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CX350C

Tier 4
Crawler Excavator

SERVICE MANUAL

Printed in U.S.A. Part number 84402832


1st edition English
Copyright © 2011 CNH America LLC. All Rights Reserved.
Case is a registered trademark of CNH America LLC. August 2011
Racine Wisconsin 53404 U.S.A.
Section

1001

Safety, general information and standard torque data

84402832 NA - May 2011


CONTENTS

GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ROPS Judgment Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Standard Torque Data For Cap Screws And Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

84402832 NA - May 2011 Copyright © 2011 CNH FRANCE S.A.


1001-1 PRINTED IN FRANCE
Safety, general information and standard torque data

GENERAL INFORMATION
CLEANING
Clean all metal parts except bearings, in a suitable cleaning solvent or by steam cleaning.
Do not use caustic soda for steam cleaning.
After cleaning, dry and put oil on all parts.
Clean oil passages with compressed air.
Clean bearings in a suitable cleaning solvent,
dry the bearings completely and put oil on the bearings.
INSPECTION
Check all parts when the parts are disassembled.
Replace all parts that have wear or damage.
Small scoring or grooves can be removed with a hone or crocus cloth.
Complete a visual inspection for indications of wear, pitting and the replacement of parts necessary to prevent early
failures.
BEARINGS
Check bearings for easy action.
If bearings have a loose fit or rough action replace the bearing.
Wash bearings with a suitable cleaning solvent and permit to air dry.
DO NOT DRY BEARINGS WITH COMPRESSED AIR.
NEEDLE BEARINGS
Before you press needle bearings in a bore always remove any metal protrusions in the bore or edge of the bore.
Before you press bearings into position put petroleum jelly on the inside and outside diameter of the bearings.
GEARS
Check all gears for wear and damage.
Replace gears that have wear or damage.
Oil seals, O-rings and gaskets.
Always install new oil seals, O-rings and gaskets.
Put petroleum jelly on seals and O-rings.
SHAFTS
Check all shafts that have wear or damage.
Check the bearing and oil seal surfaces of the shafts for damage.
SERVICE PARTS
Always install genuine Case service parts.
When ordering refer to the
Parts Catalogue for the correct part number of the genuine Case replacement items.
Failures due to the use of other than genuine Case replacement parts are not covered by warranty.
LUBRICATION
Only use the oils and lubricants specified in the Operator’s or Service Manuals.
Failures due to the use of non-specified oils and lubricants are not covered by warranty.

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Safety, general information and standard torque data

Safety

This symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED.


The message that follows the symbol contains important information about safety.
Carefully read the message.
Make sure you fully understand the causes of possible injury or death.

To prevent injury always follow the Warning, Caution and Danger notes in this section and throughout the manual.
Put the warning tag shown below on the key for the key switch when servicing or repairing the machine.
One warning tag is supplied with each machine.
Additional tags are available from your service parts supplier.

WARNING
Read the operator's manual to familiarize yourself with the correct control functions.

WARNING
Operate the machine and equipment controls from the seat position only.
Any other method could result in serious injury.

WARNING
This is a one man machine, no riders allowed.

WARNING
Before starting engine, study Operator’s Manual safety messages.
Read all safety signs on machine.
Clear the area of other persons.
Learn and practice safe use of controls before operating.
It is your responsibility to understand and follow manufacturers instructions on machine operation, ser-
vice and to observe pertinent laws and regulations.
Operator's and Service Manuals may be obtained from your CASE dealer.

WARNING
If you wear clothing that is too loose or do not use the correct safety equipment for your job, you can
be injured.
Always wear clothing that will not catch on objects.
Extra safety equipment that can be required includes hard hat, safety shoes, ear protection, eye or face
protection, heavy gloves and reflector clothing.

WARNING
When working in the area of the fan belt with the engine running, avoid loose clothing if possible, and
use extreme caution.

WARNING
When doing checks and tests on the equipment hydraulics, follow the procedures as they are written.
DO NOT change the procedure.

WARNING
When putting the hydraulic cylinders on this machine through the necessary cycles to check operation
or to remove air from a circuit, make sure all people are out of the way.

WARNING
Use insulated gloves or mittens when working with hot parts.

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Safety, general information and standard torque data

WARNING
Lower all attachments to the ground or use stands to safely support the attachments before you do any
maintenance or service.

WARNING
Pin sized and smaller streams of hydraulic oil under pressure can penetrate the skin and result in serious
infection.
If hydraulic oil under pressure does penetrate the skin, seek medical treatment immediately.
Maintain all hoses and tubes in good condition.
Make sure all connections are tight.
Make a replacement of any tube or hose that is damaged or thought to be damaged.
DO NOT use your hand to check for leaks, use a piece of cardboard or wood.

WARNING
When removing hardened pins such as a pivot pin, or a hardened shaft, use a soft head (brass or bronze)
hammer or use a driver made from brass or bronze and a steel head hammer.

WARNING
When using a hammer to remove and install pivot pins or separate parts using compressed air or using
a grinder, wear eye protection that completely encloses the eyes (approved goggles or other approved
eye protectors).

WARNING
Use suitable floor (service) jacks or chain hoist to raise wheels or tracks off the floor.
Always block machine in place with suitable safety stands.

WARNING
When servicing or repairing the machine, keep the shop floor and operator's compartment and steps
free of oil, water, grease, tools, etc.
Use an oil absorbing material and/or shop cloths as required.
Use safe practices at all times.

WARNING
Some components of this machine are very heavy.
Use suitable lifting equipment or additional help as instructed in this Service Manual.

WARNING
Engine exhaust fumes can cause death.
If it is necessary to start the engine in a closed place, remove the exhaust fumes from the area with an
exhaust pipe extension.
Open the doors and get outside air into the area.

WARNING
When the battery electrolyte is frozen, the battery can explode if (1), you try to charge the battery, or (2),
you try to jump start and run the engine.
To prevent the battery electrolyte from freezing, try to keep the battery at full charge.
If you do not follow these instructions, you or others in the area can be injured.

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1001-5
Safety, general information and standard torque data

ROPS Judgment Method


1. Purpose
Check against the ROPS judgment criteria to judge whether the machine satisfies the ROPS criteria or not.
The weight and boom of the machine greatly effects whether the ROPS judgment criteria is satisfied or not.
The ROPS test assumes that the weight being used is the weight of the machine when the maximum number of
selectable options are mounted (as of 2009).
However, depending on the derivative machinery or the order details, the weight and boom position may differ
from the assumed weight or position.
2. Criteria for judging whether a machine satisfies the ROPS criteria
1) Weight
The weight must not be over the weight shown below for each class.
If the weight is exceeded, there is a danger that the cab could be damaged and the operator could die or
sustain a serious injury when the machine falls over.
If the weight exceeds the stipulated weight, the machine will not satisfy the ROPS criteria.
• Weight (C series model)
To satisfy the ROPS criteria, the weight must not be over the indicated weight. (The below weights are
the weights indicated on the nameplate within the ROPS cab)

Machine body total


Class
weight
CX250C
31000 kg or less CX250CLR
CX300C
40000 kg or less CX370C
50000 kg or less CX470C

* The ROPS test assumes that the CX470C has a cage guard (alone).
• Weight (B series model)
To satisfy the ROPS criteria, the weight must not be over the indicated weight. (The below weights are
the weights indicated on the nameplate within the ROPS cab)

Machine body total


Class
weight
CX130B
CX160B
25000 kg or less CX180B
CX210B
CX230B

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Safety, general information and standard torque data

2) Boom position

WARNING
• If the machine has been modified so that the boom position has been lowered, the machine
will not satisfy the ROPS criteria.
• It is necessary to consult with our company if it is possible that the boom's position has been
lowered by modification.
• The extent to which a boom position has moved cannot be determined in the same way for
all machines.

a Ground point

With the tip of the bucket in contact with the ground surface at maximum work radius, if the position (* in the
diagram) that overlaps with the cab when viewed from the side is markedly lower than that of a standard
machine (standard arm), the machine will not satisfy the ROPS criteria.
Also, with a machine body with a cab mounted that can withstand up to 31 tons, the effect of mounting a
24 ton machine, which is near the restriction weight, and a 21 ton machine to the same cab will not be the
same.

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Safety, general information and standard torque data

3. Prohibited items
• Modifications that reduce the strength of a platform that has a cab with a ROPS mounted to it. (Actions or
modifications that reduce the functionality of the anchoring part at the left-rear of the cab)
• Modifications that effect the strength of the ROPS of a cab.

A forbidden all
All modifications (grinding, welding, drilling holes, removing, etc.) are prohib-
modifications
ited.
(red part)
Allow under spec-
Removal of parts is prohibited.
ified conditions
Bar welding and making holes (up to diameter 20 mm) by drilling are possible.
(gray part)

[C series Cab]

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Safety, general information and standard torque data

[B series Cab]

• In general, high cabs do not satisfy the ROPS criteria. (It is necessary to consult with our company to check if
the high cab model satisfies the ROPS criteria.)

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1001-9
Safety, general information and standard torque data

Standard Torque Data For Cap Screws And Nuts


BOLT AND NUT TIGHTENING
• Tighten alternating between left and right and top and bottom so that uniform tightening force is applied.

• If Loctite was used on a removed bolt (there is something white sticking to the bolt when it is removed), clean the
old Loctite off with cleaning fluid, dry the bolt, then apply 2 - 3 drops of Loctite to the thread section of the bolt.
Torque table

Bolt nominal diameter (size) M6 M8 M10 M12 M14 M16 M18 M20
Wrench [mm] 10 13 17 19 22 24 27 30
Hexagon bolt Tightening
[N・m] 6.9 19.6 39.2 58.8 98.1 156.9 196.1 294.2
torque
Wrench [mm] 5 6 8 10 12 14 14 17
Hexagon socket
head bolt Tightening
[N・m] 8.8 21.6 42.1 78.5 117.7 176.5 245.2 343.2
torque

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1001-10
Section

1002A

Specifications

84402832 NA - May 2011


84402832 NA - May 2011
CONTENTS

Overall (CX350C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Main Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Main Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Upper Side Work System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Swing Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Travel Lower Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Hydraulic Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hydraulic Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Control Valve and Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Capacities, Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Coolant and Oil Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hydraulic Oil Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fuel Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Specifications

Overall (CX350C)
Main Data
Operating weight 34700 kg
Engine output 198 kW/1900 min-1

Performance
Standard weight 18.0 kN
Swing speed 9.7 min-1
Low speed 3.2 km/h
Travel speed
High speed 5.4 km/h
Maximum pulling force 264 kN
Grade ability 70 % (35°)
65 kPa (600 mm grouser shoe)
57 kPa (700 mm grouser shoe)
Ground pressure 50 kPa (800 mm grouser shoe)
47 kPa (850 mm grouser shoe)
45 kPa (900 mm grouser shoe)

Standard weight 18.0 kN


Swing speed 9.7 min-1
Low speed 3.2 km/h
Travel speed
High speed 5.4 km/h
Maximum pulling force 264 kN
Grade ability 70 % (35°)
58 kPa (700 mm grouser shoe)
Ground pressure 51 kPa (800 mm grouser shoe)
48 kPa (850 mm grouser shoe)

Main Unit Dimensions


Main unit length 6010 mm
Main unit width 3200 mm (600 G shoe)
Upper swing body width 3030 mm
Cab width 1000 mm
Main unit height 3160 mm
Swing radius (rear end) 3550 mm
Swing body rear end distance 3520 mm
Swing body rear section bottom
1210 mm (not including lug height of 36 mm)
height
Distance between tumblers 4040 mm
Overall track length 4980 mm
Overall track width 3200 mm (600 G shoe)
Distance between tracks 2600 mm
Track shoe width 600 mm (options 700 mm, 800 mm, 850 mm, 900 mm)
480 mm (to bottom of lower frame) (not including lug height of
Minimum ground clearance
36 mm)

Engine
Name Isuzu 6HK1X diesel engine
4-cycle, water-cooled, overhead camshaft type
Model Common rail system (electronic control), cooled EGR, with tur-
bocharger (variable displacement type), DPD system
Number of cylinders - bore x
6 - D115 mm x 125 mm
stroke
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1002A-3
Specifications

Total stroke volume 7.790 L


Maximum torque 1043 N·m/1500 min-1
Starter 24 V 5.0 kW reduction type
Charging generator 24 V 50 A AC type
Battery 12 V 128 Ah/5 HR x 2

Cooling System
Fan type D850 mm, 6 blades, suction
Radiator
Fin type Wavy
Fin pitch 1.75 mm
Oil cooler
Fin type Wavy
Fin pitch 1.75 mm
Intercooler
Fin type Wavy
Fin pitch 2.5 mm
Fuel cooler
Fin type Wavy
Fin pitch 2.0 mm

Upper Side Work System


Model Backhoe Attachment
Components, dimensions, working di-
mensions
Bucket capacity (reference) Heaped 1.40 m3 (Leveled 1.04 m3)
Bucket width 1300 mm
Bucket width with side cutter 1440 mm
Bucket weight with side cutter 1150 kg
Boom length 6450 mm
Standard
Long Short Ultra-short
Arm type (STD/HD)
(4.04 m) (2.63 m) (2.21 m)
(3.25 m)
Arm length 3250 mm 4040 mm 2630 mm 2210 mm
Bucket radius 1680 mm
Bucket wrist angle 173°
Maximum digging radius 11170 mm 11900 mm 10670 mm 10200 mm
Maximum digging radius at ground
10980 mm 11720 mm 10470 mm 9990 mm
line
Maximum digging depth 7340 mm 8140 mm 6730 mm 6300 mm
Maximum vertical straight wall dig-
6350 mm 7150 mm 5970 mm 5080 mm
ging depth
Maximum digging height 10370 mm 10670 mm 10320 mm 9850 mm
Maximum dump height 7230 mm 7540 mm 7140 mm 6770 mm
Minimum swing radius at front 4500 mm 4560 mm 4630 mm 4660 mm
Height for minimum swing radius
8480 mm 8490 mm 8540 mm 8650 mm
at front

Operating Device
Operator's seat
Position Left side
Adjustable forward and back and up and down, reclining mech-
Structure
anism, with seat suspension
Cab Sealed steel type, all reinforced glass, ROPS, with sunroof
Levers and pedals
For travel use Lever and pedal type (hydraulic pilot type) x 2
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1002A-4
Specifications

For operating machine use Lever type (hydraulic pilot type) x 2


Instruments and switches
Work mode switchover 3 modes (SP/H/A)
Travel mode switchover Low-speed/high-speed switch type
One-touch idle Knob switch type
Engine emergency stop Switch type
Monitor device
Machine status display (TFT color
liquid crystal)
Message display
Work mode select status SP/H/A
Instruments
Fuel gauge
Engine coolant temperature gauge
Hydraulic oil temperature gauge
Hour meter
Rear view camera monitor
Warning display and warning alarm * has warning alarm
Overheat (*) Battery charge (*) Electrical system abnormality (*) Refill fuel (*)
Engine oil pressure (*) Refill coolant (*) Engine pre-heat Auto Warm-up Air cleaner (*)
Anti-theft device triggered Engine system abnormality (*) Engine emergency stop (*)
Illumination equipment
Right front tool
Working light box front sur- 24 V 70 W x 1
face:
Cab top: 24 V 70 W x 2
Boom side: 24 V 70 W x 1
Interior light 4 V 10 W x 1
Horn Electric horn x 2
Wiper with intermittent function, window washer, air conditioner,
Other 4 rear view mirrors (2 on cab sides, 1 front right stay, 1 CTWT
rear right), 1 rear view mirror (on CTWT)

Swing Units
Swing circle Swing bearing type (with inner gear)
Swing hydraulic motor Fixed displacement piston motor x 1
Reduction gear Planetary gear 2-stage reduction gear
Swing parking brake Mechanical lock (operational lever linkage type)

Travel Lower Body


Travel hydraulic motor Variable displacement piston motor x 2
Reduction gear Planetary gear 2-stage reduction gear(Nabtesco Corporation)
Travel brake Hydraulic lock
Parking brake Mechanical lock (travel lever linkage type)
Track shoe
Model Assembly-type triple grouser shoe
Number of shoes (per side) 48
Shoe width 600 mm (options 700 mm, 800 mm, 850 mm, 900 mm)
Grouser height 36 mm
Link pitch 216 mm
Roller
No. of upper rollers (per
2
side)
No. of lower rollers (per
8
side)
Track belt tension adjuster Grease cylinder type (with cushion spring)
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1002A-5
Specifications

Hydraulic Equipment
Hydraulic Device

Hydraulic pump drive type Direct engine link (no transmission)


Hydraulic pump
Double variable displacement piston pump x 1
Model
Gear pump x 1
Piston pump 2 x 285 L/min
Discharge volume
Gear pump 28.5 L/min
Pump control method Simultaneous output full-horsepower control
Set pressure of main relief valve 34.3 MPa (37.3 MPa for pressure boost)
27.4 MPa (boom down)
Set pressure of overload relief valve
39.2 MPa (boom up/arm/bucket)

Control Valve and Cylinder

Control valve
Model Quadruple spool + quintuple spool x 1
Operating method Hydraulic pilot type: travel, swing, and operating machine
Cylinder No. of cylinders x tube bore - rod diameter - stroke
Boom cylinder 2 x D145 mm - D100 mm - 1495 mm
Arm cylinder 1 x D170 mm - D120 mm - 1748 mm
Bucket cylinder 1 x D150 mm - D105 mm - 1210 mm

Capacities, Filters
Coolant and Oil Capacities

Coolant 35.4 L
Fuel 580 L
Engine lubricating oil (including remote oil filter) 49 L
Travel reduction gear lubricating oil (one side) 11 L
Swing reduction gear lubricating oil 5L
Hydraulic oil 350 L
Hydraulic oil tank regulation amount 175 L

Hydraulic Oil Filters

Suction filter (inside tank) 105 μm


Return filter (inside tank) 6 μm
Pilot line filter (inside pump chamber) 8 μm

Fuel Filter

Main filter 2 μm
Pre-filter 7 μm

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1002A-6
Section

1002B

Main Equipment Table

84402832 NA - May 2011


84402832 NA - May 2011
CONTENTS

Main Equipment Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3


Lower Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Travel Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Take-up Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Upper Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Lower Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Recoil Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Shoe (CX350C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Upper Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Swing Unit (CX350C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Engine-related . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DPD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Air Cleaner (double element) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hydraulic Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Control-related . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Control Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Solenoid Valve (4 stack) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Remote Control Valve (left/right, travel operations) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Remote Control Valve for Left/Right Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Remote Control Valve for Travel Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Remote Control Valve Characteristic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operation Remote Control Valve Control Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Travel Remote Control Valve Control Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cushion Valve (heat circuit, with shuttle valve) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Center Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Backhoe Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
84402832 NA - May 2011 Copyright © 2011 CNH FRANCE S.A.
1002B-2 PRINTED IN FRANCE
Main Equipment Table

Main Equipment Table


Lower Component
Travel Unit
Manufacturer Nabtesco Corporation
Motor type Variable displacement piston motor
Automatic 2-speed switchover with parking brake
Intake amount 290.7/170.1 cm3/rev
Operating pressure 34.3 MPa
Operating flow 285 L/min
Brake torque 47.39 kN·m min. (including reduction gear)
Relief valve set pressure 35.8 - 37.8 MPa
Automatic 2-speed switchover
26.5 MPa
pressure
Reduction gear
Reduction gear type Planetary gear 2-stage reduction gear
Reduction ratio 40.467
Dry weight 399 kg

Take-up Roller
Sumitomo part No. LH5146
Weight 164.6 kg

Upper Roller
Weight 43 kg

Lower Roller
Weight 61 kg

Recoil Spring
Item Weight (kg) Q'ty
Yoke 39.8 1
Sems B M16 x 50 0.5 4
Threaded rod 49.1 1
Groove height N M64 1.9 1
SP pin 10 x 100 0.1 1
Recoil spring 119.4 1
Grease cylinder assembly 41.1 1
Sems B M16 x 65 0.3 2
Assembly (Total) 252.2
Mounting length of spring 779 mm

84402832 NA - May 2011


1002B-3
Main Equipment Table

Shoe (CX350C)
Weight or Q'ty
600 grouser 2217 kg
Link 1 set
Shoe 48
Bolt 192
Nut 192
700 grouser 2473 kg
Link 1 set
Shoe 48
Bolt 192
Nut 192
800 grouser 2618 kg
Link 1 set
Shoe 48
Bolt 192
Nut 192
850 grouser 2735 kg
Link 1 set
Shoe 48
Bolt 192
Nut 192
900 grouser 2817 kg
Link 1 set
Shoe 48
Bolt 192
Nut 192

84402832 NA - May 2011


1002B-4
Main Equipment Table

Upper Component
Swing Unit (CX350C)
Swing motor assembly
Swing motor
Manufacturer Kawasaki Precision Machinery Ltd.
Motor type Fixed displacement piston motor
With parking brake
Intake amount 180.1 cm3/rev
Operating pressure 30.4 MPa
Operating flow 285 L/min
Mechanical brake torque 1010.8 N・m min.
Brake off pressure 3.1 MPa max.
Relief valve set pressure 30.4 MPa
Swing reduction gear
Reduction gear type Planetary gear 2-stage reduction gear
Reduction ratio 27.143
Dry weight 437 kg
Turntable bearing
No. of teeth 92
Weight 540 kg
Counterweight
Weight 6400 kg

84402832 NA - May 2011


1002B-5
Main Equipment Table

Engine-related
Engine
Sumitomo part No. KSH11600
Engine model name Isuzu 6HK1X diesel engine
4-cycle, water-cooled, overhead camshaft type, common rail system
Engine type (electronic control), cooled EGR, with turbocharger (variable displace-
ment type), DPD system
No. of cylinders - bore - stroke 6 - D115 mm - 125 mm
Total displacement 7.79 L
Compression ratio 17.5
Rated output 198 kW/1900 min-1
Maximum torque 1043 N·m/about 1500 min-1
Fuel consumption ratio 221 - 241 g/kW·h at 1900 min-1
Engine dry weight About 640 kg
Engine dimension L 1388 - W 1047 - H 1194 mm
Cooling fan D850 mm - suction type - 6 vanes, plastic and steel
With bell mouth-type fan guide
Pulley ratio 0.9 (reduction)
Charging generator 24 V 50 A AC type
Starter motor 24 V 5 kW reduction type
Coolant capacity 14.5 L
Oil pan capacity Max: 46 L Min: 36 L (not including oil filter)
Direction of rotation Right (viewed from fan side)
Compliant with JISD 0006-2000.

DPD
Manufacturer Isuzu Motors, Ltd.
Weight 38 kg

Air Cleaner (double element)


Manufacturer Nippon Donaldson, Ltd.
Element (outer)
Element (inner)
Weight 13 kg

Radiator
Manufacturer Tokyo Radiator MFG. Co.,Ltd.
Oil cooler Weight 39.0 kg
Oil volume 12.9 L
Radiator Weight 11.9 kg
Coolant capacity 9.4 L
Air cooler Weight 12.6 kg
Capacity -
Fuel cooler Weight 1.0 kg x 2
Capacity 0.3 L x 2
Total weight 159 kg

84402832 NA - May 2011


1002B-6
Main Equipment Table

Hydraulic Device
Hydraulic Pump
Manufacturer Kawasaki Precision Machinery Ltd.
Main pump
Pump type Double variable displacement piston pump
Displacement capacity 150 x 2 cm3/rev
Operating pressure Rated 34.3 MPa
Maximum 37.3 MPa
Input revolution speed 1900 min-1
Maximum discharge flow 289 x 2 L/min (at Pd = 3.0 MPa. 1900 min-1)
285 x 2 L/min (at Pd = 8.0 MPa. 1900 min-1)
Pilot pump
Pump type Gear pump
Displacement capacity 15 cm3/rev
Operating pressure 3.9 MPa
Maximum discharge flow 28.5 L/min (at 1900 min-1)
Control method Hydraulic simultaneous constant output control
Maximum flow adjustment control through external com-
mands (negative control)
Maximum flow adjustment control through external com-
mand milli-amp (negative control, front side)
Setting horsepower adjustment control through external
command milli-amp
Dry weight 188 kg

84402832 NA - May 2011


1002B-7
Main Equipment Table

Control-related
Control Valve
STD (with 2nd option add-on valve)
Manufacturer KYB Corporation
Maximum flow 285 L/min (at 1900 min-1)
Overload set pressure 27.4 MPa boom down
39.2 MPa boom up, arm, bucket
22.6 MPa attachment 2
Main relief set pressure 34.3 MPa
(at boosting) 37.3 MPa
Foot relief set pressure 2.55 MPa
Function Straight travel circuit
Boom-up/arm 2 pumps internal flow
Boom and arm load holding circuit
Boom-down regenerative circuit
Bucket-close regenerative circuit
Arm-in forced regenerative circuit
Swing priority variable orifice
2 pumps flow (external flow merging)
Weight 199 kg 215 kg

Solenoid Valve (4 stack)


Manufacturer Yuken Kogyo Co., Ltd.
Valve specifications
Maximum flow P → B 20 L/min Other 5 L/min
Rated pressure 4.5 MPa
Port size G3/8 P.T.B. port
G1/4 C1, C2, C3, C4, C5 ports
Solenoid specifications
Operating voltage DC 20 - 32 V
Power consumption 17 W max.
Weight 5 kg

84402832 NA - May 2011


1002B-8
Main Equipment Table

Remote Control Valve (left/right, travel operations)


Remote Control Valve for Left/Right Operations
Manufacturer Kawasaki Precision Machinery Ltd.
Operating pressure 3.92 MPa
Secondary pressure 0.64 - 2.45 MPa primary short type
Operating 1, 3 port 19°
2, 4 port 25°
Weight 1.9 kg

Remote Control Valve for Travel Operations


Manufacturer Kawasaki Precision Machinery Ltd.
Operating pressure 3.92 MPa
Secondary pressure 0.64 - 2.45 MPa primary short type
Operating angle 12.4°
Weight 5.5 kg

Remote Control Valve Characteristic Diagram


Operation Remote Control Valve Control Diagram
Ports 1, 3

Secondary pressure [MPa]

Push rod stroke [mm]

Operating angle [deg.]

Secondary pressure
1

84402832 NA - May 2011


1002B-9
Main Equipment Table

Ports 2, 4

Secondary pressure [MPa]

Push rod stroke [mm]

Operating angle [deg.]

Secondary pressure
1

Travel Remote Control Valve Control Diagram

Secondary pressure [MPa]

Push rod stroke [mm]

Pedal operating angle [deg.]

Secondary pressure
1
84402832 NA - May 2011
1002B-10
Main Equipment Table

Cushion Valve (heat circuit, with shuttle valve)


Manufacturer Yanagisawa Seiki MFG. Co., Ltd.
Port size G 3/8 (A - P ports)
G 1/4 (Q - V ports)
Weight 12.5 kg

Center Joint
Operating pressure High-pressure passage (ABCD) 34.3 MPa
Drain port (T) 1.0 MPa
Pilot port (P) 3.9 MPa
Flow High-pressure passage (ABCD) 360 L/min
Drain port (T) 40 L/min
Pilot port (P) 31 L/min
Port A Forward right G1
Port B Forward left G1
Port C Backward right G1
Port D Backward left G1
Port T Drain port G1/2
Port P Pilot port G1/4
Weight 55.5 kg

Backhoe Attachment
Cylinder
Boom Cylinder
Cylinder bore D145 mm
Rod diameter D100 mm
Maximum retracted length 2090 mm
Stroke 1495 mm
Weight 279 kg

Arm Cylinder
Cylinder bore D170 mm
Rod diameter D120 mm
Maximum retracted length 2445 mm
Stroke 1748 mm
Weight 462 kg

Bucket cylinder
Cylinder bore D150 mm
Rod diameter D105 mm
Maximum retracted length 1870 mm
Stroke 1210 mm
Weight 276 kg

84402832 NA - May 2011


1002B-11
Main Equipment Table

84402832 NA - May 2011


1002B-12
Section

1002C

Main Unit Weight

84402832 NA - May 2011


84402832 NA - May 2011
CONTENTS

Main Unit Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3


Divided Weight (standard specifications) CX350C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Stand Alone Part Weight (CX350C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Shoe Weight (per side) CX350C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Arm Weight (CX350C). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Main Unit Weight

Main Unit Weight


Divided Weight (standard specifications) CX350C

Weight
Code Component name
(kg)
A Operating weight 34700
Upper component (including counterweight and turntable
B 15370
bearing)
C Counterweight 6420
D Lower component (with grouser shoe) 12290
E Main unit weight 27700
F Attachments 7000
G Boom (including cylinders) 3920
H Arm (including cylinders and linkage) 1800

84402832 NA - May 2011


1002C-3
Main Unit Weight

* The weights displayed are approximate weights.

Stand Alone Part Weight (CX350C)


Component name Weight (kg)
Nabtesco 505
1 Travel unit
KYB 500
2 Take-up roller 165
3 Upper roller 43
4 Lower roller 61
5 Swing unit 467
6 Turntable bearing 541
7 Engine 785
8 Radiator 187
9 Hydraulic pump 222
10 Fuel tank 244
11 Hydraulic oil tank 203
12 Control valve 211
13 Center joint 58
Standard 2427
14 Boom
HD 2720

Shoe Weight (per side) CX350C


Component name Weight (kg)
1 600mm grouser shoe 2220
2 700mm grouser shoe 2470
3 800mm grouser shoe 2620
4 850mm grouser shoe 2740
5 900mm grouser shoe 2820

Arm Weight (CX350C)


Component name Weight (kg)
1 Standard arm 1112
2 Ultra-short Arm 1102
3 Short Arm 1209
4 Long Arm 1447

84402832 NA - May 2011


1002C-4
Section

1002D

Maintenance Standards

84402832 NA - May 2011


84402832 NA - May 2011
CONTENTS

Drive Sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Take-up Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Upper Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Lower Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Track Shoe (grouser shoe) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Attachment (backhoe) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1. Boom and Swing Frame Installation Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2. Boom Cylinder and Swing Frame Installation Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3. Boom and Boom Cylinder Installation Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4. Boom and Arm Cylinder Installation Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5. Boom and Arm Installation Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6. Arm and Arm Cylinder Installation Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7. Arm and Bucket Cylinder Installation Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8. Arm and Arm Link Installation Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
9. Bucket and Bucket Link Installation Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
10. Bucket Link and Bucket Cylinder Installation Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
11. Bucket and Arm Installation Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Inspection Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
For Drive Sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
For Take-up Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
For Upper Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
For Lower Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
84402832 NA - May 2011 Copyright © 2011 CNH FRANCE S.A.
1002D-2 PRINTED IN FRANCE
Maintenance Standards

Drive Sprocket

* See the gauge list for measurement gauges.

Measurement di- Standard Usage


Part name Code mensions value limit Judgment Solution
(mm) (mm) (mm)
a Acceptable/
83 73
Unacceptable
Acceptable/
b D D660.7 D650.7
Unacceptable
c Acceptable/
D D748 D738
Unacceptable Cladding by welding
Drive sprocket
Acceptable/ or replacement
d D D732.5 -
Unacceptable
e Acceptable/
40 45
Unacceptable
p - Acceptable/
215.9
Unacceptable

84402832 NA - May 2011


1002D-3
Maintenance Standards

Take-up Roller

* See the gauge list for measurement gauges.

Measurement di- Standard Usage


Part name Code mensions value limit Judgment Solution
(mm) (mm) (mm)
a - Acceptable/
D D560
Unacceptable
Acceptable/ Cladding by welding
Take-up roller b 22.5 25.5
Unacceptable or replacement
c Acceptable/
102 100
Unacceptable
Acceptable/
Shaft d D D85 D84 Replacement
Unacceptable
Acceptable/
d D D85 D86
Unacceptable
Bushing Replacement
e Acceptable/
82 81
Unacceptable
Acceptable/
Hub f 24 23.6 Replacement
Unacceptable

84402832 NA - May 2011


1002D-4
Maintenance Standards

Upper Roller

* See the gauge list for measurement gauges.

Measurement di- Standard Usage


Part name Code mensions value limit Judgment Solution
(mm) (mm) (mm)
a Acceptable/
D D150 D138
Unacceptable
- Acceptable/ Cladding by welding
Carrier roller b 15
Unacceptable or replacement
c - Acceptable/
104
Unacceptable
Acceptable/
Shaft d D D65 D64 Replacement
Unacceptable
Acceptable/
Bushing d D D65 D66 Replacement
Unacceptable
e Acceptable/
Bushing 69 68 Replacement
Unacceptable
Acceptable/
Thrust plate f 9 8.5 Replacement
Unacceptable
g - Acceptable/
Cover 15 Replacement
Unacceptable

84402832 NA - May 2011


1002D-5
Maintenance Standards

Lower Roller

* See the gauge list for measurement gauges.

Standard
Measurement di- Usage
Part name Code value Judgment Solution
mensions (mm) limit (mm)
(mm)
a Acceptable/
D D180 D168
Unacceptable
Acceptable/ Cladding by welding
Track roller b 25 20
Unacceptable or replacement
Acceptable/
d 216 224
Unacceptable
e Acceptable/
Shaft D D75 D74 Replacement
Unacceptable
e Acceptable/
D D75 D76
Unacceptable
Bushing Replacement
Acceptable/
f D82 D81
Unacceptable
g Acceptable/
Collar 17.5 17.0 Replacement
Unacceptable

84402832 NA - May 2011


1002D-6
Maintenance Standards

Track Shoe (grouser shoe)

Measurement di- Standard Usage


Part name Code mensions value limit Judgment Solution
(mm) (mm) (mm)
a Acceptable/
Shoe plate 49 34 Replacement
Unacceptable
Acceptable/ Cladding by welding
Link b 129 123
Unacceptable or replacement
c Acceptable/
D D71.4 D67.4
Unacceptable
Master bushing Replacement
- Acceptable/
d D D47.9
Unacceptable
e - Acceptable/
Master pin D D47.3 Replacement
Unacceptable
Acceptable/
f 216.2 220.7
Link pitch Unacceptable
Replacement
4 linked sections Acceptable/
f' 864.6 882.6
Unacceptable
Acceptable/
c' D D71.4 D67.4
Unacceptable
Track bushing Replacement
- Acceptable/
d' D D48.4
Unacceptable
- Acceptable/
Track pin e' D D47.6 Replacement
Unacceptable

84402832 NA - May 2011


1002D-7
Maintenance Standards

Attachment (backhoe)

84402832 NA - May 2011


1002D-8
Maintenance Standards

1. Boom and Swing Frame Installation Section

Measurement di- Standard Usage lim-


Part name Code mensions value its Judgment Solution
(mm) (mm) (mm)
a Acceptable/ -
Swing frame 861.5 869.5
Unacceptable
Acceptable/
Boom b 857 855 Replacement
Unacceptable
c Shim ad- Acceptable/ Adjustment with
Clearance 1 mm max.
justment Unacceptable shims
Acceptable/
Pin d D D110 D109 Replacement
Unacceptable
e Acceptable/
Bushing (boom) D D110 D111.5 Replacement
Unacceptable

84402832 NA - May 2011


1002D-9
Maintenance Standards

2. Boom Cylinder and Swing Frame Installation Section

Measurement di- Standard Usage lim-


Part name Code mensions value its Judgment Solution
(mm) (mm) (mm)
a Acceptable/ -
Swing frame 131 137
Unacceptable
Boom cylinder Acceptable/
b 130 128 Replacement
(foot section) Unacceptable
c Shim ad- Acceptable/ Adjustment with
Clearance 1.0 - 2.5
justment Unacceptable shims
Acceptable/
Pin d D D90 D89 Replacement
Unacceptable
Bushing e Acceptable/
D D90 D91.5 Replacement
(boom cylinder) Unacceptable

84402832 NA - May 2011


1002D-10
Maintenance Standards

3. Boom and Boom Cylinder Installation Section

Measurement di- Standard Usage lim-


Part name Code mensions value its Judgment Solution
(mm) (mm) (mm)
Boom cylinder a Acceptable/
123 121 Replacement
(top section) Unacceptable
Acceptable/
Boom b 669 665 Replacement
Unacceptable
c 1.2 mm Shim ad- Acceptable/ Adjustment with
Clearance
max. justment Unacceptable shims
Acceptable/
Pin d D D110 D109 Replacement
Unacceptable
Bushing e Acceptable/
D D110 D111.5 Replacement
(boom cylinder) Unacceptable

84402832 NA - May 2011


1002D-11
Maintenance Standards

4. Boom and Arm Cylinder Installation Section

Measurement di- Standard Usage lim-


Part name Code mensions value its Judgment Solution
(mm) (mm) (mm)
a Acceptable/
Boom 146 152 Replacement
Unacceptable
Arm cylinder Acceptable/
b 145 143 Replacement
(foot section) Unacceptable
c 1.2 mm Shim ad- Acceptable/ Adjustment with
Clearance
max. justment Unacceptable shims
Acceptable/
Pin d D D100 D99 Replacement
Unacceptable
Bushing e Acceptable/
D D100 D101.5 Replacement
(arm cylinder) Unacceptable

84402832 NA - May 2011


1002D-12
Maintenance Standards

5. Boom and Arm Installation Section

Measurement di- Standard Usage lim-


Part name Code mensions value its Judgment Solution
(mm) (mm) (mm)
a Acceptable/
Boom 392 395 Replacement
Unacceptable
Acceptable/
Arm b 387.7 385.7 Replacement
Unacceptable
c Shim ad- Acceptable/ Adjustment with
Clearance 1 mm max.
justment Unacceptable shims
Acceptable/
Pin d D D115 D114 Replacement
Unacceptable
e Acceptable/
Bushing (arm) D D115 D116.5 Replacement
Unacceptable
Acceptable/
Boom f D D115 D116.5 Replacement
Unacceptable
g Acceptable/
Boom 89 87.5 Replacement
Unacceptable

84402832 NA - May 2011


1002D-13
Maintenance Standards

6. Arm and Arm Cylinder Installation Section

Measurement di- Standard Usage lim-


Part name Code mensions value its Judgment Solution
(mm) (mm) (mm)
a Acceptable/
Arm 146 152 Replacement
Unacceptable
Arm cylinder Acceptable/
b 145 143 Replacement
(top section) Unacceptable
c Shim ad- Acceptable/ Adjustment with
Clearance 0.5 - 3.0
justment Unacceptable shims
Acceptable/
Pin d D D100 D99 Replacement
Unacceptable
Bushing e Acceptable/
D D100 D101.5 Replacement
(arm cylinder) Unacceptable

84402832 NA - May 2011


1002D-14
Maintenance Standards

7. Arm and Bucket Cylinder Installation Section

Measurement di- Standard Usage lim-


Part name Code mensions value its Judgment Solution
(mm) (mm) (mm)
a Acceptable/
Arm 146 152 Replacement
Unacceptable
Bucket cylinder (foot Acceptable/
b 145 143 Replacement
section) Unacceptable
c 1.2 mm Shim ad- Acceptable/ Adjustment with
Clearance
max. justment Unacceptable shims
Acceptable/
Pin d D D95 D94 Replacement
Unacceptable
Bushing e Acceptable/
D D95 D96.5 Replacement
(bucket cylinder) Unacceptable

84402832 NA - May 2011


1002D-15
Maintenance Standards

8. Arm and Arm Link Installation Section

Measurement di- Standard Usage lim-


Part name Code mensions value its Judgment Solution
(mm) (mm) (mm)
a Acceptable/
Arm link 50 48 Replacement
Unacceptable
Acceptable/
Arm b 375 373 Replacement
Unacceptable
c 1.2 mm Shim ad- Acceptable/ Adjustment with
Clearance
max. justment Unacceptable shims
Acceptable/
Pin d D D85 D84 Replacement
Unacceptable
e Acceptable/
Bushing (arm) D D85 D86.5 Replacement
Unacceptable

84402832 NA - May 2011


1002D-16
Maintenance Standards

9. Bucket and Bucket Link Installation Section

Measurement di- Standard Usage lim-


Part name Code mensions value its Judgment Solution
(mm) (mm) (mm)
a Acceptable/
Bucket 401 406 Replacement
Unacceptable
Acceptable/
Bucket link b 400 398 Replacement
Unacceptable
c Shim ad- Acceptable/ Adjustment with
Clearance 1.0 - 3.5
justment Unacceptable shims
Acceptable/
Pin d D D90 D89 Replacement
Unacceptable
Bushing e Acceptable/
D D90 D91.5 Replacement
(bucket link) Unacceptable

84402832 NA - May 2011


1002D-17
Maintenance Standards

10. Bucket Link and Bucket Cylinder Installation Section

Measurement di- Standard Usage lim-


Part name Code mensions value its Judgment Solution
(mm) (mm) (mm)
a Acceptable/
Arm link 50 48 Replacement
Unacceptable
Acceptable/
Bucket link b 375 373 Replacement
Unacceptable
c 1.2 mm Shim ad- Acceptable/ Adjustment with
Clearance
max. justment Unacceptable shims
Acceptable/
Bucket link d 121 123 Replacement
Unacceptable
Bucket cylinder e Acceptable/
120 118 Replacement
(top section) Unacceptable
Shim ad- Acceptable/ Adjustment with
Clearance f 1.0 - 2.0
justment Unacceptable shims
g Acceptable/
Pin D D105 D104 Replacement
Unacceptable
Bushing Acceptable/
h D D105 D106.5 Replacement
(bucket link) Unacceptable
Bushing Acceptable/
i D D105 D106.5 Replacement
(bucket cylinder) Unacceptable

84402832 NA - May 2011


1002D-18
Maintenance Standards

11. Bucket and Arm Installation Section

Measurement di- Standard Usage lim-


Part name Code mensions value its Judgment Solution
(mm) (mm) (mm)
a Acceptable/
Bucket 401 406 Replacement
Unacceptable
Acceptable/
Arm b 400 398 Replacement
Unacceptable
c 1.2 mm Shim ad- Acceptable/ Adjustment with
Clearance
max. justment Unacceptable shims
Acceptable/
Bushing (bucket) d 16 7 Replacement
Unacceptable
e Acceptable/
Pin D D90 D89 Replacement
Unacceptable
Acceptable/
Bushing (arm) f D D90 D91.5 Replacement
Unacceptable
g Acceptable/
Bushing (bucket) D D90 D91.5 Replacement
Unacceptable

84402832 NA - May 2011


1002D-19
Maintenance Standards

Inspection Gauge
For Drive Sprocket

84402832 NA - May 2011


1002D-20
Maintenance Standards

For Take-up Roller

84402832 NA - May 2011


1002D-21
Maintenance Standards

For Upper Roller

84402832 NA - May 2011


1002D-22
Maintenance Standards

For Lower Roller

84402832 NA - May 2011


1002D-23
Maintenance Standards

84402832 NA - May 2011


1002D-24
Section

1002E

Bolt Size and Torque Table

84402832 NA - May 2011


84402832 NA - May 2011
CONTENTS

Special Torque Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3


Bolt Size and Torque Table

Special Torque Settings


Bolt nominal Tightening
Code Retightening location Wrench
diameter torque [N•m]
1* Travel motor M24 36 mm 900 - 1051
2* Drive sprocket M20 30 mm 521 - 608
3* Take-up roller M16 24 mm 267 - 312
4* Upper roller M20 30 mm 521 - 608
5* Lower roller M24 36 mm 902 - 1049
6* Track guard M24 36 mm 902 - 1049
7 Shoe M24 32 mm 1236 - 1510
8 Counterweight M33 50 mm 1862 - 2058
9* Turntable bearing M24 36 mm 900 - 1050
10* Swing unit M24 36 mm 900 - 1050
11* Mount M20 30 mm 289 - 337
12* Engine Front bracket M10 17 mm 64 - 73
13* Rear bracket M12 19 mm 109 - 127
14* Radiator M16 24 mm 147 - 176
15* Flange M10 17 mm 64 - 73
Hydraulic pump 17 mm
16* Pump M20 hexagon 367 - 496
socket head
17* Hydraulic oil tank M16 24 mm 233 - 276
18* Fuel tank M16 24 mm 233 - 276
19* Control valve M16 24 mm 267 - 312
20* Lock bar M16 24 mm 267 - 312
Center joint
21* Joint M12 19 mm 109 - 127
22 Cab M16 24 mm 149 - 173
23 Battery M10 17 mm 20 - 29

CAUTION
For items marked with *, always apply Loctite #262 or the equivalent and tighten to the specified torque.
The tightening torque in kgf•m is determined with N•m ÷ 9.8.

The tightening for bolts and nuts not otherwise specified in the table above is as follows.

Bolt nominal diameter (size) M6 M8 M10 M12 M14 M16 M18 M20
Wrench [mm] 10 13 17 19 22 24 27 30
Hexagon bolt Tightening
[N・m] 6.9 19.6 39.2 58.8 98.1 156.9 196.1 294.2
torque
Wrench [mm] 5 6 8 10 12 14 14 17
Hexagon socket head
bolt Tightening
[N・m] 8.8 21.6 42.1 78.5 117.7 176.5 245.2 343.2
torque

84402832 NA - May 2011


1002E-3
Bolt Size and Torque Table

84402832 NA - May 2011


1002E-4
Bolt Size and Torque Table

84402832 NA - May 2011


1002E-5
Bolt Size and Torque Table

84402832 NA - May 2011


1002E-6
Section

1002F

Overall View

84402832 NA - May 2011


84402832 NA - May 2011
CONTENTS

CX350C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Standard Arm (3.25 m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Short Arm (2.63 m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Long Arm (4.04 m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Ultra-short Arm (2.21 m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Overall View

CX350C
Standard Arm (3.25 m)
Note: 1. Numbers are subject to change without notice due to design change or other reason.
Note: 2. The diagrams give values that include the shoe lug height (a) (36 mm).

84402832 NA - May 2011


1002F-3
Overall View

Short Arm (2.63 m)


Note: 1. Numbers are subject to change without notice due to design change or other reason.
Note: 2. The diagrams give values that include the shoe lug height (a) (36 mm).

84402832 NA - May 2011


1002F-4
Overall View

Long Arm (4.04 m)


Note: 1. Numbers are subject to change without notice due to design change or other reason.
Note: 2. The diagrams give values that include the shoe lug height (a) (36 mm).

84402832 NA - May 2011


1002F-5
Overall View

Ultra-short Arm (2.21 m)


Note: 1. Numbers are subject to change without notice due to design change or other reason.
Note: 2. The diagrams give values that include the shoe lug height (a) (36 mm).

84402832 NA - May 2011


1002F-6
Section

1003

List of special tools

84402832 NA - May 2011


84402832 NA - May 2011
CONTENTS

Tools to purchase or to make locally . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3


Travel Motor Special Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
CX350C/CX370C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Take-up Roller Special Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CX350C/CX370C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Upper Roller Special Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CX350C/CX370C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Lower Roller Special Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CX350C/CX370C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Grease Cylinder Special Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Jig Dimension Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Center Joint Special Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
CX350C/CX370C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Swing Motor Special Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
CX350C/CX370C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Remote Control Valve Special Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
CX350C/CX370C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Gas Filling Special Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
CX250C/CX350C/CX370C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Hydraulic Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
CASE SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Isuzu Engine Special Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4HK1X-6HK1X Tier 4 Isuzu Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Attachment Special Tool (for Cylinder Assembly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Special Jigs Part Number List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
CNH-EST DIAGNOSTIC TOOL (SCAN TOOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
84402832 NA - May 2011 Copyright © 2011 CNH FRANCE S.A.
1003-2 PRINTED IN FRANCE
List of special tools

Tools to purchase or to make locally


Note: Dimensions in the drawings are shown in mm
Travel Motor Special Tool
CX350C/CX370C

Code Order No. Jig name Remarks


1 Holder fitting
2 Rear cover guide pin
3 Brake piston removal jig
Shim thickness adjust-
4 No diagram
ment jig
5 Oil seal insertion jig
Rear bearing insertion
6
jig

84402832 NA - May 2011


1003-3
List of special tools

Code Order No. Jig name Remarks


7 Brake piston insertion jig
Piston and shoe mea- When the rear cover bolts are used as is: D1: 2-20 drill, D2: 10 - Plain
8
surement jig flat washer with rounded finish 18 mm

84402832 NA - May 2011


1003-4
List of special tools

Code Order No. Jig name Remarks


*1: Welding (8 loca-
9 Motor assembly pedestal
tions)
Snap ring removal and installa-
10
tion (removal) jig
Ball bearing removal and instal-
11
lation jig

84402832 NA - May 2011


1003-5
List of special tools

Code Order No. Jig name Remarks


Holder A subassembly
12
lifting jig
Holder B subassembly
13
lifting jig

84402832 NA - May 2011


1003-6
List of special tools

Code Order No. Jig name Remarks


*1: Socket head bolt (1)
Holder C subassembly lift- *2: M10 nut (1)
14
ing jig *3: JIS B1354 Type A equiv-
alent (2)
Motor assembly disassem-
15
bly and assembly rod
16 Angular bearing press-fit jig

84402832 NA - May 2011


1003-7
List of special tools

84402832 NA - May 2011


1003-8
List of special tools

Code Order No. Jig name Remarks


*1: 4 - M6 x 1.0
equipartition
*2: 4 - 7 mm
17 Floating seal press-fit jig 1
equipartition
*3: 4 - 11 mm
equipartition
*1: 4 - M6 x 1.0
equipartition
*2: 4 - 11 mm
18 Floating seal press-fit jig 2
equipartition
*3: 4 - 7 mm
equipartition

Code Order No. Jig name Remarks


19 Floating seal press-fit jig 3
20 Oil seal press-fit jig
84402832 NA - May 2011
1003-9
List of special tools

Code Order No. Jig name Remarks


21 Bearing press-fit jig
M12 x 1.75 x L45 socket head
22
bolt

84402832 NA - May 2011


1003-10
List of special tools

Take-up Roller Special Tool


CX350C/CX370C

Code Order No. Jig name Remarks


1 Bushing removal jig
2 Bushing press-fit jig
3 Floating seal installation jig

84402832 NA - May 2011


1003-11
List of special tools

Upper Roller Special Tool


CX350C/CX370C

Code Order No. Jig name Remarks


1 Bushing removal jig
2 Bushing press-fit jig 1
3 Bushing press-fit jig 2
4 Floating seal installation jig

84402832 NA - May 2011


1003-12
List of special tools

Lower Roller Special Tool


CX350C/CX370C

Code Order No. Jig name Remarks


1 Bushing removal jig
2 Bushing press-fit jig
3 Floating seal installation jig

84402832 NA - May 2011


1003-13
List of special tools

Grease Cylinder Special Tool


Jig Dimension Diagram

A Dust seal press-fit jig


B Removal jig

84402832 NA - May 2011


1003-14
List of special tools

Center Joint Special Tool


CX350C/CX370C
Axle removal jig

a Axle removal jig Hexagon socket head bolt (7)


*4
M10 x 25
M16 - M20 full threaded bolt Backing plate
*1 Axle (1) outer diameter - about
L = 370 - 420 mm *5
*2 M16 - M20 female thread 5 mm
t = about 5 mm
Cover (9) installation dimen-
*3
sions

Removal jig (for O-ring and


b
V-ring)

84402832 NA - May 2011


1003-15
List of special tools

Swing Motor Special Tool


CX350C/CX370C

Code Order No. Jig name Remarks


1 Oil seal assembly jig
2 Pinion shaft assembly jig

84402832 NA - May 2011


1003-16
List of special tools

Code Order No. Jig name Remarks


3 Brake piston removal jig

84402832 NA - May 2011


1003-17
List of special tools

Remote Control Valve Special Tool


CX350C/CX370C

a Detailed diagram of jig main


unit
b Joint installation state
c Detailed diagram of bushing

*1 SCM415N carburized *4 Hole *7 Bushing


*2 S45C *5 Shaft *8 2
*1 and *2 are inserted by tight-
*3 Bolt width *6
ening.

Code Order No. Jig name Remarks


Joint disassembly
1
jig
84402832 NA - May 2011
1003-18
List of special tools

Center hole possible (φ 2 or


*1
less)

Code Order No. Jig name Remarks


Special jig 1 (for bushing
2
removal)

84402832 NA - May 2011


1003-19
List of special tools

Gas Filling Special Tool


CX250C/CX350C/CX370C

Code Jig name Remarks


1 Gauge manifold
2 Charging hose
3 Quick joint 27.5
4 Quick joint 23.5
5 T joint
6 Service can valve
7 Vacuum pump adapter

84402832 NA - May 2011


1003-20
List of special tools

Hydraulic Circuit

Vacuum pump and power sup-


Wrenches (17, 19, 24, 27 x 2,
1 ply 5 9 Recording sheet
32, 36 x 2)
(for vacuum pump)
2 Pressure gauge (10 MPa-1) 6 Rag 10 Pen
3 Pressure gauge (60 MPa-2) 7 Extension cable 11 Cleaning fluid
Hexagon wrench (8 mm, 6 Hydraulic oil tank lid
4 8
mm) (for vacuum pump)

84402832 NA - May 2011


1003-21
List of special tools

CASE SPECIAL TOOLS


Isuzu Engine Special Tools
4HK1X-6HK1X Tier 4 Isuzu Engine

Illustration Isuzu Reference CASE Tool Number Description

8-9439-6856-0 380001712 Oil seal setting tool kit

5-8840-2627-0 380001719 Oil seal Installer

5-8840-2623-0 380001720 Remover; Nozzle sleeve

5-8840-2624-0 380001721 Installer; Nozzle sleeve

5-8840-2626-0 380001722 Installer; Bridge guide

5-8840-2360-0 380002574 Slinger puller

5-8840-2826-0 380002601 Fuel Injector Remover

5-8840-0019-0 380002602 Sliding Hammer

84402832 NA - May 2011


1003-22
List of special tools

Illustration Isuzu Reference CASE Tool Number Description

5-8840-2222-0 380002604 Sealing cup Installer

5-8840-9061-0 380002611 Oil seal installer kit

5-8840-2675-0 (5-8531-
380002626 Compression Gauge (adapter)
7002-0)

8980131700 380002630 Main filter wrench

5-8840-0266-0 380300009 Angle gauge

5-8840-2625-0 380300013 Installer; Valve guide oil seal

5-8840-2628-00 380300014 Remover/Installer; Valve guide

5-8840-2815-0 380300015 Compression Gauge Adaptor

8–9439–6818–0 Common tool Crankshaft gear puller

84402832 NA - May 2011


1003-23
List of special tools

Illustration Isuzu Reference CASE Tool Number Description

8–9439–6819–0 380002613 Crankshaft gear installer

5-8840–9018–0 380300022 Piston setting tool

1-8522–1029–0 380300005 Piston ring setting tool

5-8840-2835-0 Common Probes Connector test adapter kit

5-8840-2621-0 Common Tool Remover; Valve spring

Digital multimeter with an input


Not Illustrated 5-8840-2691-0 Common Tool
impedance of 10MΩ

5-8840-2674-1 Not needed Scissors gear spring wrench

8-9439-6862-0 Not needed Pivot ASM

84402832 NA - May 2011


1003-24
List of special tools

Attachment Special Tool (for Cylinder


Assembly)
Special Jigs Part Number List
• Select jigs for the cylinder head according to the rod diameter.
• Select jigs for the piston according to the cylinder bore.

CASE Tool
Description (applicable rod diameter in mm) Illustration
Number
KHV0511 Cylinder head assembly and disassembly jig (65)
KHV0512 Cylinder head assembly and disassembly jig (70)
KHV0513 Cylinder head assembly and disassembly jig (75)
KHV0514 Cylinder head assembly and disassembly jig (80)
KHV0515 Cylinder head assembly and disassembly jig (85)
KHV0516 Cylinder head assembly and disassembly jig (90)
KHV0517 Cylinder head assembly and disassembly jig (95)
KHV0518 Cylinder head assembly and disassembly jig (100)
KHV0519 Cylinder head assembly and disassembly jig (105)
KHV0520 Cylinder head assembly and disassembly jig (110)
KHV0521 Cylinder head assembly and disassembly jig (115)
KHV0522 Cylinder head assembly and disassembly jig (120)

CASE Tool
Description (applicable cylinder bore diameter in mm) Illustration
Number
KHV0526 Seal ring insertion and calibration jig (100)
KHV0527 Seal ring insertion and calibration jig (105)
KHV0528 Seal ring insertion and calibration jig (110)
KHV0529 Seal ring insertion and calibration jig (115)
KHV0530 Seal ring insertion and calibration jig (120)
KHV0531 Seal ring insertion and calibration jig (125)
KHV0532 Seal ring insertion and calibration jig (130)
KHV0533 Seal ring insertion and calibration jig (135)
KHV0534 Seal ring insertion and calibration jig (140)
KHV0535 Seal ring insertion and calibration jig (145)
KHV0536 Seal ring insertion and calibration jig (150)
KHV0537 Seal ring insertion and calibration jig (160)
KHV0539 Seal ring insertion and calibration jig (170)

84402832 NA - May 2011


1003-25
List of special tools

CNH-EST DIAGNOSTIC TOOL (SCAN


TOOL)
The EST (Electronic Service Tool) system allows diag-
noses on machines and engines by detecting the oper-
ating parameters of electronic control components (con-
trol units, sensors etc.). It is also capable of reading fault
codes.
To use this tool, please refer to the book provided during
the CXC series training sessions.
Y-Cable 380060269 is required to connect the EST to the
controllers.

84402832 NA - May 2011


1003-26
Section

1004

FLUIDS AND LUBRICANTS

84402832 NA - May 2011


84402832 NA - May 2011
CONTENTS

HYDRAULIC FLUID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Conditions applicable to diesel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
RECOMMENDED CONDITIONS THAT CAN BE APPLIED TO DIESEL FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

84402832 NA - May 2011 Copyright © 2011 CNH FRANCE S.A.


1004-1 PRINTED IN FRANCE
84402832 NA - May 2011 Copyright © 2011 CNH FRANCE S.A.
1004-2 PRINTED IN FRANCE
FLUIDS AND LUBRICANTS

Lubricants must have the correct properties for each application.


IMPORTANT:
The conditions of use for individual fluids and lubricants must be respected.

HYDRAULIC FLUID
CASE/AKCELA hydraulic fluid is specially designed for high pressure applications and for the CASE hydraulic system.
The type of fluid to be used depends on the ambient temperature.
ENGINE OIL
The "CASE Tutela LE ENGINE OIL" is recommended for
your engine. This oil ensures correct lubrication of your
engine in all working conditions.
If the "CASE Tutela LE ENGINE OIL" cannot be obtained,
use the oil corresponding to one of the following cate-
gories:
API CJ-4.
ACEA E6.
FUEL
IMPORTANT:
The fuel must conform to Interim Tier 4/Stage 3B Ex- EPA regulation ultra low sulfur fuel only.
haust Gas Control Regulations.
Use grade number 2-D (S15) fuel. IMPORTANT:
Using other types of fuel may lead to stalled engine out- If a serious problem occurs when other fuels are used,
put or deterioration in fuel economy. the warranty is invalidated.
During cold weather (lower than -7℃), it is temporarily
acceptable to use a mixture of No. 1-D (S15) and No. Using a non-recommended fuel may lead to damage of
2-D (S15). the fuel injection pump, injector, DPD, and other fuel
Consult the fuel supplier or the CASE dealer. supply systems or to the engine.
If the temperature drops below the fuel cloud point, out- CASE assumes no responsibility for these damages.
put deficiency or engine start problems may occur due Note that the warranty will not be applied for these dam-
to wax crystals. ages.
It is recommended that the following safety information
Conditions applicable to diesel fuel be considered in order to prevent damage to the engine
fuel supply system.
The diesel fuel used must:
- Some fuel suppliers mix old engine oil and diesel fuel.
- be free from dust particles, even minute ones,
- have the proper viscosity, Makers of larger engine permit the use of this kind of
- have a high cetane number, fuel.
- present great fluidity at low temperatures, However, do not use diesel fuel contaminated with en-
- have low sulphur content, gine oil in customer's engines.
- have very little residual carbon. Not only will this fuel damage the engine, it may also
have a negative impact on the exhaust gas purification
RECOMMENDED CONDITIONS function.
Before using diesel fuel, confirm with the supplier
THAT CAN BE APPLIED TO whether the fuel complies with the above specifications.
DIESEL FUEL IMPORTANT:
Consult the supplier or the CASE dealer regarding ap-
- JIS (Japanese Industrial Standards): No. 2 propriate use of fuel additives.
- DIN (Deutsche Industrie Normen): DIN 51601 Do not use fuel oil or gasoline as these may damage the
- SAE-J-313C: SAE (Society of Automotive Engineers) engine.
based on No. 2-D (S15)
- BS (British Standards) based on BS/2869-1970: Class IMPORTANT:
A-1 In order to prevent condensation during cold weather, fill
- EN 590 (less than 10 ppm sulfur) the fuel tank to full after the completing the day's work.
- Or fuel specified by the country using these standards
and this machine

84402832 NA - May 2011


1004-3
FLUIDS AND LUBRICANTS

84402832 NA - May 2011


1004-4
Section

1005

Conversion Table

84402832 NA - May 2011


84402832 NA - May 2011
CONTENTS

Metric to U.S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
U.S to Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

84402832 NA - May 2011 Copyright © 2011 CNH FRANCE S.A.


1005-1 PRINTED IN FRANCE
84402832 NA - May 2011 Copyright © 2011 CNH FRANCE S.A.
1005-2 PRINTED IN FRANCE
Conversion Table

Metric to U.S
MULTIPLY BY TO OBTAIN
square meter 10.763 91 square foot
AREA:
hectare 2.471 05 acre
newton 3.596 942 ounce force
FORCE:
newton 2.224 809 pound force
millimeter 0.039 370 inch
LENGTH: meter 3.280 840 foot
kilometer 0.621 371 mile
MASS: kilogram 2.204 622 pound
MASS/AREA: kilogram/hectare 0.000 466 ton/acre
MASS/ENERGY: gr/kW/hr. 0.001 644 lbs/hp/hr.
MASS/VOLUME: kg/cubic meter 1.685 555 lb/cubic yd.
POWER: kilowatt 1.341 02 horsepower
kilopascal 0.145 038 lb/sq. inch
PRESSURE: bar 14.50385 lb/sq. inch
megapascal (MPA) 145.0385 psi
TEMPERATURE: degree C 1.8 x C +32 degree F
newton meter 8.850 748 lb/inch
TORQUE:
newton meter 0.737 562 lb/foot
VELOCITY: kilometer/hr 0.621 371 miles/hr.
cubic centimeter 0.061 024 cubic inch
cubic meter 35.314 66 cubic foot
cubic meter 1.307 950 cubic yd.
milliliter 0.033 814 ounce (US fluid)
VOLUME: quart (US liquid)
litre 1.056 814
litre 0.879 877 quart (Imperial)
litre 0.264 172 gallon (US liquid)
litre 0.219 969 gallon (Imperial)
litre/min. 0.264 172 gallon/min. (US liquid)
VOLUME/TIME:
litre/min 0.219 969 gallon/min. (Imperial)

84402832 NA - May 2011


1005-3
Conversion Table

U.S to Metric
MULTIPLY BY TO OBTAIN
square foot 0.092 903 square meter
AREA:
acre 0.404 686 hectare
ounce force 0.278 014 newton
FORCE:
pound force 4.448 222 newton
inch 25.4 millimeter
LENGTH: foot 0.304 8 meter
mile 1.609 344 kilometer
pound 0.453 592 kilogram
MASS: gram
ounce 28.35
MASS/AREA: ton/acre 2241 702 kilogram/hectare
MASS/ENERGY: lbs/hp/hr. 608.277 4 gr/kW/hr.
MASS/VOLUME: lb/cubic yd. 0.593 276 kg/cubic meter
POWER: horsepower 0.745 700 kilowatt
lb/sq. inch 6.894 757 kilopascal
PRESSURE: lb/sq. inch 0.069 bar
psi lb/sq. inch 0.070 303 kg/sq. cm
psi 0.006 895 megapascal (Mpa)
TEMPERATURE: degree F 1.8 F - 32 degree C
lb/inch 0.112 985 newton meter
TORQUE:
lb/foot 1.355 818 newton meter
VELOCITY: miles/hr. 1.609 344 kilometer/hr
cubic inch 16.387 06 cubic centimeter
cubic foot 0.028 317 cubic meter
cubic yd. 0.764.555 cubic meter
ounce (US fluid) 29.573 53 milliliter
VOLUME: quart (US liquid) 0.946 353 litre
quart (Imperial) 1.136 523 litre
gallon (US) 3.785 412 litre
gallon (Imperial) 4.546 092 litre
VOLUME/TIME: gallon/min. 3.785 412 litre/min.

84402832 NA - May 2011


1005-4
Section

1900

Abbreviations

84402832 NA - May 2011


84402832 NA - May 2011
CONTENTS

Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

84402832 NA - May 2011 Copyright © 2011 CNH FRANCE S.A.


1900-1 PRINTED IN FRANCE
84402832 NA - May 2011 Copyright © 2011 CNH FRANCE S.A.
1900-2 PRINTED IN FRANCE
Abbreviations

Abbreviations
Abbreviation description
AC air conditioner
A/D analog/digital
ABDC after bottom dead center
AC alternating current
ACC accessory
ACG alternating current generator
ACT actuator
API american petroleum industry
ASM assembly
ATDC after top dead center
ATF automatic transmission fluid
drilled head B drilled head bolt
eye B eye bolt
full threaded B full threaded bolt
hexagon socket head B hexagon socket head bolt
high-strength B high-strength bolt
reamer B reamer bolt
B+ battery + terminal
BAT battery
BBDC before bottom dead center
BKT bracket
BRG bearing
BTDC before the top dead center
C/B circuit breaker
C/U control unit
CAL calibration
CAN a control unit communication method (control area network)
CFG config
CHK check
CKP crankshaft position
CMP camshaft position
CO carbon monoxide
CPU central processing unit
DC direct current
DI direct injection type
DIAG diagnosis
DLC data link connector
DMM digital multi–meter
DPD diesel particulate diffuser
DTC self-diagnosis code
ECM engine control module
ECT engine coolant temperature
ECU electronic control unit
EEPROM electrically erasable/programmable ROM
EGR exhaust gas recirculation
EMI electromagnetic interference
EMPS engine module programing system
ENG engine
EPF engine protection feature
EVRV electric vacuum regulating valve
EXH exhaust
F/B feedback
F/C fuel cut
F/L fusible link
FLW fusible link wire
FRT front
84402832 NA - May 2011
1900-3
Abbreviations

Abbreviation description
FT fuel temperature
FWD front
GEN generator
GND ground
HBCV hose burst check valves
HC hydrocarbon
HO2S superheat O2 sensor
HR hour
HRD high reach
IAC idle air control
IAT intake air temperature
IC integrated circuit
ID Plate ID plate (Name plate)
IMT intake manifold temperature
INL intake
INJ injection
ISO international organization for standardization
ISP intake shutter position
ITP intake throttle position
J/C joint connector
JIS japan Industrial Standard
KW a communication method (Keyword)
LED light emitting diode
LH left
LLC long life coolant
LM lifting magnet
M/V electromagnetic valve
MAF mass air flow
MAP manifold air pressure
Max maximum
MIL warning light (diagnostic)
milli-amp milli-amperage
Min minimum
MPU micro processing unit
high-strength N high-strength nut
NC normally closed
NO normally open
NOx nitrogen oxide
N-TDC top dead center revolution speed
PM particle material
O2S O2 sensor
OBD on-board diagnosis
OEM original equipment manufacturer
OPT option
OT oil temperature
P/L pilot light
PCV pump control valve/positive crankcase ventilation
P-I proportion-integration
PM particle material
PTO power take-off
PWM pulse width modulation wave
QOS quick on start system
QWS quick warming up system
R/L relay
RAM RAM (random access memory)
REF reference
RH right
ROM ROM (read only memory)

84402832 NA - May 2011


1900-4
Abbreviations

Abbreviation description
RP rail pressure
Rr rear
RWD rear
flush head S flush head screw
phillips pan head S phillips pan head screw
truss head S truss head screw
subassembly sub assembly
SAE society of atomotive engineers
SBF slow blow fuse
SCV suction control valve
SIG signal
SLD shield
SP pin special pin
ST starter/start
STD standards
SW switch
TDC top dead center
TEMP temperature
TP throttle position
TEMP temperature
UART universal asynchronous receiver transmitter
VB battery voltage
VGS Turbo variable geometry system turbo
high-strength W high-strength washer
toothed W toothed washer
W/H wire/harness
W/L warning light
W/S weld splice
WOT wide open throttle

84402832 NA - May 2011


1900-5
Abbreviations

84402832 NA - May 2011


1900-6
Section

2000

Removal and Installation of Engine Assembly

84402832 NA - May 2011


84402832 NA - May 2011
CONTENTS

Removal of Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3


Installation of Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

84402832 NA - May 2011 Copyright © 2011 CNH FRANCE S.A.


2000-1 PRINTED IN FRANCE
84402832 NA - May 2011 Copyright © 2011 CNH FRANCE S.A.
2000-2 PRINTED IN FRANCE
Removal and Installation of Engine Assembly

WARNING Removal of Engine Assembly


• Keep away from fire. 1. Drain the engine oil.(For details, see "Engine Oil
• Be sure to release hydraulic pressure before Replacing".)
beginning work. 2. Drain the coolant from the radiator.(For details, see
• The air conditioner circuit is filled with high- "Removal and Installation of Radiator".)
pressure gas, so there is the danger of gas 3. Remove the engine hood.(For details, see "Re-
spraying out when loosening lines. moval and Installation of Engine Hood".)
• Do not use open flames and do not allow 4. Remove the hydraulic pump.(For details, see "Re-
sparks near the battery. moval and Installation of Hydraulic Pump".)
5. Use a wrench (13 mm) to remove the 3 bolts (1).
CAUTION
• Be sure to stop the engine before beginning
work.
• Be sure to inspect the wire rope and other
lifting equipment before beginning work.
• Do not stand or pass under the suspended
load.

Items to prepare
• Wrenches (7 mm, 8 mm, 13 mm, 17 mm, 19 mm, 36
mm)
• Box wrench (30 mm)
• Shackle (with the required lifting capacity) x 2
• Wire ropes (with the required breaking load)
• Liftcrane (with the required lifting capacity)
• Marking pen
• Cap
• Plug
• Waste oil can
• Rag
• Cleaning fluid
• Wood planks, etc.

84402832 NA - May 2011


2000-3
Removal and Installation of Engine Assembly

6. Use a wrench (13 mm) to remove the 3 bolts (1), 8. Use a wrench (8 mm) to loosen the hose band (1)
and then remove the bracket (2). on the radiator, and then remove the upper hose (2).

9. Remove the cushion seal on the side of the radiator,


use a wrench (8 mm) to loosen the hose band (1) of
the radiator, and then remove the lower hose (2).
• Use caps to cover the radiator and hoses to pre-
vent the entry of water, dust or dirt.
• Before removing the radiator hoses, completely
drain the coolant.

7. Remove the fan guard (1).

10. Use a wrench (13 mm) to loosen the line bolts (1) in
2 locations, and then remove the 2 lines (2) and (3)
from the compressor.
• Always remove the low-pressure (suction side)
line (2) first.
• Attach caps or plugs to the compressor and lines
to prevent any entry of water, dust or dirt.
Tightening torque for bolt installation: 19.6 - 24.5
N•m

84402832 NA - May 2011


2000-4
Removal and Installation of Engine Assembly

12. Use a wrench (17 mm) to remove the 5 bolts (1),


and then remove the under cover (2).
• Use caution when removing as the parts are
heavy.
Tightening torque for bolt installation: 63.7 - 73.5
N•m

13. Prepare the waste oil can (1).


• Drain the engine oil before removing the engine
oil hose.

11. Use a wrench (8 mm) to loosen the hose band (1)


on the inter cooler, and then remove the hose (2).
• Use caps to cover the lines and hoses to prevent
the entry of water, dust or dirt.

14. Use a wrench (36 mm) to remove the 2 engine oil


remote hoses (1).
• Mark the engine and hoses so that the connectors
match at the time of assembly.
• Attach caps or plugs to the engine and hoses to
prevent any entry of water, dust or dirt.

84402832 NA - May 2011


2000-5
Removal and Installation of Engine Assembly

• Clean the engine and hoses by spraying them 16. Use a wrench (17 mm) to remove the 5 bolts (1),
with a parts cleaner to prevent scratches and pre- and then remove the under cover (2).
vent dirt from accumulating on the connectors. Tightening torque for bolt installation: 63.7 - 73.5
N•m

17. Use a wrench (8 mm) to remove the 2 nuts (1), and


then remove the wiring (2) from the starter motor.

15. Use a wrench (17 mm) to remove the bolt (1), and
then remove the battery cable (2) on the negative 18. Remove the hose band (1), and then remove the
side. fuel hose (2).
• When removing the terminal and harness, secure • Attach caps or plugs to the engine and hoses to
them so that they do not interfere with the frame. prevent any entry of water, dust or dirt.
• Also, cover with a rubber cap to protect against
sparks.

84402832 NA - May 2011


2000-6
Removal and Installation of Engine Assembly

19. Remove the hose band (1), and then remove the 22. Use a wrench (8 mm) to loosen the hose band (1),
fuel hose (2). and then remove the heater hose (2).
Attach caps or plugs to the engine and hoses to
• Attach caps or plugs to the engine and hoses to prevent any entry of water, dust or dirt.
prevent any entry of water, dust or dirt.

23. Use a wrench (8 mm) to loosen the hose band (1),


20. Use a wrench (13 mm) to remove the 4 bolts (1), and then remove the heater hose (2).
and then remove the box cover (2).
• Attach caps or plugs to the engine and hoses to
prevent any entry of water, dust or dirt.

21. Remove the connectors (1) in the box.


• Wrap the removed connectors in plastic after tying 24. Use a wrench (8 mm) to loosen the hose band (1),
them together to prevent any entry of water, dust
and then remove the radiator hose (2).
or dirt.
• Use caps to cover the lines and hoses to prevent
any entry of water, dust or dirt.

84402832 NA - May 2011


2000-7
Removal and Installation of Engine Assembly

25. Use a wrench (8 mm) to loosen the hose band (1), 27. Remove the connectors (1) from the alternator.
and then remove the air hose (2).
• Use caps to cover the lines and hoses to prevent
any entry of water, dust or dirt.

28. Remove the cap (1), use the wrench (10 mm) to
remove the nut (2), and then remove the alternator
wiring (3).

26. Use a wrench (8 mm) to loosen the hose band (1),


and then remove the air hose (2).
• Use caps to cover the lines and hoses to prevent
any entry of water, dust or dirt.
Tightening torque for bolt installation: 8.8 - 9.8 N•m

29. Install the 2 shackles (1), and then use the wire rope
(2) and liftcrane to secure the engine main unit.

84402832 NA - May 2011


2000-8
Removal and Installation of Engine Assembly

30. Use a box wrench (30 mm) to remove the 4 bolts 31. Use the wire rope (1) and liftcrane to lift the engine
(1) from the mount. main unit.
Tightening torque for bolt installation: 289 - 337 N•m Thoroughly check that the location is safe before
lowering the engine on wood planks, etc.

84402832 NA - May 2011


2000-9
Removal and Installation of Engine Assembly

Installation of Engine Assembly 2. Run the engine at no-load idling and check for any
water or oil leaks.
1. To install the engine, perform the reverse of the re- 3. Attach the hydraulic pump, covers, and counter-
moval procedure. weight.
Tighten bolts being installed to the specified torque. For details, see the individual explanations for each
For bolts for which the torque is not specified, see procedure.
"Standard Torque Data for Cap Screws and Nuts".
After installing the engine, resupply coolant and en-
gine oil, perform fuel line air bleeding, and perform
filling for the air conditioner gas.
For details, see the individual explanations for each
procedure.

84402832 NA - May 2011


2000-10
Section

2001

Removal and installation of the fuel cooler engine


inter-cooler radiator and oil cooler

84402832 NA - May 2011


84402832 NA - May 2011
CONTENTS

Removal and Installation of Fuel Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3


Removal of Fuel Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation of Fuel Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Removal and Installation of Engine Inter Cooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Removal of Inter Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation of Inter Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Removal and Installation of Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Removal of Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation of radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Removal and Installation of Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Removal of oil cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installation of oil cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

84402832 NA - May 2011 Copyright © 2011 CNH FRANCE S.A.


2001-1 PRINTED IN FRANCE
84402832 NA - May 2011 Copyright © 2011 CNH FRANCE S.A.
2001-2 PRINTED IN FRANCE
Removal and installation of the fuel cooler engine inter-cooler
radiator and oil cooler
Removal and Installation of Fuel Removal of Fuel Cooler
Cooler 1. Mark the fuel cooler and hoses (1) and (2) so that
the connectors match at the time of assembly.
CAUTION Use pliers to loosen the hose bands (3) and (4), and
then remove the hoses.
• Be sure to stop the engine before beginning Fuel will spill out, so place a drip pan directly below
work. the area.
• As the fuel hose will be removed, strictly pro- Attach caps or plugs to the fuel cooler and hoses to
hibit open flames. prevent any entry of water, dust or dirt.

Items to prepare
• Wrench (13 mm)
• Screwdriver
• Pliers
• Marking pen
• Cap
• Plug
• Rag
• Cleaning fluid
• Drip pan

2. Use a wrench (13 mm) to remove the 4 bolts (1),


and then remove the fuel cooler (2).

Installation of Fuel Cooler


To installation, perform the reverse of the removal pro-
cedure.
After connecting the hoses, carefully check for any fuel
leaks.
Tighten bolts being installed to the specified torque.
For bolts for which the torque is not specified, see "Stan-
dard Torque Data for Cap Screws and Nuts".

84402832 NA - May 2011


2001-3
Removal and installation of the fuel cooler engine inter-cooler
radiator and oil cooler
Removal and Installation of Engine Removal of Inter Cooler
Inter Cooler 1. Remove the fuel cooler.(For details, see "Removal
and Installation of Fuel Cooler".)
CAUTION Use a wrench (13 mm) to remove the 4 bolts (1), and
then remove the bracket (2) from the fuel cooler.
• Be sure to stop the engine before beginning
work.
• As the fuel hose will be removed, strictly pro-
hibit open flames.

Items to prepare
• Wrenches (8 mm, 13 mm)
• Flathead screwdriver
• Wire cutters
• Cap
• Rag
• Cleaning fluid

2. Use a wrench (8 mm) or flathead screwdriver to


loosen the hose bands (1) in the 2 locations, and
then remove the 2 hoses (2) and (3).
Use caps to cover the inter cooler and hoses to pre-
vent the entry of water, dust or dirt.

3. Use a wrench (13 mm) to remove the 4 bolts (1),


and then remove the inter cooler (2).

84402832 NA - May 2011


2001-4
Removal and installation of the fuel cooler engine inter-cooler
radiator and oil cooler
Installation of Inter Cooler Removal and Installation of
To install, perform the reverse of the removal procedure. Radiator
Check for any air leaks.
Tighten bolts being installed to the specified torque. WARNING
For bolts for which the torque is not specified, see "Stan-
dard Torque Data for Cap Screws and Nuts". • Do not remove the radiator cap when the ra-
diator coolant temperature is high.
Hot liquid could spray out.

CAUTION
• Be sure to release hydraulic pressure before
beginning work.
• Be sure to stop the engine before beginning
work.
• Be sure to inspect the wire rope and other
lifting equipment before beginning work.
• Do not stand or pass under the suspended
load.

Items to prepare
• Wrenches (8 mm, 14 mm, 19 mm)
• Box wrenches (8 mm, 10 mm)
• Pliers
• Shackle (with the required lifting capacity) x 2
• Wire ropes (with the required breaking load)
• Liftcrane (with the required lifting capacity)
• Caps
• Plugs
• Drain tank
• Drain hose
• Rag
• Cleaning fluid
• Wood planks, etc.

84402832 NA - May 2011


2001-5
Removal and installation of the fuel cooler engine inter-cooler
radiator and oil cooler
Removal of Radiator 4. Loosen the drain plug (1), and then drain the
coolant.
1. Use a wrench (19 mm) to remove the 5 bolts (1),
and then remove the under cover (2).

5. Use a wrench (8 mm) to loosen the hose band (1),


and then remove the hose (2).
2. Install the drain hose (1), and then prepare the drain
tank (2). • Use caps to cover the lines and hoses to prevent
any entry of water, dust or dirt.

3. To make it easier to drain the coolant, remove the


radiator cap (1). 6. Use a box wrench (13 mm) to remove the 1 nut (1)
and the 3 bolts (2) of the radiator cover.

84402832 NA - May 2011


2001-6
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