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Disassembly Procedure
Start By:
A. Remove the transmission hydraulic control valve. Refer to Disassembly and Assembly, "Transmission Hydraulic
Control Valve - Removal".
Note: Put identification marks on all sections of the transmission hydraulic control valve for assembly purposes.
Illustration 1 g00485497
Illustration 2 g00485498
Note: Put identification marks on all electrical connectors (4) for assembly purposes. Electrical connectors (4) must
be positioned on the correct support clip after assembly.
1. Remove the solenoid valve from the transmission hydraulic control valve by the following steps:
b. Remove the nut, the washer and coil assembly (2) from cartridge (1) .
Illustration 3 g00485529
2. Check the condition of the three O-ring seals on the cartridge (1). Replace the O-ring seals with new parts, as
needed.
3. Install the solenoid valve to the transmission hydraulic control valve by the following steps:
a. Install cartridge (1) on manifold (3). Tighten the cartridge to 50 ± 5 N·m (37 ± 4 lb ft).
b. For the 3E-3748 Solenoid Valve, tighten the retaining nut for the coil to 5.0 ± 0.5 N·m (44 ± 4 lb in). For the
147-5399 Solenoid Valve, tighten the retaining nut for the coil to 9.0 ± 0.5 N·m (80 ± 4 lb in).
4. Repeat steps 1.a through 3.c for the remaining solenoid valves.
Illustration 4 g00485564
7. Remove manifold (3) and wiring harness (7) from manifold (6) .
Illustration 5 g00485893
8. Remove two connectors (8) from manifold (6). Check the condition of the O-ring seals on connectors (8). Replace
damaged seals with new parts.
9. Remove plug (10) from manifold (6). Check the condition of the O-ring seals on plug (10). Replace damaged seals
with new parts.
Illustration 7 g00485902
13. Remove the bolts and cover (13) from valve (11). Check the condition of O-ring seals beneath cover (13). Replace
damaged seals with new parts.
Illustration 8 g00485903
14. Remove stop (14) and spool (15) from valve (11) .
Illustration 9 g00485912
Illustration 10 g00485914
15. Remove retaining ring (16), two retainers (17) and spring (18) from spool (15) .
Illustration 11 g00485957
Illustration 12 g00485959
16. Remove spring (19) and spool (20) from valve (11) .
Illustration 13 g00485960
17. Remove retaining ring (21), retainer (22), spring (23) and spring (24) from spool (20) .
Illustration 14 g00485972
Illustration 15 g00485975
Note: Spool (20) and spool (25) are located in the same bore of valve (11). Spool (25) is located in the opposite end
of the bore.
18. The following steps are for the removal of spool (25) from valve (11) :
a. Position valve (11) on wood blocks, as shown.
b. Use a punch to drive pin (26) into valve (11) until pin (26) is clear of spool (25). Do not remove the punch at
this time.
e. Slowly remove the screwdriver from spool (25). This will relieve the spring force that is against spool (25) .
Illustration 16 g00486202
Illustration 17 g00486207
Illustration 18 g00486208
23. Remove spacers (30) from the inside diameter of piston (29) .
24. Remove spring (31) and spring (32) from valve (11) .
Note: Keep the outside diameter of the spool (33) aligned with the bore of valve (11). Avoid damaging or
scratching the finished surfaces of spool (33) and of the bore of valve (11) .
Illustration 19 g00486216
Illustration 20 g00486381
28. Remove stop (39) and spool (40) from valve (11) .
Illustration 21 g00486501
Illustration 22 g00486503
Personal injury can result from being struck by parts propelled by a
released spring force.
29. Remove retaining ring (41), two retainers (42) and spring (43) from spool (40) .
Illustration 23 g00486508
31. Remove two plugs (45) from plate (12). Check the condition of the O-ring seals on each plug (45). Replace
damaged seals with new parts.
Illustration 24 g00486540
Illustration 25 g00486541
32. Remove the bolts and cover (46) from valve (44). Check the condition of O-ring seal (47). Replace damaged seals
with new parts.
35. Remove retaining ring (49), two retainers (50) and spring (51) from spool (52) .
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