Kalibrasi Encoder

Repair and Settings Instructions
Calibrate and Latching Position

Drive System
System Pecom 95
System Pecom 2000
Version 07.11.2006
j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung

i) ergänzt 10.08.06 RP Konstr. Repair and Settings Instructions
h) überarb. 06.12.04 RP Stand
g) berichtigt 26.11.04 RP Datum Name eichen_antrieb_eng_11.doc
f) ergänzt 08.07.04 RP Blatt
F30.95461-0001
e) berichtigt 16.04.04 RP Anz. Nr.
AZ Mitteilung Datum Name Ers. fuer Ers. durch 19 1
Table of contents
GENERAL .......................................................................................................................................3
CALIBRATE ....................................................................................................................................3
LATCHING POSITION DRIVE (GERMAN: „RASTPOSITIONSFAHRT“)..................................................3
ATTENTION PLEASE ........................................................................................................................3
BLOCK DIAGRAM OF ENCODER INSTALLATION: PRINTING UNITS .........................4
BLOCK DIAGRAM OF ENCODER INSTALLATION: FOLDER..........................................6
INSTRUCTIONS TO BUILD-IN THE ADJUSTMENT TEMPLATE .....................................7
SYSTEM PECOM 95......................................................................................................................9
CALIBRATE WITH PROGRAM MPP_TOOLBOX ...............................................................10

AUXILIARY MEANS.......................................................................................................................10
PRINTING UNIT [UNISET 70 UND CROMOMAN 50].......................................................................10
FOLDER KFN80, FALZ DFN128/DDFN128 [UNISET 70 AND CROMOMAN 50]...........................11
LATCHING POSITION WITH PROGRAM MPP_TOOLBOX.............................................12
AUXILIARY MEANS.......................................................................................................................12
ALL SYNCHRONOUS DRIVES .........................................................................................................12
SYSTEM PECOM 2000................................................................................................................14
CALIBRATE WITH MOBILE BOX ..........................................................................................15

PRINTING UNIT [REGIOMAN / UNISET 65 / UNISET 75 / GEOMAN 70].......................................15
FOLDER TYPE: KFN, DFN128 [UNISET AND REGIOMAN] ..........................................................16
REGIOMAN FALZ TYP: KFZ (MRA).............................................................................................17
LATCHING POSITION WITH MOBILE BOX........................................................................18
ALL SYNCHRONOUS DRIVES .........................................................................................................18
APPENDIX ....................................................................................................................................19
REFERENCE NUMBERS OF DRAWING .............................................................................................19
REFERENCE NUMBER OF POSITION SENSOR...................................................................................19

F30.95461-0001
General
Calibrate
The calibration set a define mechanical fix-point, which use as zero point for the encoder
system. A adjustment template fix the zero point. The drive system store this value.
Latching position drive (German: „Rastpositionsfahrt“)
This process is necessary only for synchronous motors, for adjust the motor encoder to the
rotor of the motor. The encoder stores this value permanent. The drive system set the motor
current dependent of rotor position (motor management).
Reserve motors normally ready adjust at factory.
Synchronous motors know by type name: DS...(example: DS100M35)
Attention please
It is absolute necessary to follow the instructions to build-in the adjustment template.
Among other things:
• Position cylinder
• State Impression ON/OFF

F30.95461-0001
Block diagram of encoder installation: printing units
UNISET 70
SI SII
SC IE cylinder
motor
SC SIN/COS encoder with data interface

IE incremental encoder (impulse)
CROMOMAN 50
SI SII
cylinder motor SC IE


F30.95461-0001
UNISET 65
SI SII
motor SC IE
cylinder
Initiator

Sensor sensor to detect the clear position
Built-in side 2 (SII)
REGIOMAN / UNISET 75
SI SII
sensor
cylinder
motor SC IE

Sensor sensor to detect the clear position
Built-in side 2 (SII)

F30.95461-0001
Block Diagram of Encoder Installation: Folder
Second Folder type: KFN
SII
IE SC
cylinder
SI motor SC

SIN/COS encoder 1:1 ( through translation)

SIN/COS encoder on the motor for motor management
the folder motor have a synchronous motor)
Third folder type: DFN / Double third folder DDFN
IE SC cylinder
motor SC

SIN/COS encoder with data interface

SIN/COS encoder on the motor for motor management
the folder motor have a synchronous motor)

F30.95461-0001
Instructions to build-in the adjustment template
UNISET 65 ZCH_PDF\C30.00961-0141.pdf
UNISET 70 (incl. ISC-DE) ZCH_PDF\C30.00961-0133.pdf
UNISET 70 - DynaChange ZCH_PDF\C30.00961-0137.pdf
UNISET 75 ZCH_PDF\C30.00961-0139.pdf
REGIOMAN ZCH_PDF\C30.00961-0138.pdf
Geoman 70 – Serie 1(A C30.00961-0146
Geoman 70 – Serie 2(B C30.00961-0145
CROMOMAN ZCH_PDF\C30.00961-0134.pdf
CROMOMAN 70 ZCH_PDF\C30.00961-0144.pdf
Folder KFN 80 ZCH_PDF\C30.17000-0223.pdf
Folder KFN (new US75) ZCH_PDF\C30.17059-0102.pdf
Folder KFZ F16.25262-0002

Folder KFZ fan wheel F16.23262-0003
3.Folder for KFZ F16.25262-0006
please look on the operation manual
Hinweis:
(A
Hoyerswerda, Lafayette
(B
Guangxi, Denver

F30.95461-0001
Third folder, type: DFN128 / Double third folder, type: DDFN128
Mechanical normal-position
• Move folding cylinder, that tucker blade must show straight up (vertical)
• In that point fix folding cylinder with a adjustment pin (12 mm pin)
• Use hole at the side frame
Split unit (only by DDFN128)
Mechanical normal-position
The mechanical adjustment please look at the operating manual.

F30.95461-0001
System Pecom 95

F30.95461-0001
Calibrate with program MPP_Toolbox
Auxiliary means
• Program: MPP_Toolbox.exe
• Cable PC-COM to connect -X23 MDrive (Baumüller Controller)
Cable: 9pins SubD connector male and female
Pins 2,3,5 connect (1:1)
Printing Unit [Uniset 70 und Cromoman 50]

Preconditions
• Circumferential register and lateral register set to zero
• Unloading the product
• Set Impression ON with operator keyboard or directly the pneumatic valve
Steps
− Adjustment template must build-in, follow the adjustment instructions, if necessary dismount
guards
− Connect PC and motor controller (MDrive)
− Start program MPP_Toolbox and set up the unit, choose operation „calibrate“
− Carry out („Start“ und „Continue“)
- Set unit „free“ – remove hand wheel, close all guards, clear faults
- Set hardware signals through loading product or set unit in setup mode
Program works interactive, all steps are explain.
Check
• Simple check you can do with the automatic plate positioning. Test if the stop point correct.
• Build in adjustment template and read out with MPP_Toolbox operation: „M0-check“.
¾ The value should be between 359,95..0.05 degree.

F30.95461-0001
Folder KFN80, Falz DFN128/DDFN128 [Uniset 70 and Cromoman 50]
Preconditions
Steps
− Adjustment template must build-in, follow the adjustment instructions
− Start program MPP_Toolbox and set up the unit, choose operation „calibrate“
Check
• Build in adjustment template and read out with MPP_Toolbox operation: „M0-check“.

F30.95461-0001
Latching position with program MPP_Toolbox
Auxiliary means
• Program: MPP_Toolbox.exe
• Cable PC-COM to connect -X23 MDrive (Baumüller Controller)
Cable: 9pins SubD connector male and female
Pins 2,3,5 connect (1:1)
All synchronous drives

Use this function only with synchronous drives, witch name begins with DS… (Exam..: DS100M35)
Preconditions
• Check the free motion of motor drive:
system 1 motor 2 motors
example folder with one motor, folder with two motors
exfeed, infeed
prepare folder: should not be in the near dismount the motor which needs to set
of the tucker blade, move with up
handwheel in the middle of an
easy range
• Connect PC and motor controller (MDrive)
Steps
− Start program MPP_Toolbox and set up the unit, choose operation „get latching position“

F30.95461-0001
Important
Through this operation „latching position“ get the calibration value invalid for folder-types KFZ - with only one
encoder on the motor side. Following have to calibrate the folder.
This is not necessary on folder KFN.
Tips
Always the process can interrupt through Safe STOP push button.
During the process you can watch a oscillate movement.
Drives with faulty latching position:

• Motor haven’t full moment
• After the switch on the motor do uncontrolled move, turn direction is indefinite
Causes:
• Read error between MDrive controller and encoder, know when after a reset the fault not more
exist
• Encoder fault

F30.95461-0001
System Pecom 2000

F30.95461-0001
Calibrate with mobile box
Printing Unit [Regioman / Uniset 65 / Uniset 75 / Geoman 70]
Preconditions
• Circumferential register and lateral register set to zero
• Mobile box connect in the drive control cabinet
• Set test switch on, the drive that you work on
• Set Impression ON with operator keyboard or directly the pneumatic valve
Steps
− Press Safe STOP push button prior to working in the unit hern
− Adjustment template must build-in, follow the adjustment instructions, if necessary dismount
guards
− Press button ones „calibrate“: signal lamp will sparkle
(background: now present angle stored)
− Remove adjustment template! Do not move the cylinder!
− Set unit „free“, remove hand wheel, close all guards
− Release Safe STOP push button
− Press operating box „calibrate“: the horn ring 3s, do start the calibration in the next 12s with:
− Press operating box „calibrate“ again to start calibration: signal lamp is on, cylinder will turn on
After the detection of sensor the cylinder stop, the calibration is finish: signal lamp is off
− Set test switch off, disconnect the mobile box
Tips
Always the process can interrupt through Safe STOP push button:
- Press Safe STOP push button, then
- Reset the procedure: press simultaneous button „+“ und „-“ signal lamp off
Do you interrupt the process, so is invalid the calibration. It is necessary to do a complete cycle.
Check
• Simple check you can do with the automatic plate positioning. Test if the stop point correct.
• Build in adjustment template and read out with BAUDIS the ID158 [grd].
BAUDIS is the diagnostic system program of drive system.

F30.95461-0001
Folder Type: KFN, DFN128 [Uniset and Regioman]
Preconditions
Steps
− Press button ones „calibrate“: signal lamp will sparkle (background: now present angle stored)
− Press operating box „calibrate“ again to end the calibration: signal lamp is going off
Hint: The folder do not turn on, because the encoder is mount direct!
− Remove the adjustment template
Check

F30.95461-0001
Regioman Falz Typ: KFZ (MRA)
Preconditions
Steps
− Adjustment template must build-in, follow the adjustment instructions, follow the adjustment
instructions of the folder manual
− Remove the adjustment template, the folder brake holding still the unit
(background: now present angle stored)
− Press operating box „calibrate“: the horn ring 3s, do start the calibration in the next 12s with:
− Press operating box „calibrate“ again to start calibration: signal lamp is on, cylinder will turn on
− After the detection of sensor the cylinder stop, the calibration is finish: signal lamp is off
Hinweis
Always the process can interrupt through Safe STOP push button:
- Press Safe STOP push button, then
- Reset the procedure: press simultaneous button „+“ und „-“ signal lamp off
Do you interrupt the process, so is invalid the calibration. It is necessary to do a complete cycle.
You can calibrate also with the control panel. See the repair and settings instructions of the folder.
Check

F30.95461-0001
Latching position with mobile box
Use this function only with synchronous drives, witch name begins with DS… (Exam..: DS100M35).
All synchronous drives

Preconditions
Preconditions
• Check the free motion of motor drive, which needs to set up with the new latch position:
system 1 motor 2 motors

example folder with one motor, folder with two motors
exfeed, infeed
prepare folder: should not be in the near dismount the motor which needs to set
of the tucker blade, move with up
handwheel in the middle of an
easy range
− Press mobile box „approach latched position“-button once: the warning horn will sound.
− After that starts the process. The motor shaft should make a rapid jerk into the latch position.
− The process is finished, then the lamp „approach latched position“ is OFF. IF you think the
procedure was not O.K., repeat it.
− Set test switch off.
− Disconnect the mobile box
Important
Through this operation „get latching position“ get the calibration value invalid for folder-types KFZ - with only
one encoder on the motor side. Following have to calibrate the folder.
Tips
Always the process can interrupt through Safe STOP push button.
During the process you can watch a oscillate movement.
Drives with faulty latching position:

• motor haven’t full moment
• after the switch on the motor do uncontrolled move, turn direction is indefinite
Causes:
• Read error between MDrive controller and encoder, know when after a reset the fault not more exist
• Encoder fault

F30.95461-0001
Appendix
Reference numbers of drawing
Uniset 65 C30.00961-0141
Uniset 70 C30.00961-0133
Uniset 70 DynaChange C30.00961-0137
Uniset 75 C30.00961-0139
Regioman C30.00961-0138
Cromoman 50 C30.00961-0134
Cromoman 70 C30.00961-0144
Falz KFN 80 C30.17000-0223
Falz DF128 -
Falz DDF 128 -
Splitmodul -
Reference number of position sensor
K 07.94741-8019

F30.95461-0001

Kalibrasi Encoder

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Kalibrasi Encoder

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Repair and Settings Instructions

Calibrate and Latching Position

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung

BLOCK DIAGRAM OF ENCODER INSTALLATION: FOLDER..........................................6

INSTRUCTIONS TO BUILD-IN THE ADJUSTMENT TEMPLATE .....................................7

SYSTEM PECOM 95......................................................................................................................9

CALIBRATE WITH PROGRAM MPP_TOOLBOX ...............................................................10

CALIBRATE WITH MOBILE BOX ..........................................................................................15

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung

Latching position drive (German: „Rastpositionsfahrt“)

Reserve motors normally ready adjust at factory.

Synchronous motors know by type name: DS...(example: DS100M35)

It is absolute necessary to follow the instructions to build-in the adjustment template.

Among other things:

• State Impression ON/OFF

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung

SC SIN/COS encoder with data interface

SC SIN/COS encoder with data interface

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung

SC SIN/COS encoder with data interface

SC SIN/COS encoder with data interface

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung

Second Folder type: KFN

SC SIN/COS encoder with data interface

SIN/COS encoder 1:1 ( through translation)

Third folder type: DFN / Double third folder DDFN

SC SIN/COS encoder with data interface

SIN/COS encoder with data interface

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung

UNISET 70 (incl. ISC-DE) ZCH_PDF\C30.00961-0133.pdf

UNISET 70 - DynaChange ZCH_PDF\C30.00961-0137.pdf

Geoman 70 – Serie 1(A C30.00961-0146

Geoman 70 – Serie 2(B C30.00961-0145

Folder KFN 80 ZCH_PDF\C30.17000-0223.pdf

Folder KFN (new US75) ZCH_PDF\C30.17059-0102.pdf

Folder KFZ F16.25262-0002

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung

Split unit (only by DDFN128)

The mechanical adjustment please look at the operating manual.

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung

Printing Unit [Uniset 70 und Cromoman 50]

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung

All synchronous drives

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung

Drives with faulty latching position:

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung

All synchronous drives

system 1 motor 2 motors

Drives with faulty latching position:

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung

Reference number of position sensor

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung

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