Vehicle Electrical function check sheet

Chassis Id-:
Electrical
Sr no Parameter Reference Photograph Instruction to be followed Remarks
Function

2
1) There must not be any active Error in the ACM,EMS
Active Errors in & IECU.
1
EMS/IECU
2) MIL lamp should not be "ON" in any BSIV vehicles .

1) Date must be set correctly before delivery , shown

2 Date/time/Unit
1
below the Home screen of the

Cluster

1) parking/hand brake symbol to be ON, during

Parking
operation.
brake/Parking
2) Low beam tell tale to be ON during operation .
light/low/high
3 3)High Beam tell tale to be ON during operation
beam/Turn
4) Turn indictor tell tale to be ON during operation .
indicator/ Door 1
4 4 5) Door open tell tale to be OFF during DOOR lock
open telltale
3 2 condition & ON during DOOr open condition.
5

Atleast 5 Airpressure Grids must be fill during vehicle

4 Air pressure Grids
run from Bottom to upward.

1) Tally Fuse rating of sticker with actuall fuses in the

Fuses as per design fuse box .
5
rating.
2) Ensure for Correct relays w.r.t sticker & Fuse box.

1) Ensure the locking of interfacing connector &

Front chassis & cabin confirm white lever lock muct be locked with
Harness harness connector.
6
interconnection
locking 2 2) Confirm rubber seal in the Empty cavity of the
connector
rubber seal to check in empty
cavity of connector.

1)Confirm connection of accelerator pedal properly

locked.Verify the connection by pulling after locking
Accelerator pedal and locking sound.
7
connection
2) Confirm rubber seal at the Wring harness
connector & Empty cavity for Accelerator pedal.
 1

1) Confirm Earth terminal bolt to be torqued as per

guidelines on the Frame
Engine Earth to
Frame Earth / 1) Ensure no paint on frame while torquing the
8
battery to Frame EARTH terminal on frame.
Earth 2
2) Ensure Torquing on the battery to Frame Terminal
78 to 108 Nm

1
1) Operator to confirm the MAXI fuses are as per
maxi fuse harness /
9 rating & are tightend properly.
fuse rating
2) Tightening to confirm by Re pulling from fuse box .

1 1) Ensure Torquing/ tightening of harness terminal on

Starter Solenoid.
2)Confirm Torquing of battrey (+) terminal from
battery to starter motor.
Starter Solenoid &
10 3) Confirm Wiring should not be foul with any metal
battery terminal
parts & protection rubber cap must be there on
battery positive terminal
4) Starter motor solenoid positive lock(Blue wire) to
Harness be esured properly inserted .
2

1) Ensure porper torquing of battery positive .

terminal at Alternator End (4.8Nm to 6.8Nm).
Alternator battery
11
Positive terminal
2) Confirm Red colour Rubber protection Cap to be
there.
2

Alternator 2 pole
connector on
Alternator shoul not Ensure the proper connection of alternator socket
12 be loose. Harness &Verify the connection by pulling after locking also
will damage due to ensure harness should not in stretched condition
loose connected
with alternator

1) Ensure proper connector locking of IGNITION S/W

Ignition Switch
13 connector with harness connector .
Wiring
2) Confirm by pulling connector from ignition S/w.

Injector solenoid
Ensure proper locking of solenoid coupler by rotating
14 Engine Coupler should not
the same
be loose.
 Ensure battery positive and negative terminal
Battery positive and
Tighten within torque Value(M8) 9.8 to 14.7
15 negative terminal
nm & maxi fuse connector (M6)3.9 to 5.9 NM.
found loose

Ensure earth cable

Battery Earthling
16 tighten within torque
Connection loose.
Value(M12) 78.5 to 108 NM

Ensure relay locking by Holding the base of

EMS relay found not locking Socket & then Press the relay & re-Verify the
inserted perfect
17
properly/EMS relay insertion of relay pin Matching with locking Socket.
failure

Chassis

Main supply inter The Main supply Inter connector lock Should be
connector near perfectly lock
battery should be With Intact seal. Secure The connection by Pulling the
18
fitted fully and seal connector .
should not be
missing

The Main supply Inter connector lock Should be

perfectly lock
Starter relay should With Intact seal. Secure The connection by Pulling the
19 not be loose while connector .
mouning. Starter relay connection mounting bolt to be ensured
for proper torquing 3Nm

Starter motor
Ensure the earthing connection fully tighten & check
20 earthing Cable
terminal connection by moving.
should not be loose