Penstock work man power & Total joint & Length details.

TOTAL JIONTS & RUNNING METRES.

SL.No. DESCRIPTION No.OF JOINTS LENGTH IN METRE. REMARKS

1 Straight shells 3.8 dia mtr 42 nos 502.992 mtrs
2 VB1 COMPOUND BEND 10 nos 119.820 mtrs
3 VB2 COMPOUND BEND 14 nos 167.748 mtrs
4 Y - BEND 02 nos 25.050 mtrs.
5 straight shells 2.5 dia mtr 08 nos 63.051 mtrs
TOTAL 76 joints 878.66 mtrs
NOTE: The above calculate after reducer only.

WELDING TIMING AND MANPOWER DETAILS.

S.NO WORKERS PER DAY NO.OF.DAYS REMARKS

1 05 WELDERS + HELPERS 30 Metre 29.2 days 12 hours shift
2 03 WELDERS + HELPERS 18 metre 48 days 12 hours shift
3 02 WELDERS + HELPERS 12 metre 73 days 12 hours shift

NOTE : 1. 878.66 MTR LENGTH / ( Calculate 01 welder - 06 mtrs per day.)

2. Grinders reqd 02 persons per day.

FITTUP WORK AND JOINTS DETAILS

S.NO NO.OF. WORKERS PER DAY NO.OF. DAYS REQD REMARKS

1 10 PERSONS ( 02 TEAMS) 04 JOINTS 19 DAYS 12 HOURS /SHIFT
2 05 PERSONS (01 TEAM) 02 JOINTS 38 DAYS 12 HOURS /SHIFT
3 10 PERSONS ( 02 TEAMS) 06 JOINTS 13 DAYS 12 HOURS /SHIFT

NOTE: THE FITTUP work calculated welding also will do parallely.

Prepared By: Checked By: Approved by:
 Annexure-1 Date:21.04.2007
M/s.Encon Industries. Page 01 of 01.
Ref: W.O.No: 040/2007 dated 06.04.07
Name Of Work Order :"Fabrication & erection of Penstock Pipes - Manjanadka Mini hydel Project"

Sl QUANTITY IN Kgs RATE AMOUNT IN Rs

No Description As Per As Per or Referance As Per As Per REMARKS
M/s.Encon M/s.BPCL M/s.Encon M/s.BPCL
1 Straight piece 1850mmX10mmthick - 2.8 mtrs 2568 2568 75,000/- 1,92,600.00 1,92,600.00 Deviation from drawing
(02 No) as per project In-charge
to suite site condition.

2 Straight piece 3800mmX2500X12mm

a) Item No:01 15 Shells 06 shells 75,000/- 31,72,875.00 12,69,075.00 09 Shells welding work under
42305 16921 progress
C) Wye bend 22232.51 11116.26 78,000/- 17,34,135.00 8,67,067.00 Only half portion is available
at site.
3 Sand blasting & Painting 58402 47286.2 1800/- 1,05,123.00 85,115.16 Only 'wye 'half portion is
available at site
4 Conducting test on welds.
a) Liquid Penetrate test
Dia1850mm-12No Circumference joints- 69.70
Dia1850mm-10No Longitudanal joints- 26.00
Dia2500mm-10No Circumference joints- 78.50
Dia2500mm-10No Longitudanal joints- 25.00
Dia 3800 mm 15 No Longitudanal joints- 37.50
Wye bend - 40.00 276.70 RM 276.70 RM 90/- 24,903.00 24,903.00
276.70
b) Radoigraphy Test 83.40 RM 12.00RM 900/- 75,060 10,800.00 Only 12.00 mts test is carried out
c) Ultrasonic Test
Dia 1850mm - 07No Circumference joints- 34.854RM 40.66RM 225/- 7,842 9,145.00
Total 67105.51 30605.26 53,12,538.00 24,58,705.00
 Prepard By: Checked by: Approved by:

Annexure-2 Date:20.05.2008
M/s.Encon Industries. Page 01 of 01.
Ref: W.O.No: 040/2007 dated 06.04.07
Name Of Work Order :"Fabrication & erection of Penstock Pipes - Manjanadka Mini hydel Project"

Sl QUANTITY IN Kgs RATE AMOUNT IN Rs

No Description As Per As Per or Referance As Per As Per REMARKS
M/s.Encon M/s.BPCL M/s.Encon M/s.BPCL
1 Straight piece 1850mmX10mmthick - 2.8 mtrs 2568 2568 75,000/- 1,92,600.00 1,92,600.00 Deviation from drawing
(02 No) as per project In-charge
to suite site condition.

2 Straight piece 3800mmX2500X12mm

a) Item No:01 15 shells 15 shells 75,000/- 31,72,875.00 3172875
42305 42305
C) Wye bend 22232.51 22232.51 78,000/- 17,34,135.00 17,34,135.00

3 Sand blasting & Painting 100.707 100.707 1800/- 1,81,272.00 1,81,272.00

4 Conducting test on welds.

a) Liquid Penetrate test
Dia1850mm-12No Circumference joints- 69.70
Dia1850mm-10No Longitudanal joints- 26.00
Dia2500mm-10No Circumference joints- 78.50
Dia2500mm-10No Longitudanal joints- 25.00
Dia 3800 mm 15 No Longitudanal joints- 37.50
Wye bend - 40.00 276.70 RM 276.70 RM 90/- 24,903.00 24,903.00
276.70
b) Radoigraphy Test 83.40 RM 12.00RM 900/- 75,060 10,800.00 Only 12.00 mts test is carried out
c) Ultrasonic Test
Dia 1850mm - 07No Circumference joints- 34.854RM 34.854 225/- 7,842 7,842.00
Total 67105.51 67105.51 5,388,687.00 5,324,427.00
PRESENT BILL AMOUNT RS.5324427.00
50% OF PRESENT BILL AMOUNTPAYABLE RS.2662213.50
Prepard By: Checked by: Approved by: