1 WH-18-UL ENGINE ECM
BTRY- SPARE (RLY08-NO) 1 E565-PL1 WH-18-UL
E564-PL14 WH-18-UL
229-PL131 WH-18-UL
CLNGND
229-ET2 WH-18-UL 200-EN172 GN YL-10-UL
GENERATOR LEADS INFORMATION SPARE (RLY08-NC) 14
229-PL129 WH-18-UL
F531-EV3 WH-10-UL BTRY- (RLY08-C) 24 E563-PL24 WH-18-UL CTRL BOX STUD
T1 U T7 R958-PL32 WH-18-UL
T1 U SENSOR SUPPLY 5V 16 F548-PL16 WH-18-UL RLY5 X861-EN171 WH-14-UL
EMCPB- T4 R958-GR1 WH-18-UL G S
EMCP 4.2 AC-PL-C1 T7 E-STOP 101-EN157 RD-8-UL CB-ECM
6T3643
431-1966 1607689 GROUND T10
OPTIONS 11 12 101-EN156 RD-8-UL
T10
NT11
T5 T4 T2
344-PL128 WH-18-UL MTR BAT
E486-VA11 WH-16-UL F-VSL1 2A F434-VA5 WH-16-UL T12 T0
V
T12
N T5 V GRR 304-PL51 WH-18-UL ALT 104-EN150 WH-16-UL 101-EN151 WH-16-UL
15A
DISCRETE SINKING O/P 2 68
T8 T2 T0

X842-PL244 WH-18-UL E487-VA12 WH-16-UL F-VSL2 2A F435-VA6 WH-16-UL T6 T8 3522951 21 22 CHARGING ALT
T11
"GEN RUNNING RLY" A774-PL70 WH-18-UL 348-PL123 WH-18-UL 106-EN155 RD-8-UL
E488-VA13 WH-16-UL F-VSL3 2A F436-VA7 WH-16-UL MOTOR CB-STR
Ia GEN IN 31 T6 T9
A774-PL101 WH-18-UL PS1 ALT
E494-PL31 WH-16-UL E494-PL31 WH-16-UL 21 E-STOP 2008577
AMP-L1
E494-VA1 WH-16-UL T9 A774-PL100 WH-18-UL STARTER MOTOR + R
W 11
Ib GEN IN 47 E495-PL47 WH-16-UL E495-PL47 WH-16-UL W T3 T3
A1 F526-CA18 WH-14-UL 344-ET3 WH-18-UL
11 12
X863-ET4 WH-18-UL GND 101-EN158 WH-14-UL X860-EN170 WH-14-UL
AMP-L2
H H
R959-GR2 WH-18-UL 20A
E495-VA2 WH-16-UL SERIES STAR CONNECTION DIAGRAM PARALLEL STAR CONNECTION DIAGRAM A2
Ic GEN IN 57 E496-PL57 WH-16-UL E496-PL57 WH-16-UL (HIGH VOLTAGE WYE) (LOW VOLTAGE WYE) 208-GR3 WH-18-UL 229-ET2 WH-18-UL
21 22
345-ET1 WH-18-UL 200-EN210 BK-8-UL
AMP-L3 12
E496-VA3 WH-16-UL 14 208-CA17 WH-14-UL 208-EN163 BK-8-UL CB-ALT
Iac COMMON 39 E498-PL39 WH-16-UL E498-PL39 WH-16-UL GFR 22 148-CA16 WH-14-UL 229-EN165 BK-16-UL 6T3645
AMP-RT W (L3) W (L3)
3522951
E498-VA14 WH-16-UL T12 T6 T9 T12 T6 T9 24 SEE PAGE 13
va GEN IN 13
T3 T3
E486-PL13 WH-16-UL E486-PL13 WH-16-UL LINK
V (L2)
LINK
V (L2) "GEN SD FAULT RLY" 101-EN156 RD-8-UL 106-EN155 RD-8-UL
VOL-L1 T11 T5 T8 T2 T11 T5 T8 T2 229-PL131 WH-18-UL 60A
E486-VA11 WH-16-UL LINK LINK 21
vb GEN IN 11 E487-PL11 WH-16-UL
VOL-L2
E487-PL11 WH-16-UL T10 T4 T7 T1
U (L1)
T10 T4 T7 T1
U (L1)
11 SMMS RELAY
E487-VA12 WH-16-UL N N A1 212-0922
vc GEN IN 9 E488-PL9 WH-16-UL
VOL-L3
E488-PL9 WH-16-UL A2 R958-GR1 WH-18-UL
E488-VA13 WH-16-UL 12 208-GR4 WH-18-UL X861-EN171 WH-14-UL X860-EN170 WH-14-UL
GEN ac NEUTRAL 7 F409-PL7 WH-16-UL F409-PL7 WH-16-UL
VOL-N 14
F409-VA8 WH-16-UL 22 + -
24 BK-18 BTRY-
RD-18 ENES2 SEE SHEET 5
SHEET 6
SHEET 4 SHEET 5

AC WIRING INPUT/OUTPUT - WIRING ENGINE INTERFACE - WIRING

BREAKER BOX
G T4/T5/T6 FRAME BREAKER
(250/400/600/800A) CB RAIL GENERATOR
G
374-5746 NOTE D EN-C39 EN-C6 ALT
374-5756 3E3370 1552267 SPACE HEATER
NC 12 12
AX-T4

X711-AX1 WH-18-UL A
A A338-EN261 WH-18-UL 240-0238

AUX Q1 ALM SY
NO 14 14 X710-AX2 WH-18-UL B
B A339-EN262 WH-18-UL
A4:E4
AX-T2

200-EN200 SH-3791795
CLIP-SH CONN-EN-C1 J1 CONNECTOR
COM 11 11
AX-T6

X709-AX3 WH-18-UL C
C
1607689 NC 96 44
AX-T10

A780-AX4 WH-18-UL
COMM-PL-C2 893-EN8 RD-3791795 8 CAT DATA LINK + NO H1 250WATT H2
98 42 A779-AX5 WH-18-UL
AX-T8

1282312 892-EN9 BK-3791795 9 CAT DATA LINK - COM 95 41 A782-AX6 WH-18-UL


AX-T12

A 108-PL221 WH-18-UL 4 EMCP 4.2 BLOCK M755-EN34 GN-3792338 34 CAN1 (-) ST+
10 C1 C11 P854-FT1 WH-18-UL
FT-T4

B 208-PL222 WH-18-UL -PL 374-5736 M757-EN42 SH-3792338 42 CAN1 (SH) ST-

YO
L C2 C12 P853-FT2 WH-18-UL AC703-AH4 WH-18-UL
CB
FT-T2

H M756-EN50 YL-3792338 50 CAN1 (+)


G M756-PL227 YL-3792338
F 200-PL123 GN YL-16-UL 200-PL122 GN YL-16-UL SPDSH 229-ER1 WH-18-UL AC720-AH5 WH-18-UL
M755-PL228 GN-3792338 ENGINE ECM
C 03 200-PL122 GN YL-16-UL D-SPD
M757-PL223 SH-3792338 L1 Y987-ER2 WH-18-UL
J -P 200-PL121 GN YL-16-UL 200-PL125 GN YL-16-UL CDLSH NOTE: CB2 AND CB3 USES THE SAME HARNESS
D CBL
200-PL120 GN YL-16-UL 893-PL224 RD-3791795 CDL+ 893-EN8 RD-3791795 EMCP 4.2 SH-PL-C1 CB ALH SP
893-PL224 RD-3791795
200-PL125 GN YL-16-UL 200-PL115 SH-3791795 CDLSH 200-EN200 SH-3791795
AND SIMILAR LANDING LOCATIONS AS 431-1966 1607689 EMCP 4.2 BLOCK 2829883
E 892-PL225 BK-3791795 EN-C3 T7 FRAME BREAKER T-FRAME CB1 BREAKER HI-LIMIT
SERVICE 200-PL124 GN YL-16-UL 892-PL225 BK-3791795 CDL- 892-EN9 BK-3791795 1740502 374-5736 C9
200-PL115 SH-3791795 M756-PL107 YL-3792338 (1200A) AC719-AH3 WH-18-UL AC101-AH1 WH-18-UL T-STAT
CONNECTOR CAN+ M756-EN231 YL-3792338 A BTRY CHARGER FAULT (DI05) 36 Y987-PL36 WH-18-UL Y987-PL36 WH-18-UL DI-05 2000W,240VAC
CLIP-SH M756-EN152 YL-3792338 120 AC720-AH5 WH-18-UL AC102-AH2 WH-18-UL BR IL1
M755-EN232 GN-3792338 B SEE SHEET 5 6A
M755-PL108 GN-3792338 OHMS FL EN
MODBUS SH CAN-
M755-EN153 GN-3792338
M757-EN233 SH-3792338 C
NC A309-RC1 WH-18-UL
12 X711-AX1 BL IL2 T

AUX Q1 ALM SY
M757-PL109 SH-3792338
CANSH 14 NO X710-AX2 CLNGND
M757-EN154 SH-3792338 EN-CAN COM X709-AX3 CB JWH SP
A380-PL119 SH-3791796
G407-PL110 RD-3791796 G407-AN1 RD-3791796 TERMINATING 11 GN
200-PL116 SH-3791796 A380-PL117 SH-3791796 485AN+ 44 NC A780-AX4 CLNGND 282-9885
G407-RA1 RD-3791796 RESISTOR NO
CLIP-SH
A380-PL114 SH-3791796 NOTE B 1342540 42 A779-AX5 AC717-JW4 WH-16-UL AC101-JW3 WH-16-UL
EMCP 4.2 COMM-PL-C1 485AN+ 41 COM A782-AX6 RLY5
431-1966 1607689 TERM. RESISTOR RS485 OPTIONS ST+ AC718-JW7 WH-16-UL 16A AC102-JW8 WH-16-UL
LOCAL ANNUNCIATOR C11 P854-FT1
485AN- 120 OHMS AN-C1 ST-

YO
3585994 C12 P853-FT2 JACKET WATER HEATER
F MODBUS (RS485)+ 5 R951-PL5 RD-3791796
G407-PL110 RD-3791796
G407-PL241 RD-3791796
G408-PL111 BK-3791796
485AN-
G408-AN2 BK-3791796
G408-RA2 BK-3791796
108-AN5 WH-18-UL
1552264
1 BTRY+ CR 449-0763 (C9, 2000 WATT, 240VAC) F
4 G407-PL59 RD-3791796 G409-PL112 GY-3791796 G409-AN3 GY-3791796 3522951
MODBUS (RS485) REF R953-PL4 GY-3791796 485ANR 208-AN6 WH-18-UL 2 BTRY-
3 N/A "CONTROL RELAY"
G409-RA3 GY-3791796 CB AUX CONTACTS HI-LIMIT C9/C13/C15/C18
MODBUS (RS485)- 3 R952-PL3 BK-3791796 485ANR G407-AN1 RD-3791796 4 RS-485 (+)
G408-AN2 BK-3791796 5 RS-485(-) 390-1204 21 T-STAT
CAN1 (+) 50 M756-PL50 YL-3792338
G408-PL111 BK-3791796 A380-PL119 SH-3791796
485SH
A380-AN4 SH-3791796
G409-AN3 GY-3791796 RS-485 REF X711-AX1 WH-18-UL
AX-T1 RF-T1

X711-RF1 WH-18-UL AC719-AH3 WH-18-UL 11 2500W,240VAC


G408-PL49 BK-3791796 200-PL123 GN YL-16-UL A380-RA4 SH-3791796
6
R FRAME AUX NC IL1
A380-AN4 SH-3791796 7 N/A 108-JW1 WH-18-UL A1
34 G408-PL242 BK-3791796 (1600/2000/2500A) X710-RF2 WH-18-UL 108-RC2 WH-18-UL
CAN1 (-) M755-PL34 GN-3792338 485SH CBL-AN10 N/A
RF-T2

CLIP-SH 8 A2
AUX NO BTRY CHARGER T IL2
NOTE B X710-AX2 WH-18-UL
AX-T3

AC STD BLOCK A309-RC1 WH-18-UL 12


R951-PL5 RD-3791796 339-5996
CAN1 (SH) 42 M757-PL42 SH-3792338 MB +
TERM. RESISTOR MB
REMOTE ANNUNCIATOR X709-AX3 WH-18-UL
AX-T5 RF-T3

X709-RF3 WH-18-UL 374-5735 14


3739473 AUX CM 101-ER3 WH-10-UL BC101 A338-EN261 WH-18-UL
P
G409-PL112 GY-3791796 R952-PL3 BK-3791796 120 OHMS 22
RS-485 (+) 59 G407-PL59 RD-3791796 MB - A780-AX4 WH-18-UL 208-ER4 WH-10-UL BC208 AC703-AH4 WH-18-UL
G409-PL17 GY-3791796
AX-T7

108-RA5 WH-18-UL BTRY+ R-FRAME CB RF-C1 ALM NC AC IN L1 24


G409-PL243 GY-3791796 R953-PL4 GY-3791796 3E3388 1552264 10A AC101-ER6 BK-3901216 F-EMCP 10A
RS-485 (-) 49 G408-PL49 BK-3791796 MB REF 208-RA6 WH-18-UL BTRY-
N/A A779-AX5 WH-18-UL
AX-T9

AC IN L2 AC199-ER7 WH-3901216 F-BTRY 10A


200-PL116 SH-3791796 C1+ 1 P854-RF5 WH-18-UL ALM NO 108-RC2 WH-18-UL
RS485 REF 17 G409-PL17 GY-3791796 MB SH G407-RA1 RD-3791796 RS-485 (+) C2- 2 P853-RF4 WH-18-UL BTRY+ JACKET WATER HEATER-PUMP
G408-RA2 BK-3791796 RS-485(-) A782-AX6 WH-18-UL 463-2449
AX-T11

COM 3 X709-RF3 WH-18-UL ALM CM BATT ALM COMM 108-JW1 WH-18-UL


G409-RA3 GY-3791796 RS-485 REF BTRY+ (C9/C13/C15/C18,2500W,240VAC)
A380-RA4 SH-3791796
N/O 4 X710-RF2 WH-18-UL BATT ALM N.C.
N/A
EMCP EARTH 200-PL124 GN YL-16-UL CLIP-SH N/A N/C 5 X711-RF1 WH-18-UL BATT ALM N.O. HCR
M755-PL34 GN-3792338 6 AC ALM COMM BTRY+ 4761062
M756-EN231 YL-3792338 7 "JWH RELAY"
M755-PL232 GN-3792338 AC STD BLOCK AC ALM N.C.
RS485 SH M755-PL228 GN-3792338 M756-EN50 YL-3792338 M756-EN152 YL-3792338 8 AC ALM N.O. BTRY+ 31
374-5735 21
M755-PL108 GN-3792338 DOOR STUD CHARGER ALM COMM
229-ER1 WH-18-UL AC718-JW7 WH-16-UL 11
M757-EN233 SH-3792338
200-PL120 GN YL-16-UL BTRY+ CHARGER ALM N.C. BTRY-
A380-PL117 SH-3791796 M757-EN42 SH-3792338 M757-EN154 SH-3792338 AC717-JW4 WH-16-UL A1
CHARGER ALM N.O.
CLIP-SH 108-FF1 WH-18-UL Y987-ER2 WH-18-UL 208-JW2 WH-18-UL A339-EN262 WH-18-UL A2
BTRY+ HI DC ALM COMM BTRY-
M755-EN232 GN-3792338 108-FF4 WH-18-UL 208-JW2 WH-18-UL 12
HI DC ALM N.C.
M755-EN34 GN-3792338 M755-EN153 GN-3792338 BR 14
PL-CAN M756-PL50 YL-3792338 SHTR BTRY+ HI DC ALM N.O.
TERMINATING 3522951 LOW DC ALM COMM 22
M756-PL231 YL-3792338 BL 24
E RESISTOR
1342540 PL-C3
1740502 CB
L-P
L1
01 M756-PL227 YL-3792338
M756-PL107 YL-3792338
"SHUNT TRIP RLY"
21
BTRY+ LOW DC ALM N.C.
LOW DC ALM N.O. 32 E
FF-T2

108-FF4 WH-18-UL BTRY- 34


A M756-PL231 YL-3792338 11
120 208-RA6 WH-18-UL FF-T1

108-FF1 WH-18-UL
B M755-PL232 GN-3792338
108-RA5 WH-18-UL A1 208-FF3 WH-18-UL
OHMS C M757-PL233 SH-3792338 A2 R958-FF2 WH-18-UL BTRY- RTS 1
200-PL120 GN YL-16-UL P853-FT2 WH-18-UL
FT-T3

208-FF3 WH-18-UL
FF-T4

12 RTS 2
P853-RF4 WH-18-UL
P854-FT1 WH-18-UL BTRY-
FT-T1

M757-PL42 SH-3792338 14
P854-RF5 WH-18-UL
RF-T4

M757-PL233 SH-3792338 AC STD BLOCK 22 GND


M757-PL223 SH-3792338 374-5735 24 BTRY- DC OUT +
101-ER3 WH-10-UL
30A
108-AN5 WH-18-UL DC OUT -
208-ER4 WH-10-UL
PL-RS485 M757-PL109 SH-3792338 BTRY+ NOTE E
108-RA5 WH-18-UL
TERMINATING
RESISTOR BTRY+ SHTR 1 OPTIONS BLOCK
1342540 PL-C4 10
0 3522951 374-5739
1740502 -PL "SHUNT TRIP RLY" EMCP 4.2 BLOCK
C BL BTRY+ AC200-ER5 GN-3901216 AC200-ER5 GN-3901216 GROUND GN
A G407-PL241 RD-3791796 21 374-5736
120 208-AN6 WH-18-UL GROUND
B G408-PL242 BK-3791796 BTRY- 11 AC101-ER6 BK-3901216
OHMS 208-RA6 WH-18-UL CUSTL1 AC101-JW3 WH-16-UL
C G409-PL243 GY-3791796
A1 RLY6 AC101-AH1 WH-18-UL
A380-PL114 SH-3791796
208-PL222 WH-18-UL
BTRY- SEE SHEET 5 CUSTL1
R958-FF2 WH-18-UL
FF-T7

CLIP-SH RELAY USED FOR CB3 WIRING A2 RLY5 NOTE F CUSTL2 AC102-AH2 WH-18-UL
EMCPB- AND CONNECTIONS ARE SIMILAR 12 AC199-ER7 WH-3901216 CUSTL2 AC102-JW8 WH-16-UL
AS T-FRAME CB1 14 CUSTN
200-PL121 GN YL-16-UL 22
GROUND
24

SHEET 7 SHEET 9
SHEET 8

COMMUNICATION - WIRING DC/CIRCUIT BREAKERS OPTIONAL - WIRING AC/SHORE POWER OPTIONAL-WIRING C9


D D

NOTE A: REMOVE AND DISCARD THIS JUMPER WHEN INSTALLING


HARNESS DESCRIPTION TABLE REMOTE E-STOP OPTION. REPLACE WITH REMOTE E-STOP WIRES.
IDENTPART NUMBER DESCRIPTION NOTE B: RELOCATE TERMINATING RESISTOR FROM TERMINAL STRIP
AH 399-9190 ALTERNATOR SPACE HEATER HARNESS TO FURTHEST REMOTE ANNUNCIATOR OR REMOTE I/O MODULE
REMOTE TSTAT EN-C6 1
GENERATOR AN 399-9192 RS485 ANNUNCIATOR HARNESS TO EXTEND ACCESSORY DATA LINK TO ADD REMOTE
ALT ANNUNCIATOR(S) AND REMOTE I/O MODULES.
384-4305 1552267 SPACE HEATER DISCRETE I/O MODULE OPTIONAL DEVICE SERVER - 1 AX 399-9196 CB AUX CONTACTS HARNESS
TH1 WH-18 A A338-EN WH-18-UL 240-0238 234-0275 R-C1 EMCP 4.2 BLOCK BA 461-6374 RTD HARNESS
T TH2 WH-18 B A339-EN WH-18-UL
9X7147 374-5736 OPTIONAL GROUND FAULT INDICATION CA 502-8965 MOTORIZED DAMPERS HARNESS-C13 NOTE C: REMOVE AND DISCARD THIS JUMPER WHEN INSTALLING
GND GN-18 C INPUT #1 1 300-R1 WH-16-UL DIN1 CC 502-8962 SOURCE LIGHTS HARNESS
ENCLOSURE E-STOP. REPLACE WITH ENCLOSURE E-STOP WIRES.
DIN-C DEVICE SERVER
INPUT #2 301-R11 WH-16-UL DIN2 EMCP 4.2 CONTROL PANEL GENERATOR 443-7020 CD 502-8963 20A GFCI (POWER CENTER) HARNESS
H1 250WATT H2 11 EMCP 4.2 BLOCK NOTE D: TERMINAL BLOCK RAIL IS FUW 250A TO 800A CIRCUIT BREAKERS
DIN-C 374-5736 CE 502-8966 20A GFCI (CONTROL) HARNESS
INPUT #3 302-R21 WH-16-UL DIN3 T1 AND IS LOCATED EXTERNAL TO THE CIRCUIT BREAKER. 1200A
21 T2 CF 502-8964 ENCLOSURE SPACE HEATER HARNESS
INPUT COMMON #1 4 312-R4 WH-16-UL DIN-C EMCP 4.2 CIRCUIT BREAKER HAS TERMINALS LOCATED ON THE CIRCUIT BREAKER.
AC703-AH WH-18-UL MB + CG 502-8968 COLD WEATHER BATTERY HARNESS SECOND BREAKER (250A-800A) USES THE SECOND SET OF AUX AND
INPUT #4 31 303-R31 WH-16-UL DIN4 432-1966 T+ R951-DS4 RD-3791796
TERM RESISTOR SEE SHEET 7
DIN-C T- R952-DS5 BK-3791796 CH 502-8970 MOTORIZED DAMPERS HARNESS-C15 & C18 SHUNT HARNESS.
120 OHMS MB -
229-ER WH-18-UL AC720-AH WH-18-UL INPUT #5 2 304-R2 WH-16-UL DIN5 Y988-PL28 WH-18-UL 28 GROUND FAULT ALM (DI-06) R953-DS6 GY-3791796 CW 502-8960 LOAD CENTER HARNESS
DIN-C R+ 200-DS7 SH-3791796
Y987-ER WH-18-UL INPUT #6 12 305-R12 WH-16-UL DIN6 R- CLIP-SH MB REF EM 399-9211 EM-10 JUMPER HARNESS NOTE E: USE PIN 24 WITH SECOND CIRCUIT BREAKER
EMCP 4.2 SH-PL-C1 1 N EN 390-1198 ENGINE INTERFACE HARNESS
CB ALH SP 1 INPUT COMMON #2 14 313-R14 WH-16-UL DIN-C MB SH
431-1966 1607689 EMCP 4.2 BLOCK 2829883 EN 449-0626 ENGINE HARNESS (C9 ENGINE) NOTE F: SUPPLY APPROPRIATE VOLTAGE AND SIZE THE WIRE AWG ACCORDINGLY
INPUT #7 306-R22 WH-16-UL DIN7
C C
22
374-5736 DIN-C EP N/A EPIC FIELD INTERCONNECTION
AC719-AH WH-18-UL AC101-AH WH-18-UL INPUT #8 307-R32 WH-16-UL DIN8
BTRY CHARGER FAULT (DI05) 36 Y987-PL WH-18-UL Y987-PL WH-18-UL DI-05
AC720-AH WH-18-UL AC102-AH WH-18-UL
32 ETHERNET 2
CUSTOMER CONNECTION ER 399-9218 BATTERY CHARGER HARNESS NOTE G: MCP: E1TB / E1-CBT FOR GEN 1
DIN-C
SEE SHEET 5 FL EN
6A
INPUT #9 3 308-R3 WH-16-UL DIN9 GROUND FAULT RELAY ET 390-1219 ENCLOSURE E-STOP HARNESS E2TB / E2-CTB FOR GEN 2
A309-RC WH-18-UL GCP: ETB; E-CTB
INPUT COMMON #3 24 314-R24 WH-16-UL DIN-C (449-0781) T3 EV 399-9212 EM-10 PWM HARNESS
CLNGND INPUT #10 13 309-R13 WH-16-UL DIN10 FF 399-9201 SHUNT TRIP CONTROL HARNESS
DIN-C SE-701 NOTE H: REQUIRES EMCP4.2 PROGRAMMING

NEUTRAL BOND
CB JWH SP 1
282-9885 INPUT #11 23 310-R23 WH-16-UL DIN11 FL 399-9200 FUEL TANK OPTIONS HARNESS
CLNGND CUSTOMER CONNECTION
DIN-C GND 200-GF5 WH-16-UL 9 (G) 1 ETHERNET 1 FT 399-9202 SHUNT TRIP HARNESS
AC717-JW WH-16-UL AC101-JW WH-16-UL INPUT #12 33 311-R33 WH-16-UL DIN12 BTRY- 208-GF3 WH-18-UL 10 (V-) (5A) 2 E600-GF6 WH-16-UL
AC STD BLOCK NOTE J: ONLY ONE TYPE OF SPEED BIAS SHOULD BE USED:
374-5735 GR 399-9204 GEN ALARM RELAYS HARNESS
RLY5
AC718-JW WH-16-UL AC102-JW WH-16-UL INPUT COMMON #4 34 315-R34 WH-16-UL DIN-C BTRY+ 108-GF1 WH-18-UL 11 (V+) (C) 3 E601-GF7 WH-16-UL IF THE ANALOG SPEED BIAS IS USED THE, SPEED POT
16A HI-LIMIT C13/C15/C18 JP 390-1201 JACKET WATER HEATER CORD ON THE EPIC PANEL WILL NOT OPERATE
OUTPUT #1 (N/O) 7 316-R7 WH-16-UL NO-1 12 4
T-STAT OUTPUT #1 (N/C) 5 317-R5 WH-16-UL NC-1 DI-6 F430-GF4 WH-18-UL 13 5 POWER BTRY+ JW 399-9208 JACKET WATER HEATER HARNESS IF THE PWM SPEED BIAS IS USED, THE SPEED BRICK
1500W + 108-DS1 WH-18-UL
IL1 OUTPUT #1 (COM) 6 318-R6 WH-16-UL C BTRY- 229-GF2 WH-18-UL 14 6 - 208-DS2 WH-18-UL PG 443-0637 IVR WITH PMG HARNESS (9X-9591) IS REQUIRED
CR 1 OUTPUT #2 (N/O) 319-R17 WH-16-UL NO-2 15 7 BTRY-
17 200-DS3 GN YL-16-UL PL 390-1192 EMCP 4.2 INTERFACE HARNESS
3522951 T N OUTPUT #2 (N/C) 15 320-R15 WH-16-UL NC-2 16 8 REMOTE RESET X1 X2 NOTE K: "YU" COIL HAS TO BE POWERED FOR THE
GROUND RA N/A REMOTE ANNUNCIATOR REPRESENTATION
"CONTROL RELAY" OUTPUT #2 (COM) 16 321-R16 WH-16-UL C
OUTPUT #3 (N/O) 27 322-R27 WH-16-UL NO-3 RC 399-9210 SHORE POWER CONTROL HARNESS BREAKER TO OPERATE, REMOVING POWER TO
OUTPUT #3 (N/C) 25 323-R25 WH-16-UL NC-3 RF 399-9197 R-FRAME CB HARNESS "YU" COIL WILL TRIP THE BREAKER.
21 TEST RESET
AC719-AH WH-18-UL 11 1500W OUTPUT #3 (COM) 26 324-R26 WH-16-UL C VA 399-9216 AC SENSING HARNESS
108-JW WH-18-UL OUTPUT #4 (N/O) 37 325-R37 WH-16-UL NO-4
A1 120VAC SINGLE PHASE PARALLEL R 453-9691 OPTIONAL DIO MODULE
108-RC WH-18-UL A2
OUTPUT #4 (N/C) 35 326-R35 WH-16-UL NC-4 SHEET 12
OUTPUT #4 (COM) 36 327-R36 WH-16-UL C DS 443-7021 OPTIONAL DEVICE SERVER
BTRY CHARGER AC STD BLOCK A309-RC WH-18-UL 12 C13/C15/C18
OPTIONAL DEVICE SERVER
HI-LIMIT OUTPUT #5 (N/O) 10 328-R10 WH-16-UL NO-5 DIP SWITCH CONFIGURATION GF 390-1197 OPTIONAL GROUND FAULT INDICATION
339-5996 374-5735 A338-EN WH-18-UL 14
101-ER WH-10-UL IL1
T-STAT 1500W OUTPUT #5 (N/C) 8 329-R8 WH-16-UL NC-5 GROUND BAR YH 453-9692 HARNESS AS.
BC101 22 OUTPUT #5 (COM) 330-R9 WH-16-UL C 1 2 3 4 5 L1 L2 L3 N
00 9
208-ER WH-10-UL BC208 AC703-AH WH-18-UL -JP1 DC N/A OPTIONAL DEVICE SERVER
AC IN L1 24 CRD OUTPUT #6 (N/O) 20 331-R20 WH-16-UL NO-6 SYMBOL DESCRIPTION ABBREV COLOR
AC101-ER BK-3901216 F-EMCP 10A AC701-JP1 BK-3901216 T OUTPUT #6 (N/C) 18 332-R18 WH-16-UL NC-6
10A
AC IN L2 AC199-ER WH-3901216 F-BTRY 10A IL2 OUTPUT #6 (COM) 19 333-R19 WH-16-UL C
AC702-JP2 WH-3901216
108-RC WH-18-UL OUTPUT #7 (N/O) 30 334-R30 WH-16-UL NO-7 BLADE, SPADE, RING,
BTRY+ OUTPUT #7 (N/C) 335-R28 WH-16-UL NC-7 RD RED
AC200-JP1 GN-3901216 28
OR SCREW TERMINAL
1500W OUTPUT #7 (COM) 29 336-R29 WH-16-UL C WHITE
BATT ALM COMM 108-JW WH-18-UL WH
B BATT ALM N.C.
BATT ALM N.O.
BTRY+
HCR 1 240VAC SINGLE PHASE SERIES
OUTPUT #8 (N/O)
OUTPUT #8 (N/C)
40
38
337-R40 WH-16-UL
338-R38 WH-16-UL
NO-8
NC-8 AC STD BLOCK CIRCUIT CONNECTED OR ORANGE B
BTRY+ 4761062 OUTPUT #8 (COM) 39 339-R39 WH-16-UL C 374-5735 YL YELLOW
AC ALM COMM
"JWH RELAY" 108-YH12 WH-16-UL
AC ALM N.C.
31
JACKET WATER HEATER YH-C1 108-YH1 WH-16-UL 108-YH14 WH-16-UL
BTRY+
CIRCUIT NOT CONNECTED CL CLEAR
BTRY+
AC ALM N.O. 336-8594 (C13/C15/C18, 3000 WATT, 240VAC) 8-PIN CONNECTOR 1552264 108-YH12 WH-16-UL 208-YH13 WH-16-UL
21 BTRY- BK BLACK
CHARGER ALM COMM 229-ER WH-18-UL AC718-JW WH-16-UL 11 BTRY + 1 108-YH1 WH-16-UL
BTRY- EARTH GROUND
CHARGER ALM N.C. AC717-JW WH-16-UL A1 CAN2 + 2 CANHI-YH6 RD-1346258 208-YH-2 WH-16-UL 208-YH15 WH-16-UL GY GRAY
CHARGER ALM N.O. Y987-ER WH-18-UL 208-JW WH-18-UL A339-EN WH-18-UL CAN2 - 3 CANLO-YH10 BK-1346258 208-YH13 WH-16-UL NOTE: USE WITH ET CONFIGURATION
BTRY- A2 BTRY - 4 208-YH-2 WH-16-UL LOCATED INSIDE THE CONTROL PANEL CU COPPER
HI DC ALM COMM 208-JW WH-18-UL 12
HI DC ALM N.C. CAN2 SH 5 SCN-YH11 SH-1346258 CANHI-YH16 RD-1346258 CANHI-YH22 RD-1346258 CONNECTOR BR BROWN
14 6 CANHI-YH6 RD-1346258 YH-C2 #
HI DC ALM N.O. AC701-JP1 BK-3901216 22 128-2312 GREEN
7 GN
LOW DC ALM COMM ATCH WIRE, CABLE &
24 8 CANLO-YH17 BK-1346258 CANLO-YH21 BK-1346258 108-YH14 WH-16-UL A
LOW DC ALM N.C. AC702-JP2 WH-3901216 COMPONENT BU BLUE
32 CANLO-YH10 BK-1346258 208-YH15 WH-16-UL B WIRE NAME DEFINITION:
LOW DC ALM N.O. GROUND 200-R41 GN YL-16-UL SCN-YH9 SH-1346258
34 C GN_YL GREEN/YELLOW
SCN-YH18 SH-1346258 SCN-YH23 SH-1346258 D
XXXX-XX# XX-XX-UL CBL-XXX
DIO GND SCN-YH11 SH-1346258 E VI VIOLET
RTS 1 YH-CAN2-1 CANLO-YH8 BK-1346258 F MULTI-CONDUCTOR CABLE BK_WH BLACK/WHITE
RTS 2 TERMINATING CANHI-YH24 RD-1346258 CANHI-YH22 RD-1346258 CANHI-YH7 RD-1346258 G
RESISTOR CANHI-YH7 RD-1346258 H WIRE GAUGE
1342540 YH-C3 J
1740502
WIRE COLOR
GND c1 CANLO-YH25 BK-1346258 CANLO-YH21 BK-1346258
DC OUT + 101-ER WH-10-UL A CANHI-YH16 RD-1346258 CANLO-YH8 BK-1346258 EMCP 4.2 WIRE NUMBER
30A DC OUT - 208-ER WH-10-UL 120 B CANLO-YH17 BK-1346258 431-1966 NORMALLY CLOSED CIRCUIT
OHMS HARNESS IDENT
C SCN-YH18 SH-1346258 SCN-YH26 SH-1346258 SCN-YH23 SH-1346258
OPTIONS BLOCK SCN-YH9 SH-1346258 CANHI-YH5 RD-1346258 62 CAN2 (+) CIRCUIT IDENT
374-5739 YH-CAN2-2 CANLO-YH4 BK-1346258 64 CAN2 (-) NORMALLY OPEN CIRCUIT
AC200-ER GN-3901216 AC200-ER GN-3901216 GROUND AC200-JP1 GN-3901216 TERMINATING CANHI-YH24 RD-1346258 CANHI-YH5 RD-1346258 SCN-YH4 SH-1346258 63 CAN2 (SH)
GROUND RESISTOR CANHI-YH18 RD-1346258
1342540 YH-C4
AC101-ER BK-3901216 CUSTL1 AC101-JW WH-16-UL 1740502 CANLO-YH25 BK-1346258 CANLO-YH4 BK-1346258
CUSTL1 AC101-AH WH-18-UL
CANHI-YH18 RD-1346258 CANLO-YH19 BK-1346258
A A
A
NOTE F CUSTL2 AC102-AH WH-18-UL 120 B CANLO-YH19 BK-1346258
OHMS
AC199-ER WH-3901216 CUSTL2
CUSTN
AC102-JW WH-16-UL C SCN-YH20 SH-1346258 SCN-YH26 SH-1346258
SCN-YH20 SH-1346258
SCN-YH4 SH-1346258 THIS SCHEMATIC IS FOR THE C9, C13, C15 AND C18 GENERATOR SET WITH
EMCP 4.2 CONTROL PANEL ELECTRICAL SYSTEM
SHEET 10 SHEET 11 VOLUME 1 of 2 : GENERATOR WIRING

AC/SHORE POWER OPTIONAL-WIRING C15 & C18 DISCRETE I/O MODULE


MEDIA NUMBER: UENR4654-06
SCHEMATIC PART NUMBER: 390-1189, CHANGE: 08, VERSION: -
Components are shown installed on a fully operable generator set in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
7 6 5 4 3 2 1

LOAD CENTER BREAKER BOX KD-SPACE HTR 1 SWITCH GP-FLOOD 463-3008

F F
200-CE3 GN YL-10-UL 200-CF3 GN YL-10-UL 423-7033
LOAD CENTER BREAKER BOX KD-SPACE HTR 1 SWITCH GP-FLOOD 463-3008 CW C55
200-CE3 GN YL-10-UL 179-1937
200-CE3 GN YL-10-UL 200-CF3 GN YL-10-UL 423-7033 CC-C3
CW C55 200-CF3 GN YL-10-UL 200-CD2 GN YL-10-UL 208/240 VAC
200-CE3 GN YL-10-UL 179-1937 1552269
200-CF3 GN YL-10-UL 200-CD2 GN YL-10-UL 208/240 VAC CC-C3 AC105-CD1 WH-12-UL 18/21 A 148-CC1 WH-14-UL
AC105-CD1 WH-12-UL 18/21 A 148-CC1 WH-14-UL 1552269 200-CD2 GN YL-10-UL AC106-CE2 WH-12-UL AC704-CF1 WH-10-UL L1 3.7/5.0 KW A666-CC10 WH-16-UL 1 RD-18

200-CD2 GN YL-10-UL AC106-CE2 WH-12-UL AC704-CF1 WH-10-UL L1 3.7/5.0 KW A666-CC10 WH-16-UL 1 RD-18 AC107-CW2 WH-12-UL A667-CC9 WH-16-UL 2 BK-18
AC107-CW2 WH-12-UL A667-CC9 WH-16-UL 2 BK-18 AC199-CW4 WH-12-UL AC109-CW3 WH-12-UL CW C5
AC199-CW4 WH-12-UL AC109-CW3 WH-12-UL CW C5 AC199-CW1 WH-12-UL AC199-CW1 WH-12-UL AC705-CF2 WH-10-UL L2 7T-3811 NH c0
AC199-CW1 WH-12-UL AC199-CW1 WH-12-UL AC705-CF2 WH-10-UL L2 7T-3811 NH c0 AC199-CD3 WH-12-UL AC199-CE1 WH-12-UL LH LAMP
1 CC-C2
AC199-CD3 WH-12-UL AC199-CE1 WH-12-UL LH LAMP AC199-CE1 WH-12-UL AC199-CW4 WH-12-UL F874-CC5 WH-14-UL
1 2 1552269
AC199-CE1 WH-12-UL AC199-CW4 WH-12-UL F874-CC5 WH-14-UL CC-C2 AC199-CD3 WH-12-UL 200-CF3 GN YL-10-UL GND
2 1552269 3
AC199-CD3 WH-12-UL 200-CF3 GN YL-10-UL GND 154-CC2 WH-14-UL A666-CC11 WH-16-UL 1 RD-18
3 4
154-CC2 WH-14-UL A666-CC11 WH-16-UL 1 RD-18 AC105-CD1 WH-12-UL 208-CC4 WH-14-UL A667-CC8 WH-16-UL 2 BK-18
4 20A 5
20A
AC105-CD1 WH-12-UL 208-CC4 WH-14-UL A667-CC8 WH-16-UL 2 BK-18 NO NO
H1 H2 F2
5 GFCI BREAKER1 14 13
6
NO NO
H1 H2 F2 P1 P2 F1 C249-CC3 WH-14-UL NH
GFCI BREAKER1
NC NC
14 13
6 5086697 22 21
NC NC
P1 P2 F1 C249-CC3 WH-14-UL NH 208-CH11 WH-16-UL F526-CH12 WH-16-UL H1 A667-CC7 WH-14-UL RH LAMP
5086697 22 21
H1
A2- A1+

208-CA11 WH-16-UL A2- A1+


F526-CA12 WH-16-UL A667-CC7 WH-14-UL RH LAMP P1 A666-CC6 WH-14-UL
P1 A666-CC6 WH-14-UL EACCONT
EACCONT 20A
AC106-CE2 WH-12-UL CW RH
AC106-CE2 WH-12-UL CH-C1 DMPR-RH
20A N0 NO
P-001 WH-10-UL A666-CC6 WH-14-UL
N0 NO
P-001 WH-10-UL A666-CC6 WH-14-UL GFCI BREAKER2 2 1
1552269 3E3364
GFCI BREAKER2 2 1
CW RH H-001 WH-10-UL 24 DC
H-001 WH-10-UL CA-C1 DMPR-RH 5086697 B1-
5086697 AC103-CF4 WH-10-UL NC NC
AC704-CF1 WH-10-UL A666-CC11 WH-16-UL 208-CH3 WH-18-UL 1 LOUVERS
AC103-CF4 WH-10-UL NC NC
AC704-CF1 WH-10-UL A666-CC11 WH-16-UL 1552269 3E3364
R2 R1
(MOTOR
R2 R1

200-CF3 GN YL-10-UL A666-CC10 WH-16-UL 24 DC CONTACTOR: 200-CF3 GN YL-10-UL H P A666-CC10 WH-16-UL E553-CH9 WH-18-UL 2
CONTACTOR: KE-TSTAT
H P
208-CA3 WH-18-UL
B1- KE-TSTAT B2+ CLOSED)
AC107-CW2 WH-12-UL AC704-CF1 WH-10-UL A667-CC7 WH-14-UL
1 LOUVERS AC107-CW2 WH-12-UL 311-3567 AC704-CF1 WH-10-UL A667-CC7 WH-14-UL
311-3567 HUHAA MT-1 E553-CA9 WH-18-UL 2 (MOTOR HUHAA MT-1
AC109-CW3 WH-12-UL AC104-CF5 WH-10-UL NC NC
AC705-CF2 WH-10-UL AC705-CF2 WH-10-UL B2+ CLOSED) 20A
AC109-CW3 WH-12-UL AC104-CF5 WH-10-UL NC
R4
NC
R3
AC705-CF2 WH-10-UL AC705-CF2 WH-10-UL T
R4 R3 T
20A
A667-CC8 WH-16-UL A667-CC8 WH-16-UL
CW LH
POWERSUPPLY BREAKER NO
4
NO
3
200-CD2 GN YL-10-UL 148-CC1 WH-14-UL A667-CC9 WH-16-UL POWERSUPPLY BREAKER NO
4
NO
3
200-CD2 GN YL-10-UL 148-CC1 WH-14-UL A667-CC9 WH-16-UL CH-C2 DMPR-LH
5086692 AC105-CD1 WH-12-UL 154-CC2 WH-14-UL 5086692 AC105-CD1 WH-12-UL 154-CC2 WH-14-UL 1552269 3E3364
E553-CH2 WH-14-UL AC199-CD3 WH-12-UL 208-CC4 WH-14-UL 24 DC
E553-CA2 WH-14-UL AC199-CD3 WH-12-UL 208-CC4 WH-14-UL B1-
CW GFCI 1 CW LH CW GFCI 1 208-CH6 WH-18-UL 1 LOUVERS
AC103-CF4 WH-10-UL C249-CC3 WH-14-UL CW GFCI 2 CA-C2 DMPR-LH AC103-CF4 WH-10-UL C249-CC3 WH-14-UL (MOTOR
423-7031 423-7031 CW GFCI 2 E553-CH10 WH-18-UL 2
AC104-CF5 WH-10-UL NC A1+
F526-CA13 WH-16-UL 148-CA15 WH-14-UL 423-7031 1552269 3E3364 AC104-CF5 WH-10-UL NC A1+
F526-CH13 WH-16-UL 148-CH15 WH-14-UL B2+ CLOSED)
423-7031
22
30A WH BK 30A 22

208-CA14 WH-16-UL 24 DC WH BK
COM
148-CC1 WH-14-UL B1- COM
208-CH14 WH-16-UL 148-CC1 WH-14-UL
21
EDCCR1 WH BK 208-CA6 WH-18-UL 1 LOUVERS 21
EDCCR1 WH BK
HEATER BREAKER NO
200-CE3 GN YL-10-UL 154-CC2 WH-14-UL (MOTOR HEATER BREAKER NO
200-CE3 GN YL-10-UL 154-CC2 WH-14-UL
24
E553-CA10 WH-18-UL 2 24
5086695 208-CA11 WH-16-UL 208-CC4 WH-14-UL B2+ CLOSED) 5086695 208-CH11 WH-16-UL 208-CC4 WH-14-UL CW REAR1
NC
32 BASE: 476-1063 AC106-CE2 WH-12-UL C249-CC3 WH-14-UL NC
BASE: 476-1063 AC106-CE2 WH-12-UL C249-CC3 WH-14-UL CH-C3 DMPR-R1
32
COM
31 RELAY: 476-1062 AC107-CW2 WH-12-UL AC199-CD3 WH-12-UL COM
RELAY: 476-1062 AC107-CW2 WH-12-UL AC199-CD3 WH-12-UL 1552269 3E3364
B1- 24 DC
DIODE: 336-9186 AC109-CW3 WH-12-UL AC199-CE1 WH-12-UL
31
NO

CG-C1
34 NO
DIODE: 336-9186 AC109-CW3 WH-12-UL AC199-CE1 WH-12-UL 208-CH4 WH-18-UL 1 LOUVERS
AC199-CW1 WH-12-UL
34

GND CW REAR1 CG-C1 AC199-CW1 WH-12-UL E553-CH7 WH-18-UL 2 (MOTOR


1297164 AC199-CE1 WH-12-UL 200-CD2 GN YL-10-UL GND B2+ CLOSED)
NC
12 GND CA-C3 DMPR-R1 1297164 NC
AC199-CE1 WH-12-UL 200-CD2 GN YL-10-UL
208-CG1 WH-12-UL 1 CONN BTRY (-) CBL AC199-CW4 WH-12-UL 200-CE3 GN YL-10-UL 12 GND
COM
11 1552269 3E3364 208-CG1 WH-12-UL 1 CONN BTRY (-) CBL COM
AC199-CW4 WH-12-UL 200-CE3 GN YL-10-UL
NO A2-
208-CA14 WH-16-UL E553-CA2 WH-14-UL AC105-CD1 WH-12-UL AC106-CE2 WH-12-UL B1- 24 DC 11

CG-C2
14
208-CA4 WH-18-UL 1 LOUVERS NO A2-
208-CH14 WH-16-UL E553-CH2 WH-14-UL AC105-CD1 WH-12-UL AC106-CE2 WH-12-UL
F526-CA12 WH-16-UL (MOTOR CG-C2
14
CW REAR2
1297164 E553-CA7 WH-18-UL 2 F526-CH12 WH-16-UL
148-CA15 WH-14-UL F526-CA13 WH-16-UL 208-CA3 WH-18-UL B2+ CLOSED) CH-C4 DMPR-R2
1297164 148-CH15 WH-14-UL F526-CH13 WH-16-UL 208-CH20 WH-18-UL
108-CG2 WH-14-UL 1 CONN BTRY (+) CBL 208-CA1 WH-14-UL 208-CA6 WH-18-UL 1552269 3E3364
108-CG2 WH-14-UL 1 CONN BTRY (+) CBL 208-CH3 WH-18-UL B1- 24 DC
208-CA5 WH-18-UL 208-CH5 WH-18-UL 1 LOUVERS
208-CA4 WH-18-UL 208-CH1 WH-14-UL 208-CH6 WH-18-UL (MOTOR
E553-CH8 WH-18-UL 2

E E
208-CH5 WH-18-UL B2+ CLOSED)
CW REAR2
E553-CA10 WH-18-UL CA-C4 DMPR-R2 208-CH4 WH-18-UL
E553-CA2 WH-14-UL E553-CA8 WH-18-UL 1552269 3E3364
E553-CA9 WH-18-UL 24 DC
B1- E553-CH21 WH-18-UL CW LH 2
208-CA5 WH-18-UL 1 LOUVERS
CH-C5 DMPR-LH2
CONTROL PANEL E553-CA7 WH-18-UL (MOTOR E553-CH10 WH-18-UL
E553-CA8 WH-18-UL 2
1552269 3E3364
B2+ CLOSED) CONTROL PANEL E553-CH2 WH-14-UL E553-CH9 WH-18-UL 24 DC
B1-
108-CG2 WH-14-UL E553-CH7 WH-18-UL 208-CH20 WH-18-UL 1 LOUVERS
200-CE3 GN YL-10-UL 148-CC1 WH-14-UL 108-CG2 WH-14-UL E553-CH8 WH-18-UL E553-CH21 WH-18-UL 2 (MOTOR
AC106-CE2 WH-12-UL 200-CE3 GN YL-10-UL B2+ CLOSED)
200-CE3 GN YL-10-UL 148-CC1 WH-14-UL
AC199-CE1 WH-12-UL 208-CA1 WH-14-UL AC106-CE2 WH-12-UL 200-CE3 GN YL-10-UL
148-CA15 WH-14-UL E553-CA2 WH-14-UL 208-CC4 WH-14-UL
AC199-CE1 WH-12-UL 208-CH1 WH-14-UL
200-CE3 GN YL-10-UL AC106-CE2 WH-12-UL
148-CH15 WH-14-UL E553-CH2 WH-14-UL 208-CC4 WH-14-UL
208-CA11 WH-16-UL CW C8 AC199-CE1 WH-12-UL
208-CA14 WH-16-UL AC STD BLOCK E553-CA2 WH-14-UL
200-CE3 GN YL-10-UL AC106-CE2 WH-12-UL
AC106-CE2 WH-12-UL AC199-CW1 WH-12-UL GROUND 200-CC12 WH-14-UL 208-CH11 WH-16-UL CW C8 AC199-CE1 WH-12-UL
AC107-CW2 WH-12-UL GROUND CG-C3 208-CH14 WH-16-UL AC STD BLOCK E553-CH2 WH-14-UL
AC109-CW3 WH-12-UL AC107-CW2 WH-12-UL CUSTL1 AC107-CC13 WH-14-UL FUSE BLOCK AC106-CE2 WH-12-UL AC199-CW1 WH-12-UL GROUND 200-CC12 WH-14-UL
AC199-CE1 WH-12-UL CUSTL1 9G2731 AC107-CW2 WH-12-UL GROUND CG-C3
AC199-CW1 WH-12-UL AC109-CW3 WH-12-UL CUSTL2 AC109-CW3 WH-12-UL AC107-CW2 WH-12-UL CUSTL1 AC107-CC13 WH-14-UL FUSE BLOCK
AC199-CW4 WH-12-UL CUSTL2 2
FUSE 1
1 AC199-CE1 WH-12-UL CUSTL1 9G2731
E553-CA2 WH-14-UL AC199-CW4 WH-12-UL CUSTN AC199-CC14 WH-14-UL 108-CG2 WH-14-UL 4A 148-CG3 WH-14-UL AC199-CW1 WH-12-UL AC109-CW3 WH-12-UL CUSTL2
F526-CA12 WH-16-UL AC199-CW4 WH-12-UL CUSTL2 FUSE 1
2 1
F526-CA13 WH-16-UL CW BTRY E553-CH2 WH-14-UL AC199-CW4 WH-12-UL CUSTN AC199-CC14 WH-14-UL 108-CG2 WH-14-UL 4A 148-CG3 WH-14-UL
463-2499 F526-CH12 WH-16-UL
148-CA15 WH-14-UL 148-CC1 WH-14-UL F526-CH13 WH-16-UL CW BTRY
BTRY+
SEE SHEET 5 148-CA16 WH-14-UL 148-CG3 WH-14-UL AC107-CC13 WH-14-UL L1-PWR 4A AC108-CC15 WH-14-UL 463-2499
208-CG1 WH-12-UL 208-CC4 WH-14-UL SEE CA TERMINAL 148-CH15 WH-14-UL 148-CC1 WH-14-UL
148-CA16 WH-14-UL BTRY- BTRY+
208-CA19 WH-14-UL 208-CA1 WH-14-UL ATTACHMENT ON SHEET 5 148-CH16 WH-14-UL 148-CG3 WH-14-UL AC107-CC13 WH-14-UL L1-PWR 4A AC108-CC15 WH-14-UL
208-CA17 WH-14-UL CW-C8 208-CG1 WH-12-UL 208-CC4 WH-14-UL
F526-CA18 WH-14-UL MDR-60-24 BTRY-
F526-CA18 WH-14-UL 148-CH16 WH-14-UL 208-CH19 WH-14-UL 208-CH1 WH-14-UL
F526-CA12 WH-16-UL DC OK
CW-C8
F526-CA13 WH-16-UL AC108-CC15 WH-14-UL L
208-CH17 WH-14-UL
F526-CH18 WH-14-UL MDR-60-24
108-CG2 WH-14-UL AC199-CC14 WH-14-UL N V-
C249-CC3 WH-14-UL
208-CG1 WH-12-UL 208-CA17 WH-14-UL 200-CC12 WH-14-UL GND V-
F526-CH18 WH-14-UL F526-CH12 WH-16-UL DC OK

208-CA19 WH-14-UL V+
154-CC2 WH-14-UL F526-CH13 WH-16-UL AC108-CC15 WH-14-UL L

208-CA19 WH-14-UL 208-CA14 WH-16-UL V+ 108-CG2 WH-14-UL AC199-CC14 WH-14-UL N V-


C249-CC3 WH-14-UL
208-CA11 WH-16-UL 208-CG1 WH-12-UL 208-CH17 WH-14-UL 200-CC12 WH-14-UL GND V-

208-CH19 WH-14-UL V+
154-CC2 WH-14-UL
208-CH19 WH-14-UL 208-CH14 WH-16-UL V+

208-CH11 WH-16-UL

SHEET 13 SHEET 14

D
COLD WEATHER - WIRING C9 & C13 COLD WEATHER - WIRING C15 & C18 D

NOTE A: REMOVE AND DISCARD THIS JUMPER WHEN INSTALLING


REMOTE E-STOP OPTION. REPLACE WITH REMOTE E-STOP WIRES.

NOTE B: RELOCATE TERMINATING RESISTOR FROM TERMINAL STRIP


TO FURTHEST REMOTE ANNUNCIATOR OR REMOTE I/O MODULE
EPIC MCP or GCP GENERATOR BUSS BAR
E#TB (NOTE G) G410-EP31 WH-16-UL
TO EXTEND ACCESSORY DATA LINK TO ADD REMOTE
1 108-EP1 WH-16-UL F436-EP23 WH-16-UL ANNUNCIATOR(S) AND REMOTE I/O MODULES.
2 108-EP2 WH-16-UL F435-EP22 WH-16-UL N
3 208-EP5 WH-16-UL 108-EP1 WH-16-UL 108-EP8 WH-16-UL 108-EP8 WH-16-UL F434-EP21 WH-16-UL L1 L2 L3 NOTE C: REMOVE AND DISCARD THIS JUMPER WHEN INSTALLING
4 208-EP6 WH-16-UL 108-EP2 WH-16-UL 108-EP9 WH-16-UL 200-EP20 WH-16-UL ENCLOSURE E-STOP. REPLACE WITH ENCLOSURE E-STOP WIRES.
E560-EP16 WH-16-UL 108-EP3 WH-16-UL 108-EP10 WH-16-UL 208-EP11 WH-16-UL
6
E563-EP18 WH-16-UL 108-EP4 WH-16-UL 208-EP12 WH-16-UL
7 E562-EP17 WH-16-UL 200-EP20 WH-16-UL 208-EP14 WH-16-UL
L1 L2 L3 BREAKER NOTE D: TERMINAL BLOCK RAIL IS FUW 250A TO 800A CIRCUIT BREAKERS
8 E565-EP19 WH-16-UL 208-EP5 WH-16-UL 208-EP11 WH-16-UL 208-EP36 WH-16-UL 24V DC SHUNT CLOSE AND IS LOCATED EXTERNAL TO THE CIRCUIT BREAKER. 1200A
20 208-EP7 WH-16-UL 208-EP6 WH-16-UL 208-EP12 WH-16-UL A779-EP40 WH-16-UL CIRCUIT BREAKER HAS TERMINALS LOCATED ON THE CIRCUIT BREAKER.
C1
C C
21 879-EP32 WH-16-UL 208-EP7 WH-16-UL 208-EP13 WH-16-UL A780-EP41 WH-16-UL X713-EP33 WH-16-UL + SECOND BREAKER (250A-800A) USES THE SECOND SET OF AUX AND
24 208-EP36 WH-16-UL 208-EP14 WH-16-UL E494-EP49 WH-16-UL YC SHUNT HARNESS.
25 X710-EP34 WH-16-UL 208-EP15 WH-16-UL E495-EP50 WH-16-UL C2
208-EP11 WH-16-UL -
26 208-EP36 WH-16-UL E496-EP51 WH-16-UL
27 X711-EP35 WH-16-UL 879-EP32 WH-16-UL F412-EP47 WH-16-UL NOTE E: USE PIN 24 WITH SECOND CIRCUIT BREAKER
28 A779-EP40 WH-16-UL AI1-BA1 RD-18 F413-EP48 WH-16-UL
29 A780-EP41 WH-16-UL AI1-BA2 BK-18 F434-EP21 WH-16-UL MOTOR
NOTE F: SUPPLY APPROPRIATE VOLTAGE AND SIZE THE WIRE AWG ACCORDINGLY
32 L729-EP44 WH-16-UL AI2-BA4 RD-18 F435-EP22 WH-16-UL U1
108-EP8 WH-16-UL +
33 108-EP4 WH-16-UL AI2-BA5 BK-18 F436-EP23 WH-16-UL
35 X713-EP33 WH-16-UL A779-EP40 WH-16-UL G410-EP31 WH-16-UL U2
M NOTE G: MCP: E1TB / E1-CBT FOR GEN 1
208-EP12 WH-16-UL - E2TB / E2-CTB FOR GEN 2
NOTE J 36 108-EP3 WH-16-UL A780-EP41 WH-16-UL L729-EP44 WH-16-UL
37
L932-EP53 WH-16-UL E494-EP49 WH-16-UL X710-EP34 WH-16-UL GCP: ETB; E-CTB WIRE NAME DEFINITION:
NOTE J AI2-BA4 RD-18 E495-EP50 WH-16-UL X711-EP35 WH-16-UL
CBL-BA1
38 AI2-BA5 BK-18 E496-EP51 WH-16-UL X713-EP33 WH-16-UL 24V DC UVR
NOTE H: REQUIRES EMCP4.2 PROGRAMMING XXXX-XX# XX-XX-UL
NOTE J 39 SH1-BA3 CU-18 E560-EP16 WH-16-UL D1
L729-EP44 WH-16-UL +
40 L923-EP52 WH-16-UL E562-EP17 WH-16-UL 108-EP9 WH-16-UL
42 L941-EP54 WH-16-UL E563-EP18 WH-16-UL 208-EP15 WH-16-UL YU NOTE J: ONLY ONE TYPE OF SPEED BIAS SHOULD BE USED:
D2 NOTE K WIRE GAUGE
NOTE J 43 AI1-BA1 RD-18
CBL-BA2
E565-EP19 WH-16-UL 879-EP32 WH-16-UL 208-EP14 WH-16-UL - IF THE ANALOG SPEED BIAS IS USED THE, SPEED POT
44 AI1-BA2 BK-18 FUSE AI1-BA1 RD-18 ON THE EPIC PANEL WILL NOT OPERATE WIRE COLOR
45 SH2-BA6 CU-18 F412-EP45 WH-16-UL F412-EP47 WH-16-UL AI1-BA2 BK-18
IF THE PWM SPEED BIAS IS USED, THE SPEED BRICK
3A

49 F434-EP24 WH-16-UL AI2-BA4 RD-18 WIRE NUMBER


AUX CONTACT (9X-9591) IS REQUIRED
50 F435-EP25 WH-16-UL FUSE AI2-BA5 BK-18 HARNESS IDENT
51 F436-EP26 WH-16-UL F413-EP46 WH-16-UL 3A F413-EP48 WH-16-UL E560-EP16 WH-16-UL X710-EP34 WH-16-UL 24
52 G410-EP31 WH-16-UL E562-EP17 WH-16-UL 21
NOTE K: "YU" COIL HAS TO BE POWERED FOR THE CIRCUIT IDENT
208-EP36 WH-16-UL 1 FROM C(Q2) BREAKER TO OPERATE, REMOVING POWER TO
53 F412-EP45 WH-16-UL FUSE E563-EP18 WH-16-UL
54 F413-EP46 WH-16-UL F434-EP24 WH-16-UL 3A F434-EP21 WH-16-UL E565-EP19 WH-16-UL X711-EP35 WH-16-UL 22 "YU" COIL WILL TRIP THE BREAKER.
SH1-BA3 CU-18 34
E#-CTB (NOTE G)
FUSE SH2-BA6 CU-18 31
A E494-EP49 WH-16-UL 2 FROM C(Q3)
F435-EP25 WH-16-UL 3A F435-EP22 WH-16-UL
B E495-EP50 WH-16-UL 32
108-EP10 WH-16-UL
C E496-EP51 WH-16-UL
FUSE 208-EP13 WH-16-UL
GND 200-EP20 WH-16-UL BELL ALARM
F436-EP26 WH-16-UL 3A F436-EP23 WH-16-UL L923-EP52 WH-16-UL
L932-EP53 WH-16-UL 98
A779-EP40 WH-16-UL
G410-EP31 WH-16-UL L941-EP54 WH-16-UL 1 BELL ALRM
L729-EP44 WH-16-UL A780-EP41 WH-16-UL 95 (S51)
HARNESS DESCRIPTION TABLE
L923-EP52 WH-16-UL
L932-EP53 WH-16-UL
IDENTPART NUMBER DESCRIPTION
L941-EP54 WH-16-UL
SH1-BA3 CU-18 AH 399-9190 ALTERNATOR SPACE HEATER HARNESS
F413-EP48 WH-16-UL
SH2-BA6 CU-18 AN 399-9192 RS485 ANNUNCIATOR HARNESS
BUS BUS BUS
X710-EP34 WH-16-UL F412-EP47 WH-16-UL
PH A PH B PH C AX 399-9196 CB AUX CONTACTS HARNESS
X711-EP35 WH-16-UL
BA 461-6374 RTD HARNESS
B B
E722-EP30 WH-16-UL
E723-EP29 WH-16-UL

X713-EP33 WH-16-UL
SH3-EP52 WH-16-UL

CA 502-8965 MOTORIZED DAMPERS HARNESS-C13


208-EP13 WH-16-UL

108-EP10 WH-16-UL

L923-EP52 WH-16-UL GEN IC


E496-EP51 WH-16-UL CC 502-8962 SOURCE LIGHTS HARNESS
L932-EP53 WH-16-UL +
L941-EP54 WH-16-UL CD 502-8963 20A GFCI (POWER CENTER) HARNESS
GEN IB -
108-EP10 WH-16-UL EMCP 4.2 BLOCK E495-EP50 WH-16-UL CE 502-8966 20A GFCI (CONTROL) HARNESS
+
208-EP13 WH-16-UL 374-5736 CF 502-8964 ENCLOSURE SPACE HEATER HARNESS
SPDSH PWM ENGINE GEN IA - CG 502-8968 COLD WEATHER BATTERY HARNESS
SPD SH

E722-EP30 WH-16-UL S-SPD SPEED BIAS E494-EP49 WH-16-UL DESCRIPTION ABBREV COLOR
+ SYMBOL
CLIP-SH

SH3-EP52 WH-16-UL SPDSH NOTE J


CH 502-8970 MOTORIZED DAMPERS HARNESS-C15 & C18
E723-EP29 WH-16-UL D-SPD CW 502-8960 LOAD CENTER HARNESS
GROUND -
START COMAND START 879-EP32 WH-16-UL EM 399-9211 EM-10 JUMPER HARNESS BLADE, SPADE, RING,
-B S D +B 200-EP20 WH-16-UL RD RED
RLY7NO E562-EP17 WH-16-UL
COMMON ENGINE SHUTDOWN EN 390-1198 ENGINE INTERFACE HARNESS OR SCREW TERMINAL
SPEED CONTROL RLY7CM E560-EP16 WH-16-UL WH WHITE
9X9591 NOTE H RLY7NC EN 449-0626 ENGINE HARNESS (C9 ENGINE)
NOTE J RLY8NO E565-EP19 WH-16-UL EP N/A EPIC FIELD INTERCONNECTION CIRCUIT CONNECTED OR ORANGE
1 2 3
GENERATOR STARTED RLY8CM E563-EP18 WH-16-UL ER 399-9218 BATTERY CHARGER HARNESS YELLOW
YL
NOTE H RLY8NC
108-EP9 WH-16-UL ET 390-1219 ENCLOSURE E-STOP HARNESS CL CLEAR
BATT+ CIRCUIT NOT CONNECTED
EV 399-9212 EM-10 PWM HARNESS
208-EP15 WH-16-UL BK BLACK
BAT- FF 399-9201 SHUNT TRIP CONTROL HARNESS
L923-EP52 WH-16-UL

L932-EP53 WH-16-UL

L941-EP54 WH-16-UL

EARTH GROUND GY GRAY


AI1 SH FL 399-9200 FUEL TANK OPTIONS HARNESS
461-6375
AI1+ AI1-BA1 RD-18 FT 399-9202 SHUNT TRIP HARNESS CU COPPER
ANALOG VOLTAGE BIAS
AI1- AI1-BA2 BK-18 GR 399-9204 GEN ALARM RELAYS HARNESS CONNECTOR BR BROWN
SH2-BA6 CU-18 JP 390-1201 JACKET WATER HEATER CORD
#
ANALOG SPEED BIAS CLIP-SH
AI2+ AI2-BA4 RD-18 GN GREEN
NOTE H JW 399-9208 JACKET WATER HEATER HARNESS ATCH WIRE, CABLE &
AI2- AI2-BA5 BK-18
NOTE J BU BLUE
PG 443-0637 IVR WITH PMG HARNESS COMPONENT
SH1-BA3 CU-18 PL 390-1192 EMCP 4.2 INTERFACE HARNESS GN_YL GREEN/YELLOW
CLIP-SH
RA N/A REMOTE ANNUNCIATOR REPRESENTATION CBL-XXX VI VIOLET
AI2 SH
RC 399-9210 SHORE POWER CONTROL HARNESS MULTI-CONDUCTOR CABLE BK_WH BLACK/WHITE
SHEET 15 RF 399-9197 R-FRAME CB HARNESS
VA 399-9216 AC SENSING HARNESS
R 453-9691 OPTIONAL DIO MODULE

EPIC FIELD INTERCONNECTION DS


GF
YH
443-7021
390-1197
453-9692
OPTIONAL DEVICE SERVER
OPTIONAL GROUND FAULT INDICATION
HARNESS AS.
NORMALLY CLOSED CIRCUIT

DC N/A OPTIONAL DEVICE SERVER NORMALLY OPEN CIRCUIT

A A

THIS SCHEMATIC IS FOR THE C9, C13, C15 AND C18 GENERATOR SET WITH
EMCP 4.2 CONTROL PANEL ELECTRICAL SYSTEM
VOLUME 2 of 2: GENERATOR WIRING (Contd)
MEDIA NUMBER: UENR4654-05
SCHEMATIC PART NUMBER: 390-1189, CHANGE: 08, VERSION: -
Components are shown installed on a fully operable generator set in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
CONTROL PANEL - FRONT VIEW
VIEW ALL CALLOUTS

EMCP 4.2 PANEL

E STOP PUSH BUTTON


SERVICE TOOL
CONNECTOR

RS485 ANNUNCIATOR
CONTROL PANEL - INSIDE VIEW

VIEW ALL CALLOUTS

OPTIONAL DIO MODULE

OPTIONAL DEVICE SERVER OPTIONAL GROUND


FAULT RELAY
DC-POWER DISTRIBUTION (CIRCUIT BREAKER)

VIEW ALL CALLOUTS

CIRCUIT BREAKER-ECM

CIRCUIT BREAKER- STARTER

CIRCUIT BREAKER-ALTERNATOR

SMMS RELAY
AC OPTIONAL SHORE POWER

BC101
BC208

DC POWER FUSES 10A F-EMCP


CONTROLS
10A F-BTRY

MARKER TOP
BTRY+
BTRY+
BTRY+
BTRY+
BTRY-
2A F-VSL1 BTRY-
AC VOLTAGE BTRY-
SENSING 2A F-VSL2 BTRY-
FUSES EMCPB-
2A F-VSL3 GROUND

MARKER TOP
AMP-L1
AMP-L2
AMP-L3
AMP-RT

( )
VOL-L1
OPTIONAL GROUND VOL-L2
FAULT RELAY VOL-L3
VOL-N
AC STD BLOCK

AC OPTIONAL SHORE POWER

SHORE POWER &


CR SPACE HEATER REALY

CB-JWH JWH CIRCUIT


16A BREAKER

HCR JWH RELAY


OPTIONAL

SPACE HEATER
CB-ALH CIRCUIT BREAKER
6A
MARKER TOP
CUST GROUND
GND
CUST GROUND
L1 CUST L1
CUST L1
L2 CUST L2
N CUST L2
CUST N
CUSTOMER SUPPLIED
AC(SHORE POWER)
240VAC, 14AWG

CUSTOMER CONNECTION
EMCP 4.2 BLOCK

MARKERS
S- SPD

( )
D- SPD S-SDS
CDL + ENGINE SPEED
MARKER TOP D-SPD
CDL - SPDSH PWM INPUT
AI3 SH SPDSH
AI3 SS SPDSH BTRY- [START/STOP]
RME S-A CDLSH
RME S-B CDLSH REMOTE ESTOP (NOTE A)
ENE S2 AI3+
DI- 01 AI3-
DI- 03 AI3- BTRY- [TYPICAL DI CONNECTION]
START
DI
DI- 05
RLY 3 ENES1
RLY 6 ECMES LOAD [TYPICAL OUTPUT CONNECTION]
RLY 7CM DI-02
RLY 8N0 D1-04 RLY-OUT
RLY 8NC D1-06
RLY4
RLY7NO RS485AN +
RLY7NC
RS485AN - RS485
RLY8CM REMOTE
DO-02 RS485 REF ANNUNCIATOR
MARKER TOP RS485 SH
CAN+ TERMINATING MB+ RS485
MB- MODBUS
CAN- RESISTOR MB REF
CANSH 120 OHMS MB SH (PLC/RTU)
485AN+
485AN+ MARKER TOP
TERMINATING
485AN- AUX NC
RESISTOR

( )
485AN- AUX NO
485ANR 120 OHMS AUX CM AUX CONTACTS CB1
485ANR
485SH
MARKER TOP
ALM NC OPEN/CLOSE
ALM NO
485SH AUX NC ALM CM
MB+ AUX NO

( AUX CONTACTS CB2


)
MB- AUX CM
MB REF ALM NC
MB SH
MARKER TOP
ALM NO OPEN/CLOSE
AUX NC
FL EN ALM CM
AUX NO
CLNGND

)
AUX CM

(
CLNGND
RLY5
ALM NC AUX CONTACTS CB3
ALM NO
ALM CM
OPEN/CLOSE

OPTIONAL SHTR
( SHUNT TRIP RELAY )
SHTR
( SHUNT TRIP RELAY )
GEN FAULT
RELAY ( GENERATOR FAULT RELAY)
( GENERATOR RUN RELAY)
GEN RUN
RELAY

MARKERS
DIN C
DIN C
DIN C MARKER TOP

( DIO MODULE TERMINALS)


DIN C
DIN C DIN1
DIN C DIN2
DIN C DIN3
DIN C DIN4
DIN C DIN5
DIN C DIN6
DIN7 MARKER TOP
DIN C
DIN8 MARKER TOP NO-2
DIN C
DIN9 C NO-3
NC -1
DIN10 C NO-4
NC -2
DIN11 C NO-5
NC -3
DIN12 C NO-6
NC -4
NO-1 C NO-7
NC -5
C NO-8
NC -6
C
NC -7
NC -8 MARKER TOP

You might also like