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Article history: In this work, a new drag model for TFM simulation in gas–solid bubbling fluidized beds was proposed,
Received 5 January 2013 and a set of equations was derived to determine the meso-scale structural parameters to calculate the
Received in revised form 24 April 2013 drag characteristics of Geldart-B particles under low gas velocities. In the new model, the meso-scale
Accepted 10 July 2013
structure was characterized while accounting for the bubble and meso-scale structure effects on the drag
coefficient. The Fluent software, incorporating the new drag model, was used to simulate the fluidization
Keywords:
behavior. Experiments were performed in a Plexiglas cylindrical fluidized bed consisting of quartz sand
Fluidization
as the solid phase and ambient air as the gas phase. Comparisons based on the solids hold-up inside the
Bubbling fluidized bed
CFD
fluidized bed at different superficial gas velocities, were made between the 2D Cartesian simulations, and
Geldart-B particles the experimental data, showing that the results of the new drag model reached much better agreement
Drag model with experimental data than those of the Gidaspow drag model did.
© 2013 Chinese Society of Particuology and Institute of Process Engineering, Chinese Academy of
Sciences. Published by Elsevier B.V. All rights reserved.
1674-2001/$ – see front matter © 2013 Chinese Society of Particuology and Institute of Process Engineering, Chinese Academy of Sciences. Published by Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.partic.2013.07.003
152 Y. Wang et al. / Particuology 15 (2014) 151–159
Fig. 4 shows the radial profiles for the solids hold-up at differ-
ent heights above the air distributor obtained at three different
gas velocities. It can be easily seen that the solids hold-up reduces
gradually with increasing bed height at the same superficial gas
velocity. And as the gas velocity is increased, the solids hold-up at
the same bed height decreases.
Fig. 3. Calibration curves of solids hold-up. Fig. 5 shows the axial solids hold-up profiles at different gas
velocities. It can be easily seen that the cross sectionally-averaged
Fig. 4. The influence of superficial gas velocity on radial profiles of time-averaged solids hold-up at three bed heights.
154 Y. Wang et al. / Particuology 15 (2014) 151–159
solids hold-up at the same bed height decreases as the superficial 3.2.2. Force balance for particles in the emulsion per unit volume
gas velocity increases. The emulsion voidage is usually less than 0.8 and, consequently,
we can use the Ergun equation (Ergun, 1952) to calculate the drag
3. New drag model for Geldart B particles between particles and gas flows. The drag between a single particle
and gas flow is:
3.1. Partitioning of a bubbling fluidized bed
1
FDe = CDe g dp2 Use
2
, (5)
2 4
To model bubbling fluidized beds, the overall system of a
bubbling fluidized bed is partitioned into three sub-systems: the where CDe is deduced from the Ergun equation, and is provided in
emulsion phase, the bubble phase, and the inter-phase, as shown Table 1.
in Fig. 6. Seven hydrodynamic parameters are needed to describe
the system, that is, the superficial gas velocity in the emulsion • The particle drag in the emulsion per unit volume, generated by
phase (Uge ), the superficial solids velocity in the emulsion phase gas in the emulsion phase, FDen
(Upe ), the volume fraction of bubbles (fb ), the relative gas velocity
with respect to the gas velocity in the bubble phase (Ugb ), the ris- (1 − fb )(1 − εe ) (1 − fb )(1 − εe ) 21 2
FDen = FDe = CDe d g Use
ing bubble velocity (Ub ), the bubble diameter (db ), and the voidage (/6)dp3 (/6)dp3 4 p2
of emulsion phase (εe ). As an approximation, the bubble phase is
assumed to consist of gas alone, omitting the presence of particles, 3 g 2
= CDe (1 − fb )(1 − εe )Use . (6)
i.e., εb = 1.0. 4 dp
The emulsion phase is assumed to be a homogeneous gas–solids
mixture. As a further approximation, it is viewed as a pseudo-fluid • The particle drag in the emulsion per unit volume, generated by
with mean density e , viscosity e , (Thomas, 1965) and superficial the bubbles, FDbn
velocity Ue , as described by:
fb p fb (1 − εe )p 21 2
FDbn = FDb (1 − εe ) = CDb d e Usb
e = p (1 − εe ) + g εe , (1) 3
(/6)db e (/6)db3 e 4 b2
3 p 2
= f (1 − εe )CDb U . (7)
e = g [1.0 + 2.5(1 − εe ) + 10.05(1 − εe )2 4 b db sb
+ 0.00273 exp(16.6(1 − εe ))], (2)
• The superficial gravity of the particles in the emulsion per unit
volume, Feg
g Uge + p Upe Feg = (1 − fb )(1 − εe )(p − g )g. (8)
Ue = . (3)
p (1 − εe ) + g εe
Table 1
Summary of the parameters and formulae of the new drag model.
i
0 < Rei ≤ 1.8
Drag coefficient for single particle or bubble CDb0 = 24
2.7 + Rei > 1.8
Rei
(1−εe )g
Effective drag coefficient with multi-particle/bubble correction CDe = 200 + 7
CDb = CDb0 (1 − fb )−0.5
ε3 d U
e g p se
3ε3
e
Y. Wang et al. / Particuology 15 (2014) 151–159 155
• Force balance for particles in the emulsion per unit volume, B particles was made to calculate Uge , and an empirical equation
FDen + FDbn = Feg , i.e. that applies only to the experimental conditions was selected to
calculate db . Therefore, this set of equations can only be used to
3 g 2 3 p 2
CDe (1 − fb )(1 − εe )Use + fb (1 − εe )CDb U determine the structural parameters for Geldart B particles under
4 dp 4 db sb
relatively low gas velocities.
= (1 − fb )(1 − εe )(p − g )g. (9)
3.3. Drag coefficients
21 Ug Up Us
FDb = Ffb − Fwb , i.e., CDb 2
d e Usb = db3 (e − g )g. (13) ug − up = − = , (19)
4 b2 6 εg 1 − εg εg
and Us is the average superficial slip velocity of the gas and solid
3.2.4. Mass conservation of gas
phases.
Ug = Uge (1 − fb ) + Ub fb + Ugb fb = Uge (1 − fb ) + (Ub + Ugb )fb . (14)
Ug Up εg
3.2.5. Mass conservation of particles Us = − εg = Ug − Up . (20)
εg 1 − εg 1 − εg
Up = Upe (1 − fb ). (15)
As a further approximation, the amount of entrained particles 3.3.2. For the division εg ≥ 0.8
is assumed to be negligible, so we set Up = 0, and therefore Upe = 0. When the mean voidage is relatively high, the Wen–Yu formula
is adopted to calculate the drag between the gas and solid phases:
3.2.6. The empirical equation of the velocity of the bubbles
(1 − εg )εg
According to Kunii and Levenspiel (1991), the bubble velocity ˇsg = 0.75 g ug − up CD0 ε−2.65
g , (21)
Ub can be calculated using the following equations: dp
where CD0 is the standard drag coefficient,
For Geldart A particles, when the diameter of the bed, D ≤ 100 cm : ⎧
Ub = 0.34((U0 − Umf ) + 14.1(db + 0.5))(D/100)
0.33
+ Ubr , ⎨ = 0.44 Rep > 1000
CD0 = , (22)
For Geldart B particles, when the diameter of the bed, D ≤ 100 cm : ⎩ = 24 (1 + 0.15Rep0.687 ) Rep ≤ 1000
Ub = 0.0032((U0 − Umf ) + 11.3db0.5 )(D/100)
1.35
+ Ubr .
Rep
For db /D > 0.6, when the gas velocity is relatively high, slugging is more probable.
(16)
εg ≥ 0.8
(1−ε )
0.75 d g g
U C −2.65
• The particle drag in the emulsion per unit volume, generated by
s D0 εg
p
the gas in emulsion phase FDen , as shown in Eq. (6).
• The particle drag in the emulsion per unit volume, generated by
Table 3
Summary of the parameters for solving drag model. the bubbles FDbn , as shown in Eq. (7).
• The overall drag between the gas and solid per unit volume FD
Parameter Value
(which is the same as Feg , shown by Eq. (9)).FD = FDen + FDbn ,
dp (m) 309.6
p (kg/m3 ) 2640 3 g 3 p 2
2
g (kg/m3 ) 1.225 FD = CDe (1 − fb )(1 − εe )Use + fb (1 − εe )CDb U . (24)
4 dp 4 db sb
g (m/s2 ) 9.81
Umf (m/s) 0.0928
g (Pa. s) 1.7894 × 10−5 • Mean drag coefficient CD
Ug (m/s) 0.1804, 0.2346, 0.2887 According to the definition,
D (cm) 14
(1 − εg ) 1 3 g 2
Table 4 FD = CD g dp2 Us2 = (1 − εg )CD U , (25)
(/6)dp3 2 4 4 dp s
Heterogeneous index at different gas velocities for Geldart-B particles.
1.0; (εg ≥0.8) • The drag coefficient between the gas and solid phases
⎧ Assuming the drag of every particle in the grid is the same, then
⎨ 1.0; (εg 1096.0ε
≤ εmf )
− 134.6
g
0.2887 hd = ; (εmf < εg < 0.8)
1 1
⎩ εg + 539.2εg − 1307.0εg + 791.7 g (ug − up ) ug − up ε2g dp2 CD .
3 2
FD = (1 − εg ) (27)
1.0; (εg ≥0.8) (/6)dp3 2 4
Table 5
Summary of the governing equations for the TFM simulation.
∂(εg g )
Continuity equations of gas and solid ∂t
+ ∇ · (εg g ug ) = 0
+ ∇ · (εs s us ) = 0
∂(εs s )
∂t
∂(εg g ug )
Conservation of momentum of gas and solid ∂t
+ ∇ · (εg g ug ug ) = −εg ∇ pg + ∇ · (εg g ) + εg g g − ˇsg (ug − us )
+ ∇ · (εs s us us ) = −εs ∇ pg − ∇ ps + ∇ · (εs s ) + εs s g + ˇsg (ug −
∂(εs s us )
∂t
us )
Granular temperature equation 3 ∂(εs s s )
2
[ ∂t
+ ∇ · (εs s us s )] = (−ps I + s ) : (∇ us ) + ∇ · (
s ∇ s ) − s − 3ˇs
T
Gas phase stress g = g [∇ ug + (∇ ug ) ] + (g − 2
)∇
3 g
· ug
T
Solid phase stress s = s [∇ us + (∇ us ) ] + (s − 2
)∇
3 s
· us
13 −1
εs
Radial distribution function g0 = 1− εs,max
Fig. 8. Comparison of simulated time-averaged radial solids profiles obtained by new drag model and Gidaspow model with experimental data at different heights and
different superficial gas velocities of (a) 0.1804, (b) 0.2346 and (c) 0.2887 m/s.
(1 − εe ) p
U 2
sb
ˇsg +CDb fb . (29)
FD = (ug − up ). (28) (1 − εg ) db Us
εg
158 Y. Wang et al. / Particuology 15 (2014) 151–159
of parameters was optimized exclusively for Geldart B particles Hosseini, S. H., Ahmadi, G., Rahimi, R., Zivdar, M., & Esfahany, M. N. (2010). CFD stud-
at relatively low gas velocities. The new model was incorporated ies of solids hold-up distribution and circulation patterns in gas–solid fluidized
beds. Powder Technology, 200, 202–215.
into the TFM to simulate the hydrodynamics of Geldart-B parti- Jackson, R. (2000). The dynamics of fluidized particles. Cambridge: Cambridge Uni-
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the new model and the Gidaspow model with experimental data Kunii, D., & Levenspiel, O. (1991). Fluidisation engineering (2nd ed.). Stoneham:
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the traditional model. Because of the limited experimental data, of particle motion in a two-dimensional bubbling fluidized bed using discrete
we could not examine the utility of the new model at higher gas hard-sphere model. Chemical Engineering Science, 60, 3217–3231.
Lu, B., Wang, W., & Li, J. H. (2009). Searching for a mesh-independent sub-grid model
velocities. The question of whether our new model is suitable at
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