Canal Water Recirculation System Specs

Al Sahel Beach Resort, Bahrain
Specification Package
100% Tender Design – 11 April 2018
1. Introduction
Al Sahel Resort B.S.C ("the Client") has contracted DSA Architects as the Lead Design &
Site Supervision Consultant (via a Direct Agreement with MSCEB who is acting as the
Local Architect of Record and Engineer) to undertake multi-disciplinary design services
for the Project.
Al Sahel Resort B.S.C ("the Client") has contracted DSA Architects as the Lead Design &
Site Supervision Consultant (via a Direct Agreement with MSCEB who is acting as the
Local Architect of Record and Engineer) to undertake multi-disciplinary design services
for the Project.
The Project was originally conceived by the Client, a Joint Venture between Bahrain
Mumtalakat Holding Company (BMHC) and Dubai Properties Group, to boost Bahrain’s
tourism market.
Located on the largely untouched Southwest coast of Bahrain, the Project site is
located approximately 45 kilometres Southwest of Manama and occupies an
outstanding waterside location on 711,691m2 of land with 1,250m of beachfront.
Construction on this multi-million-dollar resort-type Project commenced in early 2007

and was to include for 403 keys, a 25,000m² conference facility and a reclaimed island
allocated for Royal Villas. The Project scheme was originally set to utilize traditional
Bahraini architecture in a similar manner to the Madinat Jumeirah development in
Dubai, U.A.E. and was set to be the location of the 2009 GCC Summit.
Construction on the Project was ceased in January 2009 after having completed the
foundations on the main land along with parts of the main building, conference facility,
beach villas and the full reclamation of the island.
DSA, who acted as the original Lead Design Consultant for the Project, has been
reengaged by the Client in the same capacity to develop, along with the Client,
Operator and Cost Consultant, a revised design which takes cognisance of the as built
condition of the Project and the Client's desire to establish the Project as world class
resort.
The beach works and control structures construction includes the scope elements as
listed below and as shown in the Detailed Design Drawings:
• Beach Reprofiling;
• Back of Beach Control Structures;
• Control Structure (Groynes);
• Beach Re-nourishment.
2. Scope of Work
The Works comprise of, but not limited to, the supply and delivery of all mechanical,
electrical and ICA plant associated with the Project as described on the Drawings and
Specifications here within as applicable.
Canal Water Recirculation System Specification - Rev. D Page 1 of 24

All necessary Mechanical, Electrical and C&I work shall be provided to deliver
the functionality and services specified including, but not limited to, the following works:
• Detailed design and selection of assemblies and fabrications.

• Supply and installation of pump sets assemblies, including motors and mounting
plates.
• Supply and install of Band screens complete with launder channel for screening
transportation & wash press with all associated instrumentation, electrical &
mechanical requirements.
• Supply and installation of pipework, valves and fittings all as per the drawings & site
conditions.
• Supply and installation of electric chain hoist crane including runway beam, hoist,
supports and fixings.
• Supply and installation of flow and pressure instruments.
• Supply and installation of level electrodes within the pumping station.
• Supply & installation of electro-chlorination package plant with all associated
instrumentation, electrical & mechanical requirements to suite the plant operation.
• Supply and installation of Multi-Motor control panel complete with VFD drives.
• Supply and installation of electrical power, control and instrumentation installation
works, including cabling, glanding, cable support systems, junction boxes,
emergency stop switches, mounting brackets, etc.
• Building services works for the control panel room and pumping station.
• Earthing protection and bonding works for the pumping station including
interfacing and termination.
• Supply and install SCADA system hardware and software for the pumping station
complete plant.
• Testing & commissioning, including witnessed tests and Factory tests.
• Documentation, including design and material submissions for approval and as
built records (to be certified by a 3rd part certified surveyor).
• Operating and Maintenance Manuals.
• Supply of recommended spare parts and tools.
• Training of Client’s operation and maintenance staff.
3. Standards, Codes of Practice and References

3.1 General
The Technical Specifications for the Canal Water Recirculation System Specification
consist of:
• Civil Engineering Specification for the Water Industry, 7th Edition, March 2011
• CIRIA Report R97 “Trenching Practice”
• CIRIA Technical note TN95 “Proprietary trench support systems”
• Bahrain Ministry of Works Standard Specifications for Construction Works, 2009
Edition;
• Contract Specifications applicable for the main Contract;
• Particular Specifications - Amendments to the Standard Specification, as provided
herein.

Any addendum, corrigendum or later edition of the printed Standard
Specification, other than those listed above, shall only apply to this Contract if expressly
agreed by the EMPLOYER and the CONTRACTOR.
This Particular Specification is prepared pursuant to Clause 1.3 Module 1 of the Bahrain
Ministry of Works Standard Specifications for Construction Works, 2009 Edition and all
Clause references within this Particular Specification refer to Ministry of Works Standard
Specifications for Construction Works, 2009 Edition.
Where reference is made to the “Specification” this is deemed to include the Bahrain
Ministry of Works Standard Specifications for Construction Works, 2009 Edition and these
Particular Specifications.
3.2 British Standards
BS EN 12201 – Plastics pipping systems for water supply, and for drainage and sewerage
under pressure
BS EN 545 – Ductile iron pipes, fittings, accessories and their joints for water pipelines –
Requirements and test methods
BS 4211 – Specification for permanently fixed ladders
BS EN 1074- Valves for water supply
BS 5163 – Valves for waterworks purposes
BS EN 124 – Gully tops and manhole tops for vehicular and pedestrian areas
BS 3031 – Code of practice for earthworks
Health and Safety: Guidance Booklets 47
BS EN 1295 – Structural design of buried pipelines under various conditions of loading
3.3 Referenced Specifications
This document is to be read in conjunction with all other Project Specifications and
Reports, including but not limited to:
• Detailed Design Report

4. Order of Precedence
In the event of any conflict between this specification and any other specifications, or
with the applicable codes and regulations, written clarification shall be sought from
the COMPANY before proceeding. In case of conflict between documentation, the
following order of precedence shall apply:
• Bahrain Ministry of Works Standard Specifications for Construction Works, 2009

Edition
• Data sheets/ Project Specifications/ Project Drawings
• British Standards
• Other International Codes & Standards
5. General

5.1 Related Documents
A. Drawings and general provisions of the Contract, including Conditions of Contract and
other Specification Sections shall apply to this Section. The following drawings are
provided for Tender purposes only:
Drawing Titles Object
16119-MC-MST-1-300-01 MASTER PLAN OVERVIEW - CANAL (PHASE 1 & PHASE 2)
16119-MC-MST-1-300-02 CANAL WATER RECIRCULATION SYSTEM GENERAL LAYOUT
TYPICAL TRENCH CROSS SECTION AND INTAKE PIPE CONCRETE BALLAST WEIGHT
16119-MC-MST-1-300-03
DETAILS
16119-MC-MST-1-300-04 CANAL WATER RECIRCULATION SYSTEM INTAKE
16119-MC-MST-1-300-05 INTAKE PROFILE
16119-MC-MST-1-300-06 CANAL WATER RECIRCULATION SYSTEM PUMPING STATION LOCATION
16119-MC-MST-1-300-07 SUPPLY WEIR- LOCATION PLAN AND SETTING OUT
16119-MC-MST-1-300-08 GENERAL PLAN
16119-MC-MST-1-300-09 FLOWMETER CHAMBER
16119-MC-MST-1-300-10 FORCED MAIN TYPICAL TRENCH DETAIL
16119-MC-MST-1-300-11 POTABLE WATER TYPICAL DETAIL D.I. TO HDPE PIPE TRANSITION VALVE CHAMBER
16119-MC-MST-1-300-12 CANAL WATER RECIRCULATION SYSTEM PUMP STATION CIVIL
16119-MC-MST-1-300-13 CANAL WATER RECIRCULATION SYSTEM PUMP STATION MECHANICAL
After approval by the ENGINEER, the shop drawings shall become the basis for all
construction and measurement of the works.
B. The design and construction shall comply with the requirements of all National and
Local Authorities regulations, codes and specifications.
C. Any conflicts or inconsistencies between this Specification and other Contract

Documents shall be brought to attention of the Engineer for resolution. If
inconsistencies exist between the requirements of this specification and those of
Contract Documents, the more stringent requirements shall apply as determined by
Engineer.
5.2 Summary
The CONTRACTOR is required to commence work under a contract within a specified

number of calendar days after the date the CONTRACTOR receives the notice to
proceed.
The CONTRACTOR is directed to prosecute the work diligently and complete all work,
ready for use, not later than a specified number of calendar days after receipt of the

notice to proceed. The time stated for completion also includes final clean-up
of the premises.
Time needed to complete the work is directly dependent on the scope and extent of
the project, please refer to the contract.
5.3 Design Requirements
A. Employ a suitable, qualified and experienced Seawater Intake Electro-mechanical

Works Contractor including the Engineering Staff to complete the Mechanical and
Electrical designs. Such designers shall have a minimum of ten (10) years experience
and provide proof of experience for Supervision Consultants’ acceptance.
B. Design of all Mechanical and Electrical systems required to operate the Canal Water
Recirculation System including all equipment types, sizes, capacity and suitability for
the installation.
C. Supply and installation of all monitoring accessories including measuring meters,

electrical and mechanical equipment and their commissioning
D. The Sub Contractor shall be responsible for gaining Local Authorities status of no
objection through the submission of their design drawings. The Sub Contractor shall
incorporate this requirement into their program.
E. The Subcontractor shall be responsible for ensuring that all plant in this specification
section is fit for purpose. The specified plant is the minimum standard required;
notwithstanding this and clause 1.2-B of this specification, the Subcontractor must
ensure the requirements of the performance specification are fulfilled.
5.4 Submittals
5.4.1 Quality Assurance Certificates
A. Provide certified copies of quality assurance certificates that the Manufacturer is and
shall be for the duration of the Works, ISO 9001 and ISO 9002 certified or equivalent.
B. On Completion submit a certificate signed by the Sub Contractor which states that the
Works of this Section have been installed as specified in this Section. No final payment
for the Works of this Section will be made without receipt of the quality assurance
certificate.
C. Guarantee: provide written guarantee that when the CWRS is operated in

accordance with manufacturer’s instructions, the intake pipes, pump station sump,
forced main and supply weirs are free from biofouling.
D. Performance Tests: carry out tests as necessary and as directed to demonstrate that
equipment meets design requirements as noted on the drawings and in the
specification.

E. Qualified engineer or technician from equipment manufacturer is to
supervise installation, startup equipment, make necessary adjustments, calibrations
and tests in accordance with manufacturer’s instructions and instruct and train the
personnel.
5.4.2 Shop Drawings
A. Submit shop drawings in accordance with Conditions of the Contract. Three copies of
each of the intended shop drawings.
B. Indicate Pump Station and Outfall Screening Room layout and configuration,
installation details of mechanical and electrical systems, including Products,
dimensions and layouts. Show fabrication, materials, installation and operation details,
methods of anchoring, thickness and finishes of materials, relationship of Works of other
Sections, including required cut-outs and all other pertinent data and information.
C. Shop drawings shall included but not be limited to:
• Pump room layout and sections at 1:50 and 1:25 scale

• Full mechanical system installation
• Full electrical system installation
• Monitoring equipment installation
• Calculations shall verify that equipment and components are sized in accordance
with manufacturer’s recommendations, the referenced standards and good
engineering practice.
5.4.3 Samples
A. Samples shall be submitted to the site or as directed to confirm compliance with

specification requirements
B. Provide samples of all material to be used in the Works of this Section including but not
limited to:
• Provide three (3) samples of all fixtures, fittings and piping;

• All mechanical and electrical products including but not limited to fittings,
equipment, pipes and the like;
• Keep accepted samples on site, in an acceptable, protected location until work
has been inspected, reviewed and accepted
5.4.4 Product Data
A. Submit product data in accordance with Conditions of the Contract.
B. Submit original catalogues and leaflets of each of the products to be installed.
C. Submit three sets of each submittal.

5.4.5 Manufacturers Documentation
A. Before commencing the Works of this Section the Sub Contractor shall submit to the
Supervision Consultant all catalogue cuts, diagrams, drawings and other such data as
may be required to demonstrate compliance with the Specifications for review.
5.4.6 Manufacturers Recommendation
A. The Sub Contractor shall submit manufacturer’s recommendations for installation and
commissioning of each piece of equipment for review and acceptance prior to
commencing the Works of this Section.
B. Recommendations shall include testing methods, storage requirements, (if applicable)

maintenance and operational data. The Sub Contractor shall follow these instructions
unless otherwise authorized to deviate by the Supervision Consultant.
5.4.7 Spare Parts and Specialist Tools
A. The Sub Contractor shall submit manufacturer’s listing of spare parts and specialist tools
for acceptance prior to commissioning any piece of equipment.
5.4.8 As-Built Drawings
A. The Sub Contractor shall maintain as-built drawing of all Works carried out.
B. The Sub Contractor shall submit at the end of the project six hard copies and two soft
copies of each of the as-built drawings.
5.4.9 Maintenance Instructions
A. Maintenance instructions shall specify warnings of any maintenance practice or

materials which may damage or disfigure each item.
B. Submit manual of maintenance procedures 30 days before end of maintenance

period for Employers use.
C. Include Operating and Instruction Manual complete with as-built drawings (1 set of
sepias and CAD files)
D. Operating instruction chart framed and installed on wall in each Pump Room.
5.4.10 Other
A. The Sub Contractor shall also provide the following to the Supervision Consultant for
review and acceptance:
• Detailed materials and equipment lists for all items included in the scope of this
Section, together with full technical literature on each item.
• Bar chart and program for the whole works
• List of key personnel, roles and responsibilities involved in the project
• Commissioning and testing program, including training of Clients personnel.

• Calculations shall verify that equipment and components are sized in
accordance with manufacturer’s recommendations and good engineering
practice.
5.4.11 Quality Assurance
5.4.11.1 Manufacturer Qualifications
A. Manufacturer performing the Works of this Section shall be, during the tendering period
as well as during installation, ISO 9001 and ISO 9002 certified or equivalent.
5.4.12 Installer Qualifications
A. Works of this Section shall be performed by an installer having a minimum of ten (10)
years continuous experience in successful installation of Works of a type and quality as
shown and specified. Submit proof of experience upon the Supervision Consultants’
request.
B. Employ only qualified installers with proven experience in this type of Works.
C. Have a full time, senior, qualified foreman at the Site to direct the Works of this Section.
5.4.13 Pre-installation meeting
A. Prior to commencing the Works of this Section, arrange for Manufacturers’ technical
representative to review with the Contractor, Sub Contractor, Project Manager and
Supervision Consultant procedures to be adopted, conditions under which the Works
of this Section will be done, and inspect the surfaces to receive the products, in order
that nay alternate recommendations may be made should adverse conditions exist.
5.4.14 Quality control benchmarks
A. Provide quality control benchmarks of each type of equipment as determined later by

the Supervision Consultant in locations where these are indicated on the Drawings and
as directed on site by the Project Manager and Supervision Consultant. Each quality
control benchmark shall be full size for the Contractors, Sub Contractors, Project
Managers, Supervision Consultants and product manufacturer’s technical
representatives review of application, quality and workmanship. Co-ordinate the Works
of this Section required for the quality control benchmarks with all the Works of other
Sections. Make all adjustments as directed by the Supervision Consultant.
B. Do not proceed with the Works of this Section until the quality control benchmarks have
been reviewed and accepted by the Supervision Consultant. The quality control
benchmarks shall be incorporated into the finished Works of this Section if so accepted
by the Supervision Consultant.
5.4.15 Verification of Performance
A. If requested by the Supervision Consultant, arrange for electro-mechanical equipment

manufacturer’s technical representative to inspect the Works of this Section at intervals
during installation and on completion arrange for manufacturer’s technical

representative to submit written verification of compliance with the
Specifications and the Drawings.
5.4.16 Qualifications
A. Works of this Section shall be performed by a company thoroughly conversant with

laws, bylaws and regulations which govern and capable of workmanship of best grade
of modern shop and field practice known to recognized manufacturers specializing in
this type of Works.
Notwithstanding anything to the contrary on the drawings or in the requirements

specified herein, all Works of this Section shall meet the requirements of the authorities
having jurisdiction.
5.5 Delivery, Storage, and Handling
A. Deliver products to the Site undamaged and with labels intact. Inspect containers to
verify that they have not been opened.
B. Store products as required by manufacturer.
C. Package or crate and brace products to prevent distortion in shipment and handling.
Label packages / crates and protect finish surfaces by sturdy wrappings.
D. All products shall be delivered in manufacturers original protective packaging and

shall be inspected at the time of delivery. Any products which are found to be
damaged, not in accordance with the specifications or date stamped expired shall
be immediately removed from the Site and replaced at no additional expense to the
Employer.
E. Sensitive materials shall be properly protected during transport from point of

manufacture or production and during storage prior to delivery to the site.
F. All products shall be handled and stored in accordance with printed

recommendations of the manufacturer.
G. Precautions shall also be taken to protect items sensitive to sunlight and heat.
5.6 Warranty / Guarantee
A. Submit a written warranty for the Works of this Section for five (5) years.
B. If any parts of the Works of this Section, including design, fabrication or installation are
sublet to any party, such party shall provide a collateral warranty equivalent to the
warranty for the Works of this Section.
5.7 Operation and Maintenance
A. The Sub-Contractor shall provide Operation and Maintenance of the CWRS Pump
Station and Outfall Screening Room for a period of 6 months.

5.8 Project Conditions or Site Conditions
A. Ensure that the location of buried utilities has been established and below grade slabs
and structures are protected.
B. Immediately report and repair damage to utilities, structure, slab, permanent buried or
aboveground services, should it occur, at no additional cost to the Employer.
5.9 Sequencing and Scheduling
A. Co-operate fully with Works of other Sections on the Site and promptly proceed with
the Works of this Section as rapidly as job conditions permit.
B. Supply all items to be built in ample time to be incorporated into the Works of other
Sections, together with all measurements, templates and other information required for
locations of Works of this Section.
6. Products
6.1 General
A. Products specified are to establish performance and required quality and are not
intended to restrict submission for substitutions.
B. Acceptance of products from other manufacturers will be subject to review by the

Supervision Consultant, for conformity with the specifications and meeting the physical
characteristics of the specified products. During this review of alternate products the
Design Consultant will require submission of technical data verifying that all specified
standards and products are met, submission of alternative profile samples similar to that
detailed, and a list of references of successfully completed projects of similar size in the
last five (5) years. Include compliance with referenced standards. Submittals which do
not include adequate data for the product evaluation will not be considered.
C. The compliant Tender shall not include any alternatives and shall conform to the
requirements of the Specification Section and the Drawings. Substitutions shall be
clearly identified.
D. Verify site dimensions prior to fabrication. Fabricate work true to dimensions and
square. Finished work shall be free from distortion and defects detrimental to
appearance and performance.
E. Provide reinforcing, fastening and anchorage required for building on of products.
F. Insulate between dissimilar metals and metal and masonry materials to prevent
electrolysis with bituminous paint or by other means acceptable to the Supervision
Consultant.
G. Products shall not have attached plates, nor shall they be imprinted or labeled with
manufacturers name or trademark unless accepted by the Supervision Consultant.
H. Provide miscellaneous specialties indicated on the Drawings and not included in the

Works of other Sections in addition to the items listed below. The list supplied
herein is not necessarily complete and shall be augmented by thorough inspection of
drawings and all other requirements to complete Work. Where items are required to be
built into masonry, concrete or other work, supply such items to respective Sections with
all anchors and accessories for building in and protect items with visible finished
surfaces.
6.2 Canal Water Recirculation System Pump Station
A. The pump station shall include band screens with a mesh size of not greater than 3
mm, trash disposal equipment, all integral pipework, valves, instrumentation and
control and other equipment necessary for the safe and reliable operation of the
system.
B. All equipment in plant room, where vibration from equipment may be transmitted via
the pipework, shall be supported on anti-vibration mounts, to avoid transmitting
vibration to the pump station structure. These anti-vibration mounts shall be of the
Neoprene type mounts or combined springs and neoprene, according to the
equipment manufacturer's instructions.
C. The Pump Station room will have acoustic treatment in order to eliminate noise
transmission to the structure according to specification by the Acoustic consultant.
D. The ventilation system for the Pump Station shall be capable of a number of air
changes per hour as specified by the HVAC consultant for this kind of environment.
E. The pump room doors shall be watertight and automatically close whenever opened
and shall be installed as specified by the Architect.
F. All electrical equipment shall be installed in the separate sealed room when possible.
G. The pump station shall include bar screens, band screens with a mesh size of not
greater than 3 mm, trash disposal equipment, all pipework, valves, instrumentation and
control and other equipment necessary for the safe and reliable operation of the
system.
H. The pump station shall include ladders with and handrails for internal access and
maintenance.
6.3 Canal Water Recirculation System Outfall Screening Room
A. The outfall screening room shall include band screens with a mesh size not greater than
3 mm, trash disposal equipment, instrumentation and control and other equipment
necessary for the safe and reliable operation of the system.
B. All equipment in outfall screening room, where vibration from equipment may be
transmitted to the structure, shall be supported on anti-vibration mounts, to avoid
transmitting vibration to the structure. These anti-vibration mounts shall be of the
Neoprene type mounts or combined springs and neoprene, according to the
equipment manufacturer's instructions.

C. The outfall screening room will have acoustic treatment in order to
eliminate noise transmission to the structure according to specification by the Acoustic
consultant.
D. The ventilation system for the outfall screening room shall be capable of a number of
air changes per hour as specified by the HVAC consultant for this kind of environment.
E. The outfall screening room doors shall be watertight and automatically close whenever
opened and shall be installed as specified by the Architect.
F. All electrical equipment shall be installed in a separate sealed cabinet when possible.
G. The outfall screening room shall include manholes and ladders with safety cages and
handrails for internal access and maintenance.
6.4 Stopgate, Guides and Lifting Beam
6.4.1 Stopgates
A. The stopgate shall be of welded construction, fabricated from steel plate and rolled
steel sections, and fitted with pre-formed section, flexible neoprene seals around the
periphery, secured by means of clamping bars and fixings.
B. The stopgate shall be designed for installation at the bottom of the channel with a civil
work apron wall extending up from the top of the opening, to deck level.
C. The stopgate shall be designed for lowering and raising under conditions of no flow
and with balanced water levels on the upstream and downstream faces.
D. The seal arrangement shall be suitable for sealing in one direction only with an on-
seating head.
E. Equalising valves are fitted in each stopgate to enable the isolated chamber to be
flooded prior to removal of the gate. The valves are operated as part of the lifting
procedure. After engagement of the lifting beam, the initial lift opens the valves
without raising the stopgate, and allows the water to pass through the gate to equalise
the pressure on both sides. When the water level is equal on both sides, the stopgate
can be removed.
F. The stopgate shall be fitted with guide blocks which locate it between the guides and
align the seals on the sealing face.
G. A cill sensing device is incorporated to prevent accidental release of the lifting beam
in the event of the stopgate jamming in the guides whilst being lowered.
6.4.2 Guides
A. The guides, comprising seal angles, cills, lintels and guide angles, will be manufactured
from angle sections, fitted with studs and adjusting nuts which are grouted into the civil
work.
B. Anchor plates are provided for building into the first stage concrete. During installation,
the studs are welded to the anchor plates and adjusted to accurately align the
components ready for second stage concreting.

6.4.3 Lifting Beams
A. The lifting beam shall be designed to automatically engage and disengage with the
stopgate during raising and lowering operations. The ends of the lifting beam are fitted
with guide blocks which locate in the guides and align it with the stopgate lifting points.
B. The lifting hook is connected to a pivoted weight assembly which determines the
closed or open bias. Appropriate operation of the assembly causes the beam to
automatically engage or disengage with the stopgate during raising and lowering
operations. An interlock is incorporated in the lifting beam to prevent it disengaging
from the stopgate until the cill sensing device operates.
6.4.4 Materials of Construction
The materials of construction shall be:
A. Stopgate Structure: Carbon Steel

• Lifting Rods: Carbon Steel
• Lifting Rod Guide: Nylatron GSM
• Equalising Valve: Carbon Steel
• Equalising Valve Seal: Neoprene
• Interlock Probe: Carbon Steel
• Stopgate Seals: Neoprene 60 IRHD
• Seal Clamping Bars: Carbon Steel
• Seal Fixings: Stainless Steel BS EN ISO 3506: Gr.A4-70
• Structure Fixings: Carbon Steel BS 3692: Gr.8.8
• Guide Blocks: Ertalon
• Guide Frames: Duplex Stainless Steel
• Guide Frame Fixing Bracket: Duplex Stainless Steel
• Embedded Fixings: Carbon Steel
• Exposed Fixings: Stainless Steel Gr.A4-70
• Lifting Beam: Carbon Steel
B. All items not manufactured in corrosion resistant materials, or otherwise protected, are
protected as follows:-
• Abrasive blast clean to BS.7079, Sa2.5
• Apply one coat of two component, polyamide cured epoxy primer to a dry film
thickness of 25 microns.
• Apply two coats of two component, polyamide cured, coal tar epoxy coating to
a total dry film thickness of 325 microns.
• Total nominal coating thickness of finished paint system, 350 microns.
• Finish colour, black.
• The control of the paint coating thickness is carried out in accordance with BS EN
ISO 14713/12944. The average of the readings taken over any square metre will
equal or exceed the nominal thickness, and in no case will any reading be less
than 75% of the nominal thickness.
• Carbon steel components which will be embedded in civil work are protected by
a coating of rust preventing fluid.

6.5 Band Screens
6.5.1 Part 1: General
6.5.1.1 Scope
A. Contractor shall furnish and install three (3) perforated band screens as indicated on the
drawings. The screen shall be manufactured from duplex stainless steel EN 1.4462 (AISI 318LN /
UNS 2205) shapes. Fabrication and assembly shall be in conformance with these specifications
and drawings.
B. Screens shall be furnished complete with side frames and sealing elements, covers, screen
elements, drive chains and sprockets, drive shaft with gear motor, spray pipe with nozzles and
solenoid valve, anchor bolts, controls and all accessories and appurtenances specified or
otherwise required for a complete and properly operating installation.
C. Contractor shall coordinate all details of the equipment with other related parts of the work.
He shall verify that all structures, piping, wiring, and equipment components are compatible.
Contractor shall be responsible for all structural and other alterations required to
accommodate equipment differing in dimensions or other characteristics from these
specifications and drawings.
D. Contractor shall install the equipment according to instructions and recommendations of the
equipment manufacturer.
E. Power supply is 400 Volts, 50 Hz, 3-phase. The geared motor shall be VFD driven.
6.5.1.2 References
A. EC Certificate for Incorporation:
• EC directive for machines 98/37/EG, appendix II A.

• EC low voltage directive 2006/95/EG.
• EC directive EMV 89/336/EWG, appendix I and II.
B. Material Certificates
• According to EN 10204 - 3.1.

C. Welding
• International Welding Engineer

• Welders certified according to EN 287-1.
• Welding Qualification of the supplier according to DIN EN ISO 3834-2:2005 (EN 729-
2)
• All welding qualification or certificates shall be certified by TÜV or similar authority
6.5.1.3 Submittals
The manufacturer shall furnish three (3) sets of bound submittals in addition to one (1)
electronic version on CD/DVD. The following information shall be submitted to the
Engineer to establish compliance with this specification. Submittals shall include the
following:
A. Product Data: Include the following:

• Descriptive literature, brochures, and/or catalogs of the equipment.
• Motor characteristics and performance information.
• Gear reducer data including service factor, efficiency, torque rating, and
materials.
• Parts list including a list of recommended spare parts.
B. Shop Drawings: Include the following:
• Manufacturer’s installation drawings.

• Wiring and schematic diagrams.
C. Operations and maintenance manual.
D. Installation reference list.
E. Detailed installation instructions.
F. Equipment weights and lifting points.
G. Recommendations for short and long term storage.
H. A copy of the manufacturer’s warranty
I. A copy of documents proving certification of the Manufacturer’s Quality Management System

according to ISO 9001 and Environmental Protection Management System according to ISO
14001.
6.5.1.4 Quality Assurance
To ensure quality, conformance, and reliability with regard to the manufacturing and
production of the equipment, the manufacturer shall meet all requirements listed hereafter:
D. Manufacturer shall have a track record of at least four successfully realized projects in the
Kingdom of Bahrain.
E. The Contract Documents represent the minimum acceptable standards for the screening
equipment for this project. All equipment shall conform fully in every respect to the
requirements of the respective parts and sections of the drawings and specifications. The
entire unit shall be Manufacturer’s standard product, but shall be modified, redesigned,
furnished with special features or accessories, made of materials or provided with finishes as
may be necessary to conform to the quality mandated by the technical and performance
requirements of the specification.
F. The entire unit shall be manufactured from duplex stainless steel EN 1.4462 (AISI 318LN / UNS
2205) shapes. All components made of stainless steel shall be pickled and passivated by full
submergence in a pickling bath for perfect surface finishing. No stainless steel components
may be fabricated or assembled in a factory where carbon steel products are also fabricated,
in order to prevent contamination by rust.
G. Electric motors, gear reducers, and other self-contained or enclosed components shall have
an acrylic enamel finish.
H. All stainless steel parts of the unit shall be fully submerged into a pickling bath for at least 8
hours to remove welding spots and to protect the stainless steel against corrosion. Glass bead
blast or chemically treated stainless steel shall not be allowed.

I. Fabrication shall be done in compliance with all applicable
international standards such as EN / DIN / ISO or equivalent.
J. All welding in the factory shall use shielded arc, inert gas, MIG or TIG method. Filler wire shall
be added to all welds to provide for a cross section equal to or greater than the parent metal.
Butt welds shall fully penetrate to the interior surface and gas shielding to interior and exterior
of the joint shall be provided.
K. Bolts, nuts and washers shall be selected from duplex stainless steel EN 1.4462 (AISI 318 LN / UNS
2205) such that they are anti-seizing. Where bolts, nuts, washers etc are not available in duplex
stainless steel, the most appropriate and reasonable material to be selected.
L. Manufacturer shall have established an ISO 9001 certified quality management system.
Equipment suppliers not utilizing ISO 9001 facilities shall not be considered or approved for this
project. Equipment supplier shall provide evidence of certification before being named as an
acceptable manufacturer.
M. Manufacturer shall have established an ISO 14001 certified environmental protection

management system designed to monitor and help minimize the harmful effects on the
environment caused by its manufacturing processes. Equipment suppliers not utilizing ISO
14001 facilities shall not be considered or approved for this project. Equipment supplier shall
provide evidence of certification before being named as an acceptable manufacturer.
N. All welding is performed in accordance with EN 1090-1, DIN EN ISO 3834 and DIN EN ISO 5817
or equivalent standards.
O. Manufacturer shall provide screen, motors, gear reducers, controls, control panels, and lifting
attachments as a complete integrated package to ensure proper coordination, compatibility,
and operation of the system. The manufacturer shall test-run the fully assembled machine in
his factory before shipment.
P. Manufacturer shall provide services by a factory-trained Service Engineer, specifically trained

on the type of equipment specified. The Service Engineer requirements include, but are not
limited to the following:
• The Service Engineer shall be present during initial energizing of equipment to

determine directional testing as described in Section 4.01 C (Installation).
• The Service Engineer shall inspect and verify location of anchor bolts, placement,
leveling, alignment and field erection of equipment, as well as control panel
operation and electrical connections.
• The Service Engineer shall provide classroom and/or field training on the Operation
and Maintenance of the equipment to operator personnel. These instructions may
include the use of slides, videos, literature, and/or oral presentations.
• Manufacturer shall state field service rates for a Service Engineer to Owner and
Contractor. In the event that the field service time required by this section should
not be sufficient to properly place the equipment into operation, and the
requirement for additional time is beyond the manufacturer’s responsibility,
additional time shall be purchased by Contractor to correct deficiencies in
installation, equipment, or material without additional cost to Owner.
6.5.1.5 Delivery, Storage and Handling of Equipment
A. All equipment shall be shipped and delivered fully assembled, except where partial

disassembly is required in order to conform to transportation regulations or for
the protection of components.
B. Contractor shall be responsible for unloading of the machinery and shall have equipment on-
site available at the time of delivery permitting proper hoisting of the equipment.
6.5.1.6 Engineer’s Approval of Alternate Equipment
Manufacturers of alternate equipment shall submit a pre-approval package to engineer at

least two (4) weeks prior to bid date. Alternative manufacturers shall submit the following
information and supporting documentation:
• Standard equipment drawings showing the equipment meeting the specifications

in this section. If the proposed equipment does not meet these specifications, any
deviation from the specification must be expressly noted. All deviations shall be
listed on a single document.
•
• Detailed installation drawings illustrating how the proposed screen fits in the
channel. The drawings shall include plan, elevation, and sectional views of the
installation. Drawings shall include details of the discharge chute, details of the
seal between screen and side walls of the channel, and details of anchor bolt
locations.
• Hydraulic calculations and flow curves for the proposed screen verifying that the
screen is capable of processing the peak flow.
• Motor characteristics and performance information.
• Reference list of all installations of same and similar equipment.
• Complete bill of materials for all equipment.
• Certification by the manufacturer that all stainless steel equipment will be
manufactured in a stainless steel only factory.
• Certification that the entire equipment will be passivated by submersion in an acid
bath as specified in chapter 2.03.
• Documentation of required maintenance for all equipment including an
approved list of lubricants and the required quantities.
6.5.2 Part 2: Products
Acceptable Manufacturers:
• Band Screen CenterMax 600x600x5822 from Huber Technology

• Perforated Band Screen from pre-approved alternate manufacturer(s), as per
chapter 1.06. Alternates shall not be acceptable unless pre-approved.
6.5.2.1 Performance and Design Requirements
• Each screen shall be capable of processing a peak flow of 225 l/s of raw seawater
when installed in a 1200 mm wide channel 3700 mm deep. The sieve must be
feeded with the intake water from inside to outside therefore the inclination of the
screen shall be 90 degrees. The discharge height shall be around 5000 mm above
the channel floor or as required for a further handling of the removed waste.
• The perforations in the screen elements shall have a diameter of 3 mm. Effective
screen area shall have a free open-area for water flow of 51%.

• Maximum upstream water level shall not exceed 2300 mm (related to
final verification of sea water level) above channel bottom. The screen shall be
capable of processing the peak flow without exceeding the maximum upstream
water level based on a reduction of the screen’s free open-area (with the
downstream water level as mentioned below).
• Downstream water level at peak flow will be approximately 2258mm above
channel bottom. (related to final verification of sea water level)
• The travel speed of the screen shall be in the range of 7 – 9 m per minute. The
geared motor shall be VFD driven so that adjustments on the screen speed are
possible when required.
• All parts shall be designed and manufactured to handle the forces that may be
exerted on the screen during fabrication, shipping, erection, and proper operation
according to the O&M manual.
• All components shall be so balanced that jamming at any point will not result in
structural failure, but will cause the drive motor to stall. All components, including
the gear reducer, shall be designed to withstand, without damage or permanent
distortion, the full stalling torque of the drive motor and/or the maximum differential
head at any channel water depth.
6.5.2.2 Screen Design Specifications
A. MATERIALS
• Screen shall be manufactured from duplex stainless steel EN 1.4462 (AISI 318LN /
UNS 2205) shapes (rods, angles, and channels), pipes, and sheets. In particular,
frames and guides, screen elements, covers, shafting and discharge chute shall
be made of this material. Bolts, nuts and washers shall be selected based on
market availability and where possible also made from duplex stainless steel EN
1.4462 (AISI 318LN / UNS 2205).
• Screen shall be manufactured in a stainless steel only factory to prevent
contamination of the stainless steel with foreign debris.
• All stainless steel components and structures shall be submersed in a chemical
bath of nitric acid and hydrofluoric acid (pickling bath) to remove any residues
that may be present on the material as a result of forming, manufacture, or
handling. After removal from the pickling bath, the equipment must be washed
with a high-pressure wash of cold water to remove any remaining surface debris
and promote the formation of an oxidized passive layer which is critical to the long
life of the stainless steel. A passivation and pickling of weld seams only is not
accepted.
• Lateral seal plates of the screen elements shall be made of glass fiber reinforced
Polypropylene.
• All brushes shall be made of Polyamide 6.6 or 6.10. The requirement of cleaning
brushes for a seawater application is based on manufacturer’s recommendation.
• Duplex stainless steel guiding plates shall direct the incoming seawater into the
band screen.
• The drive chains shall have links made of duplex stainless steel EN 1.4462 (AISI 318LN
/ UNS 2205) with connecting bushes and pins made of EN 1.4462 Duplex stainless
steel.

• The bearings for the drive shaft shall be ball bearings in a paint coated
cast iron casing. The lower sprocket bearings shall be slide bearings in a stainless
steel casing with shafts made of white cast iron and slide bushing made of
zirconium oxide. All ball or roller bearings shall be double-sealed and provided
with Nilos seal rings.
B. Construction
• The center flow band screen shall retain debris (screenings) from the incoming sea
water by means of traveling screen elements. The screenings shall be positively
lifted and prevented from rolling back by means of lifting rakes with tines. Such
lifting rakes shall be attached to every fourth screen element at distances not
exceeding 1.2 m. The screen elements shall be cleaned from inside to the outside
of the screen with a spray bar. A rotating brush can be installed as an option and
clean the elements from the inside. Removed screenings shall be dropped through
a discharge chute inside of the screen at the inlet chamber.
• Routine service, repair or replacement of screen elements, drive chain segments,
drive mechanism and rotating brush shall be possible from the operating floor with
the screen remaining in the channel.
• Manufacturer shall deliver the screen fully factory assembled and screen shall be
dry tested in the factory prior to shipment. When required tor transportation the
screen may be disassembled to fit into common sea containers for shipment. It
shall be made such that the contractor can install the screen with minimal field
assembly.
• The inlet width of the screen shall be 600 mm.
• The screen shall be provided with perforated screen elements. Each screen
element shall be made of a single piece of minimum 2.5 mm thick perforated
plate. The height of each screen element shall be 300 mm. The screening elements
shall be sealed towards each other with a customized reinforced polyurethane
seals. Designs without such sealing system are not acceptable. Each screen
element shall be bolted with two bolts on each side to a link of the drive chain.
Lateral plastic seal plates, made of 4 mm thick glass fiber reinforced polypropylene
and shall be attached to both ends of each screen element. The seal plates
provide slip sealing between the moving screen elements and the frame of the
screen. Each screening element shall be removable from the operating floor.
• Every fourth screen element shall be provided with a lifting rake with tines that are
specifically designed to be able to lift gravel, cans, bottles, rags, etc. from the
bottom of the channel. The distance between subsequent lifting rakes shall not
exceed 1.2 m. The tines shall be a minimum of 5 mm thick, 40 mm long and 10 mm
wide. The gaps between the tines shall not exceed 20 mm. Screen elements with
ledges instead of lifting rakes are not acceptable.
• The side frames of the screen shall be fabricated from 5 mm thick stainless steel
plates and shall have a minimum of four 90 degree edges. The top plate shall also
be fabricated from a 5 mm thick stainless steel plate. The side frames shall also be
connected with each other through lateral tubing with a wall thickness of minimum
4 mm. Contractor shall securely anchor the support frames onto the operating
floor
• The head section of the screen shall incorporate a launder for collection and
removal of screenings.

• The screen shall be provided with easily removable covers made of 1.25
mm thick duplex stainless steel plates with edges on all sides. The covers shall be
provided with turn locks and handles.
• The side frames shall be provided with roller tracks. The roller tracks shall be bolted
to the side frames and shall be made of corner profiles that are a minimum of 5
mm thick and have a cross section of minimum 80 x 45 mm.
• Two endless drive chains according to DIN 8167 M112 shall be provided to move
the screen elements. The drive chains shall have links made of duplex stainless
steel EN 1.4462 (AISI 318LN / UNS 2205) with connecting bushes and pins made of
EN 1.4462 Duplex stainless steel. The chains shall have a minimum strength of
107,000N (24,000lb.f) and a pitch of 300 mm. Chain rollers shall be made of
polyamide and shall have a minimum diameter of 60 mm and a width of 32 mm.
The chain links shall support / carry the screening segments.
• The chain shall run in curved guides at the bottom of the screen for deflection.
Sprockets shall not be used to return the chain.
• The drive assembly consists of a drive shaft made with a minimum diameter of 114
mm and a wall thickness of 6 mm. Two sprockets are fixed to the drive shaft having
a minimum thickness of 28 mm and a reference diameter of around 780 mm. The
entire drive assembly is made from duplex stainless steel EN 1.4462 (AISI 318LN / UNS
2205). The drive shaft shall be driven by a 1.1 KW geared motor with a speed of
approx. 3-4 rpm.
• The upper drive shaft bearings shall be ball bearings provided with nipples for
grease lubrication. Their interior diameter shall be a minimum of 60 mm. Their
casing shall be made of cast iron with a coating of zirconium oxide.
• A spray bar system shall be provided for washing of the screen elements from the
inside. The spray pipe shall have a diameter of 1 ¼” and shall have stainless steel
nozzles at distances not exceeding 100 mm. The required wash water flow is 1.25
l/s at a minimum water pressure of 7 bar. The water flow shall be controlled with a
minimum 1 ¼” diameter solenoid valve made of brass. Contractor shall provide 1
¼” wash water piping to the solenoid valve. Screens that do not include the
specified spray pipe shall not be acceptable.
• Motors shall be inverter duty rated and equipped with thermistors. Motors shall be
400 Volts, 50 Hz, 3-phase, with a service factor of 1.0. Motors shall be rated for
operation in a 50 degree C environment.
• The belt drive motor shall be VFD driven.
6.6 Pumps
A. Sufficient pumps with the necessary redundancy to maintain system stability complete
with electric motor drives shall be supplied to meet the requirements of both phase 1
and phase 2 canal network when operating at maximum continuous output.
B. The selected pump configuration for each of the project phases is as follows:
For Canal Recirculation
Phase I II
Total Flow, m3/h 594 1620
No. of duty pumps 1 2

No. of standby pumps 1 1
Pump duty, l/s 165 225
Diff. Head, m 11 11
For cooling water

Phase I II
Total Flow, m3/h 190 190
No. of duty pumps 1 1
No. of standby pumps 1 1
Pump duty, l/s 52 52
Diff. Head, m 51 (5 Bars) 51 (5 Bars)
C. The pumps shall be inverted configuration submersible motor with bowl assembly
(mounted below the motor). The pumps shall be complete with base plates/support
plates & discharge flange etc. The pumps shall be provided with pressure gauges in
the suction and discharge as applicable and required safety and operation interlocks.
D. Pump Materials of Construction shall be as follows:
• Bellmouth: Superduplex A890 Gr 5A
• Bowl: Superduplex A 890 Gr 5A
• Impeller: Superduplex A890 gr 5A
• Casing Wear Ring: Superduplex A890 gr 5A
• Impeller Wear Ring: Superduplex A890 Gr 5A hardened
• Shaft Superduplex A276 Type S32750
• Shaft Sleeve; A276 Type S32750
• Intermediate bearings: Glass Fiber + Rubber
• Column pipe in A240 S32740
• Discharge in Superduplex A890 gr 5A
• haft Sealing by means of Mechanical Seal
Material certificates for bowl, shaft, impellers and wear rings shall be supplied along
with the pumps. Pumps shall be performance tested according to ISO9906 Gr.
Measuring along with Vibration & Temperature Measurement certificates.
E. All metallic parts immersed in seawater in the Pump Station area shall be protected by
an impressed current cathodic protection system.
F. All the pumps shall be equipped with variable speed drive motors to maintain high
pump efficiency. The variable speed drive system is equipped to adjust the variation
of speed (to be advised by pump vendor). All pumps in operation shall be controlled
simultaneously.
G. The arrangement of the pump area shall include a crane for maintenance of the
pumps for the bandscreens and stop log area.

6.7 Pipework and Accessories
A. Seawater pipework shall be constructed in HDPE material when installed underground.
B. All pipework, valves and accessories inside the pump station shall be constructed in
flanged Ductile Iron according to BS EN 545 (Ductile iron pipes, fittings, accessories and
their joints for water pipelines — Requirements and test methods).
C. The pipework shall include valves, assembly accessories, curves, tees, and other
equipment necessary for the safe and reliable operation of the system.
6.8 Electrochlorination Plant
A. The CWRS shall have a complete electro chlorination plant designed and sized to
prevent marine growth in the entire CWRS. The plant shall be capable of continuously
dosing and shock dosing the seawater flow at the intake head.
B. The plant shall be capable of continuously dosing at a rate sufficient to maintain a

chlorine residual limit in the seawater as it enters the canals. Free residual chlorine in
water at the supply weirs at all times is to be not less than 0.7 ppm and not more than
1.5 ppm.
C. The electro chlorination plant shall be controlled automatically in response to residual

chlorine measurements taken at the supply weirs.
D. The plant shall be installed within a ventilated room located inside the pump station.
6.9 Monitoring and Control System
A. Constant monitoring of the pump station shall be performed to meet the following
objectives:
• Automatically ensure safety of personnel and equipment under all plant operating
conditions;
• Maximize the availability and efficiency of the plant;
• Enable the plant to be operated and maintained with the minimum of appropriate
personnel, consistent with cost effectiveness and safety;
• Provide performance monitoring of the plant;
• Provide condition monitoring for major items of plant. The condition monitoring
system shall be interfaced with the MEP control system to facilitate archiving and
correlation with other process data; and
• Provide an interface to data historian for archiving of the Plant operational data.
• The co-ordination of the engineering design, integration and testing of the DCS
together with the proprietary local control systems and packages shall be the
responsibility of a single department or group having previous demonstrable
experience in this type of work in the sea water intake industry.
B. Constant monitoring of water quality parameters shall be done at the intake head
before chlorination, at the supply weirs, at different locations inside the Canals and at
the outfall screening room. This monitoring will serve the following purposes:

• Avoid pumping contaminated water into the Canals.
• Optimise the total flushing flow during summer and winter operation.
• Continuously monitor the quality of the CWRS discharge into the sea.
• Automatically control the electro chlorination plant in response to residual chlorine
measurements taken at the supply weirs and at the CWRS outfall screening room.
C. The parameters to be monitored are:
• Pumped flow and pressure,
• Levels inside pump station,
• Electrical loads and pump operational data,
• Temperature, pH, TDS, Free Chlorine, Redox potential at intake head before
chlorination, at the supply weirs, at different locations inside the Canals and at the
outfall screening room.
6.10 Additional Equipment
A. All necessary equipment for the safe and reliable operation of the system not
described in this specification shall be brought to attention of the Engineer and shall
be supplied and installed if found necessary.
7. Execution
7.1 General
A qualified Engineer or Technician from the equipment manufacturer is to supervise

installation, start-up equipment, make necessary adjustments, calibrations and tests in
accordance with manufacturer's instructions and instruct and train the Employer's
personnel.
7.2 Tests
A. The Contractor shall submit to the Supervision Consultant for approval a performance
test procedure which shall comply with the following requirements.
B. Tests shall be carried out under the Supervision Consultant supervision.
7.2.1 Pump Station Performance Test
A. The tests are to be performed within the following conditions:

• The pump station is connected to the offshore and onshore piping system;
• The supply weirs are connected to the canals;
• All the electrical supplies, utilities, electro-mechanical and control systems are
connected and in normal operating condition.
B. At the specified design flow rate for phase 1, in permanent and transient conditions,
the following levels shall be recorded:
• The sea level,

• Pumping station entrance basin (before the filtration units),
• Pumping station pump sump (before the pumps),
• Supply Weir

C. The following configurations for Phase 1 shall be tested in permanent and transient
conditions:
• 50% of flow per each filter channel + 50% flow per each installed pump,
• 100% of flow per each filter channel + 100% flow per each pair of installed pumps,
• 100% of flow per both filter channels + 100% flow per each pair of installed pumps.
D. The functional criteria for the pumping station shall be verified (water levels, flow-rate,
pressure) and results of the tests shall be compared with these specifications.
E. The tests shall be deemed to be satisfactory if all the measurements are within the 5%
range of specified values for duration of at least 24 consecutive hours.
F. If the tests are not successful, the Contractor shall proceed to locate immediately and
rectify the defects, after which he shall re-test for the same duration until a satisfactory
test result can be secured.
G. At the end of the tests, the Contractor shall produce a test report that shall be
validated by Supervision Consultant. The report shall include the recordings,
measurements, analytical results, calculations and observations as well as a
comparison of the results obtained during the said Performance Tests against the
performance criterion.I. Each screen shall have a normal flow capacity of 0.300
mI.*3/sec with a maximum total headloss across the screen of 250 mm.

Canal Water Recirculation System Specs

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Al Sahel Beach Resort, Bahrain

Construction on this multi-million-dollar resort-type Project commenced in early 2007

Canal Water Recirculation System Specification - Rev. D Page 1 of 24

• Detailed design and selection of assemblies and fabrications.

3. Standards, Codes of Practice and References

Canal Water Recirculation System Specification - Rev. D Page 2 of 24

3.2 British Standards

BS 4211 – Specification for permanently fixed ladders

BS EN 1074- Valves for water supply

BS 5163 – Valves for waterworks purposes

BS 3031 – Code of practice for earthworks

Health and Safety: Guidance Booklets 47

BS EN 1295 – Structural design of buried pipelines under various conditions of loading

3.3 Referenced Specifications

• Detailed Design Report

• Bahrain Ministry of Works Standard Specifications for Construction Works, 2009

Canal Water Recirculation System Specification - Rev. D Page 3 of 24

Drawing Titles Object

16119-MC-MST-1-300-01 MASTER PLAN OVERVIEW - CANAL (PHASE 1 & PHASE 2)

16119-MC-MST-1-300-02 CANAL WATER RECIRCULATION SYSTEM GENERAL LAYOUT

16119-MC-MST-1-300-04 CANAL WATER RECIRCULATION SYSTEM INTAKE

16119-MC-MST-1-300-05 INTAKE PROFILE

16119-MC-MST-1-300-06 CANAL WATER RECIRCULATION SYSTEM PUMPING STATION LOCATION

16119-MC-MST-1-300-07 SUPPLY WEIR- LOCATION PLAN AND SETTING OUT

16119-MC-MST-1-300-08 GENERAL PLAN

16119-MC-MST-1-300-09 FLOWMETER CHAMBER

16119-MC-MST-1-300-10 FORCED MAIN TYPICAL TRENCH DETAIL

16119-MC-MST-1-300-12 CANAL WATER RECIRCULATION SYSTEM PUMP STATION CIVIL

16119-MC-MST-1-300-13 CANAL WATER RECIRCULATION SYSTEM PUMP STATION MECHANICAL

C. Any conflicts or inconsistencies between this Specification and other Contract

The CONTRACTOR is required to commence work under a contract within a specified

Canal Water Recirculation System Specification - Rev. D Page 4 of 24

5.3 Design Requirements

A. Employ a suitable, qualified and experienced Seawater Intake Electro-mechanical

C. Supply and installation of all monitoring accessories including measuring meters,

5.4.1 Quality Assurance Certificates

C. Guarantee: provide written guarantee that when the CWRS is operated in

Canal Water Recirculation System Specification - Rev. D Page 5 of 24

5.4.2 Shop Drawings

C. Shop drawings shall included but not be limited to:

• Pump room layout and sections at 1:50 and 1:25 scale

A. Samples shall be submitted to the site or as directed to confirm compliance with

• Provide three (3) samples of all fixtures, fittings and piping;

5.4.4 Product Data

A. Submit product data in accordance with Conditions of the Contract.

B. Submit original catalogues and leaflets of each of the products to be installed.

C. Submit three sets of each submittal.

Canal Water Recirculation System Specification - Rev. D Page 6 of 24

5.4.6 Manufacturers Recommendation

B. Recommendations shall include testing methods, storage requirements, (if applicable)

5.4.7 Spare Parts and Specialist Tools

5.4.8 As-Built Drawings

5.4.9 Maintenance Instructions

A. Maintenance instructions shall specify warnings of any maintenance practice or

B. Submit manual of maintenance procedures 30 days before end of maintenance

Canal Water Recirculation System Specification - Rev. D Page 7 of 24

5.4.11 Quality Assurance

5.4.11.1 Manufacturer Qualifications

5.4.12 Installer Qualifications

5.4.13 Pre-installation meeting

5.4.14 Quality control benchmarks

A. Provide quality control benchmarks of each type of equipment as determined later by

5.4.15 Verification of Performance

A. If requested by the Supervision Consultant, arrange for electro-mechanical equipment