Professional Documents
Culture Documents
to boiling, chilled
and hot water
Introduction
Every working day in the UK over eight million cups of tea and
coffee are made using Zip instant boiling water products. The launch
of Hydroboil into the UK market in the late 80s revolutionised boiling
water delivery in the workplace and brought new levels of efficiency,
safety and user satisfaction to commerce, industry and the public
sector. Today instant boiling water is firmly established as the
workplace norm with Zip the clear market leader.
2
Zip products are inherently reliable and covered by comprehensive
on site parts and labour warranties – details of which may be found at:
www.zipheaters.co.uk/warranty
Whatever the boiling, chilled or hot water need, Zip has the ultimate
solution.
3
4
Index
Hot water
Overview 42-43
Zip Aquapoint III
Unvented 5-15 litre 44-45
Zip Varipoint II
Unvented 10-15 litre 46-47
Unvented Accessories 48-49
Zip Aquapoint III
Unvented 30-100 litre 50-51
Zip Varipoint III
Unvented 30-100 litre 52-53
Zip AquaFlo NEW 54-57
Zip Inline ES NEW 58-59
Zip Inline 60-61
Zip Tudor 62-63
Zip Contract 64-65
Zip RCH 66-67
Zip XL 68-69
General Data
Typical Applications 70
Temperature Rise Chart 71
Conversion Factors 71
5
Overview
Instant boiling and
chilled filtered water systems
Zip HydroTap®
Drinking water
6
Zip HydroTap is the perfect Programmable maximum
Drinking water
system for prestige premises measured water delivery.
Dispenses boiling and chilled
Safety lock provides user
filtered water instantly from a
protection, where required.
single tap.
Boiling and chilled water system
A touch of the red lever provides
hidden under counter.
instant filtered boiling water whilst
the blue lever delivers fresh tasting No more time wasted waiting for
filtered chilled water. water to boil.
Features and benefits No more energy wasted boiling
Filtered boiling water instantly for kettles or urns.
hot drinks.
No more bottled water to buy,
Filtered chilled drinking water store or handle.
instantly from the same tap.
Can be installed on virtually any
Programmable energy saving work top with the optional Tap
modes for added efficiency. Font.
7
Zip HydroTap ®
Drinking water
On installation, to suit user The cupboard containing the
needs, the boiling water boiling and chilling unit must
temperature can be adjusted be amply ventilated: cupboard
from 98˚ to 68˚C. doors must be offset all round
for ventilation, using buffers
Installation
provided and the vent fitted.
The tap should be positioned
either adjacent to a suitable sink Electrical
or on a Zip Tap Font - for details To be wired to a double pole
see page 13. For sink use the switched fused spur with a
tap should be mounted so that it minimum break capacity of 13
will dispense into the sink. amps. Installation must comply
with current IEE regulations.
The undercounter boiling and
chilling unit should be located, if Caution
possible, directly beneath the tap In some hard water areas where
and not more than 1 metre away. mineral scale accumulation may
It must be installed with be an issue, consideration should
clearances of 50mm left and be given to the maintenance
right and 65mm at rear. required and the use of the Zip
Scale Management System
Plumbing
( page14). For further clarification
The water supply must be
call 0845 602 4533.
potable (drinkable).
If static pressure exceeds 7 bar,
a pressure reducing valve must
be fitted. An isolating valve
should be installed between the
water supply and the under-
counter unit.
Energy Conservation
Drinking water
On installation, to suit user The cupboard containing the
needs, the boiling water boiling unit must be amply
temperature can be adjusted ventilated: cupboard doors must
from 98˚ to 68˚C. be offset all round for ventilation,
using buffers provided and a
Installation
vent fitted.
The tap should be positioned
either adjacent to a suitable sink Electrical
or on a Zip Tap Font - for details To be wired to a double pole
see page 13. For sink use, the switched fused spur with a
tap should be mounted so that minimum break capacity of 13
it will dispense into the sink. amps. Installation must comply
with current IEE regulations.
The boiling unit should be
located, if possible, directly Caution
beneath the tap and not more In some hard water areas where
than 1 metre away. It must be mineral scale accumulation may
installed with clearances of 50 be an issue, consideration should
mm left and right. be given to the maintenance
required and the use of the Zip
Plumbing
Scale Management System
The water supply must be
( page14). For further clarification
potable (drinkable).
call 0845 602 4533.
If static pressure exceeds 7 bar,
a pressure reducing valve must
be fitted. An isolating valve
should be installed between the
water supply and the under-
counter unit.
Energy Conservation
Drinking water
the taps - maximum 1 metre Cupboard doors must be offset
away. It must be installed with all round using the 4mm buffers
clearances of 50mm to the left provided and the supplied vent
and right and 65mm at rear. fitted.
Plumbing Electrical
Designed for connection to a To be wired to a double pole
potable cold water supply with a fused spur, minimum break
minimum pressure of 2 bar and a capacity of 13 amps. Installation
maximum pressure of 7 bar. A must comply with current IEE
pressure reducing valve to be fitted regulations.
if pressure is greater than 7 bar.
General
An isolating valve should be The Zip HydroTap 3-in-1 and
installed between the supply and 4-in-1should be installed by a
the unit. qualified tradesperson and in
accordance with the installation
Venting
instructions.
A vent in the HydroTap may
discharge small amounts of Caution
water or steam, so tap must be In some hard water areas where
mounted where it can drain. mineral scale accumulation may
be an issue, consideration
Ventilation—IMPORTANT
should be given to the
It is essential that the cupboard
maintenance required. We
containing the undersink unit is
recommend the use of Zip
adequately ventilated as poor air
FL3000 scale filter system.
circulation will adversely affect
W
H
4 stage filtration
• Pre -filter to remove larger particles
• Ion exchange filter medium
• Activated carbon filter
• Fine filter
Drinking water
Calcium and magnesium ions are 1⁄2” BSP male and female straight
Zip Accessories
HydroTap
Tap Font complete with tap extension
ZT004
108mm hole is required for the
drain and 10mm for fixing stud.
16
Dimensions
Drinking water
s/steel white litres cups*at any cups* kW H x W x D
one time per hour (@ 230V) (mm)
Zip Hydroboil Plus
with cool touch tap and
energy saving features
17
Zip Hydroboil Plus
Wall mounted instant boiling water
3, 5, 7.5 litre
Drinking water
Drinking water
connected via a tundish to a
Leave minimum clearance of
15mm copper vent pipe which
150mm above, 65mm left and
has a continuous fall to a safe and
20mm right. Hanging and fixing
visible place.
screws supplied with wall plugs.
The bug screen supplied must
Plumbing be fitted to the end of the vent
Designed for direct connection tube.
to a potable cold water supply
with a minimum pressure of 1 Electrical
bar and a maximum pressure of To be wired to a double pole
7 bar. A pressure reducing valve switched fused spur with a
must be installed if water supply minimum break capacity of 13
pressure is likely to exceed 7 bar. amps. Installation must comply
with current IEE regulations.
An isolating valve should be
installed between the water Caution
supply and the heater. In some hard water areas where
mineral scale accumulation may
Concealed plumbing be an issue, consideration should
Connect inlet and vent pipes from be given to the maintenance
the rear via 15mm capillary elbows. required. A suitable form of scale
Exposed plumbing management may be necessary.
Connect inlet and vent pipes
from the bottom directly to
15mm compression fittings with
nuts and olives provided.
Energy Conservation
The installer can select one of two programmable energy
saving modes –
Drinking water
Should be installed over a draining The vent must discharge to a
board, or work top fitted with a safe visible position as, under
drip tray — tap spout should be certain conditions, the vent may
no higher than necessary to fill discharge cold or boiling water
large pots. Minimum tap height and/or steam.
above draining board for on-wall
The vent pipe outlet must be
maintenance is 200mm. Leave
connected via a tundish to a
minimum clearance of 150mm
15mm copper vent pipe which
above, 65mm left and 20mm right.
has a continuous fall to a safe
Hanging and fixing screws and visible place.
supplied with wall plugs.
The bug screen supplied must
Plumbing be fitted to the end of the vent
Designed for direct connection tube.
to a potable cold water supply
Electrical
with a minimum pressure of 1
To be wired to a double pole
bar and a maximum pressure of
switched fused spur with a
7 bar. A pressure reducing valve
minimum break capacity of 13
must be installed if water supply
amps.
pressure is likely to exceed 7 bar.
HS140 and HS040 models
An isolating valve should be
should be provided with their
installed between the water
own dedicated supply.
supply and the heater.
Installation must comply with
Concealed plumbing
current IEE regulations.
Connect inlet and vent pipes from
the rear via 15mm capillary elbows. Caution
In some hard water areas where
Exposed plumbing mineral scale accumulation may
Connect inlet and vent pipes be an issue, consideration should
from the bottom directly to be given to the maintenance
15mm compression fittings with required. A suitable form of scale
nuts and olives provided. management may be necessary.
Drinking water
Should be installed over a The vent must discharge to a
draining board, or work top fitted safe visible position as, under
with a drip tray — tap spout certain conditions, the vent may
should be no higher than discharge cold or boiling water
necessary to fill large pots. and/or steam.
Leave minimum clearance of
The vent pipe outlet must be
150mm above,65mm left and
connected via a tundish to a
20mm right.
15mm copper vent pipe which
Hanging and fixing screws has a continuous fall, to a safe
supplied with wall plugs. and visible place.
Plumbing The bug screen supplied must
Designed for direct connection be fitted to the end of the vent
to a potable cold water supply tube.
with
Electrical
a minimum pressure of 1 bar and
To be wired to a double pole
a maximum pressure of 7 bar. A
switched fused spur with a
pressure reducing valve must be
minimum break capacity of 13
installed if water supply pressure
amps. Installation must comply
is likely to exceed 7 bar.
with current IEE regulations.
An isolating valve should be
Caution
installed between the water
In some hard water areas where
supply and the heater.
mineral scale accumulation may
Concealed plumbing be an issue, consideration should
Connect inlet and vent pipes from be given to the maintenance
the rear via 15mm capillary required. A suitable form of scale
elbows. management may be necessary.
Exposed plumbing
Connect inlet and vent pipes
from the bottom directly to
15mm compression fittings with
nuts and olives provided.
Drinking water
42kg - 5 litre, 64kg - 15 litre or
Electrical
on the counter mounting stand
To be wired to a double pole
supplied. The unit must have a
switched fused spur with a
minimum 150mm clearance on
minimum break capacity of 13
the left, 50mm on the right and
amps. Installation must comply
150mm on top.
with current IEE regulations.
Minimum tap height, if wall
HD215 & HD315 should be
mounted should be 200mm
provided with their own
above work surface. The vent
dedicated supply.
must discharge to a safe and
visible place.
Energy Conservation
A choice of two programmable energy saving modes –
In-Line Filters
FL064 6” filter for taste and
odour removal with scale
reduction. For use with
Hydroboil up to 7.5 litre.
Mug Racks
ZE010 Stainless steel
(for Classic Tap
models only)
Drip Trays
ZD001 Stainless steel (with drain)
ZD002 Stainless steel (no drain)
Drip Tray
Dimensions
Cup Dispensers
ZE001 Stainless steel
Accessories
ZE002 White plastic
ZE003 White stove enamel caddy
Counter Stands
ZE004 For HS001
ZE006 For HS003,
ZE007 For HS105, HP005, HP105
ZE008 For HS107, HP007, HP107
Tundish
ZD100 Wall mounted chromed
tundish
ZD101 Sink mounted chromed
tundish
Zip HydroTap
Drinking water
Zip Chilltap
Zip Chilltower
Zip Chillmaster
Zip Chill Fountain
Zip Wall Fountain
Zip’s mains fed chillers are designed for the work place
environment, they provide fresh drinking water at a fraction
of the cost of bottled water and can pay for themselves in a
matter of weeks.
Users are provided with an endless supply of fresh chilled filtered
water without having to worry about constantly paying for bottled water.
Moreover, valuable office space to store water bottles is saved,
security is improved and there is no need to wait for another delivery.
Features and benefits
Initial draw-off up to eight glasses.
Up to 140 glasses recovery per hour.
Easy to replace submicron double action filters.
Great tasting, freshly filtered, drinking water.
28
Zip Accessories
Chilled water
ZE001
Drinking water
Dispenser for disposable cups
ZI001
Optional drinking bubbler
ZD003
Waste water dish for installation
where drainage is not available
29
Zip HydroTap ®
Drinking water
The tap should be positioned The cupboard containing the
either on a suitable sink or on a chilling unit must be amply
Zip Tap Font. If installing on a ventilated: cupboard doors must
sink, the tap should be mounted be offset all round for ventilation,
so that it will dispense into the using buffers provided and the
sink. vent fitted (supplied).
The undersink unit should be Electrical
located if possible directly To be wired to a double pole
beneath the tap and not more switched fused spur with a
than 1 metre away. It must be minimum break capacity of 13
installed with clearances of amps. Installation must comply
50mm left and right and 65mm with current IEE regulations.
at rear.
Plumbing
The water supply must be
potable (drinkable).
If static pressure exceeds 7 bar,
a pressure reducing valve must
be fitted. An isolating valve
should be installed between the
water supply and the under-
bench unit.
Energy Conservation
Programmable operation
• Integral 24 hour 7 day timer enables the chilled water unit
to switch off automatically during known periods of inactivity
e.g. overnight or weekends but return to full functionality ahead
of expected demand.
Under-sink chiller
Filtered drinking water
Drinking water
Drinking water
Chrome plated brass with lever Water connections 15mm push-fit.
action tap and swivel head.
If water pressure is above 7 bar a
Filtration pressure reducing valve (AQ3)
Submicron fully encapsulated should be used - for details see
externally mounted double action page 46.
carbon filter.
Should be installed by an
Warranty approved plumber.
One-year on site parts and
Electrical
labour. For full details of the
To be wired to a double pole
Zip Warranty Scheme visit:
switched fused spur with a
www.zipheaters.co.uk/warranty
minimum break capacity of 13
Installation amps. Installation must comply
The tap should be: with current IEE regulations.
Positioned to the rear of a sink.
Mounted on a flat surface.
Mounted at 45 degrees to the
edge of the sink so it drains into
the sink when running.
The under-sink chiller must be:
Located as closely as possible
to, and directly beneath the tap.
Installed with clearances of 50mm
left, right and above, with 65mm
to rear.
Filter should be mounted where
readily accessible on the chiller
or on the adjacent cupboard
wall.
sink
Drinking water
One-year on site parts and Water connections 15mm push-fit.
labour. For full details of the
Zip Warranty Scheme visit: If water pressure is above 7 bar a
www.zipheaters.co.uk/warranty pressure reducing valve (AQ3)
should be used - for details see
Installation page 46.
Water, drainage and power should
all be available nearby. Should be installed by an
approved plumber.
The chiller should be mounted
on a level surface (levelling feet Electrical
are provided). To be wired to a double pole
switched fused spur with a
The chiller must be installed with minimum break capacity of 13
clearances of 50 mm left, right amps. Installation must comply
and 65mm at rear (except on wall with current IEE regulations.
mounted).
Wall mounted Chillmaster
supplied with 1⁄2” masonry
anchors for use on solid walls only.
Drinking water
WRAS Approved and CE Endorsed. To be wired to a double pole
switched fused spur with a
Warranty
minimum break capacity of 13
One-year on site parts and
amps. Installation must comply
labour. For full details of the
with current IEE regulations.
Zip Warranty Scheme visit:
www.zipheaters.co.uk/warranty Unique Float Valve Assembly
Offers reliability and simplicity of
Installation
service when needed. It requires
Wherever possible install on a level
only one connection to 1⁄4” Nylon
floor with access to drainage.
tube and a “John Guest” fitting.
Select a position where cooler
will be protected from impact Made from food-grade plastic
damage. and stainless steel hardware and
designed not to taint the water.
Install cooler with a minimum
An air filter is included in the
clearance of 30mm all round
assembly to protect the water
for ventilation.
from contamination.
Integral, removable drip tray can
be plumbed into waste if required.
Plumbing
Water connections 15mm push-fit.
LDPE flexible plumbing tube (1⁄4”)
is required to run from the
nearest cold water supply to the
cooler, plus conduit and
fastenings.
Service valve outlet connected
to double non-return valve via
30mm copper tube (supplied).
Should be installed by an
approved plumber.
Product Product Dimensions
Code H x Dia
(mm)
Zip Chilltower, floor standing CH201 940 x 320
Recessed chiller
Filtered drinking water
Drinking water
Drinking water
WRAS Approved and CE Endorsed. Water connections 15mm push-fit.
Warranty If water pressure is above 7 bar a
One-year on site parts and pressure reducing valve (AQ3)
labour. For full details of the should be used - for details see
Zip Warranty Scheme visit: page 46.
www.zipheaters.co.uk/warranty
Should be installed by an
Installation approved plumber.
The chiller should be recessed
Electrical
into a wall where it is easy for
To be wired to a double pole
users to access.
switched fused spur with a
Water, drainage and power minimum break capacity of 13
should all be available nearby. amps. Installation must comply
with current IEE regulations.
Installed with clearances of 50mm
left, right and above, with 65mm
to rear.
Integral, removable drip tray can
be plumbed into waste if required.
Drinking water
WRAS Approved and CE Endorsed. be plumbed into waste if required.
Warranty Plumbing
One-year on site parts and Water connections 15mm push-fit.
labour. For full details of the
If water pressure is above 7 bar a
Zip Warranty Scheme visit:
pressure reducing valve (AQ3)
www.zipheaters.co.uk/warranty
should be used - for details see
Installation page 46.
The chiller should be wall
Should be installed by an
mounted where it is easy for
approved plumber.
users to access.
Electrical
Water, drainage and power
To be wired to a double pole
should all be available nearby.
switched fused spur with a
Installed with clearances of 50mm minimum break capacity of 13
left, right and above, with 65mm amps. Installation must comply
to rear. with current IEE regulations.
385mm
303
mm
Zip Varipoint II
Zip Varipoint III
Zip AquaFlo New
Zip Inline New
Zip Tudor
Zip Contract
Zip RCH
Zip XL
42
43
Hot water
Zip Aquapoint III ®
Hot water
One-year on site parts and or multiple outlets without the
labour. For full details of the need for special taps.
Zip Warranty Scheme visit:
Plumbing
www.zipheaters.co.uk/warranty
Water connections 1⁄2” BSP
Safety features Pressure relief valve (supplied)
Manually resettable over set at 6 bar. Should be installed
temperature safety cutout. only by a suitably experienced
installer of unvented electric
Expansion relief valve (supplied)
storage water heaters.
set at 6 bar.
Oversink and undersink models
Sacrificial anode for added
not interchangeable.
protection for element and tank
in aggressive water conditions, Electrical
requiring regular inspection and To be wired to a double pole
replacement when necessary. switched fused spur with a
minimum break capacity of 13
Installation
amps. Installation must comply
Separate models available for
with current IEE regulations.
overbasin and undersink
installation. Supplied with 1 metre of
All models can be wall mounted. pre-wired cable.
Hot water
Five year on site parts and labour Water connections 1⁄2” BSP.
warranty on inner container, two Pressure and temperature relief
years on controls. For full details valve (supplied) must be fitted to
of the Zip Warranty Scheme visit: heater.
www.zipheaters.co.uk/warranty
Pressure relief valve (supplied)
Safety features to be fitted in cold water supply.
Manually resettable over
temperature safety cut-out set Should be installed only by a
at 95°C. suitably experienced installer of
unvented electric storage water
Pressure and temperature relief heaters.
valve supplied.
Oversink and undersink models
Pressure relief valve supplied, not interchangeable.
set at 6 bar.
Electrical
Frost protection setting. To be wired to a double pole
Installation switched fused spur with a
Separate models available for minimum break capacity of 13
over-basin and under-basin amps. Installation must comply
installation. with current IEE regulations.
All models can supply one or Supplied with 1 metre of pre-
more outlets. wired cable.
AQ2 AQ3
Hot Water
Expansion Combined
vessel and pressure reducer
check valve (set at 3.5 bar)
(3.5 bar) and line strainer
Will the pipework accommodate expanded water without hot water entering any supply
pipe connected to a cold water draw-off? (See diagram A opposite and note minimum
pipe lengths). If expansion in the cold water main is restricted, e.g. by a valve or meter,
an expansion vessel and other relevant accessories MUST be fitted.
NO YES
Is the mains pressure 4.0 bar or less? Is the mains pressure 4.0 bar or less?
NO YES NO YES
Fit AQ2 + AQ3 Fit AQ2 Fit AQ2 + AQ3 NOT REQUIRED
Additional Accessories
AQ1
Pressure and temperature relief valve (7 bar/90ºC).
AQ1
AQ4 TMV2
Thermostatic blending valve complete with 2 check valves.
(Set temp range 30º to 65ºC).
AQ4S TMV3
AQ4
NHS Approved Thermostatic Blending Valve complete
with 2 check valves. (Set temp range 30º to 50ºC).
Diagram A
Hot Water
Inlet pressure less than 4 bar and expanded hot water can be accommodated
in the pipe work.
Diagram B
Inlet pressure less than 4 bar but expanded hot water cannot be
accommodated in the pipe work. (Install AQ2 expansion vessel and
check valve).
Aquapoint
or
Varipoint
Diagram C
Inlet pressure greater than 4 bar. (Install AQ2 expansion vessel and check
valve with AQ3 pressure reducer).
Aquapoint
or
Varipoint
Diagram D
Temperature and pressure relief valve AQ1.
Aquapoint Varipoint
Hot water
One-year on site parts and Water connections 1⁄2” BSP.
labour. For full details of the
Minimum recommended water
Zip Warranty Scheme visit:
pressure 1 bar.
www.zipheaters.co.uk/warranty
Unit supplied with full installation
Safety features
kit comprising: expansion vessel,
Manually resettable safety cutout.
pressure reducing valve, balanced
Heater protected against freezing take off valve, pressure relief
while power switched on. valve (6 bar) and line strainer.
Factory fitted pressure and Factory fitted pressure and
temperature relief valve designed temperature relief valve requires
to operate at 7 bar and 90ºC. plumbing to waste in accordance
Additional pressure relief valve with water authority bylaws.
set to operate at 6 bar. Sacrificial anode for added
Installation protection for element and inner
Wall mounted. Ensure wall is container in aggressive water
strong enough to support water conditions – requires regular
heater when full. inspection and replacement
when necessary.
Must be installed by a competent
installer in accordance with Local Electrical
Regulations. England and Wales – To be wired to a double pole
Building Regulations G3. switched fused spur with a
Scotland – Technical Standards P3. minimum break capacity of 13
N. Ireland – Building Regulations P5. amps. Installation must comply
with current IEE regulations.
Element can be changed without
draining down.
Hot water
Five year on site parts and labour Water connections 1⁄2” BSP.
warranty on inner container, two
Minimum recommended water
years on controls. For full details
pressure 1 bar.
of the Zip Warranty Scheme visit:
www.zipheaters.co.uk/warranty Unit supplied with full installation
kit comprising: expansion vessel,
Safety features
pressure reducing valve, balanced
Manually resettable safety cutout.
take off valve, pressure relief
Heater protected against freezing valve (6 bar) and line strainer.
while power switched on.
Pressure and temperature and
Factory fitted pressure and pressure relief valves require
temperature relief valve designed plumbing to waste in accordance
to operate at 7 bar and 90ºC. with water authority bylaws.
Additional relief valve set to Electrical
operate at 6 bar. To be wired to a double pole
Installation switched fused spur with a
Wall mounted. Ensure wall and minimum break capacity of 13
fixings are strong enough to amps. Installation must comply
support water heater when full. with current IEE regulations.
Hot water
Thermostat – adjustable up to
• Direct, indirect and solar
65°C.
compatible unvented water
heaters Over temperature safety cut-out
– Re-settable. Operates at 85°C.
• Corrosion resistant Duplex
Stainless Steel cylinder Expansion relief valve – 6 bar.
• High performance, low profile Temperature and pressure relief
coil-in-coil heat exchanger valve – 90°C and 7 bar.
• High performance CFC free Pressure reducing valve – 3 bar.
injected polyurethane foam
Expansion vessel – Pre-charged
insulation
to 3 bar.
• White plastic coated steel case
Plumbing
resistant to scuffs and damage
For connection to 22mm mains
• External expansion for reliability potable water supply.
and ease of maintenance
Minimum water supply 1.5 bar,
• Cylinder pressure tested to 15 20 l/min.
bar
Maximum water supply pressure
Installation 12 bar.
For installation by a competent
Electrical
installer in accordance with all
To be wired to a suitably rated
national and local Building
double pole fused spur.
Regulations.
Installation must comply with
Intended for floor standing only –
current IEE regulations.
refer to Technical Data for weight
full. Approvals
KIWA approved to UK Water
Nominal Capacity
Regulations.
Direct and Indirect units:
90, 120, 150, 180, 210, 250 and KIWA approved to UK Building
300 litres. Regulations Part G3 and Part L.
Solar Twin Coil and Solar Direct Immersion element/thermostat
units: 150, 180, 210, 250 and BEAB approved and CE
300 litres. endorsed.
Immersion Elements Warranty
Incoloy construction 1¾” thread. 25 years on cylinder transferable
Length 14” Loading 3kW @ (conditions apply).
240V.
2 years on all other components.
Heat Exchanger
22mm low profile, high efficiency
stainless steel coil-in-coil.
AquaFlo Indirect
Nominal Height Weight Weight Vol within
Capacity (mm) x Empty Full 10ºC of set
Model (L) 545 Dia (kg) (kg) temp (L)
AF4090 90 727 23 111 74
AF4120 120 915 30 148 105
AF4150 150 1102 38 186 132
AF4180 180 1290 42 220 160
AF4210 210 1478 45 253 188
AF4250 250 1728 51 299 232
AF4300 300 2041 60 357 285
Hot water
6kW 9kW re-heat immersion immersion Loss
(mins) (mins) (mins) elements elements (kWh/day)
- - - 1 0 1.07
- - 58.0 1 1 1.23
- - 72.0 1 1 1.41
- - 82.0 1 1 1.53
- - 96.0 1 1 1.80
- - 117.0 1 1 2.15
- - 145.0 1 1 2.28
73 57 72.0# 3 or 2 0 or 1 1.41
88 67 82.0# 3 or 2 0 or 1 1.53
108 80 96.0# 3 or 2 0 or 1 1.80
130 95 117.0# 3 or 2 0 or 1 2.15
168 120 145.0# 3 or 2 0 or 1 2.28
Additional elements are available for installation in the 4th boss. # If using high level element
Electronic instantaneous
water heater
Single outlet for hand washing
Hot water
Hot water
however, delivered water Zip Warranty Scheme visit:
temperature is dependent on www.zipheaters.co.uk/warranty
local incoming water temperature
and supply voltage. Quoted Location
performance assumes 12°C The appliance must be installed
incoming water temperature and in a frost free environment.
230V supply. Plumbing
The appliance is intended for
Case connection to the mains water
Impact resistant plastic. supply. It should be installed by
Approvals a suitably qualified person. The
WRAS approved and CE endorsed. appliance may be used as an
unvented or vented installation.
Temperature setting
Temperature and flow adjustable Electrical
at time of installation. The appliance must be earthed
and connected to the supply by
Taps - Important means of permanent wiring
For correct operation it is through suitable isolation having
essential that the special tap a contact separation of at least
nozzle supplied is fitted to 3mm in all poles. Installation
the tap spout. must comply with current IEE
Only taps with removable regulations.
M22/24 nozzles should be
used.
Zip Accessories
Touch-Free Taps
The easily installed, hygienic washroom solution
TF001 Mains TF003 Mains
TF002 Battery TF004 Battery
Electronic instantaneous
water heater
Single outlet
Hot water
Hot water
Installation
means of permanent wiring
The appliance must be installed
through suitable isolation having
in a frost free environment.
a contact separation of at least
To avoid thermal losses, the 3mm in all poles. Installation
distance between the heater and must comply with current IEE
the outlet should be as short as regulations.
possible (less than 2m).
The cross sectional area of the
For optimum flow connection cable must be in
characteristics use with Zip accordance with the power
tap spray nozzles and hand set. rating of the appliance.
ILX012 requires three phase
electrical supply.
Inline Accessories
ZL002 Tap Spray Nozzle - 22mm female thread
For flow rates from 2 litres/min+.
ZL003 Tap Spray Nozzle - 24mm male thread
Flow rates from 2 litres/min+.
ZL004 Tap Spray Nozzle - 22mm female thread
For flow rates from 3.5 litres/min+.
ZL005 Tap Spray Nozzle - 24mm male thread
For flow rates from 3.5 litres/min+.
ZL006 Fixed Pattern Shower Hand Set
For flow rates from 4 litres/min+.
ZL007 4 Position Adjustable Shower Hand Set
For flow rates from 4 litres/min+. ZL006 ZL007
Hot water
Externally adjustable temperature Can be connected to a rising main
control. or to a cistern with a minimum
working head of 5 metres.
Neon light indicates when the
heating element is ‘ON’. Over-sink models are supplied
with a 300mm open outlet spout
Safety features
and control valve.
Open-outlet non-pressurised
system. Undersink models must only be
connected to Zip open-outlet
Heater protected against freezing
taps, see page 61.
while power switched on.
Over-sink and under-sink models
Manually re-settable over-
are NOT interchangeable.
temperature safety cut-out.
Electrical
Installation
To be wired to a double pole
Supplies hot water to a single
switched fused spur with a
outlet using spout or Zip vented
minimum break capacity of 13
taps. No need for expansion
amps. Installation must comply
vessel or pressure relief valve.
with current IEE regulations.
Screws and wall fixings provided. Supplied with 1 metre of pre-
wired cable.
5 litre model
10 litre model
Hot water
Safety cut out in the event of working head of 5 metres.
a thermostat failure.
Supplied with a 300mm open outlet
Heater protected against freezing spout and water control valve.
while power switched on.
Electrical
Installation To be wired to a double pole
All models should be wall mounted. switched fused spur with a
minimum break capacity of 13
Screws and wall fixings provided.
amps. Installation must comply
Plumbing with current IEE regulations.
Can be connected to a rising main Supplied with 1 metre of cable.
Zip Accessories
Vented Point of Use
Hot water
One-year on site parts and 22mm compression fitting.
labour. For full details of the
Drain connection, supplied
Zip Warranty Scheme visit:
and fitted.
www.zipheaters.co.uk/warranty
Overflow, left or right hand
Installation
connection, 22mm compression
Should be mounted on a wall at
fitting.
least one metre above the
highest draw-off point. Ball valve is for mains pressure
operation, brass body to BS1212-2.
Wall and fixings should be
adequate to support the weight Electrical
of the heater when full. To be wired to a double pole
switched fused spur with a
Heater to be fixed using the
minimum break capacity of 13
integral wall mounting bracket.
amps.
Top clearance of 150mm must
RCH 100/C should be provided
be allowed for access to the ball
with its own dedicated supply.
valve in the cistern tank.
Installation must comply with
Bottom clearance of 250mm
current IEE regulations. Supplied
must be allowed for withdrawal
with 1 metre of cable.
of the heating element.
The cross sectional area of the
Plumbing
connection cable must be in
Cold inlet, left or right hand
accordance with the power
connection, 1⁄2” BSP.
rating of the appliance.
Water heater
Electronic temperature control
25, 50, 75 litre
Hot water
Hot water
Easily adjustable visible integral load bearing slots in the
temperature display, rear of the case.
electronically controlled to
Top clearance of 150mm above
maintain set point.
heater should be allowed for
Safety features service access.
Manually resettable over
Bottom clearance of 200mm
temperature cut-out. Operating
must be allowed for withdrawal
temperature 96˚C.
of heating element.
Approval
Plumbing
CE endorsed.
All plumbing connections via
Warranty compression fittings at base
One-year on site parts and or rear of the heater.
labour. For full details of the
Cold inlet 15mm push fit.
Zip Warranty Scheme visit:
www.zipheaters.co.uk/warranty Hot outlet 22mm push fit.
Installation Overflow 22mm push fit.
Should be mounted on a wall
Electrical
with the base of the heater at
To be wired to a double pole
least 750mm above the highest
switched fused spur with a
draw-off point.
minimum break capacity of 13
Wall fixings must be adequate to amps. Installation must comply
support the weight of the heater with current IEE regulations.
when full.
General Data
ILX006
Delivered Temp (˚C) with 12˚C ambient
ILX009
ILX012
50.0
45.0
40.0
35.0
30.0
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0
Flow Rate (l/min)
Useful formulae
Time to heat stored water (mins) Litres x Temp Rise ( ˚C )
=
kW rating x 14.3
Conversion factors
Pressure 1 Bar = 14.5 psi
= 100 kiloNewtons/m 2
= 100 kPa
1 psi = 7 kPa
Zip Heaters (UK) Ltd reserves the right to modify the specification of
its products without notice and makes every effort to maintain the
accuracy of information contained in this publication.
The Zip Guide April 2010 – © Copyright Zip Heaters (UK) Ltd
71
Zip Heaters (UK) Ltd
Bertie Ward Way, Dereham, Norfolk NR19 1TE
sales@zipheaters.co.uk
Sales enquiries Tel: 0845 602 4533
customerservice@zipheaters.co.uk
Service/maintenance Tel: 0800 077 8302
service@zipheaters.co.uk
Fax: 01362 692448
www.zipheaters.co.uk