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Rotary disconnect switches

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Flexible
options for
every application
Eaton’s new line of rotary disconnects provides OEM customers with a
flexible product offering that has industry-leading fault current ratings.
The product range encompasses both the ULT 98 and UL 508 standards, and is the latest in a series
of new and innovative products from the switching device product line.
The R5 (Rotary 508) Series of switches are UL 508 listed devices that are suitable for use as motor
disconnects. Ideal for panel builders and custom control cabinets, the R5 Series is excellent for isolation
of circuits in panels, or as enclosed motor disconnects when located downstream from appropriate
overcurrent protection.

This totally new line of products incorporates a truly modular design,


allowing for simple addition of fourth poles, neutral modules, auxiliary
contact modules and many other popular accessories.
Additionally, when protected by applicable upstream fusing, these products can be rated up to
65 kAIC—one of the highest short-circuit ratings in the industry. The R5 switches are available
in two frame sizes—A-Frame (16–40A) and B-Frame (60–80A).
The R9 (Rotary 98) product offering consists of UL 98 listed fusible and non-fusible products that
may be used as service entrance devices, or anywhere a local means of disconnect is needed or
required. Both the fusible and non-fusible products span six frame sizes, or footprints, and have
100 kAIC or 200 kAIC ratings.

The R9 offering includes a modular grouping of non-fusible switches


at the low end of the range (30–100A), providing a compact, flexible
solution where physical space is a concern.
As with the UL 508 products, these units allow for simple addition of fourth pole modules, neutral
modules and other accessories. The balance of the line includes two-, three- and four-pole devices
for safe isolation of any low voltage circuit. Further, the fusible products employ double-break-per-pole
functionality, a safety feature that fully isolates the fusing when the switch is in the OFF position.
In addition to the R5 and R9 products, the new offering also includes a series of smaller footprint 30A,
fusible molded-case switch disconnects in a compact design. These R4 (Rotary 489) units are listed to
UL 489, and provide a small overcurrent device with short-circuit ratings of 100 kAIC.
The R5, R9 and R4 products have available new, state-of-the-art selector and pistol handle designs to
give the final installation an up-to-date, professional look. In addition to the new handles, each offering
includes an entirely new line of shafts, auxiliary contacts, terminal shields and other accessories.
Powering business worldwide

R5 Series Non-Fusible R9 Series Non-Fusible—Compact R9 Series Non-Fusible R9 Series Fusible


UL 508 (CSA 22.2 No.14) UL 98 (CSA 22.2 No.4) UL 98 (CSA 22.2 No.4) UL 98 (CSA 22.2 No.4)
16–80A 30A, 60A and 100A 100–1200A 30–800A
See page 5 See page 13 See page 20 See page 28

R9 Series DC Rated MTS—Manual Enclosed Rotary


UL 98 (CSA 22.2 No.4) Transfer Switches Disconnects (R5)
See page 47 See page 55 See page 64

Eaton delivers power in thousands of products and


systems that are answering the demands of today’s
ever-changing world. We help customers manage
power needed for trucks, cars, machinery, aircraft,
buildings and entire business enterprises worldwide—
and we do it in a way that consumes fewer resources.
Switching Devices

Switching Devices
UL®/CSA® Standards for Disconnect Switches . . . . . . . . . . . . . . . . . . 2
8
R5 Series (UL 508) Non-Fusible 16–80A 8
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 8
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 8
R9 Series (UL 98) Non-Fusible 30–1200A
30–100A (Compact) 8
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 17 8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
100–1200A 8
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 8
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 8
R9 Series (UL 98) Fusible 30–800A
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8
Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 8
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 39 8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
R9 Series (UL 98) DC Rated Disconnects
8
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 8
Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 8
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8
MTS—Manual Transfer/Double Throw Switches 8
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 8
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 59
8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 8
Enclosed Rotary Disconnects
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 8
Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
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Switching Devices PG00802002E—September 2012 www.eaton.com 1


Switching Devices
Introduction

Contents
1 Description Page
1 UL/CSA Standards for Disconnect Switches . . . . . 2
UL Standards for Electrical Machinery . . . . . . . . . . 2
1 Eaton Solutions for UL 508 and NFPA 79 . . . . . . . 3

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1
1 UL®/CSA® Standards for Typical Control Panel UL Standards for Electrical
Disconnect Switches Machinery
1
UL 98—Enclosed and UL 508—Industrial Control NFPA® 79 Electrical
Deadfront Switches Equipment (CSA C22.2 No. 14) Standard for Industrial
1 (CSA C22.2 No. 4) UL 98 or UL 489 These requirements cover Machinery
These requirements cover Non-Fusible manual, magnetic and solid- The following types of
1 enclosed or deadfront Disconnect Switches
state starters and controllers, machines are identified
switches, with or without overload relays, pushbuttons, as industrial machinery:
1 provision for fuses, at 600V or selector switches and ● Metalworking machine
or less. These products are control lights.
tools, including machines
1 used as disconnecting means
without restrictions; they are
Fusible Disconnect
Switches These products are smaller, that cut or form metal
heavy-duty products requiring requiring only a creepage ● Plastics machinery
1 2.00 inches (50.0 mm) distance between phases ● Wood machinery, including
minimum of creepage of 0.50 inch (12.7 mm). woodworking, laminating
1 distance between phases, Their use as a disconnecting
means is limited to local
and sawmill machines
which gives maximum safety ● Assembly machines
disconnection of motors.
1 for users and installation.
These products can be used ● Material handling
The short-circuit withstand
as a disconnect means only machines, including
of those products goes up
1 to 200 kA. when they have been industrial robots and
additionally tested “suitable transfer machines
1 UL 489—Molded Case as motor disconnect.” This ● Inspection and testing
Switches (CSA C22.22 No. 5) additional testing ensures machines, including
These requirements cover
1 molded case circuit breakers,
that the switch has a proper
closing capacity on a short
coordinate measuring
and in-process
molded case switches and circuit. UL 508 devices gauging machines
1 fused molded case switches,
UL 508 cannot be used as main
rated at 600V or less and Non-Fusible Switches disconnect of an electrical
1 6000A or less. panel, e.g., at the entrance
of control panels.
1 A manual motor controller
marked “suitable as motor
1 disconnect” shall be installed
only on the load side of
1 the branch circuit protective
device [UL 508A 30.33
1 and NEC 430.109 (6)].

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2 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
1.0
Introduction

Eaton solutions for UL 508A and NFPA 79 Operable independent of the position of the door
The changes in UL 508A and NFPA 79 impact the design and 1
construction of your equipment. Important modifications concern
major safety issues, the disconnect means and the interlocking 1
of the enclosure door.
1
The disconnect shall be operable independent of the door position.
The disconnect must be operable, by qualified persons, 1
independent of the door position without the use of accessory
tools or devices.
1
Note: NFPA 79; Paragraph 5.3.3.1 (5) T.

An operating mechanism for the disconnecting means shall be


Door closed: operation with the Door open: A robust optional kit with a 1
external handle through the door. handle directly fitted on the shaft of the
operable independent of the door position without the use of switch allows the operation when the
accessory tools or devices.
door is open. 1
Note: UL 508A; Paragraph 66.6.3 c. 1
1
The disconnect means is not closable with the enclosure door open,
unless an interlock is operated by deliberate action.
Operated by a deliberate action 1
The interlocking means shall fulfill the following requirement:
Prevent closing of the disconnect means while the enclosure
1
door is open, unless an interlock is operated by deliberate action.
1
Note: NFPA 79; Paragraph 6.2.3.1.2.

The disconnecting means is not closable with the enclosure


1
door open, unless an interlock is operated by deliberate action.
1 1
Note: UL 508A; Paragraph 66.1.5. 2

1 Push 2 Turn
1
Door open: It is necessary to push the ON to OFF action permits the operator
handle from OFF to ON. This deliberate
action permits the operator to turn and
to turn and switch ON. That is a major
safety issue; switching ON directly
1
switch ON. This action is necessary as without any other action is extremely
in most cases there is no padlock on the
switch when somebody opens the door
dangerous. The use of a padlock does
not comply with the request of the
1
of an enclosure. standard; when the panel door is
opened, there is generally no padlock,
and anybody can turn the switch ON.
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1.0
Switching Devices
Introduction

The disconnect means shall be able to be locked in the OPEN position Locked in the open position independent of the door position
1 independent of the door position.
The circuit disconnecting device shall be provided with a
1 permanent means, permitting it to be locked in the OFF position
only independent of the door position. When locked, remote as
1 well as local closing shall be prevented.
Note: NFPA 79; Paragraph 5.3.3.1 (3).
1
An operating mechanism for the disconnecting means shall be
1 able to be locked in the OFF position independent of the door
position. When locked, closing of the disconnect is not possible. Door close: The external through-
the-door handle is padlocked when
1 Note: UL 508A; Paragraph 66.6.3 d. locked closing of the disconnect is
not possible.
Door open: A strong metallic padlock
kit allows up to three padlocks. The
padlocking means is easily accessible,
when locked closing of the disconnect
1 is not possible.

1
The interlocking of the enclosure door shall be provided with means Defeat the interlock without removing the power
1 to defeat the interlock without removing the power.
The interlocking means required by 66.1.5 shall be provided with
all of the following:
1
● Means to defeat the interlock without removing power,
1 and requires the use of a tool to operate
● Reactivated automatically when all the doors are closed
1 Note: Added 66.1.5.1 effective March 1, 2007. UL 508A;
Paragraph 66.1.5.1.
1
NFPA 79; Paragraph 6.2.3.1.2 states that the [enclosure]
1 interlocking means shall meet the following requirements:
● Use a device or tool to allow qualified persons to defeat
1 the interlock
● Be reactivated automatically when the door is closed
1
1
A tool allows defeat of the interlock without
1 removing power. The interlocking is reactivated
automatically when the door is closed.

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Switching Devices
R5 Series (UL 508) Non-Fusible 16–80A
1.0
R5 Series Non-Fusible 16–80A Contents
Description Page
1
Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . 5 1
Features, Benefits and Functions . . . . . . . . . . . . . . 5
Standards and Certifications. . . . . . . . . . . . . . . . . . 5 1
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1
Technical Data and Specifications. . . . . . . . . . . . . . 10
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 1
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1
Product Overview 1
R5 Series (UL® 508 listed)
products are manually
5
1
operated modular switches.
Load break switching and 4 1
isolation provide safety
solutions for any low voltage 1
circuit, particularly for
machine and control circuits.
The R5 Series products are
1
2 6
1
manual motor controllers
suitable as motor disconnect. 1
3

Features, Benefits 1
and Functions
● Up to 65 kAIC Overview
1
short-circuit rating 1 External front handle
● Direct or external operation 2 Shaft extension for external handle
1
3
● Compact footprint Direct handle
● DIN rail or base mount
4 Switched fourth-pole module 1
5 Terminal shroud
● Wide range of accessories
● Open and enclosed devices
6 Auxiliary contacts 1
Note: For further details, please see the installation instructions
● Modular design
● Integrated terminals
supplied with each device. 1
for additional safety Standards and Certifications
● Padlockable design (direct,
1
toggle and external handles) Conformity to Standards
● Product can be reverse fed ● UL 508 listed, Guide NLRV, File E165150 1
● CSA® C22.2 No.14, File 217736
● IEC 60947-3, EN 60947-3
1
● CCC
● CE
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Switching Devices PG00802002E—September 2012 www.eaton.com 5


1.0
Switching Devices
R5 Series (UL 508) Non-Fusible 16–80A

Product Selection
1
Direct Operation External Operation
1
1 + + +
1 Switch body + Direct handle Switch body + Shaft + External handle

1
R5 Series
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1
Front and Right Front and Right Shaft for SH0 and
Direct SH00—5 x 5 mm—
1 Ampere
Rating
Three-Pole Toggle
Switch Only 1
Three-Pole Rotary
Switch Only Handle
External Handle SH00
(Choose one)
External Handle SH0
(Choose one) In (mm)
16 — R5A3016U DHR5 SH00 SH0 2.20 (55.5)
1 25 — R5A3025U
Black Black SF55SH5X5
3R, 12 3R, 12
1 30 T5A3030U R5A3030U SHB00N12 SHB0N12 3.50 (90.0)
SF90SH5X5
40 T5A3040U R5A3040U SH00 SH0
1 60 T5B3060U R5B3060U Red
3R, 12
Red
3R, 12
5.90 (150.0)
SF150SH5X5
80 T5B3080U R5B3080U SHR00N12 SHR0N12
1 7.90 (200.0)
SH00 SH0 SF200SH5X5
1 Black
4, 4X
Black
4, 4X 12.60 (320.0)
SHB00N4X SHB0N4X SF320SH5X5
1 SH00 SH0
Red Red
1 4, 4X 4, 4X
SHR00N4X SHR0N4X
1
Accessories
1
1
1
1 Auxiliary Contacts Terminal Door
Ampere Rating Switched Fourth-Pole Module (Choose one) Shrouds Mounting Kit 2
1 16 S4PR516 1NO + 1NC 1P DMK
AC1NONC TS1R5A
1 25 S4PR525
3P
30 S4PR530
2NO TS3R5A
1 40 S4PR540 AC2NO
60 1P
1 80
TS1R5B

3P
1 TS3R5B

Notes
1 1 Toggle version includes direct handle.
2 Includes shaft and accessory cap.

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6 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
1.0
R5 Series (UL 508) Non-Fusible 16–80A

Handles 1
1
Direct Handle Direct Handle
Ampere Rating Handle Color Catalog Number 1
16–80 Black DHR5
1
1
1
Size 00 Handle Door Interlocked External Handle (Defeatable) 1
Ampere Rating Handle Color Handle Size NEMA Type Rating Catalog Number
1
Front and Right Side Operation I–0
1
16–80 Black SH00 3R, 12 SHB00N12
16–80 Black SH00 4, 4X SHB00N4X 1
16–80 Red/Yellow SH00 3R, 12 SHR00N12
16–80 Red/Yellow SH00 4, 4X SHR00N4X 1
Size 0 Handle
16–80 Black SH0 3R, 12 SHB0N12
16–80 Black SH0 4, 4X SHB0N4X
1
16–80 Red/Yellow SH0 3R, 12 SHR0N12 1
16–80 Red/Yellow SH0 4, 4X SHR0N4X
1
1
Shafts
1
Shaft 5 x 5 Shaft Extensions for External Handle 1
Shaft Length
Description Ampere Rating Use with Handle Type In (mm) Catalog Number 1
Standard lengths: 55 mm, 90 mm, 150 mm, 16–80 SH00/SH0 2.17 (55.0) SF055SH5X5
200 mm, 320 mm
16–80 SH00/SH0 3.54 (90.0) SF090SH5X5
1
For 3/4-pole switches: shafts are for external
front and side handle
16–80 SH00/SH0 5.91 (150.0) SF150SH5X5 1
16–80 SH00/SH0 7.87 (200.0) SF2003H5X5
For 6/8-pole switches and changeover
switches: shafts are for external
16–80 SH00/SH0 12.60 (320.0) SF320SH5X5 1
front and side handle
1
Guide Cone 1
Description Ampere Rating Use with Handle Type Catalog Number
1
The guide cone facilitates an easier 16–80 SH00 and SH0 SFGAB
connection between the shaft and a Size 00 or
Size 0 external selector handle. It allows the 1
shaft up to 10 mm of vertical play when making
the connection 1
Note
1 Allows door to be opened when switch is in the ON position. 1
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1.0
Switching Devices
R5 Series (UL 508) Non-Fusible 16–80A

Additional Pole Configurations


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1 Switched Fourth-Pole Module
Description Ampere Rating Number of Poles Type Catalog Number
1 Add one or two poles and transform: 16 1 Switched S4PR516
• Three-pole R5 Series load break
1 switch into a four-pole
25 1 Switched S4PR525
• Six-pole R5 Series switch into 30 1 Switched S4PR530
1 an eight-pole
• Three-pole changeover switch into 40 1 Switched S4PR540
a four-pole
1
Auxiliary Contact Configurations
1
1
1
1
Auxiliary Contact Module
1 Description Ampere Rating Type Catalog Number

1 Early-break/same-make and
signalization of positions 0 and I by
16–80 1NO + NC AC1N0NC

NO + NC or 2NO auxiliary contacts. 16–80 2NO AC2NO


1 They can be mounted on the left or
on the right side of the device. Two
modules maximum.
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8 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
1.0
R5 Series (UL 508) Non-Fusible 16–80A

Terminal Shrouds
Description Ampere Rating Number of Poles Position Catalog Number
1
Line and load protection against direct contact with the terminals
or connection parts: single- or three-pole.
16–40 1 Line and load TS1R5A
1
Advantage: Perforations allowing thermographic inspection. 16–40 3 Line and load TS3R5A
60–80 1 Line and load TS1R5B 1
60–80 3 Line and load TS3R5B
1
Door/Panel Mounting Kit 1
Description Ampere Rating Number of Poles Catalog Number
This kit enables direct mounting of the switch on the door panel. 16–80 3 and 4 DMK 1
1
Moreover, the connection clamps of the switch are always accessible.
The external handle is quick and easy to install due to an internal 1
locking nut mounted on the inside of the enclosure.
1
Note
1 Includes shaft and accessory cap.
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1.0
Switching Devices
R5 Series (UL 508) Non-Fusible 16–80A

Technical Data and Specifications


1
1 UL 508 (CSA 22.2 No. 14) Manual Motor Controller “Suitable as Motor Disconnect” from 16–80A
Technical Characteristics 16A 25A 30A 40A 60A 80A
1 Approvals UL 508/CSA 22.2 No. 14 UL 508/CSA 22.2 No. 14 UL 508/CSA 22.2 No. 14 UL 508/CSA 22.2 No. 14 UL 508/CSA 22.2 No. 14 UL 508/CSA 22.2 No. 14
Short-circuit rating at 600 Vac (kA) 1 10/65 10/65 10/65 10/65 50/65 50/65
Branch circuit fuse type J J J J J J
1 Maximum fuse rating 60/30A 60/30A 60/30A 60/30A 100/60A 100/60A
Maximum UL Horsepower Ratings/Maximum Motor FLA Current, Three-Phase
1 208 Vac 3/10.6 7.5/24.2 7.5/24.2 7.5/24.2 15/46.2 15/46.2
220–240 Vac 5/15 7.5/22 7.5/22 7.5/22 15/42 20/54
1 440–480 Vac
600 Vac
10/14
10/11
15/21
20/22
15/21
20/22
20/27
25/27
30/40
30/32
40/52
40/41

1 Connection
Wire range (AWG), solid, single cable #14–#10 #14–#10 #14–#10 #14–#10 #14–#10 #14–#10
Wire range (AWG), solid, two cables 2x #12 2x #12 2x #12 2x #12 2x #12 2x #12
1 Wire range (AWG), stranded, single cable #14–#4 #14–#4 #14–#4 #14–#4 #14–#1 #14–#1
Wire range (AWG), stranded, two cables 2x (#14–#12) 2x (#14–#12) 2x (#14–#12) 2x (#14–#12) 2x (#10–#6) 2x (#10–#6)
1 Mechanical Characteristics
Endurance, number of mechanical cycles 10,000 10,000 10,000 10,000 10,000 10,000
1 Auxiliary Contacts
Electrical characteristics A300 A300 A300 A300 A300 A300
1
1 IEC 60947-3 Characteristics
1 Technical Characteristics 16A 25A 32A 40A 63A 80A
Rated Operational Currents Ie (A)
1 Rated Voltage Load Duty Category A/B 2 A/B 2 A/B 2 A/B 2 A/B 2 A/B 2
500 Vac AC-22 A/AC-22 B 16/16 25/25 32/32 40/40 63/63 80/80
1 500 Vac AC-23 A/AC-23 B 16/16 25/25 25/25 25/25 63/63 63/63
690 Vac AC-21 A/AC-21 B 16/16 25/25 32/32 40/40 63/63 80/80
1 690 Vac AC-22 A/AC-22 B 16/16 25/25 32/32 32/40 40/63 63/80
690 Vac AC-23 A/AC-23 B 16/16 25/25 25/25 25/25 40/40 40/40
1 Thermal Current Ith at 40°C (A)
Thermal current Ith (40°C) 3 16 25 32 40 63 80
1 Rated insulation voltage Ui (V) 800 800 800 800 800 800
Rated impulse withstand voltage Uimp (kV) 8 8 8 8 8 8
1 Operational Power in AC-23 (kW)

1 At 400 Vac without prebreaking AC in AC-23 (kW) 24 7.5 11 15 18.5 30 37


At 500 Vac without prebreaking AC in AC-23 (kW) 24 7.5 11 15 15 30 37

1 At 690 Vac without prebreaking AC in AC-23 (kW) 24 7.5 15 18.5 18.5 30 37


Fuse Protected Short-Circuit Withstand (kA rms Prospective)
1 Prospective short-circuit current (kA rms) 5 50 50 50 50 50 50
Associated fuse rating (A) 5 16 25 32 40 63 80
1 Overload Capacity (Ue 415 Vac)
Rated short-time withstand current 0.3 s. ICW (kA rms) 5 2.5 2.5 2.5 2.5 3 3
1 Rated short-circuit making capacity Icm (kA peak) 5 6 6 6 6 9 9
Connection
1 Minimum Cu cable cross section (mm2) 1.5 1.5 1.5 1.5 2.5 2.5
Maximum Cu cable section (mm2) 16 16 16 16 35 35
1 Tightening torque minimum/maximum (Nm) 2/2.2 2/2.2 2/2.2 2/2.2 3.5/3.85 3.5/3.85

1 Notes
1 Short-circuit rating achieved when used with respective fuse type and maximum fuse rating.
2 A/B: Category with index A = frequent operation; category with index B = infrequent operation.
1 3 De-rate 1% per °C above 40°C, max 70°C.
4 The power value is given for information only; the current values vary from one manufacturer to another.

1 5 For a rated operating voltage, U = 400 Vac.


e

10 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
R5 Series (UL 508) Non-Fusible 16–80A
1.0
Dimensions
Approximate Dimensions in Inches (mm)
1
R5 Series 16–80A 1
Toggle Operation Direct Operation with Handle
1
3.19 2.95 1
(81.0) (75.0)
2.52
2.87
(73.0)
(64.0) 1
F
M
1
1
2.52 F
(64.0) 1
M 1
1
G
2.67 N AC 1
G (68.0)
0.35
1
90

2.68 N AC (8.8)
(68.0) 0.35
0.35 (8.8) F1 T F1
0.35
(8.8) 1.97 M5 1
(8.8) (50.0) 0.24
F1 T F1
1.97
(50.0)
M5 (6.0) 1
0.24
(6.0)
1
External Front Operation External Side Operation
1
E F D
3.19
1.45
(37.0) (81.0)
M 1
1.42
(36.0) 1
2.52 1 J
(64.0)
1.99
1
(50.6) N
G
2.68 Ø2.79 1
(68.0) AC (Ø71.0)

0.35
1
(8.8) F1 F1
T
0.35
1
M5 (8.8)
1
0.23
(6.0)
1.96 1
(50.0)
1
R5 Series 2 1
Overall Dimensions Terminal Shrouds Switch Body Switch Mounting Connection Terminal
Ampere 1
Rating D Min. D Max. E Min. E Max. AC F F1 G J M N T
16–40 1.18 (30.0) 9.25 (235.0) 3.94 (100.0) 14.65 (372.0) 4.33 (110.0) 1.77 (45.0) 0.59 (15.0) 2.68 (68.0) 0.59 (15.0) 1.18 (30.0) 2.95 (75.0) 0.59 (15.0) 1
63–80 1.18 (30.0) 9.25 (235.0) 3.94 (100.0) 14.65 (372.0) 4.33 (110.0) 2.06 (52.5) 0.69 (17.5) 2.99 (76.0) 0.69 (17.5) 1.38 (35.0) 3.35 (85.0) 0.69 (17.5)

Notes
1
1 One switched fourth-pole module (one per device maximum) or one unswitched neutral pole or one auxiliary contact.
2 Maximum four additional blocks. 1
1
1
1
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 11


1.0
Switching Devices
R5 Series (UL 508) Non-Fusible 16–80A

Approximate Dimensions in Inches (mm)


1
1 Door Drilling—SH00/SH0
With Fixing Nut With Four Fixing Screws
1 0.12 1.57
(3.0) (40.0)
1 Ø0.89
(22.5) 0.16
(4.0)
1 Ø0.28
(7.0)
0.53
1 (13.5)

1 1.10
Ø1.22 (28.0)
1 (31.0)

1
Operating Handle—SH00/SH0
1 Front and Right Side Operation Front Operation for R5
Changeover Switches
1 I–0–II or I–I+II–II
II
1 0
90°

1 90
I
1
1 I
90°

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

12 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
R9 Series (UL 98) Non-Fusible 30–100A Compact
1.0
Contents
Description Page 1
Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . 13
Features, Benefits and Functions . . . . . . . . . . . . . . 13
1
Standards and Certifications. . . . . . . . . . . . . . . . . . 13
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . 14
1
Technical Data and Specifications. . . . . . . . . . . . . . 17
1
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1
1
1
1
1
1
Product Overview 1
The R9 Series (UL® 98 listed)
non-fusible 30–100A compact 4
1
range ensures making or
breaking on load and safety 1
isolation for low voltage
electrical circuits, particularly
for machine control circuits 1
up to 600V.
1
Features, Benefits
and Functions 1
● Rating three-pole from
30A to 100A
5
6 1
● Direct or external operation
handle (padlockable in 7
1
ON position)
● Double breaking per phase 1
Standards and Certifications 1
8
1
● UL 98, File E222859
● CSA® 22.2 No. 4,
1
File 217736
● IEC 60947-3 1
● EN 60947-3
● CE 3
1
1
2
1
Overview
1 Direct handle
1
2 Door interlocked external handle
3 Shaft extension 1
4 Terminal shrouds
5
6
Unswitched neutral pole 1
Switch body
7 Switched fourth-pole module
8 Modular type auxiliary contacts
1
Note: For further details, please see the installation instructions supplied with each device. 1
Switching Devices PG00802002E—September 2012 www.eaton.com 13
1.0
Switching Devices
R9 Series (UL 98) Non-Fusible 30–100A Compact

Product Selection
1
Direct Operation External Operation
1
1 + + +
1 Switch body + Direct handle Switch body + Shaft + External handle

1
R9 Series 30–100A
1
1
1
1
Shaft for SH0
Front and Front and and SH00
1 Ampere Right External Right External Handles— Switched Auxiliary
Rating Number Switch Body Direct Handle SH00 Handle SH0 In (mm) Fourth-Pole Contacts Terminal Shrouds
1 (Frame) of Poles Only Handle (Choose one) (Choose one) (Choose one) Module (Choose one) (Choose one)
30 3 R9C3030U DHR9 SH00 SH0 2.20 (55.5) S4PR930 1NO + 1NC 1P
1 (C-Frame) Black
3R, 12
Black
3R, 12
SF55SH5X5 AC1NONC TS1R9
60 3 R9C3060U SHB00N12 SHB0N12 S4PR960
3.50 (90.0) 2NO 3P
1 (C-Frame)
SH00 SH0
SF90SH5X5 AC2NO TS3R9CV
100 3 R9C3100U S4PR9100
(C-Frame) Red Red 5.91 (150.0)
1 3R, 12 3R, 12 SF150SH5X5
SHR00N12 SHR0N12
1 SH00 SH0
7.87 (200.0)
SF200SH5X5
Black Black
1 4, 4X
SHB00N4X
4, 4X
SHB0N4X
12.60 (320.0)
SF320SH5X5

1 SH00 SH0
Red Red
1 4, 4X
SHR00N4X
4, 4X
SHR0N4X

1
1
1
1
1
1
1
1
1
1
1
1

14 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
1.0
R9 Series (UL 98) Non-Fusible 30–100A Compact

Handles
1
Direct Handle Direct Handle 1
Ampere Rating Handle Color Catalog Number
30–100 Black DHR9
1
1
Door Interlocked External Handle 1
Size 00 Handle
Ampere Rating Handle Color Handle Size NEMA Type Rating Catalog Number
1
Front and Right External Handle 1
30–100 Black SH00 3R, 12 SHB00N12
30–100 Black SH00 4, 4X SHB00N4X 1
30–100 Red SH00 3R, 12 SHR00N12
Size 0 Handle
30–100 Red SH00 4, 4X SHR00N4X
1
30–100 Black SH0 3R, 12 SHB0N12
1
30–100 Black SH0 4, 4X SHB0N4X
30–100 Red SH0 3R, 12 SHR0N12 1
30–100 Red SH0 4, 4X SHR0N4X
1
Shafts 1

Shaft Extensions for External Handle


1
Shaft 5 x 5

Description Ampere Rating Use with Handle Type


Shaft Length
In (mm) Catalog Number
1
Standard lengths: 55 mm, 90 mm, 150 mm,
200 mm, 320 mm
30–100 SH00/SH0 2.20 (55.5) SF55SH5X5 1
30–100 SH00/SH0 3.50 (90.0) SF90SH5X5
Shafts are for external front and right 30–100 SH00/SH0 5.91 (150.0) SF150SH5X5 1
side handles
30–100 SH00/SH0 7.87 (200.0) SF200SH5X5
30–100 SH00/SH0 12.60 (320.0) SF320SH5X5
1
1
Guide Cone
Description Ampere Rating Use with Handle Type Catalog Number
1
The guide cone facilitates an easier
connection between the shaft and a Size 00
16–80 SH00 and SH0 SFGAB 1
or Size 0 external selector handle. It allows
the shaft up to 10 mm of vertical play when 1
making the connection
1
Note
1 Allows door to be opened when switch is in the ON position.
1
1
1
1
1
1
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 15


1.0
Switching Devices
R9 Series (UL 98) Non-Fusible 30–100A Compact

Additional Pole Configurations


1
1
1
1
1
1 Switched Fourth-Pole Module
Description Ampere Rating Number of Poles Type Catalog Number
1 Transforms a three-pole, R9 Series load 30 1 Switched S4PR930
break switch into a four-pole
1 60 1 Switched S4PR960
100 1 Switched S4PR9100
1
1
1 Auxiliary Contact Configurations

1
1
1
Auxiliary Contacts
1
Description Ampere Rating Type Catalog Number
1 Early-break/same-make and signalization 30–100 1NO + 1NC AC1N0NC
of positions 0 and I by NO + NC or 2NO
auxiliary contacts. They can be mounted 30–100 2NO AC2NO
1 on the left or on the right side of the
device. Maximum four auxiliary contacts
1 (two modules)

1
Terminal Shrouds
1 Description Ampere Rating Number of Poles Position Catalog Number
Line and load protection against 30–100 1 Line and load TS1R9
1 direct contact with the terminals
or connection parts: single- or
30–100 3 Line and load TS3R9CV
three-pole
1 Advantage: Perforations allowing
thermographic inspection
1
1
1
1
1
1
1
1

16 Switching Devices PG00802002E—September 2012 www.eaton.com


1.0
Switching Devices
R9 Series (UL 98) Non-Fusible 30–100A Compact

Technical Data and Specifications


1
UL and CSA Characteristics
1
UL 98/CSA 22.2 No. 4 1
Technical Characteristics 30A 60A 100A
Short-circuit rating at 480 Vac (kA) 1 100 kA 100 kA 100 kA 1
Short-circuit rating at 600 Vac (kA) 1 100 kA 100 kA 25 kA
Fuse type J J J
1
Maximum fuse rating (A) 30 60 100 1
Maximum Horsepower Rating/Maximum Motor FLA Three-Phase
220–240 Vac 10/28 20/54 20/54 1
440–480 Vac 20/27 40/52 50/65
600 Vac 25/27 50/52 50/52
1
Maximum Horsepower Rating/Maximum Motor FLA Single-Phase
120 Vac 2/24 3/34 5/56
1
240 Vac 5/28 10/50 10/50 1
Connection
Solid, 1 wire #12–10 #12–10 #12–10 1
Stranded, 1 wire #12–2/0 #12–2/0 #12–2/0
Auxiliary Contacts
1
Electrical characteristic A300 A300 A300
1

IEC 60647-3 Characteristics


1
Technical Characteristics 32A 63A 100A 1
Thermal Current Ith at 40°C (A)
Thermal current Ith (40°C) 30 60 100 1
Rated insulation voltage Ui (V) 800 800 800
Rated impulse withstand voltage Uimp (kV) 8 8 8
1
Rated Operation Currents Ie (A)
1
Load Duty Category Rated Voltage A2 A2 A2
400 Vac AC-22 A 32 63 100 1
400 Vac AC-23 A 32 63 100
690 Vac AC-22 A 32 63 80 1
690 Vac AC-23 A 32 63 63
Operational Power in AC-23 (kW)
1
At 400 Vac without prebreak AC in AC-23 (kW) 34 15 30 45 1
At 500 Vac without prebreak AC in AC-23 (kW) 34 15 30 45
At 690 Vac without prebreak AC in AC-23 (kW) 34 18.5 30 45 1
Overload Capacity (Ue 415 Vac)
Rated short-time making capacity Icm (kA peak) 5 12 12 12
1
Connection
1
Minimum Cu cable cross section (mm2) 2.5 2.5 10
Maximum Cu cable section (mm2) 70 70 70 1
Notes
1 Short-circuit rating achieved when used with respective fuse type and maximum fuse rating. 1
2 Category with index A = frequent operation.
3 A/B: Category with index A = frequent operation; category with index B = infrequent operation.
4 The power value is given for information only; the current values vary from one manufacturer to another.
1
5 For a rated operating voltage, U = 400 Vac.
e
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 17


1.0
Switching Devices
R9 Series (UL 98) Non-Fusible 30–100A Compact

Dimensions
1
R9 Series 30–100A Compact
1 Approximate Dimensions in Inches (mm)

1 Direct Operation

1 2.95 3.07
(75.0) (78.0)
1.02
1 2.52
(64.0)
(26.0)
1
2

1 2

1 7.44
(189.0)
1 4.91
(124.6)

1 26.00
5.17
(131.4)
(660.4)
1 0.35 0.35
(8.8) (8.8)
1 0.24 M5
(6.0) 1.02 1.02 1.02
1 2.09 (26.0) (26.0) (26.0)
(53.0)
1
External Front Operation External Side Operation
1
3.94 min. 14.65 max. 3.07
1 (100.0) (372.0)
1.02
(78.0)
1.18 min.
3.19 (30.0)
(26.0)
1 (81.0)
0.51
7.91 max.
(201.0)
2.52
(13.0)
1 1.46
(37.0)
(64.0)
1.99
1
1

2
(50.6) 2
Ø2.80
1 7.44 (71.0)
4.91 (189.0)
1 (124.6)
3.46
1 5.17
(88.0)
(131.4)
1 0.35 0.35
(8.8) (8.8)
1 M5
1.02
(26.0)
1 0.24
(6.0)
1.02
(26.0)
1.02
(26.0)
2.09
(53.0)
1
Notes
1 1 One switched fourth-pole module (one per device maximum) and/or one unswitched neutral pole.
2 Auxiliary contact.

1
1
1
1
1

18 Switching Devices PG00802002E—September 2012 www.eaton.com


1.0
Switching Devices
R9 Series (UL 98) Non-Fusible 30–100A Compact

Approximate Dimensions in Inches (mm)


1
R9 Series 30–100A Compact
Door Drilling—SH00/SH0
1
1
With Fixing Nut With Four Fixing Screws

0.12 1.57
1
(3.0) Ø0.89 (40.0)
(22.5) 0.16 1
(4.0)
Ø0.28
(7.0)
1
0.53
(13.5) 1
1.10 1
Ø1.22 (28.0)
(31.0)
1
Operating Handle—SH00/SH0
1
Front and Right Side Operation 1
0
1
90 1
I
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 19


1.0
Switching Devices
R9 Series (UL 98) Non-Fusible 100–1200A

Contents
1 Description Page
1 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . 20
Features, Benefits and Functions. . . . . . . . . . . . . . 20
1 Standards and Certifications . . . . . . . . . . . . . . . . . 20
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Technical Data and Specifications . . . . . . . . . . . . . 24
1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

1
1
1
1
1
1 Product Overview
The R9 Series (UL® 98 listed)
1 non-fusible 100–1200A are
4

manually operated multipole


1 load-break switches. Quick-
make, quick-break design
1 provides safety isolation for
2
any low voltage circuit.
1
Features, Benefits
1 and Functions 1

● High thermal and dynamic


1 withstand ratings
● Arduous categories of
1 applications
● High electrical and
1 mechanical endurances 3

1 Standards and Certifications


● UL 98, File E222859
1 ● CSA® 22.2 No. 4,
Overview
1 External front handle
File 217736 2 Shaft extensions for external handle
1 ● IEC 60947-3 3 Configurable U-type ACs, for pre-break and signalling or TEST
● EN 60947-3 4 Terminal screens
1 Note: For further details, please see the installation instructions supplied with each device.

1
1
1
1
1
1
1

20 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
R9 Series (UL 98) Non-Fusible 100–1200A
1.0
Product Selection
1
Direct Operation External Operation
1
1
+ + + 1
Switch body + Direct handle Switch body + Shaft + External handle
1
R9 Series Non-Fusible 100–1200A 1
1
1
1
Shaft Extensions for 1
Door Interlocked External Handle—
Ampere Rating
(Frame)
Number
of Poles
Switch
Body Only
Direct
Handle
External Pistol Handle
(Choose one)
In (mm)
(Choose one)
Auxiliary
Contacts
Terminal Screens
(Choose one)
Terminal
Lugs 1
1
100
(D-Frame)
3 R9D3100U DHR9DE Size 2, Black
1, 3R, 12
7.90 (200.0)
SF200PH10X10
1NO + 1NC
AC1N0NCDE
3-pole, Line side only
TS3R9DT
LK3R9DL
1
4 R9D4100U Defeatable AC1N0NCDELL LK4R9DL
200 3 R9D3200U PHB2N12F 12.60 (320.0)
SF320PH10X10 2NO + 2NC
3-pole, Load side only
TS3R9DB
LK3R9DL 1
(D-Frame)
4 R9D4200U Size 2, Red AC2N0NCDE LK4R9DL
1, 3R, 12 15.70 (400.0) AC2N0NCDELL 4-pole, Line or load side 1
Defeatable SF400PH10X10 TS4R9DTB
400 3 R9E3400U
PHR2N12F
19.70 (580.0)
3-pole, Line side only LK3R9EM 1
(E-Frame) Size 2, Black SF500PH10X10 TS3R9ET
4 R9E4400U LK4R9EM
4, 4X
Defeatable
3-pole, Load side only 1
PHB2N4XF TS3R9EB

4-pole, Line or load side


1
Size 2, Red
4, 4X TS4R9ETB
Defeatable 1
PHR2N4XF
600 3 R9F3600U DHR9FG Size 3, Black 7.90 (200.0) 1NO AC U Type TS3R9F 3 LK3R9FN 1
(F-Frame) 4, 4X SF200PH15X12 AC1N0R9 2 3
4 R9F4600U TS4R9F LK4R9FN
Defeatable
PHB3N4XF 12.60 (320.0) 1NC AC U Type TS3R9FFS 4 1
800 3 R9G3800U SF320PH15X12 AC1NCR9 2 TS3R9G 3 LK6R9G
(G-Frame) Size 3, Red
4, 4X 1.70 (400.0)
TS3R9GFS 4 LK8R9G 1
4 R9G4800U Defeatable SF400PH15X12 TS4R9G 3
1000 3 R9G31000U PHR3N4XF 1
(G-Frame)
4 R9G41000U Size 4, Black
1200 3 R9G31200U 4, 4X 1
(G-Frame) Defeatable
4 R9G41200U PHB4N4XF 1
Size 4, Red
4, 4X 1
Defeatable
PHR4N4XF
1
Notes
1 Each catalog number is for line or load side. For both line and load, please order two sets.
2 Auxiliary contact requires holder (catalog number ACHFG) when used on F and G-Frame switches (non-fusible 600–1200A).
1
3 Top (line side) supplied as standard.
4 FS suffix = Finger Safe. 1
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 21


1.0
Switching Devices
R9 Series (UL 98) Non-Fusible 100–1200A

Accessories
1
1 Direct Handle Direct Handle
Description Ampere Rating Handle Color Catalog Number
1
Front operation 100–400 Black DHR9DE
1 600–1200 Black DHR9FG

1
1
PH2 and PH3 Types Door Interlocked External Handle—Front Operation
1 Description Ampere Rating Switch Frame Handle Type Handle Color NEMA Type Defeatable 1 Catalog Number
The door interlocked external 100–400 D/E PH2 Black 1,3R,12 Yes PHB2N12F
1 handle includes one lockable
handle and one escutcheon.
100–400 D/E PH2 Red 1,3R,12 Yes PHR2N12F
100–400 D/E PH2 Black 4,4X Yes PHB2N4XF
1 For dimensions, see Page 27.
100–400 D/E PH2 Red 4,4X Yes PHR2N4XF

1 PH4 Type 600–1200 F/G PH3 Black 4,4X Yes PHB3N4XF


600–1200 F/G PH3 Red 4,4X Yes PHR3N4XF
1 600–1200 F/G PH4 Black 4,4X Yes PHB4N4XF
600–1200 F/G PH4 Red 4,4X Yes PHR4N4XF
1
1
1
1 Shaft Extensions Shaft Extensions for External Front Handle
Front Operation
1 Ampere Rating Shaft Length
Use (Frame) Handle Type In (mm) Catalog Number
1 Standard lengths: 100–400 (D-, E-Frame) PH2 7.90 (200.0) SF200PH10X10
200 mm, 320 mm,
100–400 (D-, E-Frame) PH2 12.60 (320.0) SF320PH10X10
1 400 mm, 500 mm
100–400 (D-, E-Frame) PH2 15.70 (400.0) SF400PH10X10

1 100–400 (D-, E-Frame) PH2 19.70 (500.4) SF500PH10X10


600–1200 (F-, G-Frame) PH3/PH4 7.90 (200.0) SF200PH15X12
1 600–1200 (F-, G-Frame) PH3/PH4 12.60 (320.0) SF320PH15X12
600–1200 (F-, G-Frame) PH3/PH4 15.70 (400.0) SF400PH15X12
1
1 Shaft Length Minimum Dimensions (X)—Inches (mm)
Ampere Rating X Length
1 Description (Frame) In (mm) In (mm) Catalog Number
Standard lengths: 100–400 (D-, E-Frame) 5.31–10.43 (135.0–265.0) 7.90 (200.6) SF200PH10X10
1 • 7.90 (200.6)
5.31–10.43 (135.0–385.0) 12.60 (320.0) SF320PH10X10
• 12.60 (320.0)
1 X
• 5.70 (398.8) 5.31–10.43 (135.0–465.0) 15.70 (398.8) SF400PH10X10
5.31–22.20 (135.0–565.0) 19.70 (500.4) SF500PH10X10
1 600–1200 (F-, G-Frame) 8.70–13.50 (221.0–343.0) 7.90 (200.6) SF200PH15X12
8.70–18.23 (221.0–463.0) 12.60 (320.0) SF320PH15X12
1 8.70–21.38 (221.0–543.0) 15.70 (398.8) SF400PH15X12

1 Note
1 Allow the door to be opened when the switch is in 1 (ON) position.

1
1

22 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
R9 Series (UL 98) Non-Fusible 100–1200A
1.0
Auxiliary Contacts 1
Ampere Rating Catalog
1
Description (Frame) Number of AC AC Type Number
100–200A, up to two ACs max. 100–400 1NO / 1NC Standard AC1NONCDE
1
(D-, E-Frame)
Low Level 2
400A, up to two ACs max. 1NO / 1NC AC1NONCDELL
1
2NO / 2NC Standard AC2NONCDE
2NO / 2NC Low Level 2 AC2NONCDELL 1
600–1200A, up to four ACs max. 600–1200 1NO Standard AC1NOR9 3
(F-, G-Frame)
1NC Standard AC1NCR9 3 1
Auxiliary contact holder (for use with 600–1200 — — ACHFG
AC1NOR9 and AC1NCR9) (F-, G-Frame) 1
1
Terminal Screens
Maximum Ampere Number Line/Load Catalog 1
Description Rating (Frame) of Poles Side Number
Line and load protection against direct 100–200 3 Line TS3R9DT 1
contact with terminals or connection parts. (D-Frame)
3 Load TS3R9DB
Line side terminal shrouds are included
standard on 600–1200A non-fusible 4 Line or load TS4R9DTB
1
switches. Shrouds are not included on
the 100–400A. 400
(E-Frame)
3 Line TS3R9ET 1
3 Load TS3R9EB
600 4 Line or load TS4R9ETB 1
(F-Frame)
3 Line or load TS3R9F
800–1200 4 Line or load TS4R9F
1
(G-Frame)
3 Line or load TS3R9G
4 Line or load TS4R9G
1
1
Line and Load Terminal Lugs 1
Maximum Ampere Number Number Lug Capacity/ Cable Catalog
Description Rating (Frame) of Poles of Lugs/Pole Phase Type Number
1
Connection of copper cables on to the 100–200 3 1 #6–300 kcmil Cu/Al LK3R9DL
terminals (no spade lugs). Each kit includes (D-Frame)
lugs for line or load side. For line and load
4 1 #6–300 kcmil Cu/Al LK4R9DL 1
side, order two kits. 400 3 1 #2–600 kcmil Cu/Al LK3R9EM 4

For dimensions, see Page 26.


(E-Frame)
4 1 #2–600 kcmil Cu/Al LK4R9EM 4 1
600 3 1 (2) #2–600 kcmil Cu/Al LK3R9FN
(F-Frame)
4 1 (2) #2–600 kcmil Cu/Al LK4R9FN
1
800–1200
(G-Frame)
3 2 2x (2) #2–600 kcmil Cu/Al LK6R9G 1
4 2 2x (2) #2–600 kcmil Cu/Al LK8R9G

Notes
1
1 Early-break/same-make.
2 Gold plated for minimal resistance—for PLC applications. 1
3 Requires use of ACHFG auxiliary contact holder for F- and G-Frame switches.
4 For two-hole lug, consult factory.
1
1
1
1
1
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 23


1.0
Switching Devices
R9 Series (UL 98) Non-Fusible 100–1200A

Technical Data and Specifications


1
1 UL and CSA Characteristics
Technical Characteristics 100A 200A 400A 600A 800A 1000A 1200A
1 1
Short circuit rating at 600 Vac (kA) 200 kA 200 kA 200 kA 200 kA 200 kA 100 kA 100 kA
1 Fuse type J J J J L L L
Maximum fuse rating (A) 100 200 400 600 800 1000 1200
1 Maximum Horsepower Rating/Maximum Motor FLA Three-Phase
220–240 Vac 30/80 75/192 125/312 200/480 200/480 200/480 200/480
1 440–480 Vac 75/96 150/180 250/302 400/477 500/590 500/590 500/590

1 600 Vac 100/99 200/192 350/336 350/336 500/472 500/472 500/472


Maximum Horsepower Rating/Maximum Motor FLA Direct Current
1 125 Vdc Two-pole in series 10/76 15/112 20/148 20/148 — — —
250 Vdc Three-pole in series 15/55 15/55 50/173 50/173 — — —
1 Connection
Minimum connection section/AWG #6 #6 #2 2 x #2 2 x #2 4 x #2 4 x #2
1 Maximum connection section/AWG 300 kcmil 300 kcmil 600 kcmil 2 x 600 kcmil 2 x 600 kcmil 4 x 600 kcmil 4 x 600 kcmil

1 Auxiliary Contacts
Electrical characteristics A300 A300 A300 A600 A600 A600 A600
1
1 IEC 60947-3 Characteristics
Technical Characteristics 100A 200A 400A 600A 800A 1000A 1200A
1 Rated insulation voltage Ui (V) 1000 1000 1000 1000 1000 1000 1000
Rated impulse withstand voltage Uimp (kV) 8 8 8 12 12 12 12
1
Rated Operational Currents Ie (A)

1 Rated Voltage
Load Duty
Category A2 A2 A2 A2 A2 A2 A2

1 400 Vac AC-22 A 100 200 400 630 800 1000 1200
400 Vac AC-23 A 100 200 400 630 800 1000 1000
1 690 Vac AC-22 A 100 200 400 500 630 630 630
690 Vac AC-23 A 100 200 315 200 400 400 400
1 Connection
Minimum Cu cable cross section (mm2) 35 70 185 2 x 150 2 x 185 2 x 240 —
1 Minimum Cu busbar section (mm2) — — — 2 x 30 x 5 2 x 40 x 5 2 x 50 x 5 2 x 60 x 5

1 Operational Power in Ac-23 (kW)


At 400 Vac without prebreaking AC in AC23 (kW) (2 x 3) 51 100 220 355 450 560 560
1 At 500 Vac without prebreaking AC in AC23 (kW) (2 x 3) 63 140 280 450 560 560 560
At 690 Vac without prebreaking AC in AC23 (kW) (2 x 3) 90 185 185 185 400 400 400
1 Overload Capacity (Ue 415 Vac)
Rated short-circuit making capacity Icm (kA peak) 3 17.6 32 48 48 75 48 75
1
Notes
1 1 Short-circuit rating achieved when used with respective fuse type and maximum fuse rating.
2 Category with index A = frequent operation.
3 For a rated operating voltage, U = 400 Vac.
1 i

1
1
1
1

24 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
R9 Series (UL 98) Non-Fusible 100–1200A
1.0
Dimensions
Approximate Dimensions in Inches (mm)
1
Front Operation—D- and E-Frames 1
R9 Series Non-Fusible 100–400A
1
M 1
J1 U Z 1
Y

W 1
CA
R1 1
V
1
K
Eaton
1
1
AC
AA
N
1
1
H 1
The switch will operate correctly when
rotated clockwise 90 degrees. 1
R2 The switch will not operate correctly when
rotated counterclockwise 90 degrees. 1
1
T AD
F C 1
1
1
Terminal Shrouds Switch Body
Ampere Overall Dimensions—
Rating (A) In (mm) AC AD F 3P F 4P H J1 3P J1 4P K 1
100 3.72 (94.6) 10.10 (256.0) 3.05 (77.5) 7.09 (180.0) 9.06 (230.0) 4.22 (107.0) 2.17 (55.0) 4.13 (105.0) 1.80 (45.6)
200 3.72 (94.6) 10.10 (256.0) 3.05 (77.5) 7.09 (180.0) 9.06 (230.0) 4.22 (107.0) 2.17 (55.0) 4.13 (105.0) 1.80 (45.6)
1
400 4.92 (128.0) 16.00 (406.0) 4.15 (115.0) 9.05 (230.0) 11.40 (290.0) 6.53 (166.0) 2.95 (75.0) 5.31 (135.0) 2.65 (67.5)
1
1
1
Switch Mounting Connection
Ampere
Rating (A) M 3P M 4P N R1 R2 T U V W Y Z AA AC 1
100 6.30 (160.0) 8.27 (210.0) 5.31 (135.0) 0.35 (9.0) 0.27 (7.0) 1.97 (50.0) 0.98 (25.0) 1.18 (30.0) 0.43 (11.0) 0.14 (3.5) 1.35 (34.4) 6.30 (160.0) 0.60 (15.0)
200 6.30 (160.0) 8.27 (210.0) 5.31 (135.0) 0.35 (9.0) 0.27 (7.0) 1.97 (50.0) 0.98 (25.0) 1.18 (30.0) 0.43 (11.0) 0.14 (3.5) 1.35 (34.4) 6.30 (160.0) 0.60 (15.0)
1
400 8.26 (210.0) 10.60 (270.0) 7.67 (195.0) 0.35 (9.0) 0.27 (7.0) 2.56 (65.0) 1.77 (45.0) 1.97 (50.0) 0.43 (13.0) 0.20 (5.0) 2.08 (53.0) 10.20 (260.0) 0.80 (20.0) 1
1
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 25


1.0
Switching Devices
R9 Series (UL 98) Non-Fusible 100–1200A

Approximate Dimensions in Inches (mm)


1
Front Operation—F- and G-Frames
1
R9 Series Non-Fusible 600A
1
M
H
1 Z J

Ø0.51 Eaton
1 (Ø13.0)

1
Y
N1
1 AC
X

N
1 AA

1
The switch will operate correctly when rotated
1 clockwise 90 degrees.

The switch will not operate correctly when


1 3.15
(80.0)
rotated counterclockwise 90 degrees.
F
1
1
Terminal Screens Switch Body Switch Mounting Connection Terminals
1 AC F 3P F 4P H J 2P J 4P M 4P M 4P N N1 AA Z

1 18.11 (460.0) 11.02 (280.0) 14.17 (360.0) 5.51 (140.0) 5.00 (127.5) 6.59 (167.5) 10.03 (255.0) 13.19 (335.0) 6.89 (175.0) 2.34 (59.5) 12.6 (320.0) 1.85 (47.0)

1 R9 Series Non-Fusible 800–1200A

1 0.78 1.57
H (19.8) M Eaton
(40.0)
1 Z
J
Ø0.43
(Ø10.9)
1
N1
1 0.78
Y
(19.8) X
1 AC N
N2
1 8.85
The switch will operate correctly when rotated
(224.8)
1 clockwise 90 degrees.

The switch will not operate correctly when


1 4.72 rotated counterclockwise 90 degrees.
(119.9)
F
1
1
1 Terminal Screens Switch Body Switch Mounting Connection Terminals
AC F 3P F 4P H J 3P J 4P M 3P M 4P N N1 N2 Z

1 18.12 (460.0) 14.64 (372.0) 19.37 (492.0) 5.51 (140.0) 6.83 (173.5) 9.19 (233.5) 13.66 (347.0) 18.38 (467.0) 6.89 (175.0) 2.34 (59.5) 1.10 (28.0) 1.85 (47.0)

1
1

26 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
R9 Series (UL 98) Non-Fusible 100–1200A
1.0
Approximate Dimensions in Inches (mm)
1
Direct Handle—Front Operation
1
R9 Series Non-Fusible 400A R9 Series Non-Fusible 600–1200A

1.57 1.79 2.36


1
(40.0) (45.5) (60.0)
1
7.48
5.31
(135.0)
(190.0) 1
3.35
(85.0)
1
Door Interlocked External Handle 1
PH2 Type Handle PH3 Type Handle PH4 Type Handle 1
Ø3.07 (Ø78.0) Ø3.07
(Ø78.0) 1
Ø78.00
(1981.2) 1
4.92
13.78
(125.0) 8.27 (350.0) 1
(210.0)
1.77 1
(45.0)
1
2.40 2.36
(61.0) (60.0)
1
Direction of Operation
1
0 0 0
1
90 90 90 1
I I I

Door Drilling Templates


1
1.57 4Ø7 1.57 4Ø7 1.57 4Ø7
1
(40.0) (40.0) (40.0)
1
Ø1.46 Ø1.46 Ø1.46
(37.0)
1.10
(28.0) (37.0)
1.10
(28.0) (37.0)
1.10
(28.0)
1
Top and Bottom Terminal Lugs 1
R9 Series Non-Fusible 100–200A R9 Series Non-Fusible 400A R9 Series Non-Fusible 600–1200A 1
1.00 1.49
(25.4) (37.8) 1
Ø 0.40 (Ø10.16)
Ø 4.70 (Ø119.38) 1
0.45
(Ø11.4) 1.30
2.80
0.63
(15.9)
1
1.52 (71.5) 0.40
(35.0) 3.15
(38.6)
(80.0)
(Ø10.2)
1
0.44
1.80 (11.13) 1
(46.0) 2.87
(72.9)
1.12 1
(28.4)

Switching Devices PG00802002E—September 2012 www.eaton.com 27


1.0
Switching Devices
R9 Series (UL 98) Fusible 30–800A

Contents
1 Description Page
1 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . 28
Features, Benefits, and Functions . . . . . . . . . . . . . 28
1 Standards and Certifications . . . . . . . . . . . . . . . . . 28
Illustrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1 Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
1 Technical Data and Specifications . . . . . . . . . . . . . 39
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
1
1
1
1
1
1 Product Overview Features, Benefits Standards and Certifications
R9 Series (UL® 98 listed) and Functions ● UL 98, File E222859 for
1 Fusible 30–800A manual ● Load break functionality 30 to 800A ratings
operated multi-pole fusible ● Double break contacts ● UL 489, File E305341 for
1 disconnect switches use ● Up to 200 kA short-circuit H-Frame switches
double break contacts per rating with Class CC, J ● CSA® 22.2 No. 4,
1 pole that ensure complete or L fuses File 217736
isolation of the fuse when the ● Compact footprints ● CSA 22.2 No. 5,
1 switch is in the OFF position.
● The optional TEST position File 217736, H-Frame only
When installed with fuses, function (up to 400A) ● IEC 60947-1, EN 60947-1
1 they provide protection for enables testing of the ● IEC 60947-3, EN 60947-3
low voltage electrical control circuit auxiliaries ● CE mark
1 installations against short
circuit and overload.
without switching the main ● NFPA 79
contacts. This function
1 provides a simple
alternative to a separately
wired pushbutton
1 ● Defeatable pistol handles
automatically re-latch when
1 the panel door
is closed
1 ● Front or side operation
● Flange operation
1 ● NFPA® 79 compliant kits
● Two-, three- and four-
1 pole devices

1
1
1
1
1
1
1

28 Switching Devices PG00802002E—September 2012 www.eaton.com


1.0
Switching Devices
R9 Series (UL 98) Fusible 30–800A

Illustrations
1
R9 Fusible 30A/CC and 30A/J H-Frame—Direct and External Operation
1
1
1
3

1
1
2
4

1
1
1
1
1 External front handles
2 Direct handle 1
3 Shaft extensions for external handles
4 Configurable U Type ACs, for pre-break and signaling or TEST 1
R9 Fusible 30A/J–800A/L (I–N-Frames)—Direct and External Operation 1
7
1
1

6
1
1
1
4
2
1
4

1
1
5 1
1
3

1
1
1
2
External front handle 1
External right side handle (not applicable for N-Frame 600/800A)
3 Direct handle
4 Shaft extensions for external handles
1
5 Configurable U Type ACs, for pre-break and signaling or TEST
6 Side auxiliary contacts 1
7 Terminal shrouds
1
1
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 29


1.0
Switching Devices
R9 Series (UL 98) Fusible 30–800A

Product Selection
1
Direct Operation External Operation
1
1 + + +
1 Switch body + Direct handle Switch body + Shaft + External handle

1 Front and Right Side Operation

1
1
1
Ampere Rating External Selector Shaft Extension for
1 (Frame) Number Switch Direct Handle Selector Handle Only External Front External Right
(Fuse Class) of Poles Body Only Handle (Choose one) (Choose one) Pistol Handle Side Pistol Handle
1 30 1 3 R4H3030FCC DHR9HC Black 7.90 (200.0) Black —
Compact 1,3R,12 SF200SH5X5H 1,3R,12
1 (H-Frame) (CC) SHB0N12HV PHB1N12F
30 1 3 + switched neutral R4H3030FCCSN
Red
12.60 320.0)
Red
(H-Frame) (CC) SF320SH5X5H
1 30 1 3 R4H3030FJ DHR9HJ
1,3R,12
SHR0N12HV 15.70 (400.0)
1,3R,12
PHR1N12F
Compact SF400SH5X5H
1 (H-Frame) (J) Black
4,4X Black
30 1 3 + switched neutral R4H3030FJSN SHB0N4XHV 4,4X
1 (H-Frame) (J) PHB1N4XF
Red
1 4,4X
SHR0N4XHV
Red
4,4X
PHR1N4XF
1 30
(I-Frame) (CC)
3 R9I3030FCC DHR9J2M — —
4 R9I4030FCC
Black
1 30 2 R9J2030FJ 4,4X Black
(J-Frame) (J) (w/ TEST Position) 4, 4X
3 R9J3030FJ PHB1N4XS
1 4 R9J4030FJ
PHB1N4XFT

Red Red
60 1 2 R9J2060FJ
1 (J-Frame) (J)
3 R9J3060FJ
4,4X
(w/ TEST Position)
4, 4X
PHR1N4XS
PHR1N4XFT
1 4 R9J4060FJ

Note
1 1 100 kA short-circuit rating.

1
1
1
1
1
1
1
1
1

30 Switching Devices PG00802002E—September 2012 www.eaton.com


1.0
Switching Devices
R9 Series (UL 98) Fusible 30–800A

1
1
1
1
Front and Right Side Operation, continued
1
1
1
Shaft Extensions for
1
Pistol Handle Only Auxiliary S Type Auxiliary
In (mm)
(Choose one)
NFPA79
Kit
Contacts
(Choose one)
Contacts
(Choose one)
Terminal
Shrouds
1
7.90 (200.0)
SF200PH5X5
NFPA79H 1 AC
NO
— Integral to switch 1
AC1NOR9
12.60 (320.0) 1
SF320PH5X5 1 AC

15.70 (400.0)
NC
AC1NCR 1
SF400PH5X5
7.90 (200.0) NFPA79JKL 1 AC 1
SF200PH10X10 NO + NC

12.60 (320.0)
AC1NO1NCJ2N
1
SF320PH10X10 2 AC

15.70 (400.0)
NO + NC
AC2NO2NCJ2N
1
SF400PH10X10
1 AC 1
19.70 (500.0) NO + NC
SF500PH10X10 w/ TEST
AC1NO1NCJ2NT
1
2 AC
NO + NC
1
w/ TEST
AC2NO2NCJ2NT 1
1
1
1
1
1
1
1
1
1
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 31


1.0
Switching Devices
R9 Series (UL 98) Fusible 30–800A

Front and Right Side Operation, continued


1
1
1
1
1 Ampere Rating
(Frame) Number Switch Direct Handle
External Front
Pistol Handle External Right Side
(Fuse Class) of Poles Body Only (Black) (Choose one) Pistol Handle (Choose one)
1 60 1 2 R9K2060FJ DHR9J2M Black Black
(K-Frame) (J) 1,3R,12 4, 4X
3 R9K3060FJ
1 PHB2N12F PHB2N4XS
4 R9K4060FJ
Red Red
1 100
(K-Frame) (J)
2 R9K2100FJ 1,3R,12 4, 4X
3 R9K3100FJ PHR2N12F PHR2N4XS
1 4 R9K4100FJ Black
200 2 R9L2200FJ 4,4X
1 (L-Frame) (J)
3 R9L3200FJ
PHB2N4XF

Red
1 4 R9L4200FJ
4,4X
400 3 R9M3400FJ PHR2N4XF —
(M-Frame) (J)
1 4 R9M4400FJ Black
4,4X
1 (w/ TEST Position)
PHB2N4XFT 2

1 Red
4,4X
(w/ TEST Position)
1 PHR2N4XFT 2
600 2 R9N2600FJ DHR9N Black
1 (N-Frame) (J)
3 R9N3600FJ
4, 4X
PHB3N4XF
1 4 R9N4600FJ
Red
800 2 R9N2800FL 4,4X
(N-Frame) (L)
1 3 R9N3800FL PHR3N4XF

4 R9N4800FL
1 Notes
1 200 kA short-circuit rating.
1 2 Requires test handle.

1
1
1
1
1
1
1
1
1
1

32 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
1.0
R9 Series (UL 98) Fusible 30–800A

Front and Right Side Operation, continued


1
1
1
1
Ampere Rating
(Frame) Number Switch
Shaft Extensions
for External Handle NFPA79
Auxiliary
Contacts
Auxiliary
Contacts Terminal
1
(Fuse Class) of Poles Body Only In (mm) (Choose one) Kit (Choose one) (Choose one) Shrouds
60 1 2 R9K2060FJ 7.90 (200.0) NFPA79JKL 1 AC 1 AC Integral to switch
1
(K-Frame) (J) Pistol NO NO + NC
3 R9K3060FJ
SF200PH10X10 AC1NOR9 AC1NO1NCJ2N 1
4 R9K4060FJ
12.60 (320.0) 1 AC 2 AC
100 2 R9K2100FJ Pistol NC NO + NC 1
(K-Frame) (J) SF320PH10X10 AC1NCR9 AC2NO2NCJ2N
3 R9K3100FJ
4 R9K4100FJ 15.70 (400.0) 1 AC
1
200 2 R9L2200FJ Pistol NO + NC TSR9L2
(L-Frame) (J)
3 R9L3200FJ
SF400PH10X10 w/ TEST
TSR9L3
1
AC1NO1NCJ2NT 2
19.70 (500.0)
4 R9L4200FJ
Pistol 2 AC
TSR9L4 1
400 3 R9M3400FJ SF500PH10X10 NO + NC TSR9M3
(M-Frame) (J)
4 R9M4400FJ
w/ TEST
AC2NO2NCJ2NT 2 TSR9M4 1
600
(N-Frame) (J)
2 R9N2600FJ 7.90 (200.0)
Pistol
NFPA79N 1 AC
NO + NC
TSR9N2
1
3 R9N3600FJ SF200PH12X12 TSR9N3
AC1NO1NCJ2N
4 R9N4600FJ
12.60 (320.0) 2 AC
TSR9N4 1
800 2 R9N2800FL Pistol NO + NC TSR9N2
(N-Frame) (L)
3 R9N3800FL SF320PH12X12 AC2NO2NCJ2N TSR9N3 1
4 R9N4800FL 15.70 (400.0) TSR9N4
Pistol 1
SF400PH12X12

19.70 (500.0)
1
Pistol
SF500PH12X12 1
Notes
1 200 kA short-circuit rating. 1
2 Requires test handle.

1
1
1
1
1
1
1
1
1
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 33


1.0
Switching Devices
R9 Series (UL 98) Fusible 30–800A

Accessories
1
NFPA 79 Compliant
1
1 “Flange” Handle for Flange-Operated Switches
Ampere Rating
1 Description (Frame) Handle Type NEMA Type Catalog Number
For side-operated switches only. 30–400 (J-, K-, L-, M-Frame) Standard handle 1, 3, 3R, 4, 12 FHS 1
1 Provides heavy-duty flange style
operation. Meets both UL 508A and
30–400 (J-, K-, L-, M-Frame) Chrome-plated handle 1, 3, 3R, 4, 4X, 12 FHCP 1
NFPA 79 requirements. Please order
1 cable or rod link between handle
and switch.

1
1 Cable Operator
Ampere Rating Cable Length
1 Description (Frame) NEMA Type In (mm) Catalog Number
Link between “Flange” handle 30–400 (J-, K-, L-, M-Frame) Mechanism for — CFM1
1 Mechanism for
Flange Handle
and side-operated switches.
Please order mechanism and
“Flange” handle
36.00 (914.4) CFC36
“Flange” handle. 60.00 (1524.0) CFC60
1 120.00 (3048.0) CFC120

1
1
Rod Operator
1 Ampere Rating For Enclosure Depth
Description (Frame) In (mm) Catalog Number
1 Link between “Flange” handle 30–400 (J-, K-, L-, M-Frame) 8.00–24.00 (203.2–609.6) RFM1
and side-operated switches.
1 Mechanism included.
Please order “Flange” handle.

1
NFPA 79 “Through the Door” Kit
1 Ampere Rating
Description (Frame) Catalog Number
1 For front-operated switches only. 30 (H-Frame) NFPA79H
Meets both UL 508A and NFPA 79
1 requirements. Kit includes 30–400 (J-, K-, L-, M-Frame) NFPA79JKL
mechanism, shaft and internal 600–800 (N-Frame) NFPA79N
1 handle. Please also order a “PH”
type external pistol handle.

1 Note
1 Defeatable.

1
1
1
1
1
1
1
1

34 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
1.0
R9 Series (UL 98) Fusible 30–800A

Direct Handles
Ampere Rating
1
Description (Frame) Fuse Catalog Number
Front operation. Black. 30 (H-Frame) CC DHR9HC
1
30 (H-Frame) J DHR9HJ
1
30 (I-Frame) CC DHR9J2M
30–400 (J-, K-, L-, M-Frame) J DHR9J2M 1
600–800 (N-Frame) J/L DHR9N
1
SO Type Handle Door Interlocked External Front Handles 1
Ampere Rating Standard
Description (Frame) Handle Type NEMA Type Color Catalog Number 1
The handle locking function of the 30 (H-Frame) SO 1, 3R, 12 Black SHB0N12HV
front external operation handle
prevents the user from opening 30 (H-Frame) SO 1, 3R, 12 Red/yellow SHR0N12HV
1
the door of the enclosure when the 30 (H-Frame) SO 4, 4X Black SHB0N4XHV
switch is in the ON position, and
30 (H-Frame) SO 4, 4X Red/yellow SHR0N4XHV
1
when the switch is padlocked in
PH1 Type Handle the OFF position (PH1, PH2 and PH3
type handles only). Opening the
30–60 (H-, I-, J-Frame) PH1 1, 3R, 12 Black PHB1N12F 1
door when the switch is in the OFF 30–60 (H-, I-, J-Frame) PH1 1, 3R, 12 Red/yellow PHR1N12F
position is possible by defeating the
locking function with the use of a
30–60 (H-, I-, J-Frame) PH1 4, 4X Black PHB1N4XF 1
tool (authorized persons only). The 30–60 (H-, I-, J-Frame) PH1 4, 4X Red/yellow PHR1N4XF
locking function is restored when
30–60 (H-, I-, J-Frame) PH1 4, 4X Black PHB1N4XFT 1
1
the door is closed back.

PH2 Type Handle


30–60 (H-, I-, J-Frame) PH1 4, 4X Red/yellow PHR1N4XFT 1
1
60–400 (K-, L-, M-Frame) PH2 1, 3R, 12 Black PHB2N12F
60–400 (K-, L-, M-Frame) PH2 1, 3R, 12 Red/yellow PHR2N12F 1
60–400 (K-, L-, M-Frame) PH2 4, 4X Black PHB2N4XF
60–400 (K-, L-, M-Frame) PH2 4, 4X Red/yellow PHR2N4XF 1
60–400 (K-, L-, M-Frame) PH2 4, 4X Black PHB2N4XFT 1
60–400 (K-, L-, M-Frame) PH2 4, 4X Red/yellow PHR2N4XFT 1
1
600–800 (N-Frame) PH3 4, 4X Black PHB3N4XF 1
600–800 (N-Frame) PH3 4, 4X Red/yellow PHR3N4XF
PH3 Type Handle
1
1
1
1
1
1
Right Side External Handles
1
Ampere Rating
(Frame) Handle Type NEMA Type Color
Standard
Catalog Number
1
30–60 (J-Frame) PH1 4, 4X Black PHB1N4XS 1
30–60 (J-Frame) PH1 4, 4X Red/yellow PHR1N4XS
60–400 (K-, L-, M-Frame) PH2 4, 4X Black PHB2N4XS 1
60–400 (K-, L-, M-Frame) PH2 4, 4X Red/yellow PHR2N4XS

Note
1
1 Includes TEST position.
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 35


1.0
Switching Devices
R9 Series (UL 98) Fusible 30–800A

Shaft Extensions for External Handles


1 Shaft Length
Ampere Rating (Frame) Handle Type In (mm) Catalog Number
1 30 (H-Frame) SH0 7.90 (200.0) SF200SH5X5H

1 30 (H-Frame) SH0 12.60 (320.0) SF320SH5X5H


30 (H-Frame) SH0 15.70 (400.0) SF400SH5X5H
1 30 (H-Frame) PH1 7.90 (200.0) SF200PH5X5
30 (H-Frame) PH1 12.60 (320.0) SF320PH5X5
1 30 (H-Frame) PH1 15.70 (400.0) SF400PH5X5
30–400 (I-, J-, K-, L-, M-Frame) PH2 7.90 (200.0) SF200PH10X10
1 30–400 (I-, J-, K-, L-, M-Frame) PH2 12.60 (320.0) SF320PH10X10

1 30–400 (I-, J-, K-, L-, M-Frame) PH2 15.70 (400.0) SF400PH10X10
30–400 (I-, J-, K-, L-, M-Frame) PH3 19.70 (500.0) SF500PH10X10
1 600–800 (N-Frame) PH3 7.90 (200.0) SF200PH12X12
600–800 (N-Frame) PH3 12.60 (320.0) SF320PH12X12
1 600–800 (N-Frame) PH3 15.70 (400.0) SF400PH12X12
600–800 (N-Frame) PH3 19.70 (500.0) SF500PH12X12
1
1 Handle Types SH and PH, X Minimum Dimensions
1 Ampere Rating (Frame)
Dimensions X
In (mm) Handle Type
Shaft Length
In (mm) Catalog Number

1 30 (H-Frame) 4.02–9.65 (102.0–245.0) SH0 7.90 (200.0) SF200SH5X5H


30 (H-Frame) 4.02–14.37 (102.0–365.0) SH0 12.60 (320.0) SF320SH5X5H
X
1 30 (H-Frame) 4.02–17.52 (102.0–445.0) SH0 15.70 (400.0) SF400SH5X5H
30 (H-Frame) 4.02–9.65 (102.0–245.0) PH1 7.90 (200.0) SF200PH5X5
1 30 (H-Frame) 4.02–14.37 (102.0–365.0) PH1 12.60 (320.0) SF320PH5X5
30 (H-Frame) 4.02–17.52 (102.0–445.0) PH1 15.70 (400.0) SF400PH5X5
1 30–100 (I-, J-, K-Frame) 5.30–9.06 (135.0–230.0) PH2, PH3 7.90 (200.0) SF200PH10X10

1 200 (L-Frame) 5.70–9.06 (145.0–230.0) PH2, PH3 7.90 (200.0) SF200PH10X10


400 (M-Frame) 7.87–10.24 (200.0–260.0) PH2, PH3 7.90 (200.0) SF200PH10X10
1 30–100A (I-, J-, K-Frame) 5.30–13.78 (135.0–350.0) PH2, PH3 12.60 (320.0) SF320PH10X10
200 (L-Frame) 5.70–13.78 (145.0–350.0) PH2, PH3 12.60 (320.0) SF320PH10X10
1 400 (M-Frame) 7.87–14.96 (200.0–380.0) PH2, PH3 12.60 (320.0) SF320PH10X10
30–100 (I-, J-, K-Frame) 5.30–16.93 (135.0–430.0) PH2, PH3 15.70 (400.0) SF400PH10X10
1
200 (L-Frame) 5.70–16.93 (145.0–430.0) PH2, PH3 15.70 (400.0) SF400PH10X10

1 400 (M-Frame) 7.87–18.10 (200.0–460.0) PH2, PH3 15.70 (400.0) SF400PH10X10


30–100 (I-, J-, K-Frame) 5.30–20.87 (135.0–530.0) PH2, PH3 19.70 (500.0) SF500PH10X10
1 200 (L-Frame) 5.70–20.87 (145.0–530.0) PH2, PH3 19.70 (500.0) SF500PH10X10
400 (M-Frame) 7.87–22.05 (200.0–560.0) PH2, PH3 19.70 (500.0) SF500PH10X10
1 600–800 (N-Frame) 10.63–11.97 (270.0–304.0) PH3 12.60 (320.0) SF320PH12X12

1 600–800 (N-Frame) 10.63–16.69 (270.0–424.0) PH3 12.60 (320.0) SF320PH12X12


600–800 (N-Frame) 10.63–19.84 (270.0–504.0) PH3 15.70 (400.0) SF400PH12X12
1 600–800 (N-Frame) 10.63–23.78 (270.0–604.0) PH3 19.70 (50.00) SF500PH12X12

1
1
1
1
1

36 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
R9 Series (UL 98) Fusible 30–800A
1.0
Auxiliary Contacts—NO + NC 1
Operating Current Ie (Amperes)
1
Description
Ampere Rating
(Frame)
Number
of ACs Nominal Current (Amperes)
Catalog
Number
1
For the R9 Series Fusible 30–800A,
indication of the O and I positions by
600–800 (N-Frame) 1NO + 1NC 10 AC1NO1NCJ2N 2
1
600–800 (N-Frame) 2NO + 2NC 10 AC2NO2NCJ2N 2
1 to 4 NO + NC auxiliary contacts.
Electrical principle:
Cabling by terminal cage with
30–400 (I–M-Frame) 1NO + 1NC (w/ TEST) 10 AC1NO1NCJ2NT 1
#16 AWG maximum. 30–400 (I–M-Frame) 2NO + 2NC (w/ TEST) 10 AC2NO2NCJ2NT
High electrical characteristics: 1
A600/D600
1
Auxiliary Contacts—NO or NC 3 1
Description Ampere Rating (Frame) Number of ACs Catalog Number
The different functions (pre-break, 0 and 1 indication, NO Auxiliary Contact 1
TEST feature) are easily configurable with pegs
30–600 (H–M-Frame) 1 AC1NOR9
(one or two pegs per position). Two superposed
auxiliary contacts maximum. NC Auxiliary Contact
1
For 30A/CC (H-Frame), maximum of four ACs.
For 30A/J (H-Frame), maximum of two ACs. 30–600 (H–M-Frame) 1 AC1NCR9 1
For 30 to 100A/J (I, J and K-Frame), maximum
of four ACs.
For 200 to 600A/J (L and M-Frame), 1
maximum of eight ACs.
Cabling to the control circuit by terminals
with a maximum section of 2 x 2.5 mm2.
1
Electrical characteristics: A300
1
Characteristics for Pre-Break Auxiliary Contacts 1
Operating Current Ie (Amperes)
Nominal Current
1
Ampere Rating Contact Type Amperes 250 Vac AC-13 400 Vac AC-13 24 Vdc DC-13 48 Vdc DC-13
30–800 NO + NC 10 6 4 5 3
1
1
Terminal Shrouds
Terminal Shrouds 1
Description Ampere Rating (Frame) Number of Poles Catalog Number
Line or load side protection against direct contact 30–100 (H-, I-, J-, K-Frame) 2/3/4 Integral to switch 1
with terminals or the connection parts
200 (L-Frame) 2 TSR9L2
200 (L-Frame) 3 TSR9L3 1
200 (L-Frame) 4 TSR9L3
400 (M-Frame) 2 TSR9M2 4
1
400 (M-Frame) 3 TSR9M3 4 1
400 (M-Frame) 4 TSR9M4 4
600–800 (N-Frame) 2 TSR9N2 1
600–800 (N-Frame) 3 TSR9N3
600–800 (N-Frame) 4 TSR9N4
1
Notes
1 Same-make/same-break auxiliary contacts.
1
2 Auxiliary contacts without “Test” cannot be used on I–M-Frame switches.
3 Early-break/same-make auxiliary contacts. 1
4 For replacement only. Both line and load side terminal shrouds are included with 400A switch.

1
1
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 37


1.0
Switching Devices
R9 Series (UL 98) Fusible 30–800A

Line and Load Terminal Lugs


1 Number Lug Capacity/
Description Ampere Rating (Frame) Fuse of Lugs Phase Cable Type Catalog Number
1 Connection of bare copper cables 30 (H-, I-Frame) CC/J — #14–#10 Cu Integral to switch
on to the terminals
1 (no spade lugs).
30 (H-, I-Frame) CC/J — #14–#10 Cu Integral to switch
30–60 (J-Frame) J — #10–#6 Cu Integral to switch
1 60–100 (K-Frame) J — #12–#1 Cu Integral to switch
200 (L-Frame) J 2 #6–300 kcmil Cu/Al LK2R9DL
1 200 (L-Frame) J 3 #6–300 kcmil Cu/Al LK3R9DL
200 (L-Frame) J 4 #6–300 kcmil Cu/Al LK4R9DL
1 400 (M-Frame) J 3 (2) #2–600 kcmil Cu/Al LK3R9FN

1 400 (M-Frame) J 4 (2) #2–600 kcmil Cu/Al LK4R9FN


600–800 (N-Frame) J/L 2 (2) #2–600 kcmil Cu/Al LK2R9FN
1 600–800 (N-Frame) J/L 3 (2) #2–600 kcmil Cu/Al LK3R9FN
600–800 (N-Frame) J/L 4 (2) #2–600 kcmil Cu/Al LK4R9FN
1
1 Shorting Links
Ampere Rating (Frame) Fuse Pack Quantity Catalog Number
1 60 (J-,K-Frame) J 3 SLJK360

1 100 (K-Frame) J 3 SLK3100


200 (L-Frame) J 3 SLL3
1 400 (M-Frame) J 3 SLM3
600–800 (N-Frame) J/L 3 SLN3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

38 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
1.0
R9 Series (UL 98) Fusible 30–800A

Technical Data and Specifications


1
UL and CSA Characteristics
1
R9 Series Fusible 30–800A 1
Description 30A 30A 30A 30A 60A 60A 100A
General Use Ratings 1
Switch Frame H H I J J K K
600 Vac (A) 30 30 30 30 60 60 100
1
600 Vdc (A) — — — — — — — 1
Short-Circuit Ratings
Short-circuit rating at 100 100 100 200 100 200 200 1
600 Vac (kA)
Fuse type CC J CC J J J J 1
Maximum fuse rating (A) 30 30 30 30 60 60 100
Maximum Horsepower Rating/Maximum Motor FLA Three-Phase 1
220–240 Vac 7.5/22 7.5/22 7.5/22 7.5/22 15/42 15/42 30/80
440–480 Vac 15/21 15/21 15/21 15/21 30/40 30/40 60/77
1
600 Vac 20/22 20/22 20/22 20/22 50/52 50/52 75/77 1
Maximum Horsepower Rating/Maximum Motor FLA Single-Phase
220–240 Vac — — 3/17 3/17 10/50 10/50 10/50 1
440–480 Vac — — 7.5/21 7.5/21 10/26 10/26 10/26
600 Vac — — 10/20 10/20 10/20 10/20 10/20
1
Maximum Horsepower Rating/Maximum Motor FLA DC
125 Vdc 1 3/25 3/25 3/25 3/25 5/40 5/40 7.5/58
1
250 Vdc 2 5/20 5/20 5/20 5/20 10/38 10/38 20/72 1
Mechanical Characteristics
Endurance 10,000 10,000 10,000 10,000 10,000 10,000 10,000 1
(number of operating cycles)
Terminal Lugs 1
Type Integrated Integrated Integrated Integrated Integrated Integrated Integrated
Minimum conn. section #14 #14 #14 #10 #10 #12 #12
1
Maximum conn. section #10 #10 #10 #6 #6 #1 #1
1
Notes
1 Two-pole in series.
2 Three-pole in series.
1
1
1
1
1
1
1
1
1
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 39


1.0
Switching Devices
R9 Series (UL 98) Fusible 30–800A

R9 Series Fusible 30–800A, continued


1 Description 200A 400A 600A 800A

1 General Use Ratings


Switch Frame L M N N
1 600 Vac (A) 200 400 600 800
600 Vdc (A) — — 600 2 800 2
1 Short-Circuit Ratings
Short-circuit rating at 600 Vac (kA) 200 200 200 200
1 Fuse type J J J L

1 Maximum fuse rating (A) 200 400 600 800


Maximum Horsepower Rating/Maximum Motor FLA Single-Phase
1 220–240 Vac — — — —
440–480 Vac — — — —
1 600 Vac — — — —

1 Maximum Horsepower Rating/Maximum Motor FLA Three-Phase


220–240 Vac 60/154 125/312 200/480 200/480
1 440–480 Vac 125/156 250/302 500/590 500/590
600 Vac 150/144 350/336 500/472 500/472
1 Maximum Horsepower Rating/Maximum Motor FLA DC
125 Vdc 1 — 20/148 — —
1 250 Vdc 2 — 50/173 2 — —

1 Mechanical Characteristics
Endurance 8000 6000 5000 5000
1 (number of operating cycles)
Terminal Lugs
1 Type Option Option Option Option
Minimum conn. section #6 #2 2x#2 2x#2
1 Maximum conn. section 3/0 300 kcmil 2 x 600 kcmil 2 x 600 kcmil

1 Notes
1 Two-pole in series.
2 Three-pole in series.
1
1
1
1
1
1
1
1
1
1
1
1
1

40 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
R9 Series (UL 98) Fusible 30–800A
1.0
Dimensions
Approximate Dimensions in Inches (mm)
1
Front Operation 1
R9 Series Fusible 30A/CC—H-Frame
1
H F 1
Z J
J1 1
1
N1
N 1
AA 1
1
1
H1 1
1
Switch Body Switch Mounting Connection Terminals 1
F H H1 J J1 N N1 AA Z
3.78 (96.0) 3.28 (83.3) 5.19 (131.8) 1.47 (37.3) 0.59 (15.0) 3.13 (79.5) 1.00 (25.4) 4.56 (115.8) 1.12 (28.4) 1
1
R9 Series Fusible 30A/J—H-Frame
1
H F
Z J 1
J1
1
N1 1
N

AA
1
1
1
1
1
Switch Body Switch Mounting Connection Terminals
F H J J1 N N1 AA Z 1
4.13 (104.9) 3.89 (98.8) 1.47 (37.3) 0.59 (15.0) 3.30 (83.8) 1.00 (25.4) 4.56 (115.8) 1.12 (28.4)
1
1
1
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 41


1.0
Switching Devices
R9 Series (UL 98) Fusible 30–800A

Approximate Dimensions in Inches (mm)


1
1 R9 Series Fusible 30A/CC—I-Frame

1.14 J
1 H (29.0)
M
0.41
(10.3)
1
1 N1

1 AA
4.98
(126.5) N

1
1
1 F
Z

1
1
1 6.02
(153.0)

1
1 Switch body Switch Mounting Connection Terminals
Ampere Rating
(Fuse) F 3P F 4P H J M N N1 AA Z
1
30 (CC) 4.92 (125.0) 6.06 (154.0) 3.89 (99.0) 1.77 (45.0) 1.14 (29.0) 5.31 (135.0) 2.63 (66.5) 5.87 (149.0) 1.21 (31.0)
1
1 R9 Series Fusible 30A/J and 60A/J (100 kA)—J-Frame
1 5.87
(149.1) 4.84
1 1.41 1.46 1.41
(122.9)
(35.8) (37.1) (35.8)
1
1
4.02
1 (102.1)

1 5.35
(135.9)

1
1
1
1
1
1
1

42 Switching Devices PG00802002E—September 2012 www.eaton.com


1.0
Switching Devices
R9 Series (UL 98) Fusible 30–800A

Approximate Dimensions in Inches (mm)


1
R9 Series Fusible 60A/J (200 kA) and 100A/J—K-Frame
1
5.87 4.81
(149.1)
1.41
(122.2) 1
1.41 1.46 (35.8)
(35.8) (37.1) 1
1
7.32
(185.9) 1
6.77 1
(172.0)
5.23 1
(132.8)
1
1
1
1
1
R9 Series Fusible 200A/J—L-Frame
1
7.72
(196.1)
6.61
1
(167.9)
6.18
1
(157.0)
1
1
11.46
(291.1)
1
5.28 1
(134.1)
7.67
(194.8) 1
6.50
(165.1)
1
1
1

1.41
1
(35.8)
1
5.11 1.96
(129.8) (49.8)
1
1
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 43


1.0
Switching Devices
R9 Series (UL 98) Fusible 30–800A

Approximate Dimensions in Inches (mm)


1
1 R9 Series Fusible 400A/J—M-Frame

1.14
1 H
0.40
(30.0)
M
J
(10.2)
1 M10

1
1 N1

1 AA
5.00 6.53 N
(127.0) (166.0)
1
1
1
1
Z M
1
H1 F
1
1 Switch Body Switch Mounting Connection Terminals
F 3P F 4P H H1 J M N N1 AA Z
1 10.80 (276.0) 13.70 (348.0) 5.56 (141.5) 11.41 (290.0) 0.88 (22.5) 2.84 (72.0) 8.83 (224.0) 4.41 (112.0) 14.31 (363.5) 1.06 (27.0)

1 R9 Series Fusible 600–800A J/L—N-Frame


1 Min. 10.43
3P 4P
(Min. 264.9)
11.18 14.88
1 9.84 (284.0) (378.0)
(249.9) 3.36
6.10 (85.3) 2.56 1.34
1 (154.9) (65.0) (34.0)
3.12 0.43
1 (79.2) (10.9)
9.27
(235.5)

1 Fix 9.84 0.86


(21.8)
0.27 (6.9) (Fix 250.0)
11.81
1 3.54 (89.9) (300.0)
5.00
(127.0)
0.27 (6.9) 10.23
1 (259.8)
9.27
(235.5)
1 0.27
(6.9)
11.81
(300.0) ø0.51 0.35
(ø13.0) (8.9)
1 2.32
2.00
(58.9) 3.36
(50.8) 3.70 3.70
1 14.96
(380.0)
(85.3)
(94.0) (94.0)
3P 4P
1 14.33 18.03
(364.0) (458.0)
1
1
1

44 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
1.0
R9 Series (UL 98) Fusible 30–800A

Approximate Dimensions in Inches (mm)


1
30CC (H-Frame) 30J (H-Frame)
1
4.41 5.12
(112.0) (130.0) 1
2.31
1
(58.7)
1
1
1
30J to 400J 600J and 800L
1
2.36 1.57 1.79
(60.0) (40.0) (45.5) 1

5.31
1
7.48 (135.0)
(190.0) 1
1
3.35
(85.0) 1
1
Flange Handle
1
3.50
(88.9)
2.16
Ø0.28 1
(Ø7.1)
(54.9)
Ø0.50
0.86 1.06 (Ø12.7)
1.55
(39.4) 1
(21.8) (26.9)

4.68
1
5.66 1.00 (118.9)
6.22
(158.0)
(143.8) (25.4) 1
1.00 0.88
(25.4) (22.3) 1
7.10
2.32
(58.9) 2.70 1
(180.3) (68.6)
1
1
1
1
1
1
1
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 45


1.0
Switching Devices
R9 Series (UL 98) Fusible 30–800A

Approximate Dimensions in Inches (mm)


1
Door Interlocked External Handle
1
PH1 Type Handle PH2 Type Handle PH3 Type Handle
1
Ø3.07 (Ø78.0) Ø3.07 (Ø78.0)
1 Ø3.07
(Ø78.0)

1 4.92
2.75
(70.0) (125.0)
1 1.73
(44.0)
8.27
(210.0)
1.77
1 (45.0)

1 2.40
(61.0)
1
1 Direction of Operation

1 0 0 0

1 90 90 90

1 I I I

1
Door Drilling Template
1
1.57 4Ø7 1.57 4Ø7 1.57 4Ø7
1 (40.0) (40.0) (40.0)

1 Ø1.46 1.10 Ø1.46 1.10 Ø1.46 1.10


(37.0) (28.0) (37.0) (28.0) (37.0) (28.0)
1
Line and Load Side Lugs
1
200A (L-Frame) 400–800A (M and N-Frames)
1
1 1.00
1.49
(25.4)
(37.8)
1
1 0.45
(Ø11.4)
1 1.52
(38.6) 3.15
0.40
(Ø10.2)
(80.0)
1
1 1.12
2.87
(72.9)
(28.4)
1
1
1
1

46 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
R9 Series (UL 98) DC Rated Disconnects
1.0
Contents
Description Page 1
Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . 47
Features, Benefits and Functions . . . . . . . . . . . . . . 47
1
Application Description. . . . . . . . . . . . . . . . . . . . . . 47
Standards and Certifications. . . . . . . . . . . . . . . . . . 47
1
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 48
1
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Technical Data and Specifications. . . . . . . . . . . . . . 51 1
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
1
1
1
1
1
Product Overview Application Description Standards and Certifications 1
● UL 98, cULus®,
UL listed disconnect In three- and four-pole
switches 600 Vdc for versions from 100 to 400A
File E222859 1
● CSA 22.2 No. 4,
photovoltaic applications
100 to 400A
File 217736 1 1
● IEC 60947-3
R9 Series (UL® 98 listed)
DC rated disconnects are
● EN 60947-3 1
manually operated multi-pole ● IEC 60-364-7-712
load break switches. They (Rules for the installations
and sites special—
1
provide safety isolation for
photovoltaic applications)
any low voltage circuit in a
photovoltaic application.
1
1 Q4 2010
Features, Benefits 1
and Functions
● Unique switching 1
technology
● Up to 600 Vdc according 1
to UL 98 / CSA®
● Up to 1000 Vdc according 1
to IEC 947-3 Source Combiner Array Combiner

R9 DC Standard R9 Series 1
R9 DC AC disconnect switch
non-fusible up to 1200A
or fusible up to 800A
1
100–600A
up to 1000V
R9 DC
1
Array Combiner
R9 DC 1
R9 DC 100 to 400A
to 1000V
1
100–400A
up to 1000V 1
1
Simplified large photovoltaic system layout
1
1
1
Switching Devices PG00802002E—September 2012 www.eaton.com 47
1.1
Switching Devices
R9 Series (UL 98) DC Rated Disconnects

Product Selection
1
1
1
+ + +
1 Switch body + Direct handle Switch body + Shaft + External handle

1
Front Operation—Three- and Four-Pole
1
1
1
1
1 Ampere Number Switch
Shaft for External
External Handle Handle Auxiliary Contacts Terminals
Jumpers for
Connecting
Rating of Poles Body Direct Handle (Choose one) In (mm) (Choose one) (Choose one) Shroud Terminal Lugs Poles in Series
1 100 3 R9D3100UDC DHR9DE S2 Type 7.90 (200.0) C Type 3P 2 3P 4 2 pieces
Black SF200PH10X10 1st Contact TS3R9DT LK3R9DL DCJUMPD2
1 4 R9D4100UDC
1, 3R, 12 1 NO+NC
PHB2N12F 12.60 (320.0) AC1NONCDE 3P 3 4P 4 3 pieces
SF320PH10X10 TS3R9DB LK4R9DL DCJUMPD3
1 200 3 R9D3200UDC
Red/Yellow C Type
4 R9D4200UDC 1, 3R, 12 1 15.7 0 (400.0) 2nd Contact 4P 4
1 PHR2N12F SF400PH10X10 NO+NC
AC2NONCDE
TS4R9DTB

Black
1 4, 4X 1
PHB2N4XF

1 400 3 R9E3400UDC Red/Yellow 3P 2 3P 4 2 pieces


4, 4X 1 TS3R9ET LK3R9EM DCJUMPE2
4 R9E4400UDC
1 PHR2N4XF
3P 3 4P 4 3 pieces
TS3R9EB LK4R9EM DCJUMPE3
1 4P 4
TS4R9ETB
1
Notes
1 1 Defeatable handle.
2 Top (line side).
3 Bottom (load side).
1 4 Top or bottom (line or load side).

1
1
1
1
1
1
1
1
1

48 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
R9 Series (UL 98) DC Rated Disconnects
1.1
Accessories
1
Direct Handle Direct Handle 1
Description Ampere Rating Handle Color Catalog Number
1
Front operation 100–400 Black DHR9DE

1
Door Interlocked External Handle Front Operation—l–0, Three- and Four-Pole
1
PH2 Type Handle
Ampere Rating Handle Handle Color NEMA Type Catalog Number
1
100–400 PH2 Type Black 1, 3R, 12 PHB2N12F 1
100–400 PH2 Type Red/yellow 1, 3R, 12 PHR2N12F 1 1
100–400 PH2 Type Black 4, 4X PHB2N4XF 1

100–400 PH2 Type Red/yellow 4, 4X PHR2N4XF 1


1
1
Auxiliary Contacts
Description Ampere Rating Number of AC Type Catalog Number
1
Early-break/same-make and
signaling of positions 0 and 1:
NO/NC Contact for Three and Four Poles 1
100–400 1 AC C Type AC1NONCDE
1 to 2NO/NC auxiliary contacts
1 to 2 low level NO/NC auxiliary NO + NC
1
contacts 100–400 2 AC C Type AC2NONCDE
Characteristics: NO/NC
AC: IP2 with front and side operation
NO + NC
1
Connection to the control circuit: Low Level NO/ NC Contact for Three and Four Poles
By 6.35 mm fast-on terminal
Electrical Characteristics:
100–400 1 AC
NO + NC
C Type AC1NONCDELL 1
30,000 operations; A300
100–400 2 AC
NO + NC
C Type AC2NONCDELL 1
1
Terminal Screens
1
Description Ampere Rating Number of Poles Position Catalog Number
Line or load side protection against Three- and Four-Pole 1
direct contact with terminals or
100–200 3 Top (line) TS3R9DT
connection parts
100–200 3 Bottom (load) TS3R9DB 1
100–200 4 Top or bottom (line or load) TS4R9DTB
400 3 Top (line) TS3R9ET
1
400 3 Bottom (load) TS3R9EB 1
400 4 Top or bottom (line or load) TS4R9ETB

Note 1
1 Order two sets for line and load sides.

1
1
1
1
1
1
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 49


1.1
Switching Devices
R9 Series (UL 98) DC Rated Disconnects

Line and Load Terminal Lugs


1 Line and Load Terminal
Lugs Number of Cables
Description Ampere Rating Connection Type per Terminal Lugs per Kit Cable Type Catalog Number
1 Connection of bare copper 100–200 6–300 kcmil 1 2 Cu/Al LK2R9DL
cables onto the terminals
1 100–200 6–300 kcmil 1 4 Cu/Al LK4R9DL
400 2–600 kcmil 1 2 Cu/Al LK2R9EM
1 400 2–600 kcmil 1 4 Cu/Al LK4R9EM

1
1 Jumpers for Connecting Poles in Series
Description Ampere Rating Kit of Figure Number of Poles in Series Catalog Number
1 The jumpers will make easy 100–200 2 Pieces 1 3 DCJUMPD2
the connection of the poles in series,
100–200 3 Pieces 2 4 DCJUMPD3
1 allowing the following
configurations: 1 400 2 Pieces 1 3 DCJUMPE2

1 - +
400 3 Pieces 2 4 DCJUMPE3

1
1 Load

1 -

1
+
1 Load

1
Shaft Extensions for External Front Dimensions (X)—Inches (mm)
1 Ampere Dimension X Shaft Length
Description Rating In (mm) Handle In (mm) Catalog Number
1 Standard lengths: For Three- and Four-Pole
7.9 inches/200 mm
100–400 135–265 (3429.0–6731.0) PH2 Type 7.90 (200.0) SF200PH10X10
1 12.6 inches/320 mm
15.7 inches/400 mm 100–400 135–385 (3429.0–9779.0) PH2 Type 12.60 (320.0) SF320PH10X10

1 100–400 135–465 (3429.0–11811.0) PH2 Type 15.70 (400.0) SF400PH10X10

1 X

1 Note
1 For other connections, refer to installation instructions.
1
1
1
1
1
1
1
1
1

50 Switching Devices PG00802002E—September 2012 www.eaton.com


1.1
Switching Devices
R9 Series (UL 98) DC Rated Disconnects

Technical Data and Specifications


1
100–400A
1
Characteristics According to UL 98 1
Ampere Rating
Thermal Current Ith 1
at 40°C (A) 100 200 400
General Use Purpose Ampere Rating 1
Rated voltage In series A A A
600 Vdc 3P 100 200 400
1
Overload Capacity
1
Prospective short-circuit current (kA rms) 20 20 20
Type of fuse A70P100 A70P200 LDC 1
Fuse rating 100 200 400
Connection Terminals 1
Minimum connection section/AWG #6 #6 #2
Maximum connection section/AWG 300 kcmil 300 kcmil 600 kcmil
1
Auxiliary Contacts 1
Electrical characteristics A300 A300 A300
1
Characteristics According to IEC 60947-3 1
Ampere Rating
Thermal Current Ith
1
at 40°C (A) 160 250 630
Rated Operational Currents Ie (A), DC-22 B 1
Rated voltage In series A A A
750 Vdc 3P 160 250 400
1
750 Vdc 4P — — — 1
1000 Vdc 4P 160 250 400
1
1
1
1
1
1
1
1
1
1
1
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 51


1.1
Switching Devices
R9 Series (UL 98) DC Rated Disconnects

Dimensions
1 Approximate Dimensions in Inches (mm)
1 R9 Series DC Rated Disconnects 100–400A

1 Front Operation
1 M

1 J1 U Z
Y
1 W

1 CA
R1

1
V

1 Eaton
K
1
AC
1 N AA

1
1 H

1 The switch will operate correctly when


rotated clockwise 90 degrees.

1 R2 The switch will not operate correctly when


rotated counterclockwise 90 degrees.
1
1 T
F
AD
C

1
R9 Series DC Rated Disconnects
1
Ampere
Rating C AC AD F 3P F 4P H J1 3P J1 4P K M 3P M 4P
1
100–200 3.72 (94.5) 10.10 (256.5) 3.05 (77.5) 7.09 (180.1) 9.06 (230.0) 4.22 (107.2) 2.17 (55.1) 4.13 (104.9) 1.80 (45.7) 6.30 (160.0) 8.27 (210.1)

1 400 4.92 (125.0) 16.00 (406.4) 4.51 (114.5) 9.05 (230.0) 11.40 (290.0) 6.53 (166.0) 2.95 (75.7) 5.31 (134.9) 2.65 (67.3) 8.26 (209.8) 10.60 (269.2)

1
1 Ampere
Rating N R1 R2 T U V W Y Z AA CA
1 100–200 5.31 (135.0) 0.35 (8.9) 0.27 (6.9) 1.97 (50.0) 0.98 (24.9) 1.18 (30.0) 0.43 (10.9) 0.14 (3.6) 1.35 (34.3) 6.30 (160.0) 0.60 (15.2)
400 7.60 (193.0) 0.35 (8.9) 0.27 (6.9) 2.56 (65.0) 1.77 (45.0) 1.97 (50.0) 0.43 (10.9) 0.20 (5.1) 2.08 (52.8) 10.20 (259.1) 0.80 (20.3)
1
1
1
1
1
1

52 Switching Devices PG00802002E—September 2012 www.eaton.com


1.1
Switching Devices
R9 Series (UL 98) DC Rated Disconnects

Approximate Dimensions in Inches (mm)


1
Jumpers
1
100–200A 400A
1
0.49
0.49
(12.5)
1.97
(12.5) 81.00
(2057.4)
1
0.16
(50.0) (4.0)
19.00
1
(482.6)
1
0.59
Ø0.43
(15.0) 0.47
(12.0)
(Ø11.0) 65.00 5.00 1
(1651.0) (127.0)
22.50
(571.5) 22.50 1
(571.5)
1
Terminal Lugs
1
100–200A 400A 1
1.00
(25.4) 1
Ø 0.40 (Ø10.16)
Ø 4.70 (Ø119.38)
1
0.45
(Ø11.4)
2.80
0.63
(15.9)
1
1.52 1.30 (71.5)
(35.0)
(38.6) 1
0.44
1.80 (11.13) 1
(46.0)
1.12 1
(28.4)

1
1
1
1
1
1
1
1
1
1
1
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 53


1.1
Switching Devices
R9 Series (UL 98) DC Rated Disconnects

Approximate Dimensions in Inches (mm)


1
Door Interlocked External Handle—100 to 400A, Three- and Four-Pole
1
PH2 Type Handle
1
Ø3.07 (Ø78.0)

1
1 4.92
(125.0)
1
1.77
1 (45.0)

1 Direction of Operation

1 0

1 90
I
1
Door Drilling Template
1
1.57
1 (40.0)
4Ø7

1 Ø1.46 1.10
(37.0) (28.0)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

54 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
Manual Transfer/Double Throw Switches
1.1
Contents
Description Page
1
Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . 55 1
Standards and Certifications . . . . . . . . . . . . . . . . . 55
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 56 1
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Technical Data and Specifications. . . . . . . . . . . . . . 59 1
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
1
1
1
1
1
1
Product Overview Standards and Certifications 1
R9 Series (UL® 98 listed) ● UL 98,cULus®,
non-fusible disconnects are File E222859
5
1
heavy-duty manual transfer ● UL 1008 (600–1200A)
switches, they transfer load ● CSA® 22.2 No. 4, 4
1
manually between two low File 217736
voltage circuits and provide ● IEC 60947-3 1
safety disconnection.
● EN 60947-3
These switches are ● CE
3
1
extremely durable and are
tested and approved for use 1
in the most demanding
applications as resistive load
or total system applications.
1
2
● Three load break 1
1
positions (I, 0, II)
● On load switching 1
● Direct or external handle
● 480 Vac total system 1
Overview
● 600 Vac resistive load 1
2
External front handle
Direct handle
1
3 Shaft extension for external handle
4 Pre-break ACs (standard on 600–1200A) 1
5 Terminal screen
1
1
1
1
1
1
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 55


1.1
Switching Devices
Manual Transfer/Double Throw Switches

Product Selection
1
Direct Operation External Operation
1
1 + + +
1 Switch body + Direct handle Switch body + Shaft + External handle

1
Manual Transfer/Double Throw Switches—UL 98 Standard 1
1
1
1
1
Shaft Extensions for
1 Ampere Number Switch Direct
External Three-
Position Handle
External Handle
In (mm) Bridging Auxiliary Terminal
Rating of Poles Body Only 1 Handle (Black) (Choose one) (Choose one) Bars Contacts Screens 2
1 100 3 RMTS3100U DHMTSSL Size 2, Black 7.90 (200.6) 3P NO/NC 3P
I–0–II SF200PH10X10 BB3P200 AC1NONCMTS400 TS3MTS200TB
4 RMTS4100U
1 200 3 RMTS3200U
Type 4/4X
PHB2N4X3P 12.60 (320.0) 4P Low level 4P
SF320PH10X10 BB4P200 AC1NONCMTS400LL 3 TS4MTS200TB
1 4 RMTS4200U Size 2, Red
I–0–II 15.70 (398.8)
Type 4/4X SF400PH10X10
1 PHR2N4X3P
400 3 RMTS3400U Size 3, Black 7.90 (200.6) 3P 3P
1 4 RMTS4400U
I–0–II SF200PH15X12 BB3P400 TS3MTS400TB
Type 4/4X
1 PHB3N4X3P 12.60 (320.0)
SF320PH15X12
4P
BB4P400
4P
TS4MTS400TB
Size 3, Red
1 I–0–II
Type 4/4X
15.70 (398.8)
SF400PH15X12
PHR3N4X3P
1 600 3 RMTS3600U DHMTSDL Size 4, Black 3P NO/NC 3P
I–0–II BB3P600 contact TS3MTS600
1 4 RMTS4600U
Type 4/4X standard
PHB4N4X3P 4P 4P
BB4P600 TS4MTS600
1 800 3 RMTS3800U DHMTSDLM
Size 4, Red
3P 3P
I–0–II
BB3P1200 TS3MTS1200
1 4 RMTS4800U Type 4/4X
PHR4N4X3P
1200 3 RMTS31200U 4P 4P
1 4 RMTS41200U
BB4P1200 TS4MTS1200

Notes
1 1 All ratings, 100–1200A, are UL 98 listed; switches rated 600–1200A are also UL 1008 listed.
2 Line or load (top or bottom); for both line and load, order two kits.

1 3 Low level auxiliary contact—gold plated for minimal resistance—for PLC applications.

1
1
1
1
1
1

56 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
1.1
Manual Transfer/Double Throw Switches

Accessories
1
Direct Handle 1
Ampere Rating Handle Color Handle Type Catalog Number
1
100–400 Black Single lever DHMTSSL
600 Black Double lever DHMTSDL 1
800–1200 Black Double lever DHMTSDLM
1
1
External Handle
PH2 and PH3 Type 1
Lockable in
Description Ampere Rating Handle Type Handle Color NEMA Type the “3” Positions Catalog Number
The handle locking function
1
100–200 PH2 Black 4, 4X Yes PHB2N4X3P
prevents the user from
opening the door of the 100–200 PH2 Red/Yellow 4, 4X Yes PHR2N4X3P 1
enclosure when the switch is 400 PH3 Black 4, 4X Yes PHB3N4X3P
in the "ON" position.
Opening the door when the 400 PH3 Red/Yellow 4, 4X Yes PHR3N4X3P 1
switch is in the "ON" position 600–1200 PH4 Black 4, 4X Yes PHB4N4X3P
PH4 Type
is possible by defeating the
locking function with the use 600–1200 PH4 Red/Yellow 4, 4X Yes PHR4N4X3P
1
of a tool (authorized persons
only). The locking function is 1
restored when the door is
once again closed.
1
1
1
1
Shaft Extension 1
Length
Ampere Rating Handle Type In (mm) Catalog Number
1
100–800 PH1 7.90 (200.6) SF200PH10X10
125–800 PH1 12.60 (320.0) SF320PH10X10 1
100–200 PH2 15.70 (398.8) SF400PH10X10
630–1200 PH2, PH3 7.90 (200.6) SF200PH15X12
1
600–1200 PH2, PH3 12.60 (320.0) SF320PH15X12
1
400–1200 PH2, PH3 15.70 (398.8) SF400PH15X12
800–1200 V1 12.60 (320.0) SF320V1 1
800–1200 V1 15.70 (398.8) SF400V1
1
1
1
1
1
1
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 57


1.1
Switching Devices
Manual Transfer/Double Throw Switches

Bridging Bars
1 Description Ampere Rating Number of Bridging Bars Catalog Number

1 Creation of a common point, above or below


the switch, between positions I and II.
100–200 3 BB3P200
100–200 4 BB4P200
1 400 3 BB3P400
400 4 BB4P400
1 600 3 BB3P600
600 4 BB4P600
1 800–1200 3 BB3P1200

1 800–1200 4 BB4P1200

1
Terminals Protection Screen
1 Description Ampere Rating Number of Poles Catalog Number
Top or bottom (line or load) protection 100–200 3 TS3MTS200TB
1 against direct contacts with terminal
100–200 4 TS4MTS200TB
or connecting parts.
400 3 TS3MTS400TB
1
400 4 TS4MTS400TB

1 600 6 TS3MTS600
600 4 TS4MTS600
1 800–1200 3 TS3MTS1200
800–1200 4 TS4MTS1200
1
1 Mounting Spacers
Description Ampere Rating Number of Poles Catalog Number
1
Raises the device’s terminals 10 mm away 100–400 1 set of 2 spacers MSP400
from the bottom of the enclosure or frame
1 on which the device is mounted.

1
1 Auxiliary Contacts
Description Ampere Rating Contact (s) Catalog Number
1 Early-break/same-make and signalization per 100–400 1NO/NC per position 1 and 2 AC1NONCMTS400
position 1 and 2. Electrical characteristics:
100–400 1NO/NC per position 1 and 2 low level AC1NONCMTS400LL 1
1 A300.
600–1200 1NO/NC per position 1 and 2 Standard

1
1 Line and Load Terminal Lugs
Connection Number of Number of Cables/
1 Description Ampere Rating Type Poles Lug Lugs per Kit Cable Type Catalog Number
Connection of bare 100–200 6–300 kcmil 3 1 3 Cu/Al LK3R9DL
1 copper cables onto the
terminals (without
100–200 6–300 kcmil 4 1 4 Cu/Al LK4R9DL
spade lugs). 400 4–600 kcmil 3 1 3 Cu/Al LK3R9EM
1 400 4–600 kcmil 4 1 4 Cu/Al LK4R9EM
600 2x (#2–600 kcmil) 3 2 3 Cu/Al LK3R9FN
1 600 2x (#2–600 kcmil) 4 2 4 Cu/Al LK4R9FN

1 800–1200 2x (#2–600 kcmil) 3 2 6 Cu/Al LK6R9G


800–1200 2x (#2 –600 kcmil) 4 2 8 Cu/Al LK8R9G
1 Note
1 Gold plated for minimal resistance—for PLC applications.

1
1

58 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
1.1
Manual Transfer/Double Throw Switches

Technical Data and Specifications


1
UL 1008 Characteristics 1
Description 100A 200A 400A 600A 800A 1200A
Operation voltage 600 600 600 600 600 600 1
Short-circuit rating at 600 Vac (kA) 1 100 100 65 100 100 100
Type of fuse J J J L L L
1
Maximum fuse rating (A) 200 400 600 800 1000 1600
1
Short-circuit rating with circuit breaker (kA/ms) 10/25 10/25 14/50 35/50 35/50 35/50
Operational Power/Current Maximum Operational Three-Phase 1
240 Vac total system (A) 100 100 250 400 700 700
240 Vac resistive load (A) 100 200 400 600 800 1200 1
480 Vac total system (A) 100 100 125 350 600 600
480 Vac resistive load (A) 100 200 400 600 800 1200
1
600 Vac resistive load (A) 100 200 400 400 800 1200 1
Mechanical Endurance
Endurance (number of operating cycles) 6050 6050 6050 6050 3550 3550 1
Connection Terminals
Minimum connection section/AWG #6 #6 #4/2 x #6 2x #2 4x #2 4x #2
1
Maximum connection section/AWG 300 kcmil 300 kcmil 600 kcmil/2x 350 kcmil 2x 600 kcmil 4x 600 kcmil 4x 600 kcmil
1
UL 98/CSA 22.2 No. 4 Characteristics
1
Description 100A 2 200A 2 400A 2 600A 800A 1200A
1
Short-circuit rating at 600 Vac (kA) 200 200 200 200 100 100
Type of fuse J J J J L L 1
Maximum fuse rating (A) 100 200 400 600 800 1200
Maximum Motor, hp/FLA Three-Phase Motor Maximum
1
220–240 Vac 30/80 75/192 125/312 200/480 200/480 200/480
1
440–480 Vac 75/96 180/180 250/302 400/477 500/590 500/590
600 Vac 100/99 200/192 350/336 350/336 500/472 500/472 1
Maximum Motor Power, hp/DC FLA Motor Maximum
125 Vdc 3 7.5/58 15/112 20/148 20/148 — — 1
250 Vdc 4 20/72 40/140 50/173 50/173 — —
Mechanical Characteristics
1
Endurance (number of operating cycles) 10,000 8000 6000 6000 3500 3500
1
Operating torque (lbs.in/Nm) 88.5/10 88.5/10 128.3/14.5 327.5/37 442.5/50 442.5/50
Auxiliary Contacts 1
Electrical characteristics A300 A300 A300 A300 A300 A300

Notes
1
1 Short-circuit rating achieved when used with respective fuse type and maximum fuse rating.
2 Only UL 98 listed. For UL 1008 availability, contact Eaton. 1
3 Two-pole in series.
4 Three-pole in series.
1
1
1
1
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 59


1.1
Switching Devices
Manual Transfer/Double Throw Switches

Dimensions
1 Approximate Dimensions in Inches (mm)
1
100 to 200A
1 6.41 0.53
(162.8) (13.5) 3P 4P
1 5.19 Ø0.43 Fix 6.30 Fix 8.26
(131.8) Ø(11.0) (160.0) (210.0)
1 1.53
(38.9)
1.18
(30.0) 1.37
(34.8)
1 0.41
(10.4) 0.98
(24.9) “A”
1 5.51
(140.0) 2.67
(67.8)
1 6.30 5.31
(160) (134.9)
1 4.29
(109.0) 0.29
View “A”

5.51 (7.4)
1 (140.0) Ø0.35
Ø(9.0) “B”
1 6.77
Ø0.27
Ø(6.9) 1.97
(172.0) (50.0)
1 3P 4P
View “B” 9.64 11.41
1 (245.0) (290.0)

1 400A

1 9.41
(239.0)
3P 4P
1 7.48
(190.0)
Fix 8.26 Fix 10.63
(210.0) (270.0)
1 2.04
(51.8) 0.29 1.37
(7.4) (34.8)
Ø0.35
1 0.41 Ø(9.0)
(10.4)
Ø0.27
1 Ø(6.9)
“B”
8.26
(209.8) “A”
1 View “A”
3.85
(97.8)
1 7.67
(194.8)
1 6.53
0.49
(12.4) 10.23
(165.9) (259.8)
1 8.26
(209.8) Ø0.43
1 Ø(11.0)

1
10.90 1.38 2.56
1 (277.0) (35.1) (65.0)
View “B” 3P 4P
1 11.85 14.21
(301.0) (361.0)

1
1
1

60 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
Manual Transfer/Double Throw Switches
1.1
Approximate Dimensions in Inches (mm)
1
600A
1
14.56 0.98
(369.8) (24.9) 3P 4P
Fix 10.04 Fix 13.18
1
9.98 (255.0) (335.0)
(253.5)
2.61
1.12
(28.4) Ø0.41
1
Ø(10.5) 2.02
(66.3)
(51.3) 1
“A”
1
9.09
(230.9) 0.82
4.92
1
(20.8)
(125.0)
1.96
(49.8) 9.84
1
(249.9)
View “A”
13.38 1
9.09 (339.9)
(230.9) 1
1
13.66
(347.0)
3.15
(80.0) 1
3P
15.19
4P
18.34 1
(386.0) (466.0)
1
800 to 1200A
1
Ø0.41 View “A” 3P 4P
14.56
(369.8)
Ø(10.5) Fix 13.66
(347.0)
Fix 18.38
(467.0)
1
9.98
0.82
1.49 4.72
(119.9)
1
(253.5) (37.8)
2.65 (20.8) 2.02
(67.3) (51.3) 1
1.02 1.02
(25.9)
1.49
(25.9) 1
“A”
(37.8)
8.30 1
(210.8) 3.54
(89.9) 4.92
(125.0)
9.84
1
(249.9)
11.34 1
8.03 (288.0)
(204.0)
8.30 1
(210.8)
1
13.66
(347.0) 3P 4P 1
15.19 18.34
(386.0) (466.0)
1
1
1
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 61


1.1
Switching Devices
Manual Transfer/Double Throw Switches

Approximate Dimensions in Inches (mm)


1
Terminal Lugs
1
100–200A 400A 600–1200A
1
1.00 1.49
1 (25.4) (37.8)

1 Ø 0.40 (Ø10.16)
Ø 4.70 (Ø119.38)
0.45
1 1.52
(Ø11.4)
1.30
2.80
0.63
(15.9) 0.40
(38.6) (71.5)
(35.0) 3.15 (Ø10.2)
1 (80.0)

0.44
1 1.80 (11.13)
2.87
(46.0)
1.12 (72.9)
1 (28.4)

1
1 100–200A

1 PH2 Type Direction of Operation Door Drilling Template


1 Ø3.07 I
90
0.79
(Ø78.0) (20.0) 0.79
ØD
1 (20.0)
4.92
(125.0)
1 0
4 Ø 0.27
1.77 0.55 4 Ø 7.0
1
90

(45.0) (14.0) 0.55


(14.0)
II
1
1 400A

1 PH3 Type Direction of Operation Door Drilling Template


0.79
1 Ø78
(Ø1981.2)
I
90 (20.0) 0.79
ØD (20.0)
1
0
1 210
(5334.0)
4 Ø 0.27
4 Ø 7.0
0.55
90

(14.0) 0.55
1 (14.0)
II
61.00
1 (1549.4)

1
1
1
1
1
1

62 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
1.1
Manual Transfer/Double Throw Switches

Approximate Dimensions in Inches (mm)


1
600–1200A
1
PH4 Type Direction of Operation Door Drilling Template
1
II 0.79
0.79
90
(20.0)
(20.0)
1
Ø3.07 4Ø7
(Ø78.0)
0
(4 Ø 7) 1
13.77
(350.0)
1

90
0.55

I
0.55 (14.0)
(14.0)
1
ØD
2.36
(60.0)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 63


1.1
Switching Devices
Enclosed Rotary Disconnects

Enclosed Rotary Disconnects Contents


1 Description Page
1 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . 64
Features, Benefits and Functions. . . . . . . . . . . . . . 64
1 Standards and Certifications . . . . . . . . . . . . . . . . . 64
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 65
1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

1
1
1
1
1
1
1 Product Overview Features, Benefits Standards and Certifications
Provide users with the ability and Functions ● Meets NEC® Article 430
1 to lock directly wired motor ● Padlockable in the OFF requirements for a
loads in the OFF position to position (up to three separate disconnect
1 comply with OSHA lockout/ padlocks) to meet OSHA means within sight
tagout regulations. Also for lockout requirements of all motor loads
1 machine applications that ● Available in 16–80A ratings ● UL® listed under
require compact, economical ● 600 Vac, three- and four- Section 508
1 disconnect switches. pole non-fusible device ● UL listed File No. E165150
Enclosed rotary disconnect ● Rated for making and ● CSA® listed under 22.2
1 switches allow safe control breaking loads No. 14, File 162136
and safe disconnect of any ● Accepts auxiliary contacts;
1 motor application. capability to signal PLC
controllers
1 ● Ground lug connection
provided
1 ● Possibility of adding one
power pole and one
auxiliary contact
1 ● NEMA® Type 1, 3R, 12,
4, 4X
1
Open rotary disconnects
1 can be found in Volume 5,
Motor Control and Protection
Catalog CA08100006E.
1
1
1
1
1
1
1
1

64 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
1.1
Enclosed Rotary Disconnects

Product Selection
1
Enclosed Rotary Non-Fusible 1 1
Maximum Horsepower Ratings NEMA 12 2 3 NEMA 4X 2 NEMA 4X 2 NEMA 4X
NEMA 1 2 Enclosure Enclosure Enclosure Enclosure 1
Enclosure Dust-Tight/ Corrosion-Resistant, Corrosion-Resistant, Polycarbonate-
Ampere
Rating
Three-Phase AC
208V 240V 480V 600V
Indoor
Catalog Number
Rainproof
Catalog Number
Stainless Steel
Catalog Number
Non-Metallic
Catalog Number
Non-Metallic
Catalog Number
1
Three-Pole, 600 Vac 1
16 3 5 10 10 ER53016UG ER53016UD ER53016UW ER53016UX —
25 7-1/2 7-1/2 15 20 ER53025UG ER53025UD ER53025UW ER53025UX — 1
30 7-1/2 7-1/2 15 20 ER53030UG ER53030UD ER53030UW ER53030UX ER53030UPGB 45

40 7-1/2 7-1/2 20 25 ER53040UG ER53040UD ER53040UW ER53040UX —


1
60 15 15 30 30 ER53060UG ER53060UD ER53060UW ER53060UX ER53060UPGB 45
1
80 15 20 40 40 ER53080UG ER53080UD ER53080UW ER53080UX —
Four-Pole, 600 Vac 1
16 3 5 10 10 ER54016UG ER54016UD ER54016UW ER54016UX —
25 7-1/2 7-1/2 15 20 ER54025UG ER54025UD ER54025UW ER54025UX — 1
30 7-1/2 7-1/2 20 25 ER54030UG ER54030UD ER54030UW ER54030UX —
40 7-1/2 7-1/2 20 25 ER54040UG ER54040UD ER54040UW ER54040UX —
1
1
Accessories for Enclosed Rotary Disconnects 67 1
Disconnect Switched Unswitched Auxiliary Contacts Terminal
Ampere Rating Fourth Pole Neutral Pole (Choose one) Shrouds
1
16 S4PR516 UNMR5A 1NO + 1NC Single-pole
AC1NONC TS1R5A
25 S4PR525 1
30 S4PR530 2NC Three-pole
40 S4PR540
AC2NC TS3R5A 1
60 S4PR560 UNMR5B Single-pole
80 S4PR580
TS1R5B 1
Three-pole
TS3R5B
1
Notes
1 Short-circuit current ratings are same as those listed in the table on Page 10, for the respective disconnect amperage.
1
2 For CSA listed switches, add prefix letter “C” to the front of the catalog number.
3 NEMA Type 12 enclosures (16–80A) can be field modified to meet NEMA Type 3R rainproof requirements when a factory-provided drain hole is opened.
1
4 “GB” suffix = Gray cover, Black handle; “GR” suffix = Gray cover, Red handle; “YR” suffix = Yellow cover, Red handle.
5 cULus only. 1
6 Ordered and shipped as separate components—not integral to enclosed device.
7 Enclosed disconnects can accept one power pole, neutral or up to two auxiliary contacts (one mounted on either side of switch).
1
Contact the Safety Switch Flex Center (1-888-329-9272) for factory-installed accessories or other special modifications.
1
1
1
1
1
1
1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 65


1.1
Switching Devices
Enclosed Rotary Disconnects

Dimensions
1 Approximate Dimensions in Inches (mm)
1
NEMA Type 1 (16–40A)
1 3.20
(81.3)
1
1 1.44
(36.6)
1 Concentric knockouts for
0.5-, 0.75-inch conduit,
quantity 4, knockout
1 6.42
locations same in top
and bottom
(163.1) 6.55
5.50
1 0.27
(166.4)
(139.7)
4.11
(6.9) 0.56 (104.4)
1 (14.2)

2.68
1 (68.1)

1 8.47 6.86 8.11


(215.1) (174.2) (206.0)
1
1 2.68
(68.1)

1 5.00
0.31
(7.9)
(127.0) 2 Mounting Holes
1 Note:
Wire range of switch lugs for 16–25A is #6–#10 copper, and for 30–40A is #8–#14.
1 Wire range of ground lugs is #2–#14 copper or aluminum.

1 NEMA Type 1 (60–80A)

1 1.32
(33.5)
1.96
(49.8) 2.46
(62.5)
1
1 Concentric knockout 1.86
(47.2)
for 0.5, 0.75, 1 conduit,
quantity 2, knockout
1 location same in top
Concentric knockout
for 1.25, 1.5, 2 conduit,
and bottom 8.42 quantity 2, knockout
(213.9) location same in top
1 8.56
(217.4) and bottom 5.67
(144.0)
0.27
(6.9) 4.23
1 0.56
(14.2) (107.4)

1 3.50
(88.9)

1
10.47 7.75 10.11
(265.9) (196.9)
1 (256.8)

1 3.53
(89.7)
1
5.75 0.31
(146.1)
1 Note:
Wire range of switch lugs is #1–#14 copper.
(7.9)
2 Mounting Holes
Wire range of ground lugs is #2–#14 copper or aluminum.
1

66 Switching Devices PG00802002E—September 2012 www.eaton.com


Switching Devices
1.1
Enclosed Rotary Disconnects

Approximate Dimensions in Inches (mm)


1
NEMA Type 12/3R (16–40A)
1
3.91
(99.3) 1
1
2.68

8.14
(68.1)
1
(206.8)
9.98
(253.5)
8.99 9.26
(235.2)
1
(228.3)
1
2.68
(68.1) 1
4.26 0.31 n 0.31
1
(108.0) (7.9) (7.9) Hole
5.66 7.35 1
(143.8) (186.7) 6.45
(163.8) 1
1
1
Note:
Wire range of switch lugs for 16–25A is #6–#10 Screw to be removed when
used as Type 3R device
1
copper, and for 30–40A is #8–#14 copper or aluminum.

1
NEMA Type 12/3R (60–80A)
1
5.75
(146.1) 1
1
3.50
10.14
(257.6)
(88.9)
1
11.98 10.99
(279.1)
11.26
(286.0)
1
(304.3)
1
3.53 1
(89.7)

1
4.38 0.31
(111.3)
5.81
(7.9)
n 0.31
(7.9) Hole
1
9.35
(147.6)
8.45
(214.6)
(237.5)
1
1
1
1
Screw to be removed when used as Type 3R device
Notes:
Wire range of switch lugs is #1–#14 copper. 1
Wire range of ground lugs is #2–#14 copper or aluminum.
1

Switching Devices PG00802002E—September 2012 www.eaton.com 67


1.1
Switching Devices
Enclosed Rotary Disconnects

Approximate Dimensions in Inches (mm)


1
1 NEMA Type 4X Stainless (16–40A)

3.91
1 (99.3)

1
8.11 2.68
1 (206.0) (68.1)
9.95
(252.7) 8.97 9.23
1 (227.8) (234.4)

1
2.68
1 (68.1)

1 4.23
0.31
(107.4) n 0.31
(7.9) (7.9) Hole
1 5.63
(143.0) 7.33
(186.2)
1 6.43
(163.3)

1
1 Notes:
Wire range of switch lugs for 16–25A is
#6–#10 copper, and for 30–40A is #8–#14.
1 Wire range of ground lugs is #2–#14
copper or aluminum.
1
NEMA Type 4X Stainless (60–80A)
1
5.75
1 (146.1)

1
3.50
1 10.11
(88.9)
(256.8)
11.23
1 11.95 10.97 (285.2)
(303.6) (278.6)
1
1 3.53
(89.7)

1
4.35 0.31
1 (110.5) (7.9)
n 0.31
(7.9) Hole
5.78
9.32
(146.8)
1 8.43 (236.7)
(214.1)
1
1 Notes:
Wire range of switch lugs is #4–#14 copper.
Wire range of ground lugs is #2–#14 copper
1 or aluminum.

1
1

68 Switching Devices PG00802002E—September 2012 www.eaton.com


1.1
Switching Devices
Enclosed Rotary Disconnects

Approximate Dimensions in Inches (mm)


1
NEMA Type 4X Thermoset Polyester (16–40A)
1
1
1
1
7.52
(191.0) 1
5.00
(127.0) 1
4.00
(101.6)
1
2.65
(67.3)
9.63 1
(244.6)
9.52
(241.8) 8.88 9.63
(245.0)
1
(225.6)
1
2.65
(67.3)
1
0.31
(7.9) 4.70 1
(119.4)
Four Mounting Holes
6.10 1
Notes: (154.9)
Wire range of switch lugs for 16–25A is #6–#10 copper, and for 30–40A is #8–#14.
Wire range of ground lugs is #2–#14 copper or aluminum.
1
1
NEMA Type 4X Thermoset Polyester (60–80A)
1
1
1
11.43
(290.3)
1
9.00
(228.6)
1
8.00
(203.2) 1
4.48 13.56
1
(113.8) (344.4)
1
13.41 12.75 13.56
(340.6) (323.8) (344.4)
1
4.51 1
(114.6)
1
5.24
(133.1) 1
Notes: 6.67
Wire range of switch lugs is #1–#14 copper.
Wire range of ground lugs is #2–#14 copper or aluminum.
(169.4) 1
1

Switching Devices PG00802002E—September 2012 www.eaton.com 69


1.1
Switching Devices
Enclosed Rotary Disconnects

Approximate Dimensions in Inches (mm)


1
1 NEMA Type 4X—Polycarbonate (30A)

0.79
1 (20.1)
Ø2.68
(68.1)

1
1
1 6.38 4.37
(162.1) 6.00 (111.0)
1 (152.4)

1 3.62
(91.9)
5.90
1 (149.9)

1
1 0.13
(3.3)
0.02
(0.5)

1 3.90
(99.1)
1
1 NEMA Type 4X—Polycarbonate (60A)

1 4.45
(113.0)
0.59
1 (15.0)

1 8.27
Ø2.67
(67.8)
(210.0)
1
1 7.80
4.37
(111.0)
7.32
(198.1)
1 (185.9)
3.62
(91.9)
1
1
0.16 0.02
1 (4.1) (0.5)

1 4.94
(125.5)
1
1
1
1
1
1

70 Switching Devices PG00802002E—September 2012 www.eaton.com


Notes:
Notes:
Notes:
Catalog Numbering Systems
Disconnects

R5 A 3 016 U

UL Listing Fuse Type Accepted


R5 = UL 508 Frame Designation CC = Class CC
R9 = UL 98 A = UL 508 (16–40A) Poles J = Class J
Ampere Rating
R4 = UL 489 B = UL 508 (60–80A) 2 = Two-pole L = Class L
C = UL 98 Non-fusible (30–100A modular) 3 = Three-pole 016 = 16A Blank = Non-fusible device
V = UL 98 Non-fusible (60–100A visible blade) 4 = Four-pole 025 = 25A
D = UL 98 Non-fusible (100–200A) 030 = 30A
040 = 40A Protection
E = UL 98 Non-fusible (400A)
F = UL 98 Non-fusible (600A) 060 = 60A U = Non-fusible
G = UL 98 Non-fusible (800–1200A) 080 = 80A F = Fusible
H = UL 489 Fusible (30A compact) 100 = 100A
I = UL 98 Fusible (30A) 200 = 200A
J = UL 98 Fusible (30–60A) 400 = 400A
K = UL 98 Fusible (60–100A) 600 = 600A
L = UL 98 Fusible (200A) 800 = 800A
M = UL 98 Fusible (400A) 1000 = 1000A
N = UL 98 Fusibe (600–800A) 1200 = 1200A

External Handles

SH B 00 4X F

Handle Type
SH = Selector handle Color Additional Features*
PH = Pistol handle B = Black/blue Size NEMA Type Rating
(Smallest to Largest) T = Test position function
R = Red/yellow 12 = Type 1, 3R, 12
Blank = No test function
00 = Size 00 4X = Type 4, 4X
*HV at the end of some catalog numbers
0 = Size 0
indicates use with H and V switches only.
1 = Size 1
Operation Not all handles are designed to go with all
2 = Size 2
F = Front disconnects. Consult specific section of the
3 = Size 3
S = Right Side catalog for available options.
4 = Size 4
Blank = Front or right side

Shafts

SF 150 SH 5X5

Product Type
SF = Shaft Length Additional Features*
55 = 55 mm Applicable Shaft Cross Section
Handle Type *H at the end of some catalog numbers
90 = 90 mm 5x5 = 5 mm x 5 mm
indicates use with H-Frame switches only.
150 = 150 mm SH = Selector handle 6x6 = 6 mm x 6 mm
Not all shafts are designed to go with all
200 = 200 mm PH = Pistol handle 10x10 = 10 mm x 10 mm
disconnects. Consult specific section of the
320 = 320 mm 12x12 = 12 mm x 12 mm
catalog for available options.
400 = 400 mm 15x12 = 15 mm x 12 mm
500 = 500 mm
R Series Rotary Disconnects 

Direct Auxiliary Available Fusible External Non-Fusible Available Auxiliary Direct


Handles Contacts Shafts Disconnect Handles Disconnect Shafts Contacts Handles

AC1NOR9 SF_ _ _SH5X5H R4 H-Frame SH_00_ R5 A- & B-Frame SF_ _SH5X5 AC1NONC
DHR9HC AC1NCR9 SF_ _ _PH5X5 30A-CC/J (16–40A & 60–80A) SF_ _ _SH5X5 AC2NO DHR5

AC1NO1NCJ2N
AC2NO2NCJ2N
SH_0_
AC1NOR9 R9 I-Frame R9 C-Frame SF_ _SH5X5 AC1NONC
DHR9HJ AC1NCR9 SF_ _ _PH10X10 30A-CC 30–100A Modular SF_ _ _SH5X5 AC2NO DHR9

AC1NO1NCJ2N AC1NONC
AC2NO2NCJ2N PH_1_ AC2NO
AC1NOR9 R9 J-Frame R9 V-Frame SF_ _ _SH6X6 AC1NOR9
DHR9J2M AC1NCR9 SF_ _ _PH10X10 30–60A J  60–100A Visible Blade SF_ _ _PH6X6 AC1NCR9 DHR9V

AC1NO1NCJ2N
AC2NO2NCJ2N

AC1NOR9 R9 K-Frame PH_2_ R9 D-Frame


DHR9J2M AC1NCR9 SF_ _ _PH10X10 60–100A J  100–200A SF_ _ _PH10X10 AC1NONC_ DHR9DE

AC1NO1NCJ2N
AC2NO2NCJ2N

AC1NOR9 R9 L-Frame R9 E-Frame


DHR9J2M AC1NCR9 SF_ _ _PH10X10 200A J 400A SF_ _ _PH10X10 AC1NONC_ DHR9DE

PH_3_

AC1NO1NCJ2N
AC2NO2NCJ2N

AC1NOR9 R9 M-Frame R9 F-Frame AC1NOR9


DHR9J2M AC1NCR9 SF_ _ _PH10X10 400A J 600A SF_ _ _PH15X12 AC1NCR9 DHR9FG

AC1NO1NCJ2N
AC2NO2NCJ2N

AC1NOR9
AC1NOR9 R9 N-Frame R9 G-Frame AC1NCR9
DHR9N AC1NCR9 SF_ _ _PH12X12 600–800A J/L PH_4_ 800–1200A SF_ _ _PH15X12 ACHFG DHR9FG

 For reference only—please consult specific catalog pages for detailed information.
 60A J-Frame (100 kAIC), K-Frame (200 kAIC).
Eaton is dedicated to ensuring that reliable, efficient and safe
power is available when it’s needed most. With unparalleled
knowledge of electrical power management across industries,
experts at Eaton deliver customized, integrated solutions to
solve our customers’ most critical challenges.
Our focus is on delivering the right solution for the application.
But, decision makers demand more than just innovative products.
They turn to Eaton for an unwavering commitment to personal
support that makes customer success a top priority. For more
information, visit www.eaton.com/electrical.

Eaton Corporation
Electrical Sector
1111 Superior Avenue
Cleveland, OH 44114 USA
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© 2012 Eaton Corporation Eaton is a registered trademark


All Rights Reserved of Eaton Corporation.
Printed in USA
Publication No. PG00802002E / Z12653 All other trademarks are property
September 2012 of their respective owners.

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