1000 VA UPS

for
Marine Dynamic Positioning and Vessel
Control Systems
Model ALS 210

User Guide and Instruction Manual

[Related to Specification Document ALSTOM E/R4 dated 20 November 2002]

Release 1.3, June 2009

Har Hotzvim Industrial Park

14 Hartum St., P.O.B. 45029, Jerusalem 91450, Israel
Tel: 02-588-8222 Fax: 02-582-8875
Email: info@gamatronic.co.il web: www.gamatronic.com
Gamatronic Electronic Industries Ltd.
Har Hotzvim Industrial Park
14 Hartom St., PO Box 45029, Jerusalem 91450 Israel
Tel: +972-2-588-8222 Fax: +972-2-582-8875
Email: info@gamatronic.co.il Website: www.gamatronic.com

The equipment described in this document is not intended to be used in connection with any
application requiring fail-safe performance, unless the application design includes appropriate
redundancy. This exclusion includes, but is not limited to, the direct operation of any life support
system or any other system whose failure could lead to serious injury, death, environmental
damage or mass destruction.

© Copyright 2009 by Gamatronic Electronic Industries Ltd. All rights reserved worldwide.
The information contained in this document is proprietary and is subject to all relevant copyright, patent and other laws protecting
intellectual property, as well as any specific agreement protecting Gamatronic Electronic Industries Ltd. rights in the aforesaid
information. Neither this document nor the information contained herein may be published, reproduced or disclosed to third
parties, in whole or in part, without the express, prior, written permission of Gamatronic Electronic Industries Ltd. In addition, any
use of this document or the information contained herein for any purposes other than those for which it was disclosed is strictly
forbidden.
Gamatronic Electronic Industries Ltd. reserves the right, without prior notice or liability, to make changes in equipment design or
specifications.
Information supplied by Gamatronic Electronic Industries Ltd. is believed to be accurate and reliable. However, no responsibility
is assumed by Gamatronic Electronic Industries Ltd. for the use thereof nor for the rights of third parties which may be affected in
any way by the use thereof.
Any representation(s) in this document concerning performance of Gamatronic Electronic Industries Ltd. product(s) are for
informational purposes only and are not warranties of future performance, either express or implied. Gamatronic Electronic
Industries Ltd. standard limited warranty, stated in its sales contract or order confirmation form, is the only warranty offered by
Gamatronic Electronic Industries Ltd. in relation thereto.
This document may contain flaws, omissions or typesetting errors; no warranty is granted nor liability assumed in relation thereto
unless specifically undertaken in Gamatronic Electronic Industries Ltd. sales contract or order confirmation. Information
contained herein is periodically updated and changes will be incorporated into subsequent editions. If you have encountered an
error, please notify Gamatronic Electronic Industries Ltd. All specifications are subject to change without prior notice.

1000 VA UPS Model ALS 210

Gamatronic Electronic Industries Ltd. User Guide

TABLE OF CONTENTS
1. DESCRIPTION .......................................................................................................1
1.1 Safety Instructions ......................................................................................2
1.2 ALS210 Technical Specifications ..............................................................3
1.3 Front View ....................................................................................................4
.2 ALS210 DIAGNOSTICS.........................................................................................5
3. INSTALLING THE UPS..........................................................................................6
4. OPERATING THE UPS ..........................................................................................7
4.1 UPS Startup Sequence ...............................................................................7
4.2 Manual Bypass ............................................................................................7
4.3 Battery Test..................................................................................................8
4.4 UPS Shutdown Sequence...........................................................................8
5. ALARM INTERFACE .............................................................................................9
6. UPS SYSTEM DIAGRAMS ..................................................................................10
7. ORDERING INFORMATION ................................................................................12

TABLE OF FIGURES
Figure 1: Shutdown Coding Table ..........................................................................5
Figure 2: Detailed Wiring Diagram of the ALS210 UPS.......................................10
Figure 3: UPS Exterior............................................................................................11

1000 VA UPS Model ALS 210

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1000 VA UPS Model ALS 210

Gamatronic Electronic Industries Ltd. User Guide

1. DESCRIPTION
The ALS210 UPS is of the classic “on-line” type. The structure of the UPS is of the “double
conversion” type in which the connected load is completely isolated from the mains utility.

The UPS is comprised out of several blocks:

• Incoming Double-Pole Isolator (MCB)

• Mains Input Isolation Transformer
• Power Supply (AC to DC Rectifier-Charger)
• DC to AC Inverter with a built-in Static-Switch (model IP210)
• Batteries (4x12V 24AH)
• Output Distribution MCBs
• Manual Bypass Switch

Also included is an "ALARM" terminal that provides signalization of the status of the UPS to
be remotely accessed.

The output sinusoidal waveform is accurately and digitally reproduced by the micro-controller
of the unit.

Output is synchronized to the input so that transfers to and from the bypass input are smooth.
Output frequency reverts automatically to 50 or 60 Hz according to the recorded input
frequency prior to line-input failure. This is done by a digital phase-locked-loop device
(DPLL) that is incorporated into the inverter.

Output is floating and output Neutral can be earthed or remain floating.

Output voltage is distributed into eight separate channels using eight MCBs.

Input voltage and frequency for operation are wide and covers 110VAC to 250VAC and 45Hz
to 65Hz.

There is a built-in manual B/P switch to enable the operator to bypass the whole unit.

All blocks and devices are housed in a 19”/16U cabinet.

The DC-AC inverter (which is the heart of the UPS) is a hot-plugged type and can be replaced
easily. The power supply can be replaced as well.

1000 VA UPS Model ALS 210 Description 1

User Guide Gamatronic Electronic Industries Ltd.

1.1 Safety Instructions

1.1.1 Do’s
• Read this manual carefully before operating the UPS.
• Review the safety precautions described below to avoid damaging users or equipment.
• Install the UPS in a clean and well-ventilated location.
• Ensure that there is at least 30 cm of clearance space between the side ventilation holes
of the UPS and other objects or walls, and at least 5 cm between the UPS rear panel
and any other objects or walls.
• Use the UPS only for its intended purpose.
• Allow only qualified technicians to service the UPS. There are no user-serviceable
components. Do not try to repair it yourself!
• Pull down all MCBs while the UPS is in storage for long periods.

WARNING
Appropriate precautions should be taken during inspection and servicing as
there is a risk of lethal electric shock.
The cabinet contains a series of 12V battery cells that provide a high energy 48V
even when the UPS is not connected to the electricity mains.

1.1.2 Don’ts
• Do not open the cover of UPS components under any circumstances.
• Do not insert any objects through the ventilation holes.
• Do not move the UPS while it is operating.
• Do not turn the UPS upside down during transportation.
• Do not connect or disconnect cables to the UPS while it is operating.
• Do not turn on the battery circuit breaker when the battery cabinet is disconnected
from the UPS.

WARNING
Do not touch the input/output terminals with bare hands while UPS is operating.

2 Description 1000 VA UPS Model ALS 210

Gamatronic Electronic Industries Ltd. User Guide

1.2 ALS210 Technical Specifications

Model ALS210-1KVA
Topology ON-LINE Double Conversion
Control Micro-controlled
Input
Voltage (selectable) 110, 115, 120, 200, 210, 220, 230, 240, 250, 440 VAC
Voltage range ± 10% (steady state), ± 20% (1.5 sec. transient)
Current 15A @110Vin, 7.5A @230Vin 6A @440Vin
Frequency 50/60 Hz AUTO-SELECTION
THD permissible 10% maximum
Output
Voltage 230VAC +2% -5%
Frequency 50/60 Hz ± 0.5% (in backup mode), auto selectable
45-65 Hz (synchronized to the input)
Power
Crest factor 3:1 maximum
Overload capacity 110% for 1 minute, auto recovery when overload removed
Transfer time to bypass < 8 ms
PLL synchronization 45 to 65 Hz, Continuous locking range, 4Hz/sec slew rate
Protection Inherent pulse-by-pulse current limiting
Abnormal output voltage
Waveform Pure sinusoidal using Pulse Width Modulation (PWM)
THD 2% max, for linear load
Efficiency (@230Vin, full load) 74% AC-AC, 86% DC-AC
Batteries
Batteries Sealed, lead-acid maintenance-free type 4x12V 24AH
UASA type NP24-12 or similar
Back-up time 30 min. at full load (typical)
Charging time to 90% 10 hours (@ full load), 2 hours (@ half load)
General
Indications Output load / battery capacity via bar graph on IP210 panel
5 LED's for general status of the UPS
Shutdown diagnostics (inverter module)
ALARM interface - fully isolated
Emergency Shutdown (ESD) 10Vdc – 50Vdc (+ESD terminal refernced to ground)
Battery check manually by "BATT.TEST" button
Dimensions (WxHxD) 561 x 813 x 460 mm
Weight (excluding batteries) 97 Kg
Temperature
Operating -10 to 45°C
Storage -20 to 70°C
Humidity 95% R.H.

(*) For different voltage or frequency please consult the factory.

(*) All specifications given are typical and subject to change without prior notice.

1000 VA UPS Model ALS 210 Description 3

User Guide Gamatronic Electronic Industries Ltd.

1.3 Front View

The various components of the ALS210 is shown in the figure below
9 12 8

10
6

5
11

Legend:
(1) IP210ALS DC-AC inverter and static-switch
(2) HPS 48-20 power supply module
(3) Battery compartment
(4) Distribution panel
(5) Input and output connection terminals
(6) Manual Bypass switch selector
(7) Cable entry
(8) Cabinet door
(9) IP210ALS front panel indications and control
(10) Documents pocket
(11) Door lock
(12) Door Hinge (Door is removable)

4 Description 1000 VA UPS Model ALS 210

Gamatronic Electronic Industries Ltd. User Guide

2. ALS210 DIAGNOSTICS
The IP210ALS inverter of the UPS shuts down automatically during operation for specific
reasons. After shutdown the bar graph indicates the cause of the shutdown according to the
coding specified in the figure below and goes to bypass mode.
Ending a permanent shutdown state requires shortly pressing the "OFF" button of the IP210
inverter module (that serves as a reset button).

This feature helps troubleshoot problems.

… … … …
… … … ‹
… ‹ ‹ …
‹ … ‹ …
‹ ‹ ‹ …
Output External Low output High output
Overload shutdown inverter inverter
(E.S.D.) AC voltage AC voltage

Figure 1: Shutdown Coding Table

LEGEND:
… = LED is lit
‹ = LED is flashing

1000 VA UPS Model ALS 210 ALS210 Diagnostics 5

User Guide Gamatronic Electronic Industries Ltd.

3. INSTALLING THE UPS

When installing the UPS, ensure that there will always be at least 30 cm of clearance space
between the side ventilation holes of the UPS and other objects or walls, and at least 5 cm
between the UPS rear panel and any other objects or walls. This is to permit proper dispersion
of exhaust heat.

The four 20mm holes at the bottom supports are for holding down bolts. The picture below
illustrates the correct location of all cables in a UPS that has been installed correctly. Figure 2
illustrates the wiring of the UPS.

To install the UPS:

1. Turn off all breakers and sources to the UPS (GENSET) before connecting the various
cables.
2. Verify that cables are of adequate gauge and insulation.
3. Remove the gland plate.
4. Insert cables from the aperture below and connect to the appropriate terminals above
the bar.
5. Use the brown wire at the input section (right side) for proper input voltage selection.
Insert the loose end of this wire to the correct voltage entry, as marked on the adjacent
plate (factory default is 230V).
6. Ground loads and sources with the ground (Protective Earth) bar.
7. Verify that the connectors are marked clearly.
Note: ALARM outputs are floating and can be tied to any potential.

6 Installing the Ups 1000 VA UPS Model ALS 210

Gamatronic Electronic Industries Ltd. User Guide

4. OPERATING THE UPS

4.1 UPS Startup Sequence
1. Verify that the voltage setting of the input transformer (input voltage terminals) is
correct.
2. Verify that ALL magnetic circuit breakers are OFF.
3. Verify that the MANUAL BYPASS switch is in position “0”.
4. Turn on the AC MAIN INPUT breakers.
5. Turn on the ST.SW INPUT breaker.
6. Turn on the P.S. INPUT breaker.
7. Turn on the P.S. OUTPUT breaker.
8. Verify that the ON LED at the power supply lit.
9. Turn on the BATTERY breaker.
10. Wait for 30 seconds... (for the input capacitors to charge).
11. Turn on the appropriate load breakers (No. 1 to 8).
12. Transfer the MANUAL BYPASS switch to position "1" (normal).
13. Verify that everything is working properly and the inverter is not over-loaded.
Note: Inverter overload is indicated by the fifth red LED on the load bar graph.

4.2 Manual Bypass

For maintenance purpose the UPS can be electrically bypassed, input to output.

This is done by the “MANUAL BYPASS” switch that has 3 positions:

• Position "1" – the normal position in which the output is connected to the output of
the inverter.
• Position "2" – the output of the UPS is directly connected to the input (through the
isolation transformer).
• Position "0" – an intermediate idle position between Positions 1 and 2 that enables
smooth switching switch between those two states. In order to switch smoothly from
position "1" to position "2" and vice-versa, the operator should pause in the "0"
position for 30 seconds.

This position can be also used to power-off the inverter module for replacement
purpose.

1000 VA UPS Model ALS 210 Operating the UPS 7

User Guide Gamatronic Electronic Industries Ltd.

4.3 Battery Test

To monitor the condition of the battery (without the risk of load failure):
1. Press the BATT. TEST button at the power supply unit.
2. Wait for a few seconds (5 -10) and verify that the "DC" LED of the inverter unit
remains on, indicating a normal DC voltage.
Pressing the BATT. TEST button lowers the DC output of the power supply to about 45V. If
the battery is healthy it will maintain a higher voltage on the DC bus (about 48V) that will
keep the "DC" LED on.

Note: It is important that the test will be done while the UPS is loaded (at least one LED in
the inverter bar-graph is lit).

4.4 UPS Shutdown Sequence

To securely shut down the ALS210:
1. Transfer the MANUAL BYPASS switch to position "0" (idle).
2. Turn off BATTERY breaker first.
3. Turn off all other breakers.

8 Operating the UPS 1000 VA UPS Model ALS 210

Gamatronic Electronic Industries Ltd. User Guide

5. ALARM INTERFACE
This isolated interface is dedicated to getting information regarding the status of the UPS and
shutting it down in case of emergency (ESD).

All signals are derived from the DB9 connector at the rear side of the IP210ALS inverter.

The ALARMS dry-contacts (relays) are listed in the table below. Please note that all relays
are rated 50VDC, 500mA.
DRY CONTACT DESCRIPTION
AC Mains Fail (AC FAIL) Contacts are open for mains fault or out of range
Bypass Active (B/P ACTIVE) Contacts are open when bypass is active
Battery Low (BAT. LOW) Contacts are open for low DC voltage or open battery CB
Common Alarm (GEN. ALRM) Summary of all above alarms

Note: A "healthy" status is indicated by a contacts closure.

The diagram below shows the schematic. It is also placed in the documents pocket of the UPS.

IP210ALS BAT B/P AC GEN

DB9 CONNECTOR
1
6
2
7
3
8
4
9
5

BATTERY MCB
. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

BAT B/P AC IN GEN

- ESD

+ESD

LOW ACTV FAIL ALRM

ALARM TERMINALS

1000 VA UPS Model ALS 210 Alarm Interface 9

User Guide Gamatronic Electronic Industries Ltd.

6. UPS SYSTEM DIAGRAMS

Figure 2: Detailed Wiring Diagram of the ALS210 UPS

10 UPS SYSTEM Diagrams 1000 VA UPS Model ALS 210

Gamatronic Electronic Industries Ltd. User Guide

Figure 3: UPS Exterior

1000 VA UPS Model ALS 210 UPS SYSTEM Diagrams 11

User Guide Gamatronic Electronic Industries Ltd.

7. ORDERING INFORMATION
ITEM DESCRIPTION CATALOG NUMBER
IP210ALS DC-AC STATIC INVERTER 10701048IP210AL
HPS 48-20 POWER SUPPLY 48V 20A 1020480020ALS
ALS210 ALSTOM UPS 1KVA 10101048ALS

12 ORDERING INFORMATION 1000 VA UPS Model ALS 210