Commissioning Activities of GSU-1 12.08.

13
Schudule of
Sl. No Activity GSU-1
Remarks

Emergency Brk Commissioning and all the feedback to

1 14.08.13 Completed.
PLC

Latch Motor Commissioning and all the limit swt feedback

2 09.07.13
to PLC

BOOM - LCS Ready with PLC - Communication &

3 09.07.13 Completed
Operation Check.
4 Taking Encoder in Line -Drive & PLC 03.07.13 Completed
Expected, KPCL will help us complete the Boom Hoist Rope Reeving
5 BOOM Down Programme 16.08.13
by 14/15.08.13.
6 Adjust Cam limit Swt and take feedback to PLC 18.08.13
30.08.13 to
Rope Reeving
05.09.13

1 Check all the fields feedback in PLC for proper Operation. 06.09.13 After rope reeving of Hold /Close.
Hold /Close

2 Communication with PLC 06.09.13

3 Operate Motor through Jystic 08.09.13

4 Adjust Cam limit Swt and take feedback to PLC 07.09.13

19.08.13 to
Rail Alignment + Rope Reeving
29.08.13
29.08.13 to
Trolley

1 Insatallation of Limit Swts for Trolley After Rail alignment and Rope Reeving.
06.09.13
2 Check all the fields feedback in PLC for proper Operation. 07.09.13
3 Cam limit Swt setting and take feedback to PLC 08.09.13 After rope reeving of Trolley.
4 Operate Motor through Jystic from Cabin. 09.09.13
1 Individual Brake function checking Completed
2 Check all Gantry Motors direction. 13.07.13 Completed.
Long Travel

3 PCRD Commissioning. 23.08.13 Service Engg visit Planed

4 Rail Clamp Commissioning. 23.08.13 Service Engg visit Planed

5 Taking Encoder in Line -Drive & PLC 03.09.13

6 Operate LT from Cabin. 05.09.13

7 Insatallation of Limit Swts for LT 04.09.13
1 Iverter Charging & ID Run 28.06.13 Completed
eder
bro-

6
 feeder
Cabin Move Vibro-

6
2 Communication with PLC 25.08.13

1 Iverter Charging & ID Run 27.06.13 Completed

Drive

7
2 Operate from Cabin 10.09.13

1 Control check of Shuttle conveyor 22.06.13 Completed.

Conveyor
Shuttle

30.08.13 to
8 2 Limit Swt Install and Connection, FB Check will be completed after laying of Belt expected 27.08.13
02.09.13
3 Trial of Shuttle conveyor from LCS and Cabin 05.09.13
10.09.13 to
Set
DG

9 1 Commissioning of DG
15.09.13
26.08.13 to 06 days after receive the materials and required service engg for
10 ELEVATOR
01.09.13 commissioning.
 Commissioning Activities of GSU- 2

Schedule Dt of
Sl. No Activity GSU-2

2 Receipt of Repaired modules 20.07.13

1 UPS Erection & Commissioning 22.08.13

3 Fixing of VFD modules

6 ISU Charging 18.08.13

7 Inverter (Drive) Charging 18.08.13
8 Boom Drive ID Run 19.08.13
Boom Down

Emargency Brk Commissioning and all the feedback to

10 30.08.13
PLC
2
Latch Motor Commissioning and all the limit swt feedback
11 30.08.13
to PLC

BOOM - LCS Ready with PLC - Communication &

12 31.08.13
Operation Check.

13 BOOM Down Programme 01.09.13

 Rope Reeving -Hold/Close 15.09.13

1 Iverter Charging & ID Run 28.08.13

2 Check all the fields in PLC for proper Operation. 29.08.13

Hold Close

3 Check the Brk Setting and all feedback to PLC for proper
4 30.08.13
Operation

16.09.13 to
6 Cam limit Swt setting and take feedback to PLC.
18.09.13
7 Operate Motor through Jystic. 16.09.13
Rail alignment + Rope Reeving of Trolley 10.09.13
1 Iverter Charging & ID Run 30.08.13
12.09.13 to
2 Insatallation of Limit Swts for Trolley
18.09.13
17.09.13 to
3 Check all the fields feedback in PLC for proper Operation.
Trolley

20.09.13
4
13.09.13 to
5 Cam limit Swt setting and take feedback to PLC
14.09.13
Check the Brk Setting and all feedback to PLC for proper
6 29.08.13
Operation
7 Operate Motor through Jystic from Cabin. 21.09.13

1 Each motor IR value and connection checking 15.09.13

12.09.13 to
2 Individual Brake function and limit swt checking
18.09.13
3 Taking Encoder in Line -Drive & PLC 28.09.13
Long Travel

Check the Brk Setting of all Gantry Motors and all

5 4 28.08.13
feedback to PLC.
 Long Travel
5
24.09.13 to
5 PCRD Comissioning
30.09.13
6 Rail Clamp Commissioning 25.09.13
7 Operate LT from Cabin. 27.09.13
8 Insatallation of Limit Swts for LT 30.09.13
1 Iverter Charging & ID Run 22.08.13
feeder
Vibro-

6
2 Operate from Cabin 28.09.13
1 Iverter Charging & ID Run 24.08.13
Cabin
Move
Drive

7
2 Operate from Cabin 20.09.13

1 Control check of Shuttle conveyor 01.09.13

Conveyor

01.09.13 to
Shuttle

2 Limit Swt Install and Connection, FB Check

8 04.09.13

3 Trial of Shuttle conveyor from LCS and Cabin 25.09.13

DG Set

9 Commissioning 26.09.13
 12.08.13

Remarks

All Modules reached at site on 20.07.13.

Completed
will be completed after laying of Belt expected 29.08.13
 GSU-1 - Motor Idle Run Status

Motor With VFD Motor Rating Idle Run Status

Sl No
Control (Kw) Date Status
1 HOLD 455 18.06.13 Completed
2 CLOSE 455 18.06.13 Completed
3 TROLLEY 180 03.07.13 Completed
4 BOOM HOIST 55 17.06.13 Completed

5 GANTRY 24 X 9.2 16.07.13 Completed

6 VIBRO FEEDER 7.5 28.06.13 Completed

7 CABIN MOVEMENT 2 x 2.2 27.06.13 Completed
 Motor Without VFD Motor Rating Idle Run Status
Sl No
Control (Kw)
Date Status
1 PCRD 16.07.13 Completed

2 WATER CRD 1.5 Pending

ROPE REVEWING
3 7.5 19.06.13 Completed
WINCH

DUST SUPPRESSION
4 2x4 12.07.13 Completed
MOTOR

LIFTABLE WALL
5 1.5 20.06.13 Completed
WINCH
APRON FOLDER
6 3.7 21.06.13 Completed
WINCH
7 HOLD COOLING FAN 1.5 22.06.13 Completed

8 CLOSE COOLING FAN 1.5 22.06.13 Completed

SHUTTLE CONVEYOR
9 45 22.06.13 Completed
MOTOR

SHUTTLE CONVEYOR
10 260 W 22.06.13 Completed
BRK MOTOR

SHUTTLE CONVEYOR
11 21.06.13 Completed
MOVEMENT MOTOR

HOPPER GATE
12 0.5 05.08.13 Completed
MOTOR
HYDRAULIC EMG
13 3 11.07.13 Completed
BRK MOTOR
14 ELEVATOR 9.2 Pending

15 BOOM LATCH MOTOR 2.5

16 RAIL CLAMP MOTOR 2 X 0.75 14.07.13 Completed

COMPRESSURE
17 2.34 26.07.13 Completed
MOTOR

18 VENTILATION MOTOR 1 X 7.5, 2 X .55 21.06.13 Completed

PARKER POWER
19 5.5 16.07.13 Completed
PACK

20 EOT Pending

BOOM HOIST
21 SERVICE BRK 260 W 14.07.13 Completed
MOTOR
TROLLEY SERVICE
22 0.3 14.07.13 Completed
BRK MOTOR
HOLD SERVICE BRK
23 2.5 14.07.13 Completed
MOTOR
CLOSE SERVICE BRK
24 2.5 14.07.13 Completed
MOTOR
25 GANTRY BRAKE 10.07.13 Completed.

26 DG System Pending
 12.08.13

Remarks
Remarks
It is in Latched Condition. Unable to check now.