INTERACTIVE SCHEMATIC

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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

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Fluid
Conditioner
Spring
(Adjustable)

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 UENR7489-02
October 2017

XQP500 Rental Generator Set

with ComAp InteliGen
Electrical System
XP51-UP
XP81-UP

© 2017 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C-C2 A-C4 IG-NTC-BB
FUEL LEVEL SENDER C-C8
345-1119 345-1118 TERM 46
TERM 44 TERM 45 490-3368 ALTERNATOR TERMINAL BOX
155-2267 REF LOC G-13 A235-C27 WH-18 2 A235-A5 WH-18
1
A 108-C32 WH-18 35 REF LOC H-10 208-A137 WH-18 TERM 50
P734-A314 WH-18 24 24-ANLG IP COM
PARALLEL STAR T7
FLS 2
B P738-C40 WH-18
TERM 15 4P BREAKER T5/T6
3
C
P738-A4 WH-18
MCB 11 (3 POLE 2A)
4P BREAKER
TERM 48 T7 T2
MCB 11 (3 POLE 2A)
P736-C38 WH-18 34 P736-A110 WH-18 P735-A279 WH-18 22 22-ANLG IP2 BUND LEVEL
EXCITER T1 T8
P735-C41 WH-18 36 P735-A312 WH-18
TERM 49 T5
V801-G69 WH-18 V800-G65 WH-18
G-T54 G-T48 G-T45

C-C6 P737-A45 WH-18 21 21-ANLG IP3 FUEL LEVEL T10

BUND LEVEL SENDER
GEN GEN
J-T7 J-T13
V801-J4 WH-18 V800-J7 WH-18
J-T8
259-5667 T4 T11
P737-C30 WH-18 37 P737-A280 WH-18 TERM 47 P733-A143 WH-18 23 23-ANLG IP1 G-T55
V803-G70 WH-18
G-T49 G-T46
V802-G66 WH-18
A
108-C31 WH-18 1 108-A73 WH-18 REF LOC G-11 Y983-A44 WH-18 TERM 32
BUS BUS
J-T9
V803-J5 WH-18
J-T10 J-T15
V802-J8 WH-18 SIGNAL NAMES
J Y983-A281 WH-18
J
B 54 54-DIG IP3 LCL T12 T6
V805-G71 WH-18 V804-G67 WH-18
G-T56 G-T50 G-T47
7
BLS TERM 33 J-T11 J-T17
V805-J6 WH-18 V804-J9 WH-18
J-T12
5 6
C REF LOC H-9 208-A302 WH-18 C249-A303 WH-18 Y984-A128 WH-18 Y984-A171 WH-18 55 55-DIG IP4 NEUTRAL BYPASS

TERM 34 CIRCUIT ID COLOR DESCRIPTION CIRCUIT ID COLOR DESCRIPTION

D 108-C42 WH-18 Y983-C29 WH-18 11 MCB 3 AUX NBPR/2
TERM 35
Y985-A170 WH-18 56 56-DIG IP5 EARTH LEAKAGE
TEST E949-G77 WH-18 CB TERM 20 TEST 9 WH AREP 9 P442 WH BUS L2 SENSING

REF LOC G-14

E T9 T3
418-3227 REF LOC I-12 Y986-A112 WH-18 Y986-A169 WH-18 57 57-DIG IP6 50/60HZ E949-J10 WH-18 CB TERM 20 10 WH AREP 10 P443 WH BUS L3 SENSING
E949-G79 WH-18
TERM 36
Y987-A168 WH-18 10 10-DIG IP MCB OPEN
POINTS G-T51
POINTS E949-J24 WH-18
11 WH AREP 11 P451 WH BUS L1 SENSING
TERM 37
J-T19
12 WH AREP 12 P452 WH BUS L2 SENSING
REF LOC H-10 208-A182 WH-18 G-T52
C210-G68 GN-YL-16 101 WH UNFUSED BATTERY (+) P453 WH BUS L3 SENSING
TERM 40 J-T21
103 WH 24V FUSED SUPPLY (CONTROL MODULE) P733 WH ANALOG INPUT 1 (+)
Y989-A292 WH-18 12 12-DIG IP9 C210-J11 GN-YL-16
LCL SWITCH 104 WH 24V FUSED SUPPLY (ENGINE ECM ) P734 WH ANALOG INPUT (-)
C-C7
155-2267
TERM 41
Y990-A293 WH-18 13 13-DIG IP10 SERIES DELTA 105 WH ECM KEY SWITCH P735 WH ANALOG INPUT 2+ (BUND LEVEL)
1 108 WH 24V FUSED SUPPLY (GENERAL) P736 WH ANALOG INPUT 2 RETURN
A 108-C33 WH-18
2
31 CBL-A1:G404-A1 BK-18 25 25-MAG PICKUP+ 115 WH 24V FUSED SUPPLY (STARTER MOTOR) P737 WH ANALOG INPUT 3+ (FUEL LEVEL)
LCL 208-C34 WH-18 117 WH REMOTE START COMMON +BATT
L1 P738 WH ANALOG INPUT 3 RETURN
B T1
32 CBL-A1:G405-A2 WH-18 26 26-MAG PICKUP- EXCITER T12

BRAID L1 151 WH AVRI 18V AC POWER P816 WH ETHERNET TX+

3
C G-T38

30 CBL-A1:G406-A3 CU-20 J-T24

152 WH AVRI 18V AC POWER P818 WH ETHERNET TXP825
TERM 27 189 WH DISPLAY COMMS SHIELD P825 WH ETHERNET RX+
F484-G2 WH-18 200 WH GROUND P826 WH ETHERNET RXP855
17 CBL-A10:A122-A1 RD-18 28 28-SPEED BIAS -
L2
T9 T4 F484-J12 WH-18 208 WH DC BATTERY NEGATIVE (POST ISOLATOR) P855 WH BREAKER AUX 1 CONTACT (NO)
TERM 26
C-C1 16 CBL-A10:F535-A2 BK-18 CBL-A11:F535-A1 BK-18
27 27-SPEED BIAS +

T6 T7
BRAID G-T39
L2 229 WH BATT -VE (PRE-ISOLATOR) P856 WH BREAKER AUX 1 CONTACT (NC)
MAG PICKUP 308 WH TELEMATICS POWER R951 WH MODBUS (+)
J-T26
155-2269 TERM 28
F485-G3 WH-18 348 WH REMOTE E-STOP R952 BK MODBUS (-)
CBL-A10:F536-A3 WH-18 CBL-A11:F536-A2 WH-18 L3
18
T3
VS
1 CBL-C3:G404-C1 BK-18 TERM 42 Y991-A284 WH-18 14 14-DIG IP11 T10 F485-J13 WH-18 391 WH GROUP START R953 CU MODBUS REF
TERM 29
SIG
2 CBL-C3:G405-C2 WH-18 19 CBL-A10:F537-A4 GN-18 CBL-A11:F537-A3 CU-20 TERM 43 Y992-A285 WH-18 15 15-DIG IP12 T8 T5 BRAID G-T40
L3 879
880
WH
WH
REMOTE START
DISPLAY COMMS -
R954
R955
WH
WH
DISCRETE OUTPUT 1
DISCRETE OUTPUT 2
CBL-A10:G406-A5 CU-20
J-T28

CBL-C3:G406-C3 CU-20 TERM 16 NOTE: LINK TERMINALS 17&18 FOR 60HZ A-C3 T11 T2 F486-G4 WH-18 881 WH DISPLAY COMMS + R956 WH DISCRETE OUTPUT 3
ECM 1
372-2901 C-C3 6 K999-A316 WH-18 TERM 17 Y986-A112 WH-18 REF LOC J-10 N F486-J14 WH-18 892 WH ATA CAT/PERKINS DATA LINK- R957 WH DISCRETE OUTPUT 4
REF LOC D-11
BRAID N 893 WH ATA CAT/PERKINS DATA LINK+ R958 WH DISCRETE OUTPUT 5
E
160-7689 REF LOC E-12 108-A37 WH-18 A SERVICE CONNECTOR
G-T41

8 K981-A318 WH-18 TERM 18 CBL-A12:Y794-A2 WH-18 :11 BK CB AUX COM R959 WH DISCRETE OUTPUT 6
CBL-C8:A122-C1 RD-18 208-A208 WH-18 B CBL-A14:Y797-A2 WH-18 REF LOC B-5
J-T30
J1-PIN2 5V ANALOG POWER 2
ECM CONFIGURATION LINK REF LOC H-10 REF LOC D-11 MCB 10 (3 POLE 2A) :12 BK CB AUX N/C R960 WH DISCRETE OUTPUT 7

G-T88
G-T86

G-T87
7 K980-A317 WH-18 TERM 19 CBL-A12:Y795-A1 BK-18 MCB 10 (3 POLE 2A)
893-A47 WH-18 D CBL-A14:Y798-A1 BK-18 REF LOC B-5 REF LOC D-11 :14 BK CB AUX N/O R961 WH DISCRETE OUTPUT 8

J-T25
J-T29

J-T27
CBL-C2:F535-C2 BK-18 TERM 20 REF LOC B-5 CBL-A12:Y796-A3 CU-20 EARTH TERMINAL 1
J1-PIN3 ANALOG RTN 3
:21 BK CB AUX COM R962 WH DISCRETE OUTPUT 9
893-A81 WH-18 892-A48 WH-18 E CBL-A14:Y799-A3 CU-20 REF LOC B-5
:22 BK CB AUX N/C R963 WH DISCRETE OUTPUT 10
EARTH TERMINAL 1

G-T53
J1-PIN17 PROG. ANALOG 3 17 CBL-C2:F536-C3 WH-18 TERM 30
REF LOC B-5 892-A80 WH-18 CBL-A4:Y797-A2 WH-18 G E :24 BK CB AUX N/O R964 WH DISCRETE OUTPUT 11
CAN 2 TERM 54 :31 BK CB AUX COM R965 WH DISCRETE OUTPUT 12
893-A78 WH-18 CBL-A4:Y798-A1 BK-18 F E

G-T89

G-T90

G-T91
I I
4
J1-PIN67 BATT - 67 CBL-C8:F537-C4 GN-18 REF LOC D-10 CBL-A9:Y794-A2 WH-18 CBL-A6:Y794-A2 WH-18 9 09-CAN 2 HIGH :32 BK CB AUX N/C R966 WH DISCRETE OUTPUT 13

J-T45

J-T46

J-T47
5 892-A79 WH-18 CBL-A4:Y799-A3 CU-20 C TERM 55 120R :34 BK CB AUX N/O R968 WH DISCRETE OUTPUT 14
CBL-C2:G406-C5 CU-20 REF LOC D-10 CBL-A9:Y795-A1 BK-18 CBL-A6:Y795-A1 BK-18 7 07-CAN 2 LOW REF LOC G-12 C210-A139 GN-YL-16
TERM 56 :95 BK CB AUX COM V801 WH TEST POINT L1
K999-C3 WH-18 REF LOC D-10 CBL-A9:Y796-A3 CU-20 CBL-A6:Y796-A3 CU-20 :96 BK CB AUX N/C V801 WH TEST POINT L1

F415-G63 WH-18

F414-G62 WH-18
J1-PIN56 GND SW 13 56 8 08-CAN 2 REF
CBL-A2:Y797-A2 WH-18 CBL-A7:Y797-A2 WH-18 TERM 51
CAN 1 SERIES STAR
22
C210-BE1 GN-YL-16 :98 BK CB AUX N/O V802 WH TEST POINT L2

F415-J17 WH-18

F414-J16 WH-18
J1-PIN18 DIGITAL RTN 18 K981-C1 WH-18 TERM 57
120R REF LOC A-4 CBL-MO1:R951-MO2 WH-18 CBL-A5:R951-A2 WH-18 31 31-RS 485 (2) A :A1 BK CB OPEN SIGNAL V803 WH TEST POINT L2
J1-PIN46 GND SW 9 46 K980-C2 WH-18 23 CBL-A2:Y798-A1 BK-18 CBL-A7:Y798-A1 BK-18 TERM 52 TERM 58 120R :C11 BK CB CLOSE SIGNAL V804 WH TEST POINT L3
REF LOC A-4 CBL-MO1:R952-MO1 BK-18 CBL-A5:R952-A1 BK-18 33 33-RS 485 (2) B
TERM 59 :D1 BK CB UV TRIP POS V805 WH TEST POINT L3
24 CBL-A2:Y799-A3 CU-20 CBL-A7:Y799-A3 CU-20 TERM 53 REF LOC A-4 CBL-MO1:R953-MO3 CU-20 CBL-A5:R953-A3 CU-20 32 32-RS 485 (2) SCREEN
AC ALTERNATOR T2
:D2 BK CB UV TRIP NEG X710 WH BREAKER AUX 2 CONTACT (NO)
BREAKER DOOR ETH BREAKER BOX ETH :U1 BK CB MOTOR POS X711 WH BREAKER AUX 2 CONTACT (NC)
T1 T5
CBL-A3:Y799-A3 CU-20 :U2 BK CB MOTOR NEG X712 WH BREAKER OPEN SIGNAL
CANOPY
5 05-CAN 1 REF
EXCITER CB TERM 16
J1-PIN8 ATA/CAT HIGH 8 893-C4 WH-18 T8 A122 BK PWR (+5V) SUPP FROM ECM X713 WH BREAKER CLOSE SIGNAL
M-C1
E-STOP 3E-3364 A-C11 CBL-A3:Y798-A1 BK-18 4 04-CAN 1 LOW T4
CB TERM 16 A235 WH SENSOR RETURN X842 WH PWM OUTPUT (+)
J1-PIN9 ATA/CAT LOW 9 892-C5 WH-18 REF LOC H-10 G-T57
F414-G73 WH-18
155-2269 CBL-A3:Y797-A2 WH-18 6 06-CAN 1 HIGH T7 T11 A309 WH FUEL ENABLE X843 BK PWM OUTPUT (-)
CB TERM 17 F414-J19 WH-18 A380 CU RS485 ANN. SHLD X860 WH STARTER MOTOR SWITCH 1
208-A336 WH-18

2
E-STOP 208-M1 WH-18 1
GSR/1

ETH-PLA1 BK-0
T10 CB TERM 17 A571 WH TELEMATICS LOW POWER MODE SELECT X861 WH STARTER MOTOR SWITCH 2
J1-PIN50 CAN A HIGH 50 CBL-C5:Y797-C2 WH-18 226-6446 1 2 392-9541 A774-A185 WH-18 52 52-DIG IP1 REMOTE STOP G-T58
F415-G74 WH-18
348-M2 WH-18 2 348-A194 WH-18 A774-A186 WH-18 879-A307 WH-18 4 3
208-A306 WH-18 T12 A572 WH TELEMATICS LOW POWER MODE SELECT Y794 WH CAN 2 DATA LINK (+)
TERM 31
LOAD BUS

1
E-STOP REF LOC H-10 F415-J20 WH-18
879-A196 WH-18 A774 WH E-STOP Y795 BK CAN 2 DATA LINK (-)
J1-PIN34 CAN A LOW 34 CBL-C5:Y798-C1 BK-18 REF LOC D-11 879-A212 WH-18 53 53-DIG IP2 REMOTE START
F416-G64 WH-18 CB TERM 18
226-6446 A779 WH CKT BRKR OVRCURRENT TRIP (NC) Y796 CU CAN 2 DATA LINK (SHLD)
LOAD BUS
T9
REF LOC H-13 208-A206 WH-16 F416-J18 WH-18 CB TERM 18 A780 WH CKT BRKR OVRCURRENT TRIP (NO) Y797 WH CAN 1 DATA LINK (POS)
J1-PIN42 CAN A SHIELD 42 CBL-C5:Y799-C3 CU-20 33 A774-A2 WH-18
FCR REF LOC B-11 208-A211 WH-18 208-A209 WH-18 208-A136 WH-18 43 43-BATTERY -VE
T6
TEST POINTS G-T59
F416-G75 WH-18 AC101 WH AC AUXILLIARY (L) Y798 BK CAN 1 DATA LINK (NEG)
REF LOC H-11 TERM 21 E F416-J21 WH-18 AC121 WH AC BATTERY CHARGER SUPPLY (FUSED) Y799 CU CAN 1 DATA LINK (SHLD)
REF LOC J-11
418-3227 A774-A187 WH-18
TERM 22 REF LOC F-11
208-A137 WH-18 208-A210 WH-18 78 78-BATTERY -VE
T3
G410-G5 WH-18 CB TERM 19 TEST POINTS AC199 WH AC AUXILLIARY (N) Y904 WH RELAY 5 - SPR1 (COM)

208-A291 WH-18
J1-PIN23 GND SW 2 23 A774-C12 WH-18
2
208-A14 WH-18 208-A126 WH-16 G410-J15 WH-18 CB TERM 19 AC200 WH AC AUXILLIARY (E) Y905 WH RELAY 5 - SPR1 (NO)

208-A340 WH-18
3
9 A309-A268 WH-18
4
A774-A1 WH-18 TERM 23 REF LOC J-10 G-T60
G410-G76 WH-18 B481 WH BELL ALARM Y906 WH RELAY 5 - SPR1 (NC)
REF LOC H-10
208-A182 WH-18 C210 WH EARTH GROUND Y907 WH RELAY 6 - SPR2 (COM)
CBL-A8:F531-A3 CU-20 G410-J22 WH-18
REF LOC H-10 A774-A11 WH-18 REF LOC I-11 208-A208 WH-18 C249 WH NEUTRAL BYPASS GROUND SIGNAL Y908 WH RELAY 6 - SPR2 (NO)
105-A106 WH-18 REF LOC F-3
REF LOC H-10 C809 WH AVR BIAS + Y909 WH RELAY 6 - SPR2 (NC)
208-A127 WH-18 G-T61
C210-G72 GN-YL-16
REF LOC E-9 C810 WH AVR BIAS - Y910 WH RELAY 7 - SPR3 (COM)
REF LOC H-11 C210-J23 GN-YL-16 E486 WH SENSING VOLTAGE - PHASE A Y911 WH RELAY 7 - SPR3 (NO)
105-C7 WH-16 10 105-A197 WH-16 104-A301 WH-16 104-A305 WH-16 208-A354 WH-18 REF LOC F-10 208-A302 WH-18 ETH-PLA2 BK-0 E487 WH SENSING VOLTAGE - PHASE B Y912 WH RELAY 7 - SPR3 (NC)
REF LOC J-12
J1-PIN40 GND SW 3 40 A309-C6 WH-16 208-A353 WH-18 208-A350 WH-18 REF LOC F-9 E488 WH SENSING VOLTAGE - PHASE C Y913 WH RELAY 8 - SPR4 (COM)
ECM POWER SWITCH REF LOC F-10 E494 WH CT SENSING - PHASE A Y914 WH RELAY 8 - SPR4 (NO)
REF LOC G-10 208-A352 WH-18 REF LOC G-10 208-A341 WH-18 208-A308 WH-18
J1-PIN48 BATT + 48 105-C11 WH-16 214-5791 REF LOC G-10 E495 WH CT SENSING - PHASE B Y915 WH RELAY 8 - SPR4 (NC)
R956-A348 WH-18 208-A351 WH-18 208-A207 WH-18 REF LOC B-11 E496 WH CT SENSING - PHASE C Y916 WH RELAY 9 - GEN RUN (COM)
85 EPR
H H
REF LOC G-10 E498 WH CT RETURN COMMON Y917 WH RELAY 9 - GEN RUN (NO)
J1-PIN52 BATT + 52 105-C10 WH-16 A244-A125 WH-18 417-9923 REF LOC G-9
208-C22 WH-18 208-A206 WH-16 REF LOC H-10 86 R956-A181 WH-18 103-A213 WH-18 E560 WH BREAKER AUX 3 CONTACT (COM) Y918 WH RELAY 9 - GEN RUN (NC)
13 104-A198 WH-16 REF LOC B-11
REF LOC H-10 E561 WH BREAKER AUX 3 CONTACT (NC) Y919 WH RELAY 10 - COMMON ALARM (COM)
J1-PIN53 BATT + 53 105-C9 WH-16
87
30A
SMMR
SMR 1
9X-8124
103-A216 WH-18 42 42-BATTERY +VE
CONTROL PANEL E562 WH BREAKER AUX 3 CONTACT (NO) Y920 WH RELAY 10 - COMMON ALARM (NO)
2 392-9541 REF LOC H-11
103-A215 WH-18 103-A217 WH-18 76 76-BATTERY +VE
344-0415 E949 WH NEUTRAL Y921 WH RELAY 10 - COMMON ALARM (NC)
J1-PIN70 KEY SW 70 105-C8 WH-16 27 X861-A205 WH-16 105-A202 WH-16 30 3 4 SMMR F-C3 F409 WH SENSING VOLTAGE NEUTRAL Y983 WH DIGITAL INPUT 3
REF LOC G-10 108-A9 WH-18 X860-A10 WH-18 85
REF LOC H-11 392-9541 F414 WH BUS PHASE A Y984 WH DIGITAL INPUT 4
1 5
J1-PIN61 BATT - 61 REF LOC H-11 A774-A187 WH-18 86 A774-A11 WH-18 R954-A214 WH-18 68 68-DIG OP1 1 E494-F6 WH-18 F415 WH BUS PHASE B Y985 WH DIGITAL INPUT 5
J1-PIN63 BATT - 63 X861-A205 WH-16 87 208-A203 WH-18 F416 WH BUS PHASE C Y986 WH DIGITAL INPUT 6
REF LOC D-10 E495-F7 WH-18 IG-NTC-BB F434 WH GENERATOR PHASE A
STARTER 1 2 Y987 WH DIGITAL INPUT 7
J1-PIN65 BATT - 65
C15 207-1564 115-A23 WH-16 30 208-A322 WH-18 REF LOC G-10 F-C1 B-C1 B-C2 A-C10 490-3368 F435 WH GENERATOR PHASE B Y988 WH DIGITAL INPUT 8
2506 417-0729 396-9610 396-9611 269-5219 267-1337 F436 WH GENERATOR PHASE C Y989 WH DIGITAL INPUT 9
MCB 12 (20A) 208-A193 WH-18 REF LOC D-11 3 E496-F8 WH-18
101-A288 WH-16 115-A23 WH-16 18 E494-B17 WH-18 11 E494-A83 WH-18 58 58-IA GEN IN F484 WH BREAKER PHASE A Y990 WH DIGITAL INPUT 10
X861-C37 WH-16 TERM 10 208-A306 WH-18 FCR F485 WH BREAKER PHASE B Y991 WH DIGITAL INPUT 11
G S
MCB 4 (16A) REFLOC I-10 418-3227 6 E498-F5 WH-18
101-C25 WH-10 101-A289 WH-10 101-A148 WH-10 108-A304 WH-16 REF LOCH-9 F486 WH BREAKER PHASE C Y993 WH DIGITAL OUTPUT 15 - SPARE
1 8
208-A126 WH-16 208-A336 WH-18 R955-A195 WH-18 69 69-DIG OP2 19 E495-B18 WH-18 12 E495-A84 WH-18 60 60-IB GEN IN F5 WH EXCITER 5+ Y994 WH DIGITAL OUTPUT 16 - SPARE
MCB 5 (16A) 5 E498-F4 WH-18
208-C16 WH-16
208-C15 WH-16

208-C17 WH-16

E-STOP REF LOC I-12 F531 CU PWM OUTPUT SHLD 2 Y997 WH DISCRETE OUTPUT 2
104-A305 WH-16 REF LOC H-10 208-A350 WH-18
MOT BTRY
101-C28 WH-10 REF LOC H-10 226-6446 F532 WH ANALOG OUT 1 (+) Y998 WH DISCRETE OUTPUT 3
103-A215 WH-18 REF LOC H-10 208-A127 WH-18 1 2
A244-A125 WH-18 REF LOC H-12 REF LOC H-10 4 E498-F3 WH-18 20 E496-B19 WH-18 13 E496-A85 WH-18 62 62-IC GEN IN F533 RD ANALOG OUT 1 (-)
MCB 6 (10A) F534 CU ANALOG OUT 1 SHLD
M T1R F535 WH ANALOG OUT 2 (+)
418-3227 E498-F2 WH-18 12 E498-B20 WH-18 16 E498-A108 WH-18 REF LOC G-12 REF LOC G-12 E498-A329 WH-18 E498-A107 WH-18 59 59-1A GEN RETURN F536 RD ANALOG OUT 2 (-)
REF LOC H-12 R956-A348 WH-18 R956-A229 WH-18 70 70-DIG OP3
200-A43 GN-YL-16 208-A120 WH-18
1 8
F537 CU ANALOG OUT 2 SHLD
MCB 2 (3 POLE 2A) E498-A330 WH-18 61 61-1B GEN RETURN
101-R4 RD-2 R956-A181 WH-18 F542 WH ANALOG IN 2 SHLD
REF LOC G-11
GRR REF LOC H-11 E498-A331 WH-18 63 63 1C GEN RETURN F547 WH REF ISLN GROUP INPUTS
TERM 24 108-A119 WH-18
208-C36 BK-8 A235-C27 WH-18 REF LOC J-13 DOOR ETH 418-3227 F549 WH ANALOG IN 2 POS SUPPLY
TERM 25 108-A286 WH-18 F6 WH EXCITER 6-
TERM 66
BRAID ENGINE BODY REF LOC G-5 E498-A108 WH-18 200-A41 GN-YL-16 REF LOC E-11 G404 WH MPU (+)
1 8 F434-F16 WH-18 1 F434-B21 WH-18 1 F434-A91 WH-18 E486-A92 WH-18 E486-A66 WH-18 45 45-VA GEN IN
REF LOC H-11 208-A351 WH-18 R957-A220 WH-18 71 71-DIG OP4
G405 BK MPU (-)
REF LOC G-4 E498-A329 WH-18
BATTERY ISOLATOR 208-A341 WH-18 REF LOC H-10 TERM 67 G406 CU MPU (SHLD)
PANEL ETH
ISOLATOR SWITCH G407 BK RS485 ANN. B
208-C23 WH-10

BCR F435-F17 WH-18 3 F435-B22 WH-18 3 F435-A90 WH-18 E487-A89 WH-18 E487-A67 WH-18 46 46-VB GEN IN
208-C34 WH-18

7N-0718 G408 WH RS485 ANN. A

200-A40 GN-YL-16 TERM 74 418-3227
208-A345 WH-18 TERM 68 G409 GN RS485 ANN. REF
F436-F18 WH-18 9 F436-B23 WH-18 9 F436-A88 WH-18 E488-A87 WH-18 E488-A68 WH-18 47 47-VC GEN IN G410 WH BUS N
BATT- 101-R1 BK-2
200-A319 GN-YL-18 REF LOC D-4 208-A344 WH-18 1 8
R958-A222 WH-18 72 72-DIG OP5 G489 WH DISCRETE INP 3

G G
TERM 69 G490 WH DISCRETE INP 4
REF LOC B-5 208-A183 WH-18 F409-F15 WH-18 10 F409-B24 WH-18 10 F409-A86 WH-18 F409-A69 WH-18 44 44-GEN AC NEUTRAL K980 WH PTO SET SW
200-A320 GN-YL-18 REF LOC D-3 E486-A276 WH-18
BATT- BATTERY 2 BATTERY 1 108-A77 WH-18 BTR K981 WH PTO SENSER RETURN
108-A9 WH-18 REF LOC H-11 418-3227 E487-A277 WH-18 K999 WH PTO ON/OFF SW
F409-A296 WH-18
C210-A139 GN-YL-16 REF LOC I-6 A-C8 L710 WH E-STOP
REF LOC E-11 E488-A278 WH-18
REF LOC E-12 108-A38 WH-16 108-A70 WH-18 SHUNT EXCITATION E486-A297 WH-18 L729 WH BREAKER TRIP SIGNAL
REF LOC J-14

108-A339 WH-18 1 8 366-9370

R959-A224 WH-18 73 73-DIG OP6
M480 WH PARALLEL LEAD MAINS BREAKER AUX
229-C35 WH-18 28 229-A103 WH-18 REF LOC B-5 REF LOC D-4 STD N-C5 A-C9
F-C2 3 2 1
P411 WH BUS L1 SENSING
REF LOC J-12 108-A73 WH-18 108-A321 WH-18 362-0120
101-C39 WH-10 C-C2 A-C4
362-0120 362-0122 U V W 1 2 3 4 5 6
66 66-AVRI OUT
P412 WH BUS L2 SENSING
345-1119 345-1118 REF LOC G-10 108-A119 WH-18 MCR
418-3227
F5 6 F5-F9 WH-18 29 F5-B25 WH-18 17 F5-A93 WH-18 6
FIELD + 0 230 400
67 67 AVRI COM P413
P414
WH
WH
BUS L3 SENSING
BUS NEUTRAL SENSING
ABBREVIATIONS
GRR F6 3 F6-F10 WH-18 30 F6-B26 WH-18 18 F6-A94 WH-18 3
FIELD -
351-9187 P418 WH MAINS CT +VE
418-3227 A-C7 IG-AVRI ABBREVIATIONS DESCRIPTION
387-9449 REF LOC H-11 208-A352 WH-18
1 8
R960-A226 WH-18 P419 WH MAINS CT RETURN
TRANS/LV
74 74-DIG OP7
338-0274 C-C5 TERM 89 Y906-A282 WH-16 P421 WH BUS L1 SENSING A.V.R AUTOMATIC VOLTAGE REGULATOR
2
S2
3
2
1

1
K-C1
TERM 90 Y905-A283 WH-16 4 3
Y904-A8 WH-16 TERM 88 490-3360 P422 WH BUS L2 SENSING AC ALTERNATING CURRENT
MTR CONNECT TO ALT T9 10 2 10-F11 WH-18 32 10-B27 WH-18 19 10-A95 WH-18 2
X2 S1 2
101-K1 WH-10 P423 WH BUS L3 SENSING DC DIRECT CURRENT
418-3227 0V 18V
SPARE RELAY O/P (8 A) CAR
1
Z1 BUS 1 3 P431 WH BUS L1 SENSING
MCB MINIATURE CIRCUIT BREAKER

2
418-3227 CONNECT TO ALT T12 P432 WH BUS L2 SENSING
R
A B+
9 4 9-F13 WH-18 33 9-B28 WH-18 20 9-A97 WH-18 4
X1 BUS 2 4
P433 WH BUS L3 SENSING ECM ENGINE CONTROL MODULE
TERM 93 Y921-A6 WH-16 REF LOC H-11 1 8
2 208-A353 WH-18 R961-A228 WH-18 75 75-DIG OP8 5
Z2 P441 WH BUS L1 SENSING ECR ENGINE CRANK RELAY
208-K2 WH-10
GND
4 3
TERM 92 Y920-A7 WH-16 Y919-A13 WH-16 TERM 91 ETH EARTH/GROUND
REF LOC H-10 208-A354 WH-18 R450T
CHARGE ALT NBPR TERM PANEL TERMINAL
5N-5692 CAR 418-3227 LCL LOW COOLANT LEVEL
418-3227
FLS FUEL LEVEL SENDER
PMG EXCITATION G -C2 151-A332 WH-18
1 8
R962-A236 WH-18 34 CONNECT 362-0122 G -C1 BCR BREAKER CLOSE RELAY
AUDIBLE ALARM 1 8
34-DIG OP9
152-A333 WH-18
REF LOC H-10 (F+)-G 6 WH-18 362-0120 BTR BREAKER TRIP RELAY
TO A-C9
6 6
R963-A180 WH-18
DC HARNESS ENGINE 3 (F-)-G 5 WH-18 3 FCR FUEL CONTROL RELAY
R963-A179 WH-18 R963-A235 WH-18 35 35-DIG OP 10 1
AC2 EPR ECM POWER RELAY
208-A14 WH-18 14 1 X2-G 2 WH-18 2 AVRI + 1 CBL-A8:X842-A1 WH-18

PMG CONNECT SPR1 SPARE RELAY 1

TERM 75 R964-A294 WH-18 36 36-DIG OP 11 2
AC1
SPARE DIGITAL O/P 4 Z1-G 1 WH-18 1 AVRI - 2 CBL-A8:X843-A2 BK-18
GRR GENERATOR RUN RELAY
TERM 76 R965-A234 WH-18 37 37-DIG OP 12
C809-A334 WH-18 3 OUT 2
15 2 X1-G 3 WH-18 4 TO R450T CBL-A8:F531-A3 CU-20 CAR COMMON ALARM RELAY
TERM 77 C810-A335 WH-18 4
OCOM REF LOC H-9 CB CIRCUIT BREAKER
TERM 78
16 3 Z2-G 4 WH-18 5
MODULE
G -C3
5
OUT 1 YU UNDERVOLTAGE RELEASE
F TERM 79
TERM 80
351-6707
IG-AVRI
490-3361
YC
SY/S51
CLOSING COIL
TRIP SIGNALLING CONTACTS
F
AUX AUXILIARY CONTACTS
AUX AUXILIARY CONTACTS
NBPR NEUTRAL BYPASS RELAY

490-3367 IG-NTC-BB
490-3368
62 61
TERM 70
CB TERM 16 F414-A323 WH-18 L1 IGMTU L1 P411-A218 WH-18 P411-A219 WH-18 P431-A221 WH-18 P431-A237 WH-18 49 49-BUS VA
2 1
GREEN LAMP CB OPEN ISOLATION P431-A225 WH-18
TERM 63 BREAKER DOOR SWITCH TRANSFORMER TERM 71
72 71
CB TERM 11 X710-A152 WH-18 X710-A72 WH-18 266-4324 CB TERM 17 F415-A238 WH-18 P412-A239 WH-18 P412-A240 WH-18 P432-A241 WH-18 P432-A248 WH-18 50 50-BUS VB
L2 L2
GREEN LAMP
108-A34 WH-18 169-4500 4 3
REF LOC G-11 108-A38 WH-16 21
400/415 230/240 P432-A245 WH-18
108-A286 WH-18 REF LOC G-11 22 TERM 64
TERM 72
13 F487-A140 WH-18 105-A106 WH-18 REF LOC H-13 82 81
REF LOC E-9 108-A71 WH-18 108-A204 WH-18 REF LOC C-11 14 CB TERM 18 F416-A249 WH-18 L3 L3 P413-A250 WH-18 P413-A251 WH-18 P433-A252 WH-18 P433-A260 WH-18 51 51-BUS VC

6 5
REF LOC I-11 108-A37 WH-18 RED LAMP CB CLOSED TERM 65 P433-A256 WH-18
108-A71 WH-18 REF LOC E-12 TERM 73
108-A35 WH-18 CB TERM 19 G410-A265 WH-18 N G410-A264 WH-18 G410-A266 WH-18 G410-A271 WH-18 48 48-BUS NEUTRAL
TERM 62 I RED LAMP
X711-A153 WH-18 X711-A52 WH-18 169-4500 IG-NTC-BB
CB TERM 12 490-3368
TERM 38

P441-A227 WH-18

P442-A246 WH-18

P443-A257 WH-18
P418-A311 WH-18 65 65-MAINS CT RETURN

G410-A270 WH-18
CB TERM 9 P855-A154 WH-18 P855-A17 WH-18 PIN-11 Digital Input 8 GCB Open

TERM 39
MCB 3 (16A)
CB TERM 10 P856-A155 WH-18
CB TERM 20 E949-A269 WH-18 P414-A272 WH-18 P419-A315 WH-18 64 64-MAINS CT +VE

P411-A261 WH-18

P412-A242 WH-18

P413-A253 WH-18
E-STOP
226-6446

E INTERNAL CIRCUIT CB TERM 2 108-A156 WH-18 TERM 24 BREAKER TRIP RELAY

418-3227
NBPR/1
418-3227 A2 E
CB TERM 4 208-A157 WH-18 TERM 22 2 267-1822
WLC
BREAKER L710-A27 WH-18 1 2
F485-A21 WH-18
4 3
G410-A263 WH-18 490-7216
TERM 61 4 3 A1
CB TERM 7 X712-A158 WH-18 X712-A58 WH-18 P443-A259 WH-18

CONTROL PANEL OPTIONS

2
BREAKER CLOSE RELAY
418-3227
CONNECTIONS CB TERM 6
TERM 60
REF LOC G-10
X713-A159 WH-18 X713-A49 WH-18 108-A70 WH-18
EARTH LEAKAGE
4 3

MCB 7 (3 POLE 2A)

2
CORE BALANCE CT
TERM 96

P443-A258 WH-18
CB TERM 13 E562-A160 WH-18 L1
SYMBOL LEGEND TABLE
L2
TERM 95
CB TERM 14 E561-A161 WH-18 L3
REF LOC G-12 MINIATURE CIRCUIT BREAKER
REF LOC I-10 CBL-A9:Y796-A3 CU-20 N 2 1
TERM 94 EARTH LEAKAGE RELAY
REF LOC I-9 CBL-A12:Y796-A3 CU-20
CB TERM 15 E560-A162 WH-18 REF LOC I-10 CBL-A9:Y795-A1 BK-18 317-9506 REF LOC G-10

MCB 8 (3 POLE 2A)

CB TERM 21 EMERGENCY STOP PUSHBUTTON
REF LOC I-9 CBL-A12:Y795-A1 BK-18
REF LOC I-10 CBL-A9:Y794-A2 WH-18 EARTH LEAKAGE 1-HOB1 P858-CTE1 WH-18 8 CT
ENABLE/DISABLE REF LOC G-12
REF LOC I-9 CBL-A12:Y794-A2 WH-18 CB TERM 22

200-A319 GN-YL-18
240-7629
2-HOB2 P859-CTE2 WH-18 9 CT

P421-A262 WH-18

P422-A243 WH-18

P423-A254 WH-18

108-A321 WH-18

208-A322 WH-18
FUSED AUTOMOTIVE RELAY
TERM 25 108-GF7 WH-18 111-GF1 WH-18 5 +DC
REF LOC I-11 879-A196 WH-18 TERM 21 208-GF3 WH-18 208-GF2 WH-18 7 -DC

RESISTOR
T5/T6 BREAKER TERM 97

D M480-A324 WH-18
(UNDER VOLTAGE COIL) CB TERM 3 F430-GF4 WH-18 12
REF LOC G-12
D
NOTE: WHEN EARTH LEAKAGE OPTION IS FITTED; EARTH/GROUND
208-GF5 WH-18 13
REMOVE LINK BETWEEN CB-TERM-3 AND CB-TERM-4
CB TERM 6
REF LOC H-10 TERM 34 Y985-GF6 WH-18 14

P451-A309 WH-18

P452-A247 WH-18

P453-A310 WH-18
:C11-ABB47
MOTOR MECH 1
347-8375
UNDERVOLTAGE TRIP
1 2 3 4 5 6 7 8 CURRENT TRANSFORMER
M480-A325 WH-18

879-A199 WH-18

347-8381
208-A193 WH-18

C11 CLOSE D2 D1

200-A320 GN-YL-18
CB TERM 4 YU :D1-ABB33 CB TERM 7 879-A201 WH-18 NOTE: WHEN EARTH LEAKAGE OPTION IS FITTED; PANEL TERMINAL
U2 NEUTRAL
CB TERM 3
M480-A326 WH-18 REMOVE LINK BETWEEN CB-TERM-3 AND CB-TERM-4 INTELLIMAINS LEAD SOCKET INDEX TABLE
:U2-ABB48 :D2-ABB32 490-7214 TERMINAL
REF LOC H-10 208-A203 WH-18

M :U1-ABB37 :95-ABB31 96
:96-ABB8 CB TERM 8
SHEET INDEX
1
DESCRIPTION
CROSS REF & SHEET INDEX
U1 SUPPLY CB TERM 1 95 2 CONTROL SCHEMATIC, INTELIGEN CONNECTOR
:98-ABB30 3 MOTORIZED CIRCUIT BREAKER CONTROL
A1 OPEN
CB TERM 2 SY 98
4 POWER SCHEMATIC
Note:
SY RELAY 5 OPTIONS SCHEMATIC +
392-9541 1 2 3 4 5 6 7 8 Keying of connectors
1 2 3 4 5 6 7 8 6 MCB, RELAY & TERMINAL LAYOUT BATTERY
Parallel Lead Socket-Key Position 7
7 ADDITIONAL INFORMATION
:A1-ABB38
CB TERM 5
A1-J1 WH-16 3 4
108-J2 WH-16
CB TERM 2
Parallel Lead Plug-Key Position 7
BATTERY CHARGER Keying of connectors
SPLICE
2
BATTERY CHARGER Wander Lead Plug - Key Position 1
490-7214
344-0413 505-3391 1 2 3 4 5 6 7 8 WIRE
208-J3 WH-16 E-C1 Wander Lead Socket - Key Position 3 (+) BATTERY
1 5 490-7213
PARALLEL LEAD SOCKET TERM 11 AC200-E1 GN-YL-16 1 E 1
PARALLEL LEAD PLUG (-) BATTERY / SENSOR RETURN
AUX 1 14
:14-ABB9 CB TERM 10
TERM 12 AC199-E2 WH-18 2 N 2 SCREEN CABLE
(BKR CLOSED) TERM 13 WANDER LEAD PLUG
11 AC101-E3 WH-18 AC121-E4 WH-18 3 L 3
STARTING
:11-ABB28 12 MCB 1 (2A) 490-7213
:12-ABB10 CB TERM 9 (BKR OPEN)
CB TERM 4
1 2 3 4 5 6 7 8 344-0412 CAT DATA LINK ECM 2 POLE SWITCH
C AUX 2 24
1 2 3 4 5 6 7 8 E-C2
1 4 CAN A DATA LINK
C
:24-ABB11 CB TERM 12 (BKR CLOSED)
21 2 5
CAN 2 DATA LINK
1
:21-ABB29 22 LCL 2 LOW COOLANT LEVEL SWITCH
:22-ABB12 CB TERM 11 (BKR OPEN) 3 6 3

4 7
RS232/485 DATA LINK
TERMINATION SOCKET TERMINATION PLUG
AUX 3 34 120R 5 8

:34-ABB25 CB TERM 14 (BKR CLOSED) 120R

1
TERM 22 208-E5 WH-18 9
FUEL LEVEL SENDER
31
6
FLS 2
:31-ABB27 32 TERM 24 108-E6 WH-18 7 10
3
:32-ABB26 CB TERM 13 (BKR OPEN)
CB TERM 15
TELEMATICS AUDIBLE ALARM
T7 BREAKER
+
TERM 81 -

TERM 82 108-A204 WH-18 REF LOC E-11

C2 C1 RELAY COIL
208-G20 WH-16 YC X713-G22 WH-16 CB TERM 6 1 5

SHUNT CLOSE
TERM 83 117-A327 WH-18
GSR
COOLANT HEATER AND/OR ALTERNATOR HEATER REF LOC G-11 108-A77 WH-18
TERM 1
108-T1 WH-18
MOTOR MECH
384-6732 REMOTE START 392-9541
TERM 2
363-7639 SIGNAL REF LOC G-12
2
RELAY CONTACTS
229-A103 WH-18 229-T2 WH-18 3 4

D2 D1 CONNECT TERM 84 391-A328 WH-18

1 5
COOLANT HEATER 240V 418-3227
YU L729-G23 WH-16 CB TERM 7 TERM 3
TERMINALS T1R 2
A571-A101 WH-18 A571-T3 WH-18
U2 NEUTRAL
84 AND 85 3 4
DIODE
208-G6 WH-16 208-G21 WH-16 BETWEEN TERM 4

M
CB TERM 3 TERM 85
A572-A102 WH-18 A572-T4 WH-18
ALL MACHINES THERMOSTAT
U1 SUPPLY A780-G8 WH-16 CB TERM 8 T-C1
108-G7 WH-16 108-G10 WH-16 44 TERM 5
CB TERM 1 41 497-5511 T-C2
REF LOC I-12 892-A80 WH-18 493-5256
CB TERM 2 SY 42 TERM 86 208-A308 WH-18 REF LOC H-9
TERM 6
TERM 87

2
1
9

1
15

14

13

12

11

10
REF LOC I-12 893-A81 WH-18
A779-G9 WH-16 NEG POS

COM
GND

A11
A12

COM
B B

NO
A14
A13
LO
CB TERM 5

D12 +
PE

D11 +
D12 -
HI

D11 -
REF LOC I-10 CBL-A14:Y799-A3 CU-20
TERM 7
CBL-T1:Y799-T3 CU-20
POWER
9 TO 32 VDC
HARNESS LAYER TABLE
A B C TERM 8
490-3355
HE-C2
REF LOC I-10 CBL-A14:Y797-A2 WH-18 CBL-T1:Y797-T2 WH-18
IDENT PART NO CHANGE LOC DESCRIPTION NOTE
155-2267

PLG 641
A-C12 HARNESS AS - - - - -
AUX 1 14 IntelliVision TERM 9 A 492-3105 SH 2/3/4/5 CONTROL PANEL
CB TERM 3 P856-G12 WH-16 CB TERM 10
11 REF LOC I-10 CBL-A14:Y798-A1 BK-18 CBL-T1:Y798-T1 BK-18 B 479-8745 SH 3 AC LINK
-BATT
C261-HE5 WH-14

CB TERM 4 208-G18 WH-16 12 8 208-A211 WH-18 REF LOC H-10 IG-NTC-BB C 480-9818 SH 2 ENGINE
P855-G11 WH-16 CB TERM 9
+BATT 490-3368
E 502-8982 SH 4 BATTERY CHARGER
6 103-A213 WH-18 REF LOC H-10
B F 479-8746 SH 3 INTERNAL ALTERNATOR HARNESS
Menu
CBL-A13:881-A1 BK-18
AUX 2
Start 3 01 B
I

24 COM 384-5289 G 432-6538 SH 4 AREP/PMG ADAPTOR HARNESS

X711-G14 WH-16 ! Enter 2 CBL-A13:189-A3 CU-20 02 Com
RS432 CELL
CB TERM 12 RS485
Stop
I

A
HE-C1 G 493-0255 SH 4 CIRCUIT BREAKER (T7 INTERNAL)
21 CBL-A13:880-A2 WH-18 TERM 13 TERM 14 2 155-2267
22
1 03 A
2.5mm J 493-2624 SH 4 CIRCUIT BREAKER (T5/T6 INTERNAL)

GND
COM
208-G19 WH-16 1 2

Rx
Tx
B
A
X710-G13 WH-16 CB TERM 11 AC101-WH2 WH-14 AC717-WH1 WH-14 A390-HE1 WH-14 A396-HE4 WH-14 A L PE GPS
C8 C9 K 397-8483 SH 2 CHARGING ALTERNATOR HARNESS
MCB 9 (25A)
M 492-4950 SH 2 CANOPY E-STOP

1
2
3
1
2
3
286-4746 TERM 12
NOTE: WHEN EARTH LEAKAGE OPTION IS FITTED; C5
A391-HE2 WH-14 B N MO-C1 T-C9 T 517-0132 SH 5 TELEMATICS
3 4 493-5263 493-5263
REMOVE LINK BETWEEN CB-TERM-3 AND CB-TERM-4 AUX 3 34 TERM 11
AH NONE - ALT HEATER
E561-G16 WH-16 CB TERM 14 BE 523-9338 SH 4 BREAKER EARTH
31 C261-HE3 WH-14 C261-HE6 WH-14 C ETH
E560-G17 WH-16 32 GF 502-8286 SH 5 EARTH LEAKAGE
E562-G15 WH-16 REF LOC I-10 CBL-MO1:R951-MO2 WH-18 MO 517-0133 SH 5 MODBUS TO TELEMATICS
CB TERM 13
CB TERM 15
WH 502-8287 SH 5 HEATERS (WATER OR ALT)
REF LOC I-10 CBL-MO1:R952-MO1 BK-18 CTE 499-7650 SH 5 EARTH LEAKAGE CT (PANEL)

REF LOC I-10 CBL-MO1:R953-MO3 CU-20

ALTERNATOR HEATER 240V 240-0236 COLOUR ABBREVIATIONS

WIRE NAME DEFINITION
A TERM 14 L
ABBREVIATION
RD
DESCRIPTION
RED A
XXXX-XX# XX-XX WH WHITE
TERM 12 N
OR ORANGE THIS SCHEMATIC IS FOR THE XQP500 RENTAL GENERATOR SET WITH COMAP INTELIGEN
YL YELLOW
PK PINK
Do not operate or work on this product unless you have
ELECTRICAL SYSTEM
WIRE GAUGE BK BLACK
GY GREY
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
MEDIA NUMBER: UENR7489-02
WIRE COLOUR PU PURPLE
BR BROWN
relevant service literature. Failure to follow the instruc- SCHEMATIC PART NUMBER: 490-1071, CHANGE: 05, VERSION: DK
WIRE NUMBER GN GREEN
tions or heed the warnings could result in injury or
BU BLUE death. Proper care is your responsibility. Components are shown installed on a fully operable generator set in a non powered state.
HARNESS IDENT
CU COPPER
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
GN-YL GREEN-YELLOW
CIRCUIT IDENT Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
CONTROL PANEL

VIEW ALL CALLOUTS

VOLTAGE REGULATOR IG-NTC-BB

SMR
ECM POWER SWITCH

A-C4
UNDERVOLTAGE TRIP
A-C10

SHUNT CLOSE EPR

MOTOR MECH EARTH LEAKAGE RELAY

IG-AVRI
BREAKER DOOR SWITCH

IG-AVRI TRANS/LV
PARALLEL LEAD SOCKET

IGMTU

PARALLEL LEAD PLUG

TERMINATION PLUG

TERMINATION SOCKET
LEFT SIDE VIEW
VIEW ALL CALLOUTS

MAG PICKUP

C-C3 AUDIBLE ALARM COMAP DISPLAY

CHARGE ALTERNATOR ECM 1 STARTER 1 MOTOR MECH 1

RIGHT SIDE VIEW

MAG PICKUP
VIEW ALL CALLOUTS

SERVICE CONNECTOR C-C2 F-C1

E-STOP

BATTERY 1 BATTERY 2

BUND LEVEL SENDER ISOLATOR SWITCH FUEL LEVEL SENDER COOLANT HEATER
ADDITIONAL INFORMATIONS

ECM CONFIGURATION
(50 HZ) ISOCHRONOUS (SEE NOTES) (60 HZ) ISOCHRONOUS (SEE NOTES)
TERM 16 TERM 16
(TO ECM PIN 56) K999- A1 WH-18 TERM 17 K999- A1 WH-18 TERM 17
(TO ECM PIN 56)
(TO ECM PIN 18) K981- A1 WH-18 TERM 18 K981- A1 WH-18 TERM 18
(TO ECM PIN 18)
(TO ECM PIN 46) K980- A1 WH-18 TERM 19 K980- A1 WH-18 TERM 19
(TO ECM PIN 46)
TERM 20 TERM 20

(50 HZ) DROOP MODE (60 HZ) DROOP MODE

TERM 16 TERM 16
K999- A1 WH-18 TERM 17 (TO ECM PIN 56) K999- A1 WH-18 TERM 17
(TO ECM PIN 56)
K981- A1 WH-18 TERM 18 (TO ECM PIN 18) K981- A1 WH-18 TERM 18
(TO ECM PIN 18)
K980- A1 WH-18 TERM 19 (TO ECM PIN 46) K980- A1 WH-18 TERM 19
(TO ECM PIN 46)
TERM 20 TERM 20

NOTES:-

-LINK TERMINALS 16 AND 17 FOR 50Hz

-LINK TERMINALS 17 AND 18 FOR 60Hz
CB TERMINAL LIST

RELAY DESCRIPTION CIRCUIT ID

SY Tripped relay - T5/T6 breaker only

TERM NO. DESCRIPTION CIRCUIT ID

1 Motor Supply (+V)
2 Motor Supply (+V) 108
3 Motor Ground (0V)
4 Motor Ground (0V) 208
5 Breaker Open Command
6 Breaker Close Command X713
7 UnderVoltage supply (+V) X712
8 Breaker Not Tripped
9 Breaker Aux 1 - Breaker Open P855
10 Breaker Aux 1 - Breaker Closed P856
11 Breaker Aux 2 - Breaker Open X710
12 Breaker Aux 2 - Breaker Closed X711
13 Breaker Aux 3 - Breaker Open E562
14 Breaker Aux 3 - Breaker Closed E561
15 Breaker Aux 3 - Common E560
16 Bus sensing - L1 F484
17 Bus sensing - L2 F485
18 Bus sensing - L3 F486
19 Bus sensing - N G410
20 Gen sensing - N E949
21 Earth Leakage (option) E601
22 Earth Leakage (option) E600
MCB/RELAY RAIL LAYOUT

AVRI

IG-AVRI

TRANS/IV

DESCRIPTION CIRCUIT ID
MCB 1 BATTERY CHARGER MCB 2A (OPTION) AC101/AC121
MCB 2-1 GENSET SENSING 3 POLE MCB 2A F434/E486
MCB 2-2 GENSET SENSING 3 POLE MCB 2A F435/E487
MCB 2-3 GENSET SENSING 3 POLE MCB 2A F436/E488
MCB 3 NEUTRAL BY PASS E494/P414
MCB 3 AUX NEUTRAL BY PASS 208/C249
MCB 4 PANEL COMPONENTS MCB 16A 101/108
MCB 5 ECM MCB 16A 101/104
MCB 6 CONTROL MODULE MCB 10A 101/103
MCB 7-1 3 POLE MCB 2A P421/P411
MCB 7-2 3 POLE MCB 2A P422/P412
MCB 7-3 3 POLE MCB 2A P423/P413
MCB 8-1 3 POLE MCB 2A P451/P441
MCB 8-2 3 POLE MCB 2A P452/P442
MCB 8-3 3 POLE MCB 2A P453/P443
MCB 9 HEATERS MCB 25A (OPTION) AC101/AC717
MCB 10-1 BUS AC SENSING 3 POLE MCB2A [LOCATED IN BREAKER] F484/F414
MCB 10-2 BUS AC SENSING 3 POLE MCB2A [LOCATED IN BREAKER] F485/F415
MCB 10-3 BUS AC SENSING 3 POLE MCB2A [LOCATED IN BREAKER] F486/F416
MCB 11-1 GEN AC TEST POINTS 3 POLE MCB2A [LOCATED IN BREAKER] V800/V801
MCB 11-2 GEN AC TEST POINTS 3 POLE MCB2A [LOCATED IN BREAKER] V802/V803
MCB 11-3 GEN AC TEST POINTS 3 POLE MCB2A [LOCATED IN BREAKER] V804/V805
MCB 12 STARTER MOTOR 115/101

RELAY RELAY NO. ABBREVIATION DESCRIPTION POLES

DIN RAIL 1 FCR FUEL CONTROL RELAY 2
DIN RAIL 2 GRR GEN RUN RELAY 2
DIN RAIL 3 BCR BREAKER CLOSE RELAY 2
DIN RAIL 4 BTR BREAKER TRIP RELAY 2
DIN RAIL 5 MCR MAINS BREAKER CLOSE RELAY 2
DIN RAIL 6 MTR MAINS BREAKER TRIP RELAY 2
DIN RAIL 7 NBPR NEUTRAL BYPASS RELAY 2
DIN RAIL 8 CAR COMMON ALARM RELAY 2
DIN RAIL 9 T1R TELEMATICS 1 RELAY 2
DIN RAIL 10 GSR GEN START RELAY 1
DIN RAIL 11 SMR STARTER MOTOR RELAY 1

CONTACTOR
TERM RAIL LAYOUT

TERM NO. DESCRIPTION CIRCUIT ID

1 Telematics battery +ve 108
2 Telematics pre-battery isolator 0V 229
3 Telematics Link for Reduced Power Mode A571
4 Telematics Link for Reduced Power Mode A572
5 Telematics CDL+ 892
6 Telematics CDL- 893
7 Telematics J1939 shield Y799
8 Telematics J1939 + Y797
9 Telematics J1939 - Y798
10 Unfused battery +ve 101
11 Aux Supply Earth AC200
12 Aux Supply Neutral AC199
13 Aux Supply Live AC101
14 Heaters (water or alt) - option AC717
15 spare
16 ECM Frequency select input
17 ECM Frequency select input K999
18 Sensor Return K981/Y986
19 Droop/Isoc K980
20 Droop/Isoc
21 Battery -ve (post isolator) 208
22 Battery -ve (post isolator) 208
23 Battery -ve (post isolator)
24 Battery positive (panel fused) 108
25 Battery positive (panel fused) 108
26 ECU Analog sensor return (speed bias -) F535
27 ECU Analog sensor power A122
28 Analog Speed control (speed bias +) F536
29 Battery -ve (0V reference) F537
30 spare
31 Digital Input 2 - remote start 879
32 Digital Input 3 - Low Coolant Level Y983
33 Digital Input 4 - Neutral Bypass Y984
34 Digital Input 5 - Earth Leakage Y985
35 Digital Input 6 - 1800rpm select Y986
36 Digital Input 7 - Mains Breaker open Y987
37 Battery -ve 208
38 DI8 - Bkr Aux 1 - NC - Gen Breaker open P855
39 (not used) Dkr Aux 1 - NO - Gen Breaker closed P856
40 Digital Input 9 - Y989
41 Digital Input 10 - Y990
42 Digital Input 11 - Y991
43 Digital Input 12 - Y992
44 Battery Negative (for senders) 208/P738
45 Analog In return P734/P736
46 Analog Engine Return (for single wire senders) A235
47 Analog Input 1+ P733
48 Analog Input 2+ Bund Level P735
49 Analog Input 3+ Fuel Level P737
50 N/C
51 CAN 1 + Y797
52 CAN 1 - Y798
53 CAN 1 Shield Y799
54 CAN 2 - J1939 + Y794
55 CAN 2 - J1939 - Y795
56 CAN 2 - J1939 Shield Y796
57 RS485 - A Modbus + R951
58 RS485 - B Modbus - R952
59 RS485 - Screen Modbus Reference R953
60 Breaker Close signal X713
61 Breaker Under Voltage coil ("open" signal) X712
62 Breaker Aux 2 - NO - Breaker Closed X711
63 Breaker Aux 2 - NC - Breaker Open X710
64 Key switched power 105/F487
65 Fused power 108
66 Gen AC Voltage L1 (VA) E486
67 Gen AC Voltage L2 (VB) E487
68 Gen AC Voltage L3 (VC) E488
69 Gen AC Voltage Neutral F409
70 Bus AC Voltage L1 (VA) P431
71 Bus AC Voltage L2 (VB) P432
72 Bus AC Voltage L3 (VC) P433
73 Bus AC Voltage Neutral G410
74 Earth 200
75 Digital Output 11 - R964
76 Digital Output 12 - R965
77 Digital Output 13 - R967
78 Digital Output 14 - R968
79 Digital Output 15 - Y993
80 Digital Output 16 - Y994
81 Fused Battey +ve
82 Fused Battey +ve 108
83 Post Diode battery +ve 117
84 Remote Start +ve (connect between all sets) 391
85 Remote Start -ve (connect between all sets)
86 Battery -ve 208
87 Battery -ve
88 Gen Run Relay Common Y904
89 Gen Run Relay Normally Closed Y906
90 Gen Run Relay Normally Open Y905
91 Common Alarm Relay Common Y919
92 Common Alarm Relay Normally Open Y920
93 Common Alarm Relay Normally Closed Y921
94 Breaker (Aux 3) Common E560
95 Breaker (Aux 3) NO - Breaker Closed E561
96 Breaker (Aux 3) NC - Breaker Open E562
97 Parallel Lead Pin 2 M480