AD AEROSPACE

COMPONENT MAINTENANCE MANUAL

FV-1050

AD Aerospace Ltd.
Abbots Park, Preston Brook, Cheshire, WA7 3GH, UK
Tel: +44 (0) 870 442 4520 Fax: +44 (0)870 442 4524

COMPONENT MAINTENANCE MANUAL

WITH

ILLUSTRATED PARTS LIST

for

FV-1050

Control Panel Unit

TITLE PAGE. Page 1

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Intentionally left blank

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RECORD OF REVISIONS

Revision Number Chapter/Section and Description of Effectivity

Page Number Change

RECORD OF REVISIONS. Page 1

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RECORD OF TEMPORARY REVISIONS

TEMPORARY PAGE ISSUE BY DATE BY

REV. No. NUMBER DATE REMOVED

RECORD OF TEMPORARY REVISIONS. Page 1

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SERVICE BULLETIN LIST

NUMBER BRIEF DESCRIPTION TYPE AFFECTED

SERVICE BULLETINS. Page 1

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LIST OF EFFECTIVE PAGES

Content Page Date of last Content Page Date of last

revision revision

Title page 1 20th May2006 Testing 1001 20th May2006

2 Blank and to
Fault isolation 1002

Record of 1 20th May2006 Schematic Wiring 2001 20th May2006

Revisions Diagram 2002

Record of 1 20th May2006 Disassembly 3001 20th May2006

temporary
revisions

Service bulletin 1 20th May2006 Cleaning 4001 20th May2006

list

List of effective 1 20th May2006 Checks 5001 20th May2006

pages 2 20th May2006

Table of 1 20th May2006 Repair 6001 20th May2006

contents

List of 1 20th May2006 Assembly and 7001 20th May2006

Illustrations Storage

Introduction 1 20th May2006 Fits and Clearances 8001 20th May2006

Description 1 20th May2006

and to
Operation 3

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Content Page Date of last Content Page Date of last

revision revision

Illustrated Parts
List

Title Page 10001 20th May2006

Introduction 10002 20th May2006

Alphanumerical 10003 20th May2006

Index

Detailed Parts List 10004 20th May2006

to
10005

LIST OF EFFECTIVE PAGES. Page 2

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TABLE OF CONTENTS

TITLE PAGE FV-1050 ................................................................................................................................................................. 1

RECORD OF REVISIONS ........................................................................................................................................................... 1
RECORD OF TEMPORARY REVISIONS.................................................................................................................................. 1
SERVICE BULLETIN LIST......................................................................................................................................................... 1
LIST OF EFFECTIVE PAGES ..................................................................................................................................................... 1
TABLE OF CONTENTS .............................................................................................................................................................. 1
LIST OF ILLUSTRATIONS......................................................................................................................................................... 1
INTRODUCTION ......................................................................................................................................................................... 1
General ..................................................................................................................................................................................... 1
Shop Verification ..................................................................................................................................................................... 1
DESCRIPTION AND OPERATION ............................................................................................................................................ 1
Description ............................................................................................................................................................................... 1
A General........................................................................................................................................................................... 1
B Electrical Specification ................................................................................................................................................. 1
C Mechanical Specification.............................................................................................................................................. 2
OPERATION................................................................................................................................................................................. 3
General ..................................................................................................................................................................................... 3
TESTING AND FAULT ISOLATION ................................................................................................................................... 1001
General ............................................................................................................................................................................... 1001
Fault Isolation .................................................................................................................................................................... 1002
WIRING AND SCHEMATIC................................................................................................................................................. 2001
DISASSEMBLY ..................................................................................................................................................................... 3001
CLEANING............................................................................................................................................................................. 4001
CHECKS ................................................................................................................................................................................. 5001
REPAIR ................................................................................................................................................................................... 6001
ASSEMBLY AND STORAGE ............................................................................................................................................... 7001
STORAGE............................................................................................................................................................................... 7001
FITS AND CLEARANCES .................................................................................................................................................... 8001
Torque settings................................................................................................................................................................... 8001
ILLUSTRATED PARTS LIST ............................................................................................................................................. 10001
INTRODUCTION ................................................................................................................................................................. 10002
General ............................................................................................................................................................................. 10002
Vendor Cage Codes ......................................................................................................................................................... 10002
ALPHANUMERIC INDEX .................................................................................................................................................. 10003
DETAILED PARTS .............................................................................................................................................................. 10004

TABLE OF CONTENTS. Page 1

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LIST OF ILLUSTRATIONS

Page
Figure 1. Internal Wiring Diagram……………………………………………………………………………….2001

ILLUSTRATED PARTS CATALOGUE

Figure 1…………………………………………………………………………………………………………10004

LIST OF ILLUSTRATIONS. Page 1

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INTRODUCTION

General

This manual offers important technical data, maintenance details including operation and fault finding and an
illustrated Parts list for the AD Aerospace FV-1050 Control Panel Unit for commercial aerospace use.

Shop Verification
Testing and Fault Isolation…………………………………………………………………………...20th May2006
Disassembly………………………………………………………………………………………….20th May2006
Assembly……………………………………………………………………………………………..20th May2006

FV-1050

INTRODUCTION. Page 1
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DESCRIPTION AND OPERATION

Description

A monitor control panel for use with the CabinVu 123 system.

PIN Number FV-1050-a

Where
a = 0 BAC 8328 Brown, or a = 1 BAC 703 Grey, or a = 2 FedStd 595 36118 Grey

A General
1.1 The FV-1050 is a display control panel used in conjunction with the FV-0580 or FV-0581 Video Switcher Unit
as part of the “CabinVu 123” Cabin Security System
1.2 The design is intended primarily to satisfy the internal requirement for a monitor/switcher system aboard a
Boeing 737. The unit is, however, to be designed in such a way that it may be applicable to a wider range of
aircraft.
1.3 The FV-1050 is designed to be fitted in the cockpit controller panel of a commercial aircraft.
1.4 The panel is used without change, to support any number of camera inputs.
1.5 There are no “active” electronic components in the design.

B Electrical Specification
2.0.1 Control
2.0.2 The unit has the following controls on the front face
2.0.3 ON/OFF/Standby 3 position toggle switch, which enables and disables the monitor, and also switches system
power OFF. These contacts are rated at 125mA
2.0.4 10 kohm Contrast rotary control
2.0.5 10 kohm Brightness rotary control
2.0.6 Camera Selector momentary toggle switch.

2.1.1 Lightplate
2.1.2 The front panel switches are fitted behind a "Lightplate" which gives trans-illumination through the knobs,
around the panel, and through the lettering, allowing the switches to be identified in a darkened cockpit.
2.1.3 Power for the lightplate is provided from a 5V ac source external to the unit. No power conditioning is provided
on this input.
2.1.4 Connection is made through a Mil-C-38999 connector

DESCRIPTION AND OPERATION. Page 1

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Connector Pin Functions

Connector 1 MS27508E12F35P
Mating half MS27473E-12F-35S
Contact Function
1 GROUND IN
2 STBY
3 SPARE
4 SYSTEM OFF
5 CAMERA SELECT +
6 CONTRAST POT LO
7 CONTRAST POT HI
8 BRIGHTNESS POT LO
9 BRIGHTNESS POT HI
10 LIGHTPLATE +5V AC
11 LIGHTPLATE –V AC
12 CONTRAST POT WI
13 BRIGHTNESS POT WI
14 SPARE
15 SPARE
16 SPARE
17 SPARE
18 SPARE
19 SPARE
20 SPARE
21 SPARE
22 CAMERA SELECT -

C Mechanical Specification
3.0.1 The design is intended primarily to satisfy the requirement for a monitor to display images from cameras
mounted on a Boeing 737 aircraft (located centre console on the 5.5” Dzus rails). The unit is, however, to be
designed in such a way that it may be applicable to a wider range of aircraft.
3.0.2 Overall Dimensions of the Box 146mm x 28.5mm x 71.2mm
3.0.3 Maximum weight 250g.
3.0.4 Materials used
Box 1.2mm Al Alloy sheet BSEN 485:4303H14/5251H22
Backplate BSEN 485: 6082T6/6262T6-T9
Lightplate Acrylic
3.0.5 Finishes Alocrom to Def Stan 03-18
3.0.6 Paint to BAC703 – Front plate and lightplate only
3.0.7 The Lightplate is removable and replaceable, and is connected to the electronic via a 2 pin molex connector.

D Software Safety Assessment

4.1 There is no software element in the unit

DESCRIPTION AND OPERATION. Page 2

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E Airworthiness
5.1 The Unit is designed to operate on large commercial aircraft, and will therefore comply with the following:
5.2 CS-25, specifically 1301, 1309, X1315, 1322, 1353, 1357, X1360, 1381, 1431.
5.3 ED-14E\RTCA DO160D, for instrument panel mounted equipment

F EMI/Environmental Qualification

Temperature ED-14E Section 4 A2

Temperature Variation ED-14E Section 5 B
Altitude ED-14E Section 4 A2

Humidity ED-14E Section 6 A

Operational Shock ED-14E Section 7 B

Crash Safety ED-14E Section 7 B
Vibration ED-14E Section 8 S (Curve B3)
Electrostatic Discharge ED-14E Section 25 A, 15KV

OPERATION

General

A three position switch will condition the system to complete power ON, to a STAND BY state or to OFF.
With POWER ON, Camera views may be selected by depressing the camera momentary selector switch, each press
will sequentially select the next available camera view, up or down.
The Brightness and Contrast Pots control the Monitor(s) optimum viewing display conditions.

DESCRIPTION AND OPERATION. Page 3

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TESTING AND FAULT ISOLATION

General

1 Initial Requirements
The following are required:

D.C. bench supply.

STT Test Lead with all CabinVu 123 components i.e.(FV-0580 or FV-0581, FV-0410 and FV-1050).

Digital Multimeter

2 Lightplate Checks
2.1 Adjust DC power supply and apply 5V to pin 10 (+ve) and 0V to pin 11 (-ve) and switch ON. Note that the
lightplate illuminates, and that no white light escapes around the knobs.
2.2 Note current drawn, which shall be less than 0.75A.
2.3 Slowly reduce the applied voltage. Note that the lightplate illumination diminishes.
2.4 Switch OFF 5V supply.

3 Mechanical Checks
3.1 Inspect the Unit for any damage, or deterioration in the paintwork.
3.2 Check that all knobs are tight and secure..
3.3 Check that all knobs move freely, and that the pointers are well balanced and point accurately to their respective
indications.
3.4 Check that the Camera Select Channel switch UP or Down can be toggled.
3.5 To ascertain correct operation of contacts of the ON/STBY/OFF Switch; connect an ohmmeter across Pins 4
and 1 and Pin 2 and 1 in turn at the rear connector, operate the switch and check for continuity (~0.1Ω) in the
ON position and infinity (>10MΩ) in the OFF position. Also in the STBY position, Pin 1 and 4 should read
continuity (~0.1Ω)..

4.0 Final Testing

4.1 PERFORM FINAL CONFIDENCE TEST WITH COMPLETE CABINVU 123 SYSTEM (FV-0410, FV-0835,
FV-0580/0581 with the FV-1050) ALL CONNECTED.

TESTING AND FAULT FINDING. Page 1001

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Fault Isolation

The following details in Fault diagnosis of the FV-1050 are assuming that all other components and external
wiring of the system is known to be serviceable.

“ System will not Switch ON or OFF”

• Suspect “3” position ON/OFF Switch or internal wiring.

“Cannot select any camera views”

• Suspect Camera Select “toggle” Switch or internal wiring.

“No Brightness or Contrast Control”

• Suspect Brightness or Contrast Pots or internal wiring.

“No Lightplate or control knob illumination”

• Suspect lightplate filaments or internal connector or wiring.

TESTING AND FAULT FINDING. Page 1002

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WIRING AND SCHEMATIC

Figure 1. Internal Schematic wiring diagram

WIRING AND SCHEMATIC DIAGRAM. Page 2001

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DISASSEMBLY

All threads have been secured using a locking adhesive where necessary on initial assembly and therefore will
require careful removal to avoid damage to threaded components.
Observe ESD Protection requirements

To assist in the disassembly of this unit refer to the IPL Detailed Parts .

1. Remove knobs (5) from Potentiometer (55) shafts

2. Remove the two securing screws (15) that attach the lightplate (10) to the frontplate (60).
3. Disconnect the underside connector and remove the lightplate (10).
4. Loosen and remove the screws (25) that secure the frontplate (60) to the covers (40).
5. Loosen and remove the screws (25) that secure the Backplate (20) to the covers (40.
6. Loosen and remove all switches and pots (45), (50) and (55) from the front plate (60).
7. Disconnect and remove wiring as necessary.
8. Loosen and remove screws (25) securing connector (30) to backplate (20).

DISASSEMBLY. Page 3001

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CLEANING

The FV-1050 should be cleaned externally using cleaning solvents or solutions normally used by the airline company.
Care should be taken when cleaning so as not to allow the cleaning solution to contaminate the pin contacts of any
connectors.
Do not allow dirt to be ingested into the unit.

N.B. Do not use Petrol, Trichloethelene or other unacceptable solvents.

CLEANING. Page 4001

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CHECKS

1. Inspect metalwork for signs of deformity or damage.

2. Check fixing screws for security.
3. Check connectors and pin contacts for signs of corrosion, contamination, arcing and deformity.
4. Check Knobs and lightplate for damage to paintwork.

CHECKS. Page 5001

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REPAIR

Repair of this unit should only be carried out by an approved workshop facility.
Should the following diagnosis and repairs not resolve any particular problem the unit should be returned to the
original manufacturer.

Before any component parts are substituted the internal connectors and wiring must be thoroughly checked for
damage, disconnection or chaffing which could cause an “open” or “short” circuit.

“No ON/OFF/STANDBY function”

• Refer to Disassembly section remove the Switch and replace with a known serviceable item.

“No Brightness or Contrast Control”

• Refer to Disassembly section remove the relevant “Potentiometer” and replace with known serviceable item.

“No illumination on knobs or lightplate”

• Refer to Disassembly section remove the lightplate and replace with a known serviceable item.

“No Camera Selection ”

• Refer to Disassembly section remove the Switch and replace with a known serviceable item.

REPAIR. Page 6001

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ASSEMBLY AND STORAGE

Refer to Parts List and drawings of the IPL.

All threads without a specified locking device must use an adhesive locking compound i.e. Loctite 243 or
similar. On threads smaller than M2 Loctite 222 or similar is to be used. Do not use the adhesive locking
compound on any screw that is in contact with any plastic mouldings or is made of plastic, this includes
nylon.
The minimum assembly standard for Mechanical & Electronic units shall be not less than IPC-A-610 class 2

Observe ESD Protection requirements

1 Secure connector (30) to backplate (20) using screws (25).

2 Fit and secure the following to the frontpanel (60) using supplied fixings:-
Brightness and Contrast Potentiometers (55)
Camera Selector Switch (50).
ON/STANDBY/OFF Switch (45)
3 Terminate and secure all wiring into unit using all the necessary hardware using Figs 1 and 2 of wiring diagrams.
4 Secure covers (40) to backplate (20) using screws (25).
5 Fix and fit frontplate (60) to covers (40) using screws (25), ensure no wiring is trapped.
6 Connect lightplate (10) underside connector.
7 Position lightplate (10) over frontplate (60) and secure using 2 off screws (15).
8 Fit and secure knobs (5) to potentiometer (55) shafts

STORAGE

All units shall be stored in the protective packing in which they are supplied.

Before any unit enters service and is fitted to an aircraft a functional test should be carried out.

ASSEMBLY AND STORAGE. Page 7001

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FITS AND CLEARANCES

Torque settings

All fixing screws and nuts are to be tightened to the follows torques;

• 4-40UNC Screws to 0.51NM with no liquid locking or 0.38NM with a liquid locking adhesive.

FITS AND CLEARANCES. Page 8001

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ILLUSTRATED PARTS LIST

ILLUSTRATED PARTS LIST TITLE PAGE. Page 10001

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INTRODUCTION

General

The Illustrated Part List (IPL) agrees with the ATA 100 specification.

It is used to identify all the components of the unit.

The Illustrated Parts List includes these sections:

Introduction

Vendors Code Index

Alphanumeric Index of Manufacturer’s Part Numbers

Detailed Parts List.

Vendor Cage Codes

KD 369 AD Aerospace Ltd

Abbots Park
Preston Brook
Cheshire
WA7 3GH
UK

ILLUSTRATED PARTS LIST INTRODUCTION PAGE. Page 10002

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ALPHANUMERIC INDEX

Part Number Airline Part Item Number Figure Units per Assembly
Number
HF-N-4.4UNC-001 35 1 4
HF-PANEL-002 15 1 2
HF-S-4.4UNC-002 25 1 12
HM-FV10-004 40 1 2
HM-FV10-5001 10 1 1
HM-FV10-5002 60 1 1
HM-FV10-5003 20 1 1
HP-KNOB123-001 5 1 2
P-MS27508E12F35P 30 1 1
R-POT-10K010 55 1 2
SW-TOG-7211-001 45 1 1
SW-TOG-7501-001 50 1 1
Z-LABEL-003 - - 1
Z-LABEL-007 - - 1

LOCKTITE 243 - - AR
LOCKTITE 222 - - AR

Items marked – are not shown on drawings

ALPHANUMERIC PARTS LIST. Page 10003

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DETAILED PARTS

Figure 1

DETAILED PARTS LIST. Page 10004

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Item Figure Part Number Airline Nomenclature Eff’ty Units per

No Part No Assembly
5 1 HP-KNOB123-001 KNOB 2
10 1 HM-FV10-5001 LIGHTPLATE 1
15 1 HF-PANEL-002 CROSS RECESSED PAN HEAD 2
MACHINE SCREW 4 - 40 - 1/4"
20 1 HM-FV10-5003 BACKPLATE 1
25 1 HF-S-4.4UNC-002 COUNTERSUNK FLAT HEAD 12
SCREW 4-40 UNC X 1/4"
30 1 P-MS27499-12F-35P MIL C CONNECTOR 1
35 1 HF-N-4.4UNC-001 HEX NUT 4 - 40 UNC 4
40 1 HM-FV10-004 SIDEPLATE COVER 4
45 1 SW-TOG-7211-001 SWITCH OFF/STBY/ON 1
50 1 SW-TOG-7501-001 SWITCH CAM SELECT 1
55 1 R-POT-10K010 POTENTIOMETER 2
60 21 HM-FV10-5002 FRONTPLATE 1

- LOCKTITE 243 LOCKTITE SCREWLOCK 243 AR

- LOCKTITE 222 LOCKTITE SCREWLOCK 222 AR
- Z-LABEL-007 FRACTURING TAMPER 1
PROOF LABELS
- Z-LABEL-003 AD AEROSPACE IDENTITY 1
LABEL

Items marked – are not shown on drawings

DETAILED PARTS LIST. Page 10005

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