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Transilvania University of Brasov

Program : MDESIGN U ser : C ustomer :


Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

This program allows to prove the bearing ability for shafts and axes. The calculation base is provided by DIN 743, edition of December
2012.

The proof of the bearing ability for shafts an axes is produced by defining a calculated safety. This safety is divided in the safety against
fatigue fracture and the residual deformation (and flaw or forced break).

When calculating the avoidance of fatigue fracture, constant stress amplitudes being equivalent to damaging loads are taken as a basis.
These ones are resulting from the predetermined loads. When proving against the residual deformation or forced break, designated as a
safety against yielding, only the maximum occurring load is determinant. This one is resulting from the predetermined loads, too.

The calculation of safeties is related only to the point of a clear notch effect. For it, 9 calculable notches are at your disposal due to the
graphical selection, principally.

The scope is limited to steels. Welded members should be calculated separately. But the utilized standard or the present program is
ineffective for this purpose!

The calculation base for the module Shaft Calculation is provided by DIN 743, edition of December 2012, part 1-4 “
Tragfähigkeitsberechnung von Wellen and Achsen” (“Calculation of bearing capacity of shafts and axes”).

Input data:

Shaft calculation in accordance with DIN 743 - standard version

Geometry scheme General shaft geometry

Calculation process Dynamic and static


strength proof

Type of loading: tension-pressure Dynamically pure cyclic


Type of loading: bending Dynamically pure cyclic
Type of loading: torsion Dynamically pure cyclic

Factor for maximum loading (tension-pressure) 1


Factor for maximum loading (bending) 1
Factor for maximum loading (torsion) 1

Specifications about the material


Strength values according to MDESIGN database (DIN
743)
Material designation 15CrMoV59
Material number 1.8521

Gage diameter dB = 100 mm


For the gage diameter
Tensile strength B (Rm) = 900 N/mm²
Yield stress S (Re) = 750 N/mm²
Cyclic fatigue strength under bending stress bW = 450 N/mm²
Cyclic tension and pressure fatigue strength zdW = 360 N/mm²
Cyclic torsional fatigue strength tW = 270 N/mm²

12/12/2018 11:43:48 Page 1/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Young's modulus E = 215000 N/mm²


Shear modulus G = 83000 N/mm²
Density  = 7850 kg/m³

Apply surface hardening to Total shaft


Material group Nitrated steel
Heat treatment quenched and
tempered
Surface hardening no

Shaft geometry

Shaft geometry
Nr. Da l Di l Da r Di r L Rz r d: t:   t: nzd: nb: nt:    dBK:
mm mm mm mm mm µm mm mm mm zd: b: zddB bdBK dBK:
K: :
1 30 0 30 0 40 6 15 0 0 0 0 0 0 0 0 0 0 0 0
2 50 0 50 0 48 6,3 25 0 0 0 0 0 0 0 0 0 0 0 0
3 40 0 40 0 8 6 20 0 0 0 0 0 0 0 0 0 0 0 0
4 50 0 50 0 10 6,3 25 0 0 0 0 0 0 0 0 0 0 0 0
5 60 0 60 0 80 6 30 0 0 0 0 0 0 0 0 0 0 0 0
6 40 0 40 0 20 1,6 20 0 0 0 0 0 0 0 0 0 0 0 0
7 30 0 30 0 25 3,2 25 0 0 0 0 0 0 0 0 0 0 0 0

Predetermine the diameter determinant for the heat treatment ? no

Calculation of the deflection for point x=0 mm


Shaft speed n:0 1/min
Consideration of dead weight no

Bearing
Nr. Type = Position x Radial Torsional Bending Radial Torsional Bending
= bearing bearing bearing bearing bearing bearing
mm stiffness c r stiffness c  stiffness c  stiffness c r stiffness c  stiffness c 
= = = = = =
N/m N*m N*m N/m N*m N*m
1 Locating 16 1e+015 0 0 1e+015 0 0
bearing ->
2 Locating 215 1e+015 0 0 1e+015 0 0
bearing <-

12/12/2018 11:43:49 Page 2/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Specifications about loadings


Axial forces Fax
Nr. Position x = Amount = Radius = Angle  =
mm N mm °
1 85 30,088 33 90
2 135 109,91 25 0

Radial forces Fr
Nr. Position x = Amount = Angle  =
mm N °
1 12,5 383,379 90
2 72,5 1257,489 0
3 153 383,379 90
4 231 1257,489 0

Torsion
Nr. Position x = Torsion moments Mt: Power P: Transition part =
mm N*mm kW
1 85 134135,48 0 takeoff
2 160 134135,48 0 drive

Specifications about the load/loadings


Loading case Constant mean stress
(loading case 1)
Change the limit number of loading cycles ? no

Minimum safety against fatigue fracture SDmin = 1,2


Minimum safety against residual deformation SFmin = 1,2

Results:

Calculation process: Dynamic and static strength proof

Total shaft length L = 231 mm

12/12/2018 11:43:49 Page 3/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Total shaft mass m = 3,306 kg


Mass moment of inertia of the shaft J = 0,00117 kg*m²
Geometrical moment of inertia of the shaft I = 158,061 cm4
Position of the centre of gravity xs = 121,833 mm
in the X-axis
Angle of torsion  = -0,009 °

Additional shaft data:


Shaft fillet number l Ip Wt m J I Wb
mm cm4 cm³ kg kg*m² cm4 cm³
1 40 7,952 5,301 0,222 0 3,976 2,651
2 48 61,359 24,544 0,74 0,0002 30,68 12,272
3 8 25,133 12,566 0,079 0 12,566 6,283
4 10 61,359 24,544 0,154 0 30,68 12,272
5 80 127,235 42,412 1,776 0,0008 63,617 21,206
6 20 25,133 12,566 0,197 0 12,566 6,283
7 25 7,952 5,301 0,139 0 3,976 2,651

Supporting forces:
No. Type Position Radial force Radial force Result. Axial force
x in the Y-axis in the Z-axis radial force in the X-axis
mm Ry Rz R Rax
N N N N
1 Locating bearing -> 16 -813,166 -514,556 962,293 0
2 Locating bearing <- 215 -1701,812 -252,202 1720,398 -139,998

Resulting maximum bending moment:


Position x = 72,5 mm
Amount Mbmax = 46,343 N*m
Resulting maximum torsional moment:
Position x = 85 mm
Amount Mtmax = 134,135 N*m
Resulting maximum tension-pressure-force:
Position x = 135 mm
Amount Fzdmax = -139,998 N
Resulting maximum tension-pressure-stress:
Position x = 206 mm
Amount zdmax = -0,198 N/mm²
Resulting maximum bending stress:
Position x = 215 mm
Amount bmax = 7,59 N/mm²
Resulting maximum torsional stress:
Position x = 88 mm
Amount tmax = 10,674 N/mm²
Resulting maximum compartable stress:
Position x = 88 mm

12/12/2018 11:43:49 Page 4/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Amount vmax = 19,53 N/mm²

Resulting maximum deflection:


Position x = 90,42 mm
Amount ymax = 0,00203 mm
Angle of the maximum deflection:
Position x = 15,84 mm
Amount  = 0,003259 °

Minimum safety against yielding:


Position x = 88 mm
Amount SF = 46,042
Minimum safety against fatigue fracture:
Position x = 92,4 mm
Amount SD = 18,316

Material parameter for deff = 60 mm

Material designation 15CrMoV59


Material number 1.8521
Tensile strength B = 900 N/mm²
Yield stress S = 750 N/mm²
Cyclic tension and pressure fatigue zdW = 360 N/mm²
strength
Cyclic fatigue strength under bending bW = 450 N/mm²
stress
Cyclic torsional fatigue strength tW = 270 N/mm²
Technological dimension factor K1Bdeff = 1
(tensile strength)
Technological dimension factor K1Sdeff = 1
(yield stress)

Parameter of cross-sections:

12/12/2018 11:43:49 Page 5/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Tension-pressure force Fzd and tension/pressure stress zd


No. Type Position Result. Amplitude Mean Maximum Amplitude Mean Maximum
x Fzdx Fzda Fzdm Fzdmax zda zdm zdmax
mm N N N N N/mm² N/mm² N/mm²
1 Shaft fillet 40 0 0 0 0 0 0 0

2 Shaft fillet 88 -30,088 -30,088 0 -30,088 -0,024 0 -0,024

3 Shaft fillet 96 -30,088 -30,088 0 -30,088 -0,024 0 -0,024

4 Shaft fillet 106 -30,088 -30,088 0 -30,088 -0,015 0 -0,015

5 Shaft fillet 186 -139,998 -139,998 0 -139,998 -0,111 0 -0,111

6 Shaft fillet 206 -139,998 -139,998 0 -139,998 -0,198 0 -0,198

7 Calculation results 0 0 0 0 0 0 0 0
for point x

Bending moment Mb and bending stress b


No. Type Position Result. Amplitude Mean Maximum Amplitude Mean Maximum
x Mbx Mba Mbm Mbmax ba bm bmax
mm N*m N*m N*m N*m N/mm² N/mm² N/mm²
1 Shaft fillet 40 19,599 19,599 0 19,599 7,394 0 7,394

2 Shaft fillet 88 39,699 39,699 0 39,699 6,318 0 6,318

3 Shaft fillet 96 36,428 36,428 0 36,428 5,798 0 5,798

4 Shaft fillet 106 32,471 32,471 0 32,471 2,646 0 2,646

5 Shaft fillet 186 10,287 10,287 0 10,287 1,637 0 1,637

6 Shaft fillet 206 16,28 16,28 0 16,28 6,142 0 6,142

7 Calculation results 0 0 0 0 0 0 0 0
for point x

12/12/2018 11:43:49 Page 6/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Torsional moment Mt und Torsional stress t


No. Type Position Result. Amplitude Mean Maximum Amplitude Mean Maximum
x Mtx Mta Mtm Mtmax ta tm tmax
mm N*m N*m N*m N*m N/mm² N/mm² N/mm²
1 Shaft fillet 40 0 0 0 0 0 0 0

2 Shaft fillet 88 134,135 134,135 0 134,135 10,674 0 10,674

3 Shaft fillet 96 134,135 134,135 0 134,135 10,674 0 10,674

4 Shaft fillet 106 134,135 134,135 0 134,135 5,465 0 5,465

5 Shaft fillet 186 0 0 0 0 0 0 0

6 Shaft fillet 206 0 0 0 0 0 0 0

7 Calculation results 0 0 0 0 0 0 0 0
for point x

Calculation results for point x = 0 mm

Trend of curve of the transverse force Qx = 0 N


deflection yx = 0,00091 mm
Angle of deflection  = 0,003257 °

Critical shaft speed values:


Critical bending shaft speed values
No. Critical shaft speed values Eigenfrequencies
nb 
1/min rad/s
1 134410,41 14075,42
2 431436,25 45179,9
3 786687,24 82381,69
4 1273347,82 133344,67
5 1637701,84 171499,74

Critical torsional shaft speed values


No. Critical shaft speed values Eigenfrequencies
nb 
1/min rad/s
1 584513,65 61210,13
2 1080949,83 113196,8
3 1246844,45 130569,25
4 1514360,39 158583,45
5 2035515,15 213158,65

12/12/2018 11:43:49 Page 7/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Strength proof:

K2(d) - Geometrical dimension factor


KF - Influence factor of surface roughness
,  - Form factors
No. Type Position Tension- Bending Tension- Torsion Tension- Bending Torsion
x pressure and pressure, KF pressure  b 
mm K2(d) torsion bending  zd
K2(d) KF
1 Shaft fillet 40 1 0,91 0,89 0,94 1,26 1,2 1,11
2 Shaft fillet 88 1 0,89 0,89 0,94 1,2 1,13 1,08
3 Shaft fillet 96 1 0,89 0,89 0,94 1,25 1,17 1,1
4 Shaft fillet 106 1 0,87 0,89 0,93 1,24 1,15 1,09
5 Shaft fillet 186 1 0,89 0,97 0,98 1,17 1,13 1,07
6 Shaft fillet 206 1 0,91 0,93 0,96 1,19 1,14 1,08
7 Calculation results 0 1 0,91 0,89 0,94 - - -
for point x

G - Relative stress drop


n,  - Bearing factor
No. Type Position Tension- Bending Torsion Tension- Bending Torsion
x pressure Gb Gt pressure nb n
mm Gzd 1/mm 1/mm nzd
1/mm
1 Shaft fillet 40 0,15 0,15 0,08 1,02 1,02 1,01
2 Shaft fillet 88 0,12 0,12 0,05 1,01 1,01 1,01
3 Shaft fillet 96 0,14 0,14 0,06 1,02 1,02 1,01
4 Shaft fillet 106 0,12 0,12 0,05 1,01 1,01 1,01
5 Shaft fillet 186 0,08 0,08 0,04 1,01 1,01 1,01
6 Shaft fillet 206 0,14 0,14 0,06 1,02 1,02 1,01
7 Calculation results 0 - - - - - -
for point x

12/12/2018 11:43:49 Page 8/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

zddBK, bdBK, dBK - Stress concentration factor at dBK


zd, b,  - Stress concentration factors
Kv - Influence factor of surface hardening
No. Type Positio Tension Bendin Torsio Tension Bending Torsion Tension Bendin Torsio
n - g n -  b - g n
x pressur   dBK pressur  pressur Kvb Kv
mm e bdBK e e
  zd Kvzd
zddBK
1 Shaft fillet 40 - - - 1,24 1,18 1,1 1 1 1
2 Shaft fillet 88 - - - 1,18 1,11 1,07 1 1 1
3 Shaft fillet 96 - - - 1,23 1,15 1,09 1 1 1
4 Shaft fillet 106 - - - 1,22 1,13 1,08 1 1 1
5 Shaft fillet 186 - - - 1,16 1,12 1,06 1 1 1
6 Shaft fillet 206 - - - 1,17 1,12 1,07 1 1 1
7 Calculation 0 - - - 1 1 1 1 1 1
results
for point x

K, K - Total influence factor


zdWK, bWK, tWK - Cyclic fatigue strength of the notched part
K2F - Static bearing effect
No. Type Positio Tension Bendin Torsion Tension Bendin Torsion Tension Bendin Torsio
n - g K - g s - g n
x pressur K pressur bWK tWK pressur K2Fb K2Ft
mm e e N/mm² N/mm² e
K zdWK K2Fzd
N/mm²
1 Shaft fillet 40 1,36 1,43 1,28 263,81 314,8 211,23 1 1,2 1,2
5
2 Shaft fillet 88 1,31 1,38 1,27 275,18 326,1 211,99 1 1,2 1,2
8
3 Shaft fillet 96 1,35 1,42 1,29 266,08 317,0 208,71 1 1,2 1,2
6
4 Shaft fillet 106 1,35 1,42 1,31 265,81 316,1 205,78 1 1,2 1,2
6
5 Shaft fillet 186 1,19 1,29 1,21 303,34 349,6 222,4 1 1,2 1,2
6 Shaft fillet 206 1,25 1,31 1,22 288,17 343,3 221,3 1 1,2 1,2
4
7 Calculation 0 1,13 1,23 1,17 319,74 366,4 230,63 1 1,2 1,2
results 8
for point x

12/12/2018 11:43:49 Page 9/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

F - Yield point rise


zdFK, bFK, tFK - Yield point of the part
No. Type Position Tension- Bending Torsion Tension- Bending Torsion
x pressure Fb Ft pressure bFK tFK
mm Fzd zdFK N/mm² N/mm²
N/mm²
1 Shaft fillet 40 1 1 1 750 900 519,62
2 Shaft fillet 88 1 1 1 750 900 519,62
3 Shaft fillet 96 1 1 1 750 900 519,62
4 Shaft fillet 106 1 1 1 750 900 519,62
5 Shaft fillet 186 1 1 1 750 900 519,62
6 Shaft fillet 206 1 1 1 750 900 519,62
7 Calculation results 0 1 1 1 750 900 519,62
for point x

Static safety
No. Type Position SF In in
x Point1 Point2
mm SF1 SF2
1 Shaft fillet 40 121,72 - -
2 Shaft fillet 88 46,04 - -
3 Shaft fillet 96 46,43 - -
4 Shaft fillet 106 91,52 - -
5 Shaft fillet 186 508,19 - -
6 Shaft fillet 206 141,08 - -
7 Calculation results 0 10000 - -
for point x

 - Influence factor of the mean stress sensitivitz


mv, mv - Comparative mean stress
No. Type Positio Tension Bending Torsion mv mv mv1 mv1 mv2 mv2
n -  bK  K N/mm² N/mm² N/mm² N/mm² N/mm² N/mm²
x pressur
mm e
 zdK
1 Shaft fillet 40 - 0,21 - 0 0 - - - -
2 Shaft fillet 88 0,18 0,22 0,13 0 0 - - - -
3 Shaft fillet 96 0,17 0,21 0,13 0 0 - - - -
4 Shaft fillet 106 0,17 0,21 0,13 0 0 - - - -
5 Shaft fillet 186 0,2 0,24 - 0 0 - - - -
6 Shaft fillet 206 0,19 0,24 - 0 0 - - - -
7 Calculation 0 - - - 0 0 - - - -
results
for point x

12/12/2018 11:43:49 Page 10/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Alternating fatigue strength of the part (rated fatigue limit)


No. Type Positio Tension Bending Torsion Tension Bendin Torsio Tension Bendin Torsio
n - bADK tADK - g n - g n
x pressur N/mm² N/mm² pressur in in pressur in in
mm e e Point1 Point1 e Point2 Point2
 in   in  
zdADK Point1 bADK1 tADK1 Point2 bADK2 tADK2
N/mm²  N/mm² N/mm²  N/mm² N/mm²
zdADK1 zdADK2
N/mm² N/mm²
1 Shaft fillet 40 - 314,85 - - - - - - -
2 Shaft fillet 88 275,18 326,18 211,99 - - - - - -
3 Shaft fillet 96 266,08 317,06 208,71 - - - - - -
4 Shaft fillet 106 265,81 316,16 205,78 - - - - - -
5 Shaft fillet 186 303,34 349,6 - - - - - - -
6 Shaft fillet 206 288,17 343,34 - - - - - - -
7 Calculation 0 - - - - - - - - -
results
for point x

Dynamic safety
No. Type Position SD in in
x Point1 Point2
mm SD1 SD2
1 Shaft fillet 40 42,58 - -
2 Shaft fillet 88 18,53 - -
3 Shaft fillet 96 18,4 - -
4 Shaft fillet 106 35,89 - -
5 Shaft fillet 186 198 - -
6 Shaft fillet 206 53,83 - -
7 Calculation results 0 10000 - -
for point x

12/12/2018 11:43:49 Page 11/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Unnotched (part dimension) for point x


N/mm˛
900 Material = 15CrMoV59
Number = 1.8521

B(deff) = 900 N/mm˛


720
zdF = 750 N/mm˛
bF = 900 N/mm˛
 tF = 520 N/mm˛
540
zdW = 360 N/mm˛
bW = 450 N/mm˛
 tW = 270 N/mm˛
360

Tension-pressure
Bending
180 Torsion

-180

-360

-540 N/mm˛
180 360 540 720 900

Notched (part dimension) for point x


N/mm˛
900 Material = 15CrMoV59
Number = 1.8521

B(deff) = 900 N/mm˛


720
zdFK = 750 N/mm˛
bFK = 900 N/mm˛
 tFK = 520 N/mm˛
540
zdWK = 320 N/mm˛
bWK = 366 N/mm˛
 tWK = 231 N/mm˛
360

Tension-pressure
Bending
180 Torsion

-180

-360

-540 N/mm˛
180 360 540 720 900

12/12/2018 11:43:49 Page 12/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Trend of curve of the transverse force in the Y-X-plane

Qy, N
1257,5

838,3

419,2

0,0

-419,2

-838,3

- 1257,5
0 25 50 75 100 125 150 175 200 225
L, mm

Trend of curve of the transverse force in the Z-X-plane

Qz, N
383,4

255,6

127,8

0,0

-127,8

-255,6

-383,4
0 25 50 75 100 125 150 175 200 225
L, mm

12/12/2018 11:43:49 Page 13/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Trend of curve of the transverse force (combined characteristic)

Q, N
1257,5

838,3

419,2

0,0

-419,2

-838,3

- 1257,5
0 25 50 75 100 125 150 175 200 225
L, mm

Bending moment in the Y-X-plane

Mby, Nm
45,9

30,6

15,3

0,0

-15,3

-30,6

-45,9
0 25 50 75 100 125 150 175 200 225
L, mm

12/12/2018 11:43:49 Page 14/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Trend of curve of the bending moment curve in the Z-X plane

Mbz, Nm
15,6

10,4

5,2

0,0

- 5,2

-10,4

-15,6
0 25 50 75 100 125 150 175 200 225
L, mm

Trend of curve of the bending moment (combined characteristic)

Mb, Nm
46,3

30,9

15,4

0,0

-15,4

-30,9

-46,3
0 25 50 75 100 125 150 175 200 225
L, mm

12/12/2018 11:43:49 Page 15/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Trend of curve of the torsional moment

Mt, Nm
134,1

89,4

44,7

0,0

-44,7

-89,4

-134,1
0 25 50 75 100 125 150 175 200 225
L, mm

Trend of curve of the tension-pressure forces

Fzd, N
140,0

93,3

46,7

0,0

-46,7

-93,3

-140,0
0 25 50 75 100 125 150 175 200 225
L, mm

12/12/2018 11:43:49 Page 16/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Deflection and angle of deflection in the Y-X-plane

Angle
Deflection

y, mm 

5,90e- 3 3,23e- 3

3,93e- 3 2,15e- 3

1,97e- 3 1,08e- 3

0.00 0.00

- 1,97e- 3 - 1,08e- 3

- 3,93e- 3 - 2,15e- 3

- 5,90e- 3 - 3,23e- 3
0 25 50 75 100 125 150 175 200 225
L, mm

Deflection and angle of deflection in the Z-X-plane

Angle
Deflection

y, mm 

1,60e- 3 6,56e- 4

1,07e- 3 4,38e- 4

5,34e- 4 2,19e- 4

0.00 0.00

- 5,34e- 4 - 2,19e- 4

- 1,07e- 3 - 4,38e- 4

- 1,60e- 3 - 6,56e- 4
0 25 50 75 100 125 150 175 200 225
L, mm

12/12/2018 11:43:49 Page 17/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Deflection and angle of deflection (combined characteristic)

Angle
Deflection

y, mm 

6,09e- 3 3,26e- 3

4,06e- 3 2,17e- 3

2,03e- 3 1,09e- 3

0.00 0.00

- 2,03e- 3 - 1,09e- 3

- 4,06e- 3 - 2,17e- 3

- 6,09e- 3 - 3,26e- 3
0 25 50 75 100 125 150 175 200 225
L, mm

Comparative mean stress (normal stress)

mv, N/mm˛
0,0

0,0

0,0

0,0

- 0,0

- 0,0

- 0,0
0 25 50 75 100 125 150 175 200 225
L, mm

12/12/2018 11:43:49 Page 18/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Comparative mean stress (shear stress)

mv, N/mm˛
0,0

0,0

0,0

0,0

- 0,0

- 0,0

- 0,0
0 25 50 75 100 125 150 175 200 225
L, mm

Safety factor against yielding


(diagram section up to 5*minimum safety)

SF
230,2

191,8

153,5

115,1

76,7

38,4

0,0
0 25 50 75 100 125 150 175 200 225
L, mm

12/12/2018 11:43:49 Page 19/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Safety against fatigue fracture


(diagram section up to 5*minimum safety)

SF
91,6

76,3

61,1

SF6=53,8 45,8

SF1=42,6
30,5
SF4=35,9

15,3
SF2=18,5
SF3=18,4

0,0
0 25 50 75 100 125 150 175 200 225
L, mm

Maximum value of the tension-pressure stress (combined characteristic)

max, N/mm˛
0,2

0,1

0,1

0,0

- 0,1

- 0,1

- 0,2
0 25 50 75 100 125 150 175 200 225
L, mm

12/12/2018 11:43:49 Page 20/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Maximum value of the bending stress (combined characteristic)

max, N/mm˛
7,6

5,1

2,5

0,0

- 2,5

- 5,1

- 7,6
0 25 50 75 100 125 150 175 200 225
L, mm

Maximum value of the torsional stress (combined characteristic)

max, N/mm˛
10,7

7,1

3,6

0,0

- 3,6

- 7,1

-10,7
0 25 50 75 100 125 150 175 200 225
L, mm

12/12/2018 11:43:49 Page 21/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Compartable stress development (resultant)

v, N/mm˛
19,5

16,3

13,0

9,8

6,5

3,3

0,0
0 25 50 75 100 125 150 175 200 225
L, mm

Amplitude value of the tension-pressure stress (combined characteristic)

zda, N/mm˛
0,2

0,1

0,1

0,0

- 0,1

- 0,1

- 0,2
0 25 50 75 100 125 150 175 200 225
L, mm

12/12/2018 11:43:49 Page 22/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Amplitude value of the bending stress (combined characteristic)

ba, N/mm˛
7,6

5,1

2,5

0,0

- 2,5

- 5,1

- 7,6
0 25 50 75 100 125 150 175 200 225
L, mm

Amplitude value of the torsional stress (combined characteristic)

ta, N/mm˛
10,7

7,1

3,6

0,0

- 3,6

- 7,1

-10,7
0 25 50 75 100 125 150 175 200 225
L, mm

12/12/2018 11:43:49 Page 23/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Mean value of the tension-pressure stress (combined characteristic)

zdm, N/mm˛
0,0

0,0

0,0

0,0

- 0,0

- 0,0

- 0,0
0 25 50 75 100 125 150 175 200 225
L, mm

Mean value of the bending stress (combined characteristic)

bm, N/mm˛
0,0

0,0

0,0

0,0

- 0,0

- 0,0

- 0,0
0 25 50 75 100 125 150 175 200 225
L, mm

12/12/2018 11:43:49 Page 24/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Mean value of the torsional stress (combined characteristic)

tm, N/mm˛
0,0

0,0

0,0

0,0

- 0,0

- 0,0

- 0,0
0 25 50 75 100 125 150 175 200 225
L, mm

Safety factor against yielding

L1 L2

> 1,20

12/12/2018 11:43:49 Page 25/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Safety against fatigue fracture

L1 L2

> 1,20

Resultant graphic Y-X-plane

y
Fr2

Fr4

Fax2

T1 T2

Fax1

L1 L2

x, mm
0 23,100 46,200 69,300 92,400 115,500 138,600 161,700 184,800 207,900 231,000

12/12/2018 11:43:49 Page 26/27


Transilvania University of Brasov
Program : MDESIGN U ser : C ustomer :
Module v ersion : 15.0.9 Date : 12.12.2018 Project :

Shaft calculation base

Resultant graphic Z-X-plane

z Fr3

Fr1
Fax1

T1 T2

Fax2

L1 L2

x, mm
0 23,100 46,200 69,300 92,400 115,500 138,600 161,700 184,800 207,900 231,000

12/12/2018 11:43:49 Page 27/27

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