Professional Documents
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ELECTROSURGICAL UNIT
ARC 200 / ARC 250 / ARC 300e
Key
Table of Contents
Key 6
1. Using this Service Manual ............................................................................................11
1.1. Index of revisions ..............................................................................................11
1.2. Validity...............................................................................................................11
1.3. Other applicable documents ..............................................................................11
1.4. Symbols and markings ......................................................................................12
1.4.1. Structure of warnings ...........................................................................12
1.4.2. Risk levels in warnings.........................................................................12
1.4.3. Information ...........................................................................................12
1.4.4. Other symbols and markings ...............................................................13
2. Safety information for service technicians .................................................................14
2.1. Safety information .............................................................................................14
2.2. Warnings and safety instructions .......................................................................14
2.2.1. General instructions .............................................................................14
2.2.2. Special instructions ..............................................................................15
2.2.3. Working with the unit switched on ........................................................15
2.2.4. Working with the unit switched off ........................................................16
3. Design and operating principle ....................................................................................17
3.1. Power board ......................................................................................................18
3.1.1. Power rectifier / AC/DC Converter .......................................................19
3.1.2. Power supply unit (PSU) ......................................................................19
3.1.3. Extra-low voltage power supply unit .....................................................20
3.1.4. Generator ............................................................................................22
3.1.5. Control electronics ...............................................................................24
3.2. Control board.....................................................................................................25
3.2.1. Sensor system (1-4).............................................................................26
3.2.3. Connection for the relay autostart board (5) .........................................27
3.2.4. Interfaces (6)........................................................................................27
3.2.5. Tone generator / audio circuit (7) .........................................................27
3.2.6. MCU (8) ...............................................................................................27
3.2.7. Connection for LWL board (9) ..............................................................28
3.2.8. Footswitch input socket (10) ................................................................28
3.2.9. Connection for front panel (11) ............................................................28
1.2. Validity
This Service Manual applies only to the product indicated on the
title page.
SIGNAL WORD
Type, source and consequences of danger (physical injury)!
Measure for avoiding the danger.
NOTE
Type, source and consequences of danger (damage to prop-
erty)!
Measure for avoiding the danger.
1.4.3. Information
DANGER
Since the unit's components are not insulated against con-
tact with foreign objects, there is high risk of electric shock
with potentially fatal consequences!
Work must only be carried out by qualified or authorised per-
sonnel.
1P
70064
1P
70065
Potential
equali-
sation (Upper board)
10347
Power board
Mains
10348
input
70151
2P
70068
X708
X709
Switch-mode 5P X6/X7 JP3/JP4
X781
J1 J2 70159
J2
X780 power supply X2/X3
AUTOSTART-board
5P
switch
Power
70200
10667 / 10668 70158 70060
J3 JPC2 X7/X8
JPX2/JPX3
Footswitch
JPX4/JPX5
socket
70161
5P
J2
(Lower board) 5P
JP2
70212
Control board 5P
4P 70163
70150
Front panel
J4 JP4
70162
J1
LWL board
70128
GastroCut
(only with
JPC3 JP1
option)
70099
26P
70164
1P
70064
X4 X6 JP17 X10 X11 JPX6 JPX7
1 5
3
4
The power rectifier is connected via the power switch to the pow-
er input socket with integral mains filter. The power rectifier con-
verts the mains voltage (AC) into two DC voltages (±160 V) for
the switch-mode power supply. The supply voltage can be set
between 115 V and 230 V via a soldering jumper (see table be-
low).
230 V X
The extra-low voltage power supply unit supplies all of the boards
with the required extra-low voltages.
It can accept a wide range of inputs, from 100 V–240 V AC from
which it produces DC voltages of +5 V, +15 V and -15 V.
+15 V 5V -15 V
3.1.4. Generator
Monopolar
Impulse sinewave Bipolar
sine-
wave
The generator is located on the front part of the power board and
contains three separate HF generators;
Monopolar pulse generator
Monopolar sinewave generator
Bipolar sinewave generator.
Monopolar sinewave
GastroCut
Bipolar Coag
9
7
10
6 8 11
1 2 3 4 5
The MCU processes all sensor signals and regulates the output
parameters that have been set. The MCU also monitors all safety
functions and controls the equipment functions.
The LWL board is connected via the plug-in connector JP6 for
communication with ARC Plus.
The front panel is connected to JPC3 via a ribbon cable for data
transmission, and receives its power supply via plug-in connector
J4.
Power switch
The power switch is a 2-pole isolating switch. It is installed in the
aluminium mounting plate and connects the power input socket to
the power board.
4. Maintenance
Prescribed checks:
Visual inspection
Functional test
EASY neutral electrode monitoring
Measuring the HF power outputs
Electrical tests
The TSI test record can be found in the appendix (see Sec-
tion 10, p. 79).
The TSI test instructions can be found in the appendix (see
Section 10, p. 79).
If the results deviate from the values shown in the test record or
are outside the stated maximum values, the electrosurgical unit
must be calibrated and the technical safety inspection carried out
once again. If this does not remedy the situation, contact the
Technical Service at BOWA-electronic.
4.2.1. Overview
When the electrosurgical unit is switched off, the new settings will
be saved automatically.
CAUTION
Altering the parameters may cause personal injury and dam-
age!
Avoid making alterations to preset values.
If you do make alterations, do so with great care.
This service program is required for the endurance test run (or
burn-in test) on the electrosurgical unit. This is carried out in the
factory on every newly-manufactured product, and is recom-
mended to be carried out only after changing a board.
NOTE
Continuous loading of the unit in the service program “Burn
In” may cause damage.
Run the service program “Burn In” only after changing
boards.
If you wish to carry out a “burn in”, please contact BOWA Service.
Parameter Description
number
0 Number of burn-in operations commenced
1 Number of complete burn-in operations carried out
2 Number of times information list deleted
3 Number of “safety check” procedures carried out
4 reserved
5 reserved
6 reserved
7 reserved
8 Number of parameter deletions
WARNING
The electrosurgical unit can no longer be used without first
being configured!
Use this program only if a software update is necessary.
5. Problem solving
If the electrosurgical unit is not working properly, use this section
to rectify faults.
Information messages
The electrosurgical unit generates information messages in the
form of:
an audible alarm
an information message on the main display or on the 7-digit
display (with the number INF. XXX)
If faults appear during the self-test that might cause an accident,
the electrosurgical unit switches itself off until the fault is repaired.
A list of the faults that have occurred is stored in the unit and can
be called up as required.
3… Not assigned
5
6 Bipolar diversity check faulty - Remove the bipolar instrumentation and
activate with the footswitch. If this cor-
rects the fault, inspect the accessories.
Otherwise, carry out a functional test of
the control board. Functional test of pow-
er board.
11 A constant power is delivered at a con- - Alter the loading case of the generator.
stant resistance.
12… Not assigned
39
40 ARC PLUS is offline - Check fibre optic cable to ARC PLUS
44 Activation signals are present when the - Check footswitch and/or fingerswitches.
unit is switched on.
102 EASY measured value exceeds permit- - Check neutral electrode supply cable for
ted range during activation with split damage/breakage.
neutral electrode.
- Check correct fit of neutral electrode.
103 EASY measured value exceeds permit- - Check neutral electrode supply cable for
ted range during activation with one- damage/breakage.
piece neutral electrode.
- Check correct fit of neutral electrode.
214 4.096 V system voltage too low - Functional test IC U27 on control board
4.096 V MCU reference voltage too
215
high
216… System internal information - Contact BOWA service department.
235
236 Incorrect password entry
5.3. Troubleshooting
Faults may be classified as follows:
Start-up faults
Display faults
Voltage generation faults
Functional faults
Interference to other equipment
If the measures carried out do not remedy the fault, you must fit a
new board.
Refer to Section 7 when replacing boards.
6. Repairs
BOWA-electronic GmbH & Co. accepts liability for the safety,
reliability and performance of the electrosurgical unit subject to
the following conditions:
All instructions for installation and correct usage in accord-
ance with the User Manual and the Service Manual have
been precisely followed.
Changes, repairs, new settings and similar procedures have
been carried out only by persons authorised by BOWA to do
this work.
The electrical installation in the relevant room complies with
local regulations and legal requirements.
Details
Have the following details ready:
Item no. of the electrosurgical unit
Serial no. of the electrosurgical unit
Spare part number
Details
Have the following details ready:
Your full address
Item no. of the electrosurgical unit
Serial no. of the electrosurgical unit
Software version
A detailed description of the problem or the repair to be car-
ried out
Address
Send your electrosurgical unit, including temporary replacement,
to the following address:
6.2.1. Fault analysis form ARC 200 / ARC 250 / ARC 300e
CAUTION
Risk of injury due to electric shock. The components are not
insulated against contact with foreign objects!
Switch off the electrosurgical unit at least 5 minutes before
commencing any service work.
Pull out the power plug.
Use an earthing strap and an ESD mat for protection against
electrostatic discharge.
10348
10543 2x
10349 T4,0A for 230 and 240V
10319 2x
T8,0A for 110, 115 and 120V
Tools required:
- Screwdriver
Dissasembly:
- Use the screwdriver to operate the locking mechanism on the
underside of the 10349 fuse holder, and withdraw the fuse
holder from the 11058 combination connector socket.
Assembly:
- Insert two 10543 4 A fuses (or 10319 8 A fuses) into the
10349 fuse holder.
- Push the 10349 fuse holder into the 10348 combination con-
nector socket until you feel it click into position.
Tools required:
- Torx screwdriver, size T20
Dissasembly:
- Remove the six 10464 screws with the screwdriver
- Lift up the 10681 cover and remove the 70064 earth protec-
tion cable by gently pressing together the connector housing.
Assembly:
Reassemble by reversing the steps described above for disas-
sembly.
Tools required:
- Crosshead screwdriver (Pozidriv)
- Torx screwdriver, size T20
Disassembly:
- Remove two 10460 screws (M4x10) with size T20 torx
screwdriver on right traverse.
- Disconnect the 70060 ribbon cable and the 70158 6-way ca-
ble from the 70151 power board.
- Fold the 10668 board plate with 70151 power board back into
place.
Assembly:
Reassemble by reversing the steps described above for disas-
sembly.
CAUTION
After changing the component, carry out a complete calibration
of the unit.
Tools required:
- Torx screwdriver, size T10
- Socket wrench, size 5.5
Disassembly:
- Detach cables 70160 and 70159.
Assembly:
Reassemble by reversing the steps described above for disas-
sembly.
CAUTION
The fourth 10708 spacer is only inserted into the 10668 board
plate when screwing on the 70151 power board, and is secured
using the 10800 screw. See diagram.
Tools required:
- Torx screwdriver, size T10
- Socket wrench, size 5.5
Disassembly:
- Disconnect footswitch socket at JP2 and LWL board at JP6.
Assembly:
Reassemble by reversing the steps described above for disas-
sembly.
CAUTION
After changing the component, carry out a complete calibration
of the unit!
Tools required:
- Socket wrench, size 5.5
Disassembly:
- Disconnect the plug-in connector on the autostart board.
Assembly:
Reassemble by reversing the steps described above for disas-
sembly.
CAUTION
After changing the component, carry out a complete functional
and activation test!
Test the autostart function!
Ring nut
Washer Nut
Tools required:
- 2 open-ended spanners, size 10
- Socket wrench, size 10
- Installation wrench
Disassembly:
- Remove nut 10347 (M6) using open-ended spanner and de-
tach earth protection cables 70064 and 70065.
Assembly:
- Screw the potential equalisation connection 10347 to the
back plate with the ring-nut and the installation wrench.
Tools required:
- Crosshead screwdriver (Philips)
- Socket wrench, size 5.5
Disassembly:
- Unlock the fuse holder 10349 by pressing the locking tab,
and check the mains fuses.
Assembly:
- Fit mains fuses in the fuse holder 10349 and insert this into
the connector socket 11058.
8. Parts list
Comp. No. Component Specification
10319 Fuse 8 A slow blow
10347 Potential equalisation connection POAG-ID6
10348 Mains input socket
10349 Fuse holder 5 mm x 20 mm
10449 Torx screw M3-6Z4
10460 Torx screw DIN 965 M4x10
10461 Torx screw DIN 965 M3x16
10463 Torx screw DIN 7982 4.2 x 9.5 A
10467 Safety nut DIN 985 M3
10543 4 A fuse 4 A slow blow
10647 Cover
10665 Power supply unit
10667 Control board plate
10668 Power board plate
10703 Control board insulating foil
10704 Power board insulating foil
10705 Cover insulating foil
10708 Spacer
10800 Self-tapping oval head screw M3 x 25
10844 Autostart board insulating foil
70060 Cable
70064 Cable
70065 Cable
70068 Cable
70076 Cable
70081 Cable
70099 LWL board
70128 Front panel
70135 Front frame
70136 Back plate
70150 Control board
70151 Power board
70158 Cable
70159 Cable
70160 Cable
70161 Footswitch socket
70163 Cable
9. Technical specifications
Programs
Number of programs in the unit 100
Standard programs, factory set
Individually programmable
Program number and information shown
on the display
Safety features
ISSys: Integrated security system
Continuous monitoring of the HF leakage
current with error messages
Monitoring of the dosage; error message
on the display
Continuous self-test
Continuous status indication on the dis-
play
Display of operating errors
Display of system errors
Documentation
Recording and storage of data in the unit
Error statuses
Operating errors
Retrieval of this data via the display
Communication
External interface for communication
with ARC PLUS
External PC interface using BOWA soft- ––
ware
Service support using BOWA software ––
Service support
Service support integrated in the unit via
service programs
Service support via ISSys
Cooling
Convection
Temperature-controlled fan ––
Operating mode
Intermittent 10 sec / 30 sec
(on/off)
Key to symbols
Protective earth
L, N Mains connection PE
terminal
Connect the fibre optic cable of the two devices from the
transmit connection to the receive connection respectively.
4. Connect the resistance decade with a Symbol 20 for split neutral electrodes
setting of 50 Ω to neutral electrode starts to blink yellow.
socket 28 of the electrosurgical unit.
Symbol 20 for split neutral electrodes
now starts to glow green.
Now gradually increase the re- Note
sistance of the resistance decade to
75 Ω / ±10%. This measurement detects and displays
a change in the resistance of the neutral
electrode.
CUT/ Monopolar
Program name Blend RL Power
COAG socket
500 300 W ±
CUT Standard – Cut 9 30
Ω 20%
Standard – Forced / Mixed COAG 500 120 W ±
COAG – 30
Mode Ω 20%
500 75 W ±
COAG Standard – Forced / Cutting Mode – 30
Ω 20%
Standard – Forced / Non-cutting 500 120 W ±
COAG – 30
Mode Ω 20%
500 120 W ±
COAG Standard – Spray – 30
Ω 20%
120 W ±
COAG Standard – Moderate – 75 Ω 30
20%
500 120 W ±
COAG Argon Flex (optional) – 30
Ω 20%
Always end this program with key 3, as otherwise the unit will
be in service program 24 when it is switched on again.
CAUTION
Risk of injury due to electric shock!
For this measurement, disconnect the electrosurgical unit
from the power supply.
CAUTION
Risk of injury due to electric shock!
Isolate the electrosurgical unit.
Figure 10-5: Measurement circuit for measuring the unit’s leakage current as per IEC
62353:2007
Measuring DC resistance
Figure 10-9: Measurement circuit for measuring the DC resistance between the active
monopolar outputs of application part type F and the neutral electrode
Figure 10-10: Measurement circuit for measuring the DC resistance of the bipolar
output of application part Type F.
Current setup
Setup of high current range
No. Action Test criterion
1. Press key 5. Display 7 reads “2”.
2. Set a resistance of 50 Ω on the HF –
power meter.
3. Press the yellow footswitch. –
4. Note the current reading on the HF –
power meter.
5. Set a value of 1540 mA using keys 10 –
and 11.
6. Press key 13 to save and then termi- The setup parameter is accepted and shown
nate the activation. in display 22. The HF current that results
from this is shown in display 9.
7. Press the yellow footswitch pedal The values displayed on the HF power me-
again. ter and on display 9 should now be identical.
IHF1–IHF2 comparison
Current setup
Setup of high current range
No. Action Test criterion
1. Press key 12. Display 7 reads “2”.
2. Set a resistance of 50 Ω on the HF –
power meter.
3. Press the blue footswitch. –
4. Note the current reading on the HF –
power meter.
5. Set a value of 1500 mA using keys 10 –
and 11.
6. Press key 13 to save and then termi- The setup parameter is accepted and shown
nate the activation. in display 22.
7. Press the blue footswitch pedal again. Check that the HF power meter reads 1500
mA.
7. Press the blue footswitch pedal again. Check that the HF power meter reads 500
mA.
IHF1–IHF2 comparison
0123
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