- LINE MAINTENANCE

Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - GTO
52 PRINTING MACHINE
Machine No:
SN GENERAL MAINTENANCE OK NOK
1 Apply oil Manually on the Swing Arm gripper shaft ♦
2 Apply oil Manually on the Cam follower ♦
3 Apply Grease Manually on the feeder shaft and Delivary chain █
4 Clean all the Air filters on the Compressor Unit •
5 Check the Oil Circulation points on the Central Lubrication Unit ♦
PRINTING UNITS OK NOK
6 Check the Roller setting (Apply the Strip)
7 Check the Condution of the Inking Rollers for ( Ø & Damage )
8 Check the Damper Roller Setting
9 Check the Condution of the Damper Roller for ( Ø & Damage )
10 Check the Washing Duct Blade
11 Check the Quick Clamp Plate
12 Check the setting of Monkey girpper pad
13 Check the setting od Swing Arim Gripper
14 Inspect all the Bearing and Cam Follower Bearing
Check the Monkey Gripper Pad , Impression Gripper Pad & Swing
15
Arm Gripper Pad
16 Inking & Dampening Brackets
Remarks:

Prepared By Checked By
Maintenance Engineer Assist Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016

Operator Name:
Operator Sign:
PREVENTIVE MAINTENANCE ACTION PLAN -
Machine No:
GTO 52 PRINTING MACHINE
SN ELECTRICAL SYSTEM OK NOK
1 Clean the Stablizer Unit
2 Check all the limit Switch
3 Check all the Safety Limit Switch
4 Check the Main Pannel Terminal ∞
5 Check all the Contactor
PRINTING UNITS OK NOK
6 Check the Impression Cut off Limit Switch
7 Check the sheet in feed limit switch
8 Check the Podwer Spray Motor
9 Check the Main motor Terminal ∞
10 Check the Machine Counter
11 Clean all the limit Switch
13 Check the Earth Value
Remarks:

Prepared By Checked By
Maintenance Engineer Assist Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - SORK -Z PRINTING MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN GENERAL MAINTENANCE
1 Apply oil Manually on the Swing Arm gripper shaft ♦ Monthly
2 Apply oil Manually on the Cam follower ♦ Quaterly
3 Apply Grease Manually on the feeder shaft and Feeder chain █ Quaterly
4 Clean all the Air filters on the Compressor Unit • Monthly
5 Check the Oil Circulation points on the Central Lubrication Unit ♦ Quaterly
PRINTING UNITS
6 Check the Roller setting (Apply the Strip) Halfyeary
7 Check the Condution of the Inking Rollers for ( Ø & Damage ) Halfyeary
8 Check the Damper Roller Setting Monthly
9 Check the Condution of the Damper Roller for ( Ø & Damage ) Halfyeary
10 Check the Washing Duct Blade Quaterly
11 Check the Quick Clamp Plate Halfyeary
12 Check all the Swing Arm Gripper Pad Quaterly
13 Inspect all the Bearing and Cam Follower Bearing Quaterly
DELIVERY UNIT
14 Check the delivery chain tenssion Monthly
15 Apply Grease Manually on the Delivery Chain █ Monthly
16 Apply Grease Manually on the Delivery Pile Chain █ Monthly
17 Clean the Podwer Spray unit Quaterly
18 Check all the Delivery Gripper Pad Quaterly
Remarks: - Monthly Note:
All these Preventive Maintenance Done by the Maintenance Technician - Quaterly ♦ USE OIL HP 150
- Halfyearly █ USE SERVO 22O GREASE
- Yearly • USE WD 40 Anti Rust Spray
Prepared By Checked By Checked By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - SORK -Z PRINTING MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN ELECTRICAL SYSTEM
1 Clean the Stablizer Unit Monthly
2 Check the motor Carbon Brush Quaterly
3 Check all the Safety Limit Switch Monthly
4 Check the Main Pannel Terminal ∞ Quaterly
5 Check all the Contactor Quaterly
PRINTING UNITS
6 Check the Impression Cut off Limit Switch Quaterly
7 Check the sheet in feed limit switch Quaterly
8 Check the Double Sheet Sensor Monthly
9 Check the Podwer Spray Motor Quaterly
10 Check the Main motor Terminal ∞ Halfyearly
11 Check the Machine Counter Monthly
12 Clean all the limit Switch Halfyearly
13 Check the Earth Value Quaterly
Remarks: - Monthly Note:
All these Preventive Maintenance Done by the Maintenance Technician - Quaterly ∞ USE CRC 2-26 Contact Spray
- Halfyearly
- Yearly
Prepared By Checked By Checked By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - CD 102 PRINTING MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN GENERAL MAINTENANCE
1 Apply oil Manually on the Swing Arm gripper shaft ♦ Quaterly
2 Apply oil Manually on the Cam follower ♦ Quaterly
3 Apply Grease Manually on the feeder shaft and Feeder chain █ Monthly
4 Clean all the Air filters on the Compressor Unit • Monthly
5 Check the Oil Circulation points on the Central Lubrication Unit ♦ Halfyearly
PRINTING UNITS
6 Check the Roller setting (Apply the Strip) Halfyearly
7 Check the Condution of the Inking Rollers for ( Ø & Damage ) Halfyearly
8 Check the Damper Roller Setting Halfyearly
9 Check the Condution of the Damper Roller for ( Ø & Damage ) Halfyearly
10 Check the Washing Duct Blade Quaterly
11 Check the Auto plate chase Halfyearly
12 Check all the Swing Arm Gripper Pad Halfyearly
13 Inspect all the Bearing and Cam Follower Bearing Halfyearly
DELIVERY UNIT
14 Check the delivery chain tenssion Quaterly
15 Apply Grease Manually on the Delivery Chain █ Quaterly
16 Apply Grease Manually on the Delivery Pile Chain █ Quaterly
17 Check all the Delivery Gripper Pad Halfyearly
18 Clean the Podwer Spray unit Quaterly
Remarks: - Monthly Note:
All these Preventive Maintenance Done by the Maintenance Technician - Quaterly ♦ USE OIL HP 150
- Halfyearly █ USE SERVO 22O GREASE
- Yearly • USE WD 40 Anti Rust Spray
Prepared By Checked By Checked By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - CD 102 PRINTING MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN ELECTRICAL SYSTEM
1 Clean the Stablizer Unit Monthly
2 Check all the limit Switch Halfyearly
3 Check all the Safety Limit Switch Monthly
4 Check the Main Pannel Terminal ∞ Halfyearly
5 Check all the Contactor Halfyearly
6 Check all the Solvinoid Valves Halfyearly
PRINTING UNITS
6 Check all the Porximate Switch & Sensors Halfyearly
7 Check the sheet in feed limit switch Halfyearly
8 Check the Double Sheet Sensor Halfyearly
9 Check the Podwer Spray Motor Halfyearly
10 Check the Main motor Terminal ∞ Halfyearly
11 Check the Motot Carbon Brush Halfyearly
12 Inspect all the motors Halfyearly
13 Clean the Electrical Pannel Halfyearly
14 Inspect the IR Dryer Lamp Halfyearly
15 Inspect the Air Dryer & Auto Drain Valve Monthly
16 Inspect the Chiller Unit Quaterly
17 Check the Earth Valvue Monthly
Remarks: - Monthly Note :
All these Preventive Maintenance Done by the Maintenance Technician - Quaterly ∞ USE CRC 2-26 Contact Spray
- Halfyearly
- Yearly
Prepared By Checked By Checked By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - EVEREST 35 DIE CUTTING MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN GENERAL MAINTENANCE
1 Check the Pressure Adjusting Bold Quartely
2 Check the Side arm Halfyearly
3 Remove the both side arm sleave and apply oil ♦ Monthly
4 Remove the Side doors and clean the exess grease Monthly
5 Apply Grease Manually on the Main gear and shaft █ Monthly
6 Check the Belt Tenssion Monthly
7 Check the oil level ♦ Monthly
8 Apply Grease Manually on the bottom Plate █ Quartely
9 Apply Grease Manually on the Pulley █ Quartely
10 Check all the Mechanical Safety Devices Monthly
11 Inspect all the Bearing & Bushes Quartely
12 Inspect the Flywheel Quartely
Remarks: Note:
All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE
- Halfyearly ∞ CRC 2 - 26 Contact Spray
- Yearly • USE WD 40 Anti Rust Spray
Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - EVEREST 35 DIE CUTTING MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN ELECTRICAL SYSTEM
1 Check for Loose wire Or Terminal ∞ Quartely
2 Check the Carbon Brush Quartely
3 Check the Main motor Terminal ∞ Quartely
4 Check all the Safety limit switch Monthly
5 Inspect the Central Wiring Halfyearly
6 Check all the contators ∞ Halfyearly
7 Check the Earth Value Monthly
8 Clean the Electrical Pannel Quartely
Remarks: Note:
All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE
- Halfyearly ∞ CRC 2 - 26 Contact Spray
- Yearly • USE WD 40 Anti Rust Spray
Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - PRINTOGRAPH DIE CUTTING MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN GENERAL MAINTENANCE
1 Check the Pressure Adjusting Bold Quartely
2 Check the Side arm Halfyearly
3 Remove the both side arm sleave and apply oil ♦ Monthly
4 Remove the Side doors and clean the exess grease Monthly
5 Apply Grease Manually on the Main gear and shaft █ Monthly
6 Check the Belt Tenssion Monthly
7 Check the oil level ♦ Monthly
8 Apply Grease Manually on the bottom Plate █ Quartely
9 Apply Grease Manually on the Pulley █ Quartely
10 Check all the Mechanical Safety Devices Monthly
11 Inspect all the Bearing & Bushes Quartely
12 Inspect the Flywheel Quartely
Remarks: Note:
All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE
- Halfyearly ∞ CRC 2 - 26 Contact Spray
- Yearly • USE WD 40 Anti Rust Spray
Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - PRINTOGRAPH DIE CUTTING MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN ELECTRICAL SYSTEM
1 Check for Loose wire Or Terminal ∞ Quartely
2 Check the Carbon Brush Quartely
3 Check the Main motor Terminal ∞ Quartely
4 Check all the Safety limit switch Monthly
5 Inspect the Central Wiring Halfyearly
6 Check all the contators ∞ Halfyearly
7 Check the Earth Value Monthly
8 Clean the Electrical Pannel Quartely
Remarks: Note:
All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE
- Halfyearly ∞ CRC 2 - 26 Contact Spray
- Yearly • USE WD 40 Anti Rust Spray
Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - COATING MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov
SN GENERAL MAINTENANCE
1 Check the Oil level on the Gear Box ♦ Monthly
2 Check the Chain Tenssion Monthly
3 Apply Grease manually on the Chain █ Monthly
4 Inspect the sprockets and Nylon Gear Quartely
Check the Condution of Coating Rubber Roller for (Ø and
5 Quartely
Damage )
6 Apply Grease Manually on the Bearing Quartely
7 Inspect the condution of Bearing Halfyearly
8 Check the Condution of the guiding belt Halfyearly
9 Check the condution of the ir dryer belt Halfyearly
10 Inspect all the Pipes Quartely
Remarks: Note:
All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE
- Halfyearly ∞ CRC 2 - 26 Contact Spray
- Yearly • USE WD 40 Anti Rust Spray
Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - COATING MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov
SN ELECTRICAL SYSTEM
1 Check the Power Terminal ∞ Halfyearly
2 Check the Earth Valve Monthly
3 Clean the Electrical Pannel Halfyearly
4 Inspect the Main Motor Quartely
5 Inspect the coating Motor Quartely
6 Inspect the IR Dryer Unit Halfyearly
7 Check the Carbon Brush Quartely
Remarks: Note:
All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE
- Halfyearly ∞ CRC 2 - 26 Contact Spray
- Yearly • USE WD 40 Anti Rust Spray

Prepared By Checked By Approved By

Maintenance Engineer Assist Production Manager Production Manager
 Dec

REASE
Spray
st Spray
 Dec

REASE
Spray
st Spray
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - POLAR -92 CUTTING MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN GENERAL MAINTENANCE Quartely
1 Check the Hydrualic Oil level ♦ Quartely
2 Check the Gear Oil level • Halfyearly
3 Check the Main motor Belt Tenssion Halfyearly
4 Check the Clutch Break Monthly
5 Apply Grease manually on all the Greasing Points █ Monthly
6 Check the False clamp pressure Quartely
7 Check the Knife pressure Quartely
8 Check the Backgauge belt Quartely
9 Check the Vaccum air Monthly
10 Clean all the excess Grease Quartely
11 Clean the Hydrualic Oil Tank Yearly
Remarks: Note:
All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE
- Halfyearly ∞ CRC 2 - 26 Contact Spray
- Yearly • USE WD 40 Anti Rust Spray
Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - POLAR -92 CUTTING MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN ELECTRICAL SYSTEM
1 Clean the Stablizer Unit Monthly
2 Check the Power Terminal ∞ Halfyearly
3 Check the Earth Valve Monthly
4 Clean the Electrical Pannel Quartely
5 Inspect the Main Motor Halfyearly
6 Clean and Inspect all the Sensors & Proximate Switch Monthly
7 Check the false clamp lever limit switch Monthly
8 Check electrical loose wire Quartely
Remarks: Note:
All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE
- Halfyearly ∞ CRC 2 - 26 Contact Spray
- Yearly • USE WD 40 Anti Rust Spray
Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - PROTECK -92 CUTTING MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN GENERAL MAINTENANCE Quartely
1 Check the Hydrualic Oil level ♦ Quartely
2 Check the Gear Oil level • Halfyearly
3 Check the Main motor Belt Tenssion Halfyearly
4 Check the Clutch Break Monthly
5 Apply Grease manually on all the Greasing Points █ Monthly
Check the False clamp pressure Quartely
6 Check the Knife pressure Quartely
7 Check the Backgauge belt Quartely
8 Check the Vaccum air Monthly
9 Clean all the excess Grease Quartely
10 Check the Hydrualic Cylinder Spring Tenssion Yearly
11 Inspect all the Hydrualic Hose Halfyearly
Remarks: Note:
All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE Hyduralic Oil SERVO 66
- Quaterly █ USE SERVO 22O GREASE
- Halfyearly • USE HP 150 GEAR OIL
- Yearly
Prepared By Checked By
Maintenance Engineer Assist Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - PROTECK -92 CUTTING MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN ELECTRICAL SYSTEM
1 Clean the Stablizer Unit Monthly
2 Check the Power Terminal ∞ Halfyearly
3 Check the Earth Valve Monthly
4 Clean the Electrical Pannel Quartely
5 Inspect the Main Motor Halfyearly
6 Clean and Inspect all the Sensors & Proximate Switch Monthly
7 Check the false clamp lever limit switch Monthly
8 Check electrical loose wire Quartely
Remarks: Note:
All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE
- Halfyearly ∞ CRC 2 - 26 Contact Spray
- Yearly • USE WD 40 Anti Rust Spray

Prepared By Checked By Approved By

Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - FLEXO PRINTING MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN GENERAL MAINTENANCE
1 Apply Grease Manually on all the Greasing Points █ Monthly
2 Inspect all the Bearing and Bushes Quartely
3 Clean the Compressed Air Filters Monthly
4 Check the Main motor Belt Tenssion Quartely
5 Inspect all the Gears and Sprockets Halfyearly
6 Apply Oil Manually on all the Spindle Rods ♦ Quartely
7 Check the Winder and Re winder unit Quartely
8 Check all the Air Pipes Quartely
9 Check all the Blower lines Halfyearly
10 Check all the Mechanical Guards Monthly
Remarks: Note:
All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE
- Halfyearly ∞ CRC 2 - 26 Contact Spray
- Yearly • USE WD 40 Anti Rust Spray
Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - FLEXO PRINTING MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN ELECTRICAL SYSTEM
1 Clean the Stablizer Unit Monthly
2 Check all the limit Switch Quaterly
3 Check all the Safety Limit Switch ∞ Halfyearly
4 Check the Main Pannel Terminal ∞ Halfyearly
5 Check all the Contactor Quaterly
PRINTING UNITS
6 Inspect the Main Motor Halfyearly
7 Inspect the Blower Motor Halfyearly
8 Check the Main motor Terminal ∞ Halfyearly
9 Check the Machine Counter Halfyearly
10 Check the Earth Value Monthly
11 Clean all the limit Switch Quaterly
Remarks: Note:
All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE
- Halfyearly ∞ CRC 2 - 26 Contact Spray
 - Yearly • USE WD 40 Anti Rust Spray
Prepared By Checked By Approved By

Maintenance Engineer Assist Production Manager Production Manager

 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - FOCUS PRINTING MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN GENERAL MAINTENANCE
1 Inspect the condution of Timing Belts Quaterly
2 Inspect the condution of all Nylon gears Quaterly
3 Apply Grease Manually on all the Greasing Points █ Monthly
4 Inspect all the Bearing and Bushes Quaterly
5 Apply Oil Manually on all moving parts ♦ Monthly
6 Check all the Printing cylinders Halfyearly
7 Check all the Ink duct Units Quaterly
8 Check all the Ink duct knife Quaterly
9 Apply Grease Manually on the main gear at the back █ Monthly
10 Check the Motor Pulley Halfyearly
Remarks: Note:
All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE
- Halfyearly ∞ CRC 2 - 26 Contact Spray
- Yearly • USE WD 40 Anti Rust Spray
Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - FOCUS PRINTING MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN ELECTRICAL SYSTEM
1 Clean the Stablizer Unit Monthly
2 Check the Heater Regulater Quartely
3 Check all the Safety Limit Switch ∞ Halfyearly
4 Check the Main Pannel Terminal ∞ Halfyearly
5 Check the Room Temperator Monthly
PRINTING UNITS
6 Inspect the Main Motor Halfyearly
7 Check the IP & OP Voltage Quartely
8 Check the Carbon Brush Halfyearly
9 Check the Counting Sensor Quartely
10 Check the Earth Value Monthly
11 Check the Power cable Halfyearly
Remarks: Note:
All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE
- Halfyearly ∞ CRC 2 - 26 Contact Spray
- Yearly • USE WD 40 Anti Rust Spray
Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - ULTRASONIC CUTTING MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN GENERAL MAINTENANCE
1 Inspect all the Belts Monthly
2 Apply Oil Manually on all moving Part ♦ Monthly
3 Check all the Bolts tighten Monthly
4 Inspect the Ultrasonic Stem and Horn (Position and Tight ) Monthly
5 Inspect the Delivery Unit Quartely
6 Apply Grease Manually on Bearings & Spindles █ Monthly
Remarks: Note:
All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE
- Halfyearly ∞ CRC 2 - 26 Contact Spray
- Yearly • USE WD 40 Anti Rust Spray

Prepared By Checked By Approved By

Maintenance Engineer Assist Production Manager Production Manager

 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - ULTRASONIC CUTTING MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN ELECTRICAL SYSTEM
1 Clean the Stablizer Unit Monthly
2 Check the Heater Regulater Quartely
3 Check the Main Pannel Terminal ∞ Quartely
4 Check the Room Temperator Monthly
5 Inspect the Steper Motor Quartely
6 Check the IP & OP Voltage Quartely
7 Check the Ultrasonic Generator Quartely
8 Check the Earth Value Monthly
9 Check the Machine Display Unit Quartely
10 Check the UPS Battery Terminal Monthly
Remarks: Note:
All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE
 - Halfyearly ∞ CRC 2 - 26 Contact Spray
- Yearly • USE WD 40 Anti Rust Spray
Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - CTP PLATE EXPOCESSING MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN GENERAL MAINTENANCE
1 Inspect all the Guiders Quartely
2 Apply Grease Manually on all moving Part █ Monthly
3 Inspect all the AIR DRYER Quately
4 Inspect all the Air Hose Halfyearly
5 Inspect all the Penumatic Controllers Halfyearly
6 Clean all the Air Filters Monthly
Remarks: Note:
All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE
- Halfyearly ∞ CRC 2 - 26 Contact Spray
- Yearly • USE WD 40 Anti Rust Spray
Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - CTP PLATE EXPOCESSING MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN ELECTRICAL SYSTEM
1 Check the UPS Distilled Water level Monthly
2 Check the Emergency Stop Switch Quartely
3 Check all the Safety Limit Switch ∞ Quartely
4 Check the Main Pannel Terminal ∞ Halfyearly
5 Check the Room Temperator Monthly
6 Check the Auto Drain Valve Monthly
7 Check the IP & OP Voltage Quartely
8 Check the Earth Value Monthly
9 Check the UPS Battery Terminal Monthly
Remarks: Note:
All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE
- Halfyearly ∞ CRC 2 - 26 Contact Spray
 - Yearly • USE WD 40 Anti Rust Spray
Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - PLATE PROCESSOR MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov
SN GENERAL MAINTENANCE
1 Inspect all the Belts Monthly
2 Apply Oil Manually on all moving Part ♦ Monthly
3 Check the Condution of the Washing Rollers for ( Ø & Damage ) Halfyearly
4 Check the Condution of the Developer Rollers for ( Ø & Damage ) Halfyearly
5 Check the Nylon Gears Quaterly
6 Check the bushes and Blocks Quaterly
7 Check all the Penumatic Air Hoses Monthly

Remarks: Note:

All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE

- Halfyearly ∞ CRC 2 - 26 Contact Spray

- Yearly • USE WD 40 Anti Rust Spray
Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - PLATE PROCESSOR MACHINE
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov
SN ELECTRICAL SYSTEM
1 Clean the Stablizer Unit Monthly
2 Check the Developer CirculatIng Pump Quaterly
3 Check all the Safety Limit Switch ∞ Quaterly
4 Check the Main Pannel Terminal ∞ Halfyearly
5 Check the Room Temperator Monthly
6 Check the IP & OP Voltage Halfyearly
7 Check the Gum circulating Pump Quaterly
8 Check the Earth Value Monthly
Remarks: Note:
All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE
- Halfyearly ∞ CRC 2 - 26 Contact Spray
- Yearly • USE WD 40 Anti Rust Spray
Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 Dec

REASE
Spray
st Spray
 Dec

REASE
Spray
st Spray
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - AIR COMPRESSOR 15 HP
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN GENERAL MAINTENANCE
1 Inspect all the Belts Monthly
2 Apply Oil Manually on all moving Part ♦ Monthly
3 Check the Oil Level █ Monthly
4 Check the Auto Drain Valve Quartely
5 Check the Air Leakage Monthly
6 Check the Pressure CUT OFF VALVE Halfyearly
7 Clean the Blade • Halfyearly

8 Check the Control Pannel Terminal ∞ Halfyearly

9 Check the Motor Terminal ∞ Quartely

10 Check the Earth Value Monthly

11 Clean the AIR Filter Monthly

Remarks: Note:

All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE
- Halfyearly ∞ CRC 2 - 26 Contact Spray

- Yearly • USE WD 40 Anti Rust Spray

Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - AIR COMPRESSOR 7.5 HP
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN GENERAL MAINTENANCE
1 Inspect all the Belts Monthly
2 Apply Oil Manually on all moving Part ♦ Monthly
3 Check the Oil Level █ Monthly
4 Check the Auto Drain Valve Quartely
5 Check the Air Leakage Monthly
6 Check the Pressure CUT OFF VALVE Halfyearly
7 Clean the Blade • Halfyearly

8 Check the Control Pannel Terminal ∞ Halfyearly

9 Check the Motor Terminal ∞ Quartely

10 Check the Earth Value Monthly

11 Clean the AIR Filter Monthly

Remarks: Note:

All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE
- Halfyearly ∞ CRC 2 - 26 Contact Spray

- Yearly • USE WD 40 Anti Rust Spray

Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - FIRE HYDRANT SYSTEM
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN GENERAL MAINTENANCE
1 Apply Grease Manually on all Greasing Points █ Monthly
2 Apply Oil Manually on all moving Part ♦ Monthly
3 Check all the Pressure Gauge Monthly
4 Check the Water level Monthly
5 Check the Nylon Bushes & Block Quaterly
6 Check the Main Control Pannel Halfyearly
7 Check the Motor Terminal ∞ Halfyearly

Remarks: Note:

All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE
- Halfyearly ∞ CRC 2 - 26 Contact Spray

- Yearly • USE WD 40 Anti Rust Spray

Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - AIR HANDLING UNIT
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN GENERAL MAINTENANCE
1 Inspect all the Belts Quaterly
2 Apply Oil Manually on all moving Part ♦ Monthly
3 Clean all the Air Filters Monthly
4 Apply Grease on all Grease Point █ Monthly
5 Clear the Air lock Quaterly
6 Check the Motor Terminal & Contorl Pannel ∞ Halfyearly
7 Check the Water Level Quaterly

Remarks: Note:

All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE
- Halfyearly ∞ CRC 2 - 26 Contact Spray

- Yearly • USE WD 40 Anti Rust Spray

Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - CHILLER PLANT
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN GENERAL MAINTENANCE
1 Check the Control Pannel & Compressor Terminal ∞ Halfyearly
2 Check the Water Level Monthly
3 Check the Temperature Controller Monthly
4 Check the Chiller Pump Motor & Terminal ∞ Halfyearly
5 Clean the Chiller Condencer Coil Quaterly
6 Check the Compressor Air Exhaust Fan Monthly
7 Check the Oil Level Monthly

8 Apply Grease on all Greasing Point █ Monthly

9 Check the Earth Value Monthly

Remarks: Note

All these Preventive Maintenance Done by the Maintenance Technician - Monthly ♦ USE OIL HP 150
- Quaterly █ USE SERVO 22O GREASE

- Halfyearly ∞ CRC 2 - 26 Contact Spray

- Yearly • USE WD 40 Anti Rust Spray

Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - GENERATIOR - 250 KVA
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN GENERAL MAINTENANCE
1 Check the Control Pannel Terminal ∞ Halfyearly
2 Check the Radiator Water Level Monthly
3 C Check Halfyearly
4 Check the Battery Terminal ∞ Monthly
5 B Check Monthly
6 Check the Exhaust Fan Quartely
7 Check the Oil Level Monthly

8 Apply Grease on all Greasing Point █ Monthly

9 Check the Earth Value Monthly

Remarks Note :

Note: - Monthly • USE OIL 15 W 40

B - Check done afer every 300hrs OR 3 Months - Quaterly █ SERVO
C - Check done afer every 1500hrs OR 6 Months - Halfyearly
- Yearly
Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - GENERATIOR - 380 KVA
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN GENERAL MAINTENANCE
1 Check the Control Pannel Terminal Halfyearly
2 Check the Radiator Water Level Monthly
3 C Check Halfyearly
4 Check the Battery Terminal & Distilled Water Monthly
5 B Check Monthly
6 Check the Exhaust Fan Quartely
7 Check the Oil Level • Monthly

8 Apply Grease on all Greasing Point █ Monthly

9 Check the Earth Value Monthly

Remarks Note :

Note: - Monthly • USE OIL 15 W 40

B - Check done afer every 300hrs OR 3 Months - Quaterly █ SERVO
C - Check done afer every 1500hrs OR 6 Months - Halfyearly
- Yearly
Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - HIGH TENSSION
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN GENERAL MAINTENANCE
1 Check the HT insulator Yearly
2 Check the HT CT Terminal Yearly
3 Check the Bolt & Nut Tight Yearly
4 Check the DO Fuse Terminal © Yearly
5 Check the Moving Knife Part © Yearly
6 Check the HT cable Meagering Yearly
7 Check the Neutral & Body Earth Bit Yearly

8 Check the Lightning Insulator Yearly

9 Over all HT Breaker Service Yearly

Remarks Note :

Note : - Monthly © USE Petrolium Jelly

All this activities done by the A grade Lisence Holder - Quaterly

- Halfyearly
- Yearly
Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - Low Tenssion
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
SN GENERAL MAINTENANCE
1 Check the LT EB & DG ACB Yearly
2 Check the MV Pannel Bus bar Yearly
Check the SSB, MLSB, EDB, LDB, SDB, ACDB (Power
3 Halfyearly
Distrubution Pannel)
4 Check the Capacitor Pannel & Terminal Halfyearly
5 Check the RTC Pannel Yearly
Remarks

Note : - Monthly
All this activities done by the A grade Lisence Holder - Quaterly

- Halfyearly
- Yearly
Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016
Operator Name:
Operator Sign: PREVENTIVE MAINTENANCE ACTION PLAN - TRANSFORMER
Machine No:
Freequency Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov
SN GENERAL MAINTENANCE
1 Oil Filtration Process Yearly
2 Check the Silica gell Quaterly
3 Check the Neutral & Body Earth Bit Value Yearly
4 Check the Automatic Tap changing control pannel Halfyearly
5 Check the Temperature controller Quaterly
6 Measure the HT & LT Cable (Meagering Value) Yearly
7 Check the Insulator Yearly

Remarks

Note : - Monthly
All this activities done by the A grade Lisence Holder - Quaterly

- Halfyearly
- Yearly
Prepared By Checked By Approved By
Maintenance Engineer Assist Production Manager Production Manager
 Dec

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