Introduction to welding process

MCQ
1. Which of the processes can be classified as fusion welding?

a. Arc welding b. Friction welding c. Ultrasonic welding d. Laser beam

welding

2. Which of the processes can be classified as solid state welding?

a. Oxyfuel welding b. Electron beam welding c. Diffusion welding d. Resistance

welding

3. Which of the gases can be used to form a protective envelope in arc welding?

a. Helium b. Oxygen c. Hydrogen d. Carbon dioxide

4. Which of the welding processes utilize a non-consumable electrode?

a. Gas-tungsten Arc b. Plasma Arc c. Shielded Metal Arc d. Gas-Metal Arc

5. Which of the following processes do not use flux during welding?

a. Submerged Arc b. Oxyfuel c. Flux Cored Arc d. Friction

One Word

1. The assemblage of parts that are joined by welding is called a _________.

2. In arc welding, the material that decomposes under the heat of welding and releases a gas
that shields the arc and the hot metal is ________.

3. _________ Arc welding provides the heat of the welding through high concentrations of
ionized gas.

4. Heat supplied to a workpiece in the Oxyfuel gas welding is __________ concentrated than
that supplied in the Electric arc welding. (Less/ more)

5. Electron Beam welding works best when the entire operation and the workpiece are in a
high vacuum of _______ torr or lower.
 Design for welding: Design recommendations
Choose the best answer

1) Which of the following is not true in regard to welding joint?

a) Exhibit excellent strength characteristics equal to or even stronger than the base component

b) Heavy in weight

c) Economical

d) Have a pleasing appearance

2) Which of the following is a weld joint?

(a) butt and lap joints

(b) T joints

(c) Corner joints and edge joints

(d) all of the above

3) Which of the following is false regarding welding process and its corresponding minimum
thickness of plate material?

a) Shielded-Metal Arc or Stick Weldments: minimum thickness - 1.5 mm

b) Submerged Arc Weldments: minimum thickness - 4.5mm

c) Flux-Cored Weldments: minimum thickness - 4.5 mm

d) Gas-Metal Arc Weldments: minimum thickness - 0.5 mm and even thinner

4) Which of the following is false regarding material to be welded and its corresponding
welding process?

a) high-carbon steel - shielded-metal arc, flux-cored arc, and submerged arc welding

b) higher-alloy steels - GMAW and GTAW welding

c) Stainless steel - GTAW, GMAW and shielded-metal arc welding

d) Aluminium alloys - GMAW or GTAW process

5) Which of the following is a design recommendation for welding?

a) Welded assemblies should have more parts

b) Welding should be done horizontally, with the stick or electrode holder pointing upward
during welding

c) The buildup of weld fillets should be kept to a minimum

d) Locate welds where special finishing operations are required

Design for solder and brazed assembly

Answer the following questions

1. The filler metal used in brazing has melting point of above

a. 200°C
b. 300°C
c. 420°C
d. 520°C

2. The commonly used flux in brazing is

a. Borax
b. Rosin
c. Lead sulphide
d. Zinc chloride

3. Which of the following is function(s) of flux used in brazing?

i. Protect surface from oxidation

ii. Reduce surface tension of filler
iii. Assist its penetration

a. i only
b. ii only
c. i and ii
d. i, ii and iii

4. In soldering the melting point of filler metal is

a. below 420°C
b. above 420°C
c. below 520°C
d. above 520°C

5. The composition of soft solder is

a. lead-37%, tin-63%
b. lead-50%, tin-50%
c. lead-63%, tin-37%
d. lead-70%, tin-30%

6. The composition of electrician solder is

a. lead-37%, tin-63%
b. lead-50%, tin-50%
c. lead-63%, tin-37%
d. lead-70%, tin-30%

7. Which of the following is not true?

a. Soft solder – lead-37%, tin-63%

b. Medium solder – lead-50%, tin-50%
c. Electrician solder – lead-64%, tin-36%
d. Plumber’s solder – lead-70%, tin-30%

Design for adhesively bonded assemblies

Answer the following questions:

1. Filler material used in adhesive bonding

(a) Metallic (b) nonmetallic (c) both (d) none of these

 2. Adhesive bonding is not used where

(a) Shape is complex (b) metallic appearance is not good (c) temperature variation is
large (d) none of these

3. Adhesive bonding is used which of the following metal?

(a) Al alloys (b) Zn (c) silver (d) all of above

4. Adhesive bonding is used which of the following material?

(a) Glass (b) Cu (c) Al (d) all of the above

Answers:

Introduction to welding process

MCQ
1. a, d
2. c
3. a, d
4. a, b
5. d

One word
1. Weldment

2. Flux

3. Plasma

4. Less

5. 1.0*e-4

Design for welding: Design recommendations

1. b

2. d
3. c

4. a

5. c

Design for solder and brazed assembly

1. c
2. a
3. d
4. b
5. a
6. d
7. c

Design for adhesively bonded assemblies

(1). b

(2). c

(3). a

(4). d