Contents

Page

1 Module Overvlew .................................... I. 1-1

2 NC Machine Data ...................................... 2-1

2.1 Generalvalues ......................................... 2- 1

2.2 Channel-specific values (max. 8 channels) ..................... 2-11

2.3 Axis-specific values (max. 12 axes) .......................... 2-12

2.4 ......................
Spindle-specific values (rnax. 4 spindles) 2-15

2.5 General bits ........................................... 2-18

2.5.1 General bits, standard assignments .......................... 2-25

2.6 Spindle-specific bits (max. 4 spindles) ........................ 2-26

2.6.1 Spindle-specific bits, standard assignments .................... 2-26

2.7 Channel-specific bits (max. 8 channels) ....................... 2-27

2.7.1 Channel-specific bits, standard assignments .................... 2-28

2.8 Axis-specific bits (max. 12 axes) ............................ 2-29

2.8.1 Axis-specific bits, standard assignments ....................... 2-30

2.9 Compensation flags ..................................... 2-3 1

2.10 Inputunits ............................................ 2-32

2.1 1 Calculation of possible position control parameters . . . . . . . . . . . . . . . 2-38

2.1 1.1 The ROD encoder is mounted direct on the leadscrew . . . . . . . . . . . . . 2-3 8
2.1 1.2 The ROD encoder is mounted on the motor and there is a gear
between motor and leadscrew .............................. 2-38
2.1 1.3 A linear scale is used with EXE ............................. 2-38
2.1 1.4 A rotary axis is used ...................................... 2-39

3 PLCMachlneData ..................................... 3-1

3.1 PLC machine data for basic program (DB 60) . . . . . . . . . . . . . . . . . . . 3- 1

3.2, PLC machine data bits for basic program (DB 63) . . . . . . . . . . . . . . . . 3-2

3.3 User PLC machine data words (06 62) ....................... 3-7

3.4 User PLC machine data bits (DB 65) ......................... 3-8
4 NCSettingData ....................................... 4-1

4.1 General values ......................................... 4-1

4.2 Channel-specific values ................................... 4-1

4.3 Axis-specific values (max. 12 axes) .......................... 4-1

4.4 Spindle-specific values ( m a. 4 spindles) ...................... 4-2

4.5 General bits ........................................... 4-3

4.6 Bits for 1st to 4th serial interface ............................ 4-4

4.7 Axialbits ............................................. 4-6

.5 PLClnterface ......................................... 5-1

5.1 Overview PLC interface ................................... 5-1

5.1.1 Inputs ............................................... 5-1
5.1.2 outputs .............................................. 5-2
5.1.3 Flags. timers. counters. data formats ......................... 5-3
5.1.4 Data blocks ........................................... 5-4
5.1.5 Function blocks ........................................ 5-8

5.2 Assignments of inputloutput submodules ....................... 5-14

5.2.1 Assignments of inputs ..................................... 5-14
5.2.2 Assignments of outputs ................................... 5-15
5.2.3 Assignments of inputs via machine control panel . . . . . . . . . . . . . . . . . 5-16
5.2.3.1 SlNUMERlK 850T ....................................... 5-16.
5.2.3.2 SlNUMERlK850M ...................................... 5-16
5.2.3.3 Expansion blocks of the machine control panel . . . . . . . . . . . . . . . . . . 5-17

5.3 Basicsignals .......................................... 5-19

5.4 Interface NC/PLC ....................................... 5-22

5.4.1 Channel-specific signals .................................. 5-22
5.4.1.1 Signals to NC channel (DB 10 to DB 17) ...................... 5-22
5.4.1.2 Signals from the NC channel (DB10 to DB17) ................... 5-26
5.4.1.3 Auxiliary functions and information from NC channel (DB 10 to DB 17) . 5-27
5.4.1.4 M signals decoded according to list (DB 30) .................... 5-31
5.4.2 Spindle-specific signals (DB 31) ............................. 5-32
5.4.3 Axis-specific signals (DB 32) ............................... 5-34

5.5 Interface data transfer .................................... 5-36

5.5.1 Data transfer PLC/NC/COM (DB 36) .......................... 5-36
5.5.2 Serial interface (DB 37) ................................... 5-37

5.6 Interface operator panel/PLC ............................... 5-39

5.6.1 Key signals from operator panel (DB 40) ....................... 5-39
5.6.2 Display dialog line ...................................... 5-41
5.6.3 Menu selection ......................................... 5-42
5.6.4 Cursor data ........................................... 5-43
5.6.5 Interface command channel (DB 41) .......................... 5-44

5.7 Interface communication area/PLC ........................... 5-46

5.7.1 Signal to communication area (DB 48) ......................... 5-46
5.7.2 Signal from communication area (DB 48) ...................... 5-46
 ..
Interface PLC'PLC ......................................
I ?
5.8 5-47
. 5.8.1, Input signals from PLCl (DB 50). PLCL 2 (DB 52) ..... . . . . . . . . . . 5-47
58.2 Output signals to PLC 1 (DB 51). PLC 2 (DB 53) ................ 5-50

,5.9 PLC message (DB 58) ................................... 5-53

5.10 PLC machine data ...................................... 5-56
5.10.1 PLC machine data words ................................. 5-56
5.1 0.1.1 PLC machine data words for basic program .................... 5-56
5.1 0.1.2 PLC machine data words for function blocks DB 61 ............... 5-57
5.10.1.3 PLC machine data words for user DB 62 ...................... 5-58
5.1 0.2 PLC machine data bits ................................... 5-59
5.10.2.1 PLC machine data bits for basic program DB 63 . . . . . . . . . . . . . . . . . 5-59
5.10.2.2 PLC machine data bits for function blocks DB 64 . . . . . . . . . . . . . . . . 5-63
5.10.2.3 PLC machine data bits for user DB 65 ........................ 5-64

5.1 1 PLC setting data ....................................... 5-65

5.1 1.1 ........................
PLC setting data words for user DB 68 5-65
5.11.2 .........................
PLC setting data bits for user DB 71 5-66

6 NCAlarms ........................................... 611

7 Messages and Alarms In PG 675 .......................... 7-1

8 Error List for PLC 130WB and PLC 150W 150U ................ 8-1

8.1 Error list at STS/SUF (system stop) ........................... 8-1

9 ASCII Table and Hexadecimal Key Code .................... 9-1