Knauf Installation Manual PDF

11-2014
Drywall Systems
BS EN & ASTM
Installation Base Manual
Wall Linings
Partition walls
Suspended Ceiling
Content
Knauf EN-BS Systems
Introduction 4
Knauf EN-BS Systems
Training and on Site - support 5

EN-BS Products 6
Walls overview 7
Profiles overview 8
1.0 EN-BS Gypsum board Types 9
EN-BS Gypsum boards 10-11
Gypsum Boards Special order 12-13
2.0 System Overview (Details) 15
Knauf drywall systems for KW B111 16
Deflection Head for KW B111, KW B112 20
Deflection Head for KW B115, KW B116 21
3.0 Installation of Partition 23
Installation guide for Knauf partitions 24-25
Installation of profiles 26
Formation of window opening 27
Location of noggins services 28
Formation of Door Openings 29-30
Studs positioning - Splicing of studs 31
Cladding of Knauf Gypsum Boards 32
Screw spacing 33
4.0 Installation of Curved Wall 35
Curved Partitions 36
Wet bending 37
5.0 Installation of Wall Linings 39
Wall Lining 40
Formation of Metal 41
Application details 42
Corner details 43
6.0 Installation of W611 Bonding Perlfix 45
Application of Knauf perlfix 46-48
7.0 Installation of Shaftwall 49
Installation of shaftwall 50-51
Formation of door opening 52
Ceiling and floor connection 53
“J” Channel pull out tab and “CT” Stud Joint 54
8.0 Installation of KC B001 Ceiling 57
Knauf KC B001 ceiling system 58
Formation of metal framing 59-60
9.0 Installation of D112 Ceiling 63
Knauf Drywall Systems D112 Ceiling 64
Determination of Suspender and Channel Spacing 65
Formation of Metal framing 66-70
Cladding and screw spacing 71
10.0 Installation of Access Panel 73
Marking and installation of access panels 74-76
11.0 Joint Application & Finishing 77
Finishing and application of joint compound 78-79
Content
Knauf ASTM Systems
ASTM Products 81
Knauf ASTM Systems

Walls overview 82
Profiles overview 83
12.0 ASTM Gypsum board Types 85
ASTM Gypsum boards 86
ASTM Type X Gypsum Boards 87-88
13.0 System Overview (Details) 91
Knauf drywall systems for KW A111 92
Deflection Head for KW A111, KW A112 96
Deflection Head for KW A115, KW A116 97
14.0 Installation of Partition 99
Installation guide for Knauf partitions 100-101
Installation of profiles 102
Formation of window opening 103
Location of noggins services 104
Formation of Door Openings 105-106
Studs positioning - Splicing of studs 107
Screw spacing 109
15.0 Installation of Curved Wall 111
Curved Partitions 112
Gypsum board bending 113
General 114-115
16.0 Installation of Shaftwall 117
Installation of shaftwall 118-119
Formation of door opening 120
Ceiling and floor connection 121
“J” Channel pull out tab and “CT” Stud Joint 122
17.0 Installation of KC A001 Ceiling 125
Knauf KC A001 ceiling system 126
Construction details for Non Fire Rated Systems 127-128
General information 129-130
Installation Steps 131-132
Processing gypsum boards 133-134
Joint treatment 135
Cladding of boards 136-137
Formation of metal framing 138-139
18.0 Installation of Access Panel 141
Marking and installation of access panels 142-144
19.0 Recommended Level of Gypsum Board Finish 145
Level of Gypsum Board Finish 146-150
20.0 Components and Accessories 151
Components and Accessories 152-153
Company’s Certifications 154-156
Become a Drywall Expert 157
Disclaimer:
The information and drawings are intended for marketing purposes only. For any specific inquiry, Please
contact the Technical Department for customized project proposal and load calculation. Data is subject to
change without notice based on our continues research and development results. All right reserved. For
more info. please visit http://www.knauf.ae
Introduction
The works of vertical internal partitioning and/or wall paneling are to perform
within a building the basic functions delimitation of spaces, of appearance, of
contribution to thermal insulation, acoustic insulation and fire resistance in
case of fire. Their realization must also take into account the dimensions of
the surfaces intended to receive them, the type of finish required, and the
need to fix equipment above on the surfaces in relation to the intended use of
buildings. Since, and this is not the case, the final performance depends
mainly on the accuracy of the installation of the components, as well as the
quality of the materials used, it is imperative for operators in the construction
industry concerned (commissions, contracting authorities, businesses,
installers, end-users) to be able to count on precise recommendations that
limit the scope for interpretation of the operations to be performed and the
solutions to be implemented."
Integrated, innovative systems

These pages highlight which Knauf Drywall systems are most suited to
meet performance criteria and bring a variety of construction and end user
benefits to the sector you are designing for.
4
Training and on - Site support
The Knauf training support team is available throughout the entire gulf
regions to offer their outstanding technical expertise. Whether it is for
general technical question & support or even on-site support with the
drywall installation, the Knauf training team can support you all the way.
Both practical & theoretical trainings are offered at the Training

academy in Dubai. We run courses from the basic level of drywall for
those who are new to the world of drywall construction, through to
specialized courses with highly technical content for the more
experienced technicians.
We encourage our customers to co-ordinate with our training support

team throughout the entire development of their projects to ensure that
we together are providing the adequate drywall solutions to suit the
projects needs, and also that the installation is carried out in the most
professional and correct manner.
Our Training support team will frequently visit a project throughout its
development and carry out a site inspection along with the relevant and
concerned people related to the project. They inspect all aspects of the
work already done and also offer support with any pending issue related
to any further installation work that is to be carried out. After any site
inspection a report is created and issued to all concerned persons to
ensure that everyone has the same understanding with any pending
issues, this helps ensure that the projects runs smoothly and is delivered
on-time.
mation onn Training or on-site support:

For further information support
Please contact thee Knauf Training
Trraining Team at info@knauf.ae
info@kknauf
5
EN-BS
Products
Knauf EN-BS Systems
Knauf Plasterboards
Knauf Plasterboards contain a core layer of plaster, whose surfaces
and the longitudinal edges are coated paper. They are manufactured
in various types, thicknesses and sizes. The plaster core contains
additives, in small percentages, in order to improve the functional
performance. Knauf Plasterboards are produced according to the
standards required by the Regulations
UNI EN 520
Brand and identification of Plasterboards Knauf
Plasterboards Knauf are marked on the back with a linear marking

positioned in the center on the length of the sheet. This inscription
identifies the manufacturer, the factory, the production data, the
reference standard and quality control.
6
Walls overview
Knauf EN-BS Systems

The dry construction system refers to materials with high standardization that
allow a large variability in the phase of design/assembly, so that it can vary
the functional performance of the walls depending on the materials chosen.
We produce self-supporting and non-bearing walls, high-tech and simple to
make, as long as you take care of the detail either in the planning stage or in
the stage of construction.
The Knauf walls are composed essentially of:
- Cladding panels of coated plaster

The walls thus constructed are also identified as "light walls", since the
specific weight of the "dry system" partition is 8-10 times lower than that of a
partition wall in masonry.
One of the biggest advantages of Dry System is that you can vary the
stratigraphy of walls, false walls and ceilings in order to satisfy each time, the
requirements of the Project.
The plasterboards in turn, differ as indicated in the previous pages in their

special qualities of resistance to moisture, fire, etc..
The metal frame is connected to the adjacent carrier elements and can be
single or double. The fittings can be arranged in double series in parallel,
adjacent or spaced, separate or connected with strips of the panels properly
placed and secured.
1) Knauf CW profile metal thickness 0.6 mm, flange 35 mm

2) Maximum heights calculated based on a limiting deflection L/240 on 200 Pa
3) Sound calculation base on ISO 140
4) Glass wool insulation, 16 Kg/m3
5) Fire rating according to BS-EN 476, part 4 & BS EN 1364-1
For wet areas, we recommend the use of Moisture Resistant Board.

Replacing the Regular Board with Moisture Resistant Board, or replacing
the Fire Resistant Board with Fire and Moisture Resistant Board will have no
influence on system’s parameters. Other systems are also available. Should
your requirements fall outside the above stated systems, pleased contact
Knauf Technical Department at Landline +971 4 337 7170
7
Profiles overview
Knauf EN-BS Systems
The KNAUF profiles are produced with steel conforming to

European standard EN 10346:2009
The zinc coating conforms to UNI 5753-84 standard for the initial smelting,
with Zn 98% quality (UNI 2013). All surfaces of the profiles are protected by
chromic acid chemical passivation, oiling in profiling, and resistance to salt
spray 72 hours.
KNAUF profiles are manufactured according to the standards specified in

EN 14195, thickness of steel 0.5-0.6 mm with controlled tolerances.
Trademarks and identification of Knauf Profiles

KNAUF profiles are marked on the flange with a print that identifies the
manufacturer, the enterprise, product information, the reference standard
both for manufacture of the fittings or for the compliance of the raw material,
quality control.
The strong integration engineering, the abiding presence of cavities

allows a high flexibility for the passage of electrical plumbing and
sanitary devices. One can also hang on the finished walls the loads of
various weight and distribution, from simple framework of the mounted
kitchen to the shelves of shops and warehouses. To achieve the
maximum filling of the wall with equipment, you should only refer to the
instructions given in the technical sheets of Knauf, which indicate all
applicable loads depending on the fastening system.
8
EN-BS
Gypsum Board Types
1.0
EN-BS Gypsum boards
1.1 The panels coated with plaster are used in all types
Knauf EN-BS Systems
Regular Gypsum Of buildings for interior finishing.

board (RG) Application field: paneling of walls, false ceilings
or directly to blockwork, by the use of suitable
adhesive based plaster (Perlfix).
Thickness: 9.5 mm, 12.5 mm, 15 mm

Paper color: Ivory
1.2 Fire-resistant panels with plaster coating are further

Fire Rated (FR) reinforced with mineral fibers within the core of
Gypsum board plaster to improve the structural strength under the
action of fire.
Application field: the same as for the RG panels,
but with high fire resistance performance.
Thickness: 12.5 mm, 15 mm
Paper color: Pink
1.3 Moisture Resistant plasterboards with reinforced

Moisture plaster coating specially processed to limit the
Resistant (MR) absorption of moisture.
Gypsum board Application field: the same as for RG panels,
H1 & H2 but designed for environments with high humidity
such as bathrooms and kitchens.
Paper color: Green
10
1.4 Plasterboard with fire-resistant performance, and
Knauf EN-BS Systems

Fire & Moisture also subjected to special process to limit the
(FM) Resistant absorption of moisture.
Gypsum board Application field: wall paneling and false ceilings,
tthe same as for the MR panels, but are to be applied
iin humid environments like bathrooms and kitchens.
TThickness: 12.5 mm, 15 mm

Paper color: Green
1.5 Knauf Coreboards (FM) are gypsum wallboards

Knauf Coreboard developed specifically to be used in conjunction with
Knauf Shaftwall systems where access from one side
is restricted, giving a high fire performance whilst
being simple to construct.
Knauf Coreboards are used as liner boards facing
the shaft of Knauf’s Fire Rated Shaftwall systems.
Class A2-s1,d0 (B) According to DIN EN 13501-1
Application field: Fire resistant gypsum boards

are just part of a complete fire rated
assembly. To achieve a certain fire
rating on a Knauf drywall assembly,
the complete system component has
to be installed according to Knauf’s
installation guidelines.
Thickness: 25 mm
Paper color: Green
1.6
Aquapanel® Fiber-reinforced concrete panel with reinforcing
mesh on the two surfaces, reaction to fire class A1.
Application: suitable for indoor high and / or

aggressive indoor and outdoor humidity.
Indoor/Outdoor Thickness: 12.5 mm
11
Gypsum Boards Special order
Knauf EN-BS Systems
1.7 Knauf Diamant is an impact resistant gypsum board

Diamant Impact offering toughness, durability and excellent load
Resistant carrying capacity
Gypsum Board Application field: Knauf Diamant are used in all
fields of interior works as cladding of premium drywall
systems with enhanced requirements for sound
insulation and fire protection, and in case of special
requirements on mechanical resistance, in
rooms with moderately high humidity.
Paper color: Blue
1.8 Knauf Fireboard gypsum boards are used in drywall

Knauf systems that provide particularly optimized fire
Fireboard protection.
Application field: Application should be acc. to the
applicable standards and acc. to the Knauf System
Data Sheets of the respective drywall system.
Thickness: 12.5 mm, 15 mm, 25 mm
1.9 P
Panel on whose surfaces have been performed in
Knauf th
the factory drilling and milling and coupling on the
Cleaneo bback of felt soundproofing.
C
Class A2-s1, d0 fire reaction.
Ap
Application field: coating of walls and ceilings
wi
with high sound absorption performance and high
ae
aesthetic and design.
Th
Thickness: 12.5 mm
12
Knauf EN-BS Systems
1.10 Knauf Safeboard panels are FR panel complying
Safeboard the standards EN 520 and DIN 18180 with
panels additional capacity of shielding against radiation.
Application: suitable to create protective walls

in medical clinics / hospitals where X-ray is used.
Thickness: 12.5 mm
1.11 Knauf FR Silentboard panels are FR panels coated

Silentboard according Plasterboards standards DIN 18180 and
panels DF in conformity with regulations UNI EN 520 that
thanks to the innovative and exclusive core of
modified plasters have a high sound insulation.
Application: especially suitable use for walls, false
ceilings and ceilings: hotels, meeting rooms,
recording studios, radio studios, Zencapsulation
industrial machines (low frequencies).
Thickness: 12.5 mm
1.12 The panel of fiber board Knauf Vidiwall ® is extremely

Vidiwall® durable and is able to withstand the most challenging
panels mechanical stresses and endures the highest loads.
Applications: Schools, Hospitals, Hotels, Residential,
Hangars, Warehouses, Gyms
Thickness: 10 mm, 12.5 mm, 15 mm
Type of edge - form Description
Tapered edge
Square edge
13
System Overview (Details)
2.0
System Overviews
Knauf Drywall Systems
Knauf EN-BS Systems
KW B111
Description:
 Economical solution
 Fast space division
Sound Reduction (RW) 38 - 49 db

Partition Width 75 - 176 mm
Height Up to 8.05 m
SOFFIT
5-10 mm
Knauf Approved Sealant
Knauf Wedge Anchor
Knauf ‘UW’ Deep Track
Knauf Drywall Screw
Elevation
Knauf Gypsum Board
Knauf 'CW' Stud
Knauf Insulation Material
KW B111 Ceiling connection,

up to 10 mm deflection
Knauf Gypsum Board

Knauf ‘UW’ Runner
Knauf 'CW' Stud
Plan Knauf Drywall Screw
Knauf Corner Tape
KW B111 T-Junction
16
System Overviews
Knauf EN-BS Systems

KW B112
Description:
Optimum solution
Meets most design criteria
Small footprint
High fire resistance
Fire Resistance Up to 120 min.

Height Up to 9.7 m
Knauf Gypsum Board

Knauf 'UW' Runner
Knauf 'CW' Stud
Knauf Drywall Screw
Knauf Corner Tape
Plan
Knauf Alux Corner Bead or

Corner Trim if necessary
KW B112 Corner detail
Knauf Gypsum Board

Knauf 'UW' Runner
Knauf 'CW' Stud
Plan
Knauf Drywall Screw
Knauf Corner Tape
KW B112 T-Junction
17
System Overviews
Knauf EN-BS Systems
KW B115
Description:
High acoustic performances
Optimum for separation walls

Height Up to 6.75 m
Knauf Gypsum Board

Knauf 'UW' Runner
Knauf 'CW' Stud
Knauf Drywall Screw
Knauf Corner Tape
Plan

Knauf Gypsum Board

Knauf 'UW' Runner
Knauf Sealing Tape
Knauf 'CW' Stud
Plan
Knauf Drywall Screw
Knauf Corner Tape
KW B115 T-Junction
18
System Overviews
Knauf EN-BS Systems

KW B116
Description:
Very good acoustic performances
Accomodates large services
Adjustable footprint
FFire Resistance Up to 120 min.

Sound Reduction (RW)
S ≥ 58 db
P
Height
H Up to 6.95 m
SOFFIT Elevation
5-10 mm
Knauf Wedge Anchor
Knauf Drywall Screw

Knauf 'CW' Stud
Knauf Gypsum Board
Knauf UW Bracing

X up to 10 mm deflection
Knauf 'UW' Runner
Knauf Gypsum Board
Plan Knauf Insulation Knauf Corner Tape

Material Knauf 'CW' Stud
Knauf Drywall
Screw
Knauf Corner Bead

19
System Overviews
Deflection Head for KW B111 & KW B112
* For fire rated head deflections
Knauf EN-BS Systems
Knauf Concrete Screwbolt
Deflection Allowance 25 mm
Elevation
Knauf Drywall Screw
Knauf Board Strips
Knauf Gypsum Board

Knauf ‘CW’ Stud Profile

Elevation
Knauf Drywall Screw
Knauf Board Strips
Knauf Gypsum Board


* For fire rated head detail please contact Knauf technical team
at info@knauf.ae or call +971 4 337 7170
20
System Overviews
Deflection Head for KW B115 & KW B116
Knauf EN-BS Systems

SOFFIT Knauf Concrete Screwbolt
Knauf Drywall Screw

Knauf Board Strips
Knauf Gypsum Board
Elevation KW B115 Ceiling connection,

Knauf Drywall Screw

Knauf Board Strips
Knauf Gypsum Board
Knauf UW Bracing
X
Elevation KW B116 Ceiling connection,
21
Installation of Partition
3.0
Installation guide for Knauf partitions
Knauf EN-BS Systems
Marking and Installation of profiles

The parameters of the wall is made of metal profiles: cold worked profiles
in thin plate steel and protected against corrosion by hot-dip galvanizing,
with zinc coating.
The profiles are of two types:

- U-shaped tracks, to be placed on the floor and ceiling
- C-shaped uprights to be inserted into the track.
The construction of a plasterboard wall begins by tracking the position

of the U-shaped tracks on the floor. Having determined the final thickness
of the wall, mark the position of the guide to the floor and then bring it
back, with a plumb line or laser on the ceiling to position the upper track
(Photos 1,2,3).
Installation Guidelines are as per BS 8212-1995
Formation of Metal Frame
Mark location of
partitions accurately on
concrete structure with
stringline/laser
Photo 1
Stringline
inne
24
Knauf EN-BS Systems

Use Knauf or Acoustical Sealant under Knauf 'CW' Studs UW Tracks
forming the perimeter
Photo 2
Photo 3
25
Installation of profiles
1) Runners shall be aligned accurately at the floor and ceiling and

Knauf EN-BS Systems
securely anchored approximately 50mm from the runner ends, and

spaced no more than (600mm) on centers.
Top Track
CW CW
Stud Stud
Bottom Track
2) Friction fit Knauf 'CW' Studs vertically into Knauf UW Tracks with
maximum spacing of (600mm), this will allow for adjustment when
boarding. Extra studs should be provided at openings,corners and stop
ends. Studs at corners, stop ends, T junctions and openings should be
fixed to floor and ceiling channels by metal framing screws or pierce
punching.
Top Track
CW
Stud
Bottom Track
26
Formation of window opening
Shown detail of correct widow installation, timber inserts provide more
Knauf EN-BS Systems

stability and a better fix for window frames.
Knauf Plasterboard to suit

specification
Knauf CW-Stud with
Treated Timber (by Others)
Ends of Knauf Deep Flange

‘U’ Channel snipped, bent and
turned up or down minimum
24300mm and fixed to studs,
See Figure 1 & 2
Typical Window Framing Out Detail

Figure - 1
U-Channel 2
1 300mm
Minimum
Knauf UW-track with

treated timber (by others)
3
Figure - 2
U-Channel Knauf UW-track with
treated timber (by others) 3
300mm
Minimum
2
27
Location of noggins services
Correct noggin installation, marine plywood (by others) inserts provide
Knauf EN-BS Systems
more stability and a better fix for services such as hand dryers
or towel rails.
Top Track
Noggin CW
s
for Services Stud
Bottom Track
Plywood insert for

services such as hand
dryers or towel rails.
A
A
Noggin for Services
18mm Marine Plywood / by others
Grove TN Screw
L Angle 25 x 25 x 0.5 mm
CW Stud
Section A - A
28
Formation of Door Openings
To make openings, which doors can be installed, there should be profiles
Knauf EN-BS Systems

placed as shown below:
Doors and openings A head shall be formed over metal
door with a
cut-to- length
section of track.
See Figure-1 & 2 The section of
track then
placed
horizontally at
the relevant
See Figure-3 height with
flanges cut and
Door Opening Frame bent vertically at
each end, then securely attached to
the vertical studs
A cut-to-length section of stud shall
then be positioned vertically above the
door head and extending to the ceiling
track
Figure-1
Minimum 300 mm
CW Profile
UW Profile
Figure-2a Figure-2b (Opposite side)

Knauf Track Return:
Knauf CW-Stud Interlaced as

Minimum 300 mm
Boxed with Treated Timber (by Others)
mm
100
mm
150
Figure-3
29
To create the joint at right angle at the foot of the opening, Extend the track
Knauf EN-BS Systems
300mm larger than needed, Snip both sides of flange then bend it at an
angle and fix it to the upright stud as shown. The floor rail must be fixed at
not more than 150 mm from the door jamb.
It is possible to make the door jamb connections using:
(Detail-1) C-shaped upright profile, double boxed with insertion of wooden

walls to facilitate the fixing of the door frame.
Detail-1
≥ 5 15/16" (150 mm) ≥ 5 15/16" (150 mm)
3 15/16” (100 mm) Varies 3 15/16” (100 mm)
Knauf CW-Stud
interlaced as boxed with
treated timber (by Others)
Door Framing / Door opening with CW studs
No. of layers
Door weight Profile Load class
on each side
Medium duty
Up to 60 kg 2+2 Min. CW 50x35x0.6 mm
100 slams
Severe duty
20 slams
Note: For installation of fire doors, you will have to follow the installation
as described in the specific manufacturer's Test Reports on doors.
30
Studs positioning - Splicing of studs
Splicing method of Knauf of CW studs
Knauf EN-BS Systems

If the wall is high and it becomes necessary to join the profiles,
Follow one of the overlap options as shown below:
Option 1 Option 2
2 CW studs. Joint
2 CW studs
connected with
interlaced like a box
additional UW stud
Stud 1 Stud 1
u
Additional
UW Profile
u
Stud 2 Stud 2
Tips:
Displace stud joints vertically
In the overlap area, rivet, screw

attach or crimp the studs
Stamp Plier
Vertical extension of studs (splicing)

Stud size Overlap u Calculation example:
CW 50 ≥ 50 cm
Option 1 CW 50 – overlap 50 cm
CW 70 ≥ 70 cm
CW 92 ≥ 92 cm Option 2 CW 50 – additional piece of UW 50 cm
CW 146 ≥ 146 cm
31
Cladding of Knauf Gypsum Boards
Boards should be staggered both vertically (600mm) and horizontally (min.

Knauf EN-BS Systems
300mm) when cladding.

For multi layer applications second layer should again be staggered both
horizontally and vertically. Joints on opposite side of a partition shall not
occur on the same stud.
600 600 600 600 600

2400
First Layer Cladding

2400
1200 1200
600 600 600 600 600

Second Layer Cladding
2400
2400
1200 1200
32
Screw spacing
Knauf EN-BS Systems

Screw location and penetration depth
Drive screws to just below the sheet surface, taking care not to break

the paper linerboard Screw heads must be approx. 1 mm inside the
board surface
Screws should be 10 mm away from joints

Screws should penetrate studs by min. 9 mm


>10
Correct screw head position

10
Fastening of the cladding
Board thickness First layer Second layer
12.5 mm TN 3.9 x 25 mm TN 3.9 x 35 mm
15 mm TN 3.9 x 25 mm TN 3.9 x 45 mm
Maximum screw spacing – framing at 600 mm center to center
Number of layers First layer Second layer
1 layer 300 mm -
2 layers 750 mm 300 mm
* For fire rated systems both 1st + 2nd layers of cladding to be fixed
with screws at 300 mm o.c.
33
Installation of Curved Wall
4.0
Curved Partitions
Bending radius - Knauf boards
Knauf EN-BS Systems
Board thickness Bend radius r in longitudinal direction

d
Dry bending Wet bending
mm
mm mm
6 mm 1500 1000
8 mm 2000 2500
Other Knauf boards / bending radius on request
Concave - inner arch Convex - outer arch
Knauf UW track cut and bent

CW Stud spacing: 150 mm (external radius)
Knauf fastener spacing: ≤ 300 mm
Connect the CW Stud with Knauf crimp connection
150
150
150
36 Knauf UW profile (available in 50 / 75 / 100 mm)

Wet bending
Knauf EN-BS Systems

Wet bending
1) Put the cut-to-length Knauf boards on a grid made of channels or
similar with the side to be compressed on to (to ensure that excess
water can drip off)
2) Perforate the board laterally and longitudinally with a spiked roller
3) Wet the board by spraying or use a lambskin roller and allow it to settle
for a few minutes. Repeat the process until saturation is achieved and
allow the excessive water to drain
4) Place the board on the prepared template, bend and fix the board with
adhesive tape and allow to dry
Dry bending
1) Slowly bend the Knauf board laterally over the stud partition.
Pre-bending on a template is recommended
2) Fix with Drywall Screws continuously following the bending direction
longitudinal direction
length of layout
batten
to be fix the
board
angle or CD Channel
to support boards
Knauf Board strip
Template cut board
37
Installation of Wall Linings
5.0
Wall Lining
• Mark location of Knauf Universal Brackets on the concrete/block wall

Knauf EN-BS Systems
• Max, vertical spacing = 1500mm

• Max. Horizontal spacing = 600mm
Universal Brackets
• Fix Knauf UD channels to

ceiling and floor slab with
Plastic Plug & Srew or
Need New Picture approved dowel
• Max. Spacing of plugs

= 1000 mm
• Fix Universal Brackets to marked

locations with Knauf Plastic Plug &
Screw or suitable dowel types
• Bend flanges of brackets outwards
afterwards
40
Formation of Metal
Knauf EN-BS Systems

• Place mineral wool insulation
in the cavity by pushing them
inwards through the bent
flanges of Universal brackets
W623
• Friction fit Knauf CD channels
inside the UD channels at the marked
locations (max spacing = 600mm)
• Fix Knauf Universal Brackets to CD
Channels with the help of LN Wafer
Head Screws from both sides
• Bend back the excess bracket
flange if necessary
Cladding and screw spacing
Screw Spacing
300 300 300 300
Screw Spacing
300 300
Stud Spacing Stud Spacing
Board width = 1200
41
Application details
Knauf EN-BS Systems
SOFFIT

Knauf Drywall Screw TN
Knauf UD Runner
Knauf Gypsum Board
Knauf CD Channel
Insulation Material
Knauf Metal screw LN
Knauf Universal Bracket
Knauf Sealing Tape
Knauf Approved Fixing
W623 Connection to Ceiling
Knauf CD Channel
Insulation Material
Knauf Gypsum Board

Knauf Sealing Tape
Knauf Joint Compound
+ Joint Tape
W623 Vertical Section

Knauf Sealing Tape
Insulation Material
Knauf CD Channel
Knauf Gypsum Board
Knauf UD Runner
W623 Connection to floor

42
Corner detail
Knauf EN-BS Systems

Knauf CD Channel
Knauf Sealing Tape
Insulation Material
Knauf Gypsum Board
W623 Internal Corner
Knauf Gypsum Board

Insulation Material
Knauf Sealing Tape
Knauf CD Channel
Knauf Alux Corner Tape or

W623 External corner
≤ ≥ ≤
20 20 20
W623 Movement Joint

43
W611 Bonding Perlfix
6.0
Application of Knauf perlfix
Pre-treatment of substrate
The substrate has to be substantial, solid, clean and dry, concrete surfaces
Knauf EN-BS Systems
sufficiently dry and free of sinter layers and concrete release agents.
W611
(Perspective - Perlfix-Dot)
Knauf Gypsum Board
Knauf Perlfix-Dots
Knauf Gypsum Board Strip
Knauf Uniflott
W611 (Floor Details) Elevation
Knauf Uniflott
Knauf Perlfix-Dots
Knauf Gypsum Board W611 (Wall
(W ll Details)
D t il )
W611 (Joint Details) Plan Section & Elevation
46
Knauf EN-BS Systems

Application of Perlfix dabs
In the case of an uneven
substrate apply dabs of
Knauf Perlfix with a spacing
of approx. 35 cm.
For strongly uneven
backgrounds underpin with
10 cm. wide board strips and
Knauf Perlfix.
Mixing
Sprinkle 30 kg Perlfix in
approx. 16, water and mix
with Putty Mixer to a
paste-like compound
.
47
Application of boards, pounding and alignment

Knauf EN-BS Systems
Press Knauf Boards perpendicular and horizontally on the substrate and

attach by gently tapping with straight edge. Tapping and aligning of the
boards has to be finished before hardening of Knauf Perlfix commences.
The minimum thickness of dabs should be 5 mm after alignment of boards.
48
Installation of Shaftwall
7.0
Mark location of Shaftwall accurately on concrete structure with

Knauf EN-BS Systems
stringline/laser
Stringline
gline
Use Knauf Sealant under J Tracks forming the

perimeter (head, base and any Abutments)
50
1) Fix J track to substructure with Knauf Plastic Plug & Screw
Knauf EN-BS Systems

(with 600mm spacing) and 50 mm from the Channel ends.
J-Track
J-Track
J-Track
J-Track
2) Knauf C-T studs should be positioned within the J tracks in sequence

with Knauf Core Board.
• Studs should be trimmed to within 5 mm. of the slab to soffit height.
• There is no real requirement to secure the studs at this point as this will
be achieved once the boards are screw fixed.
J-Track
CT
Stud J-Track
J-Track
J-Track
51
Formation of door opening
Knauf EN-BS Systems
3) For Doors weighing up to 60kg, Knauf J-Track Channels are

used for the frame openings, Inserted with treated timber , Cut to the
size of the studs.
• A head shall be formed over metal door with a cut-to- length section
of `J` Channel.
• The section of `J` Channel then placed horizontally at the relevant height
with flanges cut and web bent vertically at each end, then securely
attached to the vertical J-Track Channels.
J-Track
52
Ceiling and floor connection
Knauf EN-BS Systems

Knauf’s standard ceiling and floor connection details
provide deflection tolerance up to 10 mm.
SOFFIT
5-10 mm
Knauf Wedge Anchor
Knauf “J” Channel
Knauf Drywall Screw
Elevation
Knauf Gypsum Board
Knauf Coreboard
KSW A112 Ceiling connection
Knauf Coreboard
Knauf Gypsum Board
Elevation
Knauf Drywall Screw

5-10 mm
KSW A112 Knauf floor connection
53
“J” Channel pull out tab and “CT” Stud Joint
• Knauf Core Board should commence at one end and work across the
Knauf EN-BS Systems
shaft wall.
• Cut the first Core Board to fit into the Knauf `J` channel frame, Pull out
the tabs in the flange of the `J` channel to retain the Knauf Core Board.
• The Next Knauf Core Board is then fitted into the C-T stud and this
process if repeated until the one side is complete.
C b d joints
Coreboard j i t
• For Horizontal joints in the Knauf Core Board, install C-T stud to the
top

Knauf Coreboard
Knauf “CT” Stud

Plan
Knauf Drywall Screw

Knauf Gypsum Board
KSW 112 Joint
54
• Boards should be staggered both vertically (600mm) and horizontally
(min. 300mm) when cladding
Knauf EN-BS Systems

• For multi layer applications second layer should be staggered both
600 600 600 600 600
2400

2400
1200 1200
600 600 600 600 600

2400

2400
1200 1200

12.5 mm TB 3.9 x 25 mm TB 3.9 x 35 mm
15 mm TB 3.9 x 25 mm TB 3.9 x 45 mm

1st layer 300 mm -
2nd layers 300 mm 300 mm
55
Installation of KC B001 Ceiling
8.0
Knauf KC B001 ceiling system
KC B001
K
Is
sometric view
Isometric mm L - angle
800
mm
Main Channel 600 Access
Perimeter Wall 600 Opening
UD - Channel mm
150
400
400
400
200
100
0m
m Hat Furring Channel
Gypsum Board
200
• Mark
Ma location of ceiling height
on concrete structure with
strin
stringline/laser.
• Mark
Mar location of steel L-angle
han
hangers on basic ceiling ,
spa
spaced every 800mm apart
• Mark the ceiling dowel and

hanger wires on basic ceiling
based on the loads class of
the ceiling
• Fix UD Channel to perimeter

usin
using plastic plug and screw
(wit
(with a spacing no more than
600
600mm on centers and 50mm
from each end)
58
Formation of metal framing
Overview Section
Perimeter Wall fixing

Plastic Plug Screw
1 Wedge Anchor
L - angle
Main Channel
2
LN Screw 800 mm c/c L-angle
50 mm
3 150 mm 400 mm
Hat Furring Channel Knauf Joint Compound
TN Screw
UD Channel or L angle Knauf Gypsum Board
1.
•K
Knauf L-angle is to be sniped & folded
as shown then secured with LN screw.
Wedge Anchor • TThe L-angle should then be securely

LN Screw
fix
fixed to the marked location (800mm
L-Angle
spacing), using an approved Knauf
sp
W
Wedge Anchor
2.
• The
Th main channel is to be connected to
L-Angle the L-angle at the relevant height using
th
Main Channel Knauf LN screws and spaced every
Kn
LN Screw 1000 mm apart
10
59
3.
50 mm
Main Channel
• Main
M channel should be kept
Plastic Plug Screw
50 mm from the existing wall
UD-Channel
su
substructure.
TN Screw
4. • First hat furring

channel should
be positioned
Main Channel 15
150 mm from the
ex
existing wall
str
structure to the
ce
center, all other
LN Screw ha
hat furring
ch
channels shall be
Hat Furring Channel sp
spaced 400 mm
150 mm ap
apart on centers.
5.
• Hat furring channels are to be

Main Channel
connected to the underneath of
the main channels using LN
screws on both sides

Knauf Gypsum Board
60
• Knauf Boards should be fixed perpendicular to the metal stud framework
• Boards must be staggered by a minimum of 400mm to avoid continuous

jjoints on short edges
g
2400 mm
400 400 400 400 400 400
1200
1200
1000
1200
2400
• Along the perimeter of the ceiling the screw spacing should be reduced
to 200mm on centers
2400 mm 570 mm
200 200 200 200 200 200 200
300 300 300 300
1200 mm
400 400 400 400 400 400 400 400 150
Board Screw to framing at 400 mm center

thickness be used
No. of Layers 1st Layer 2nd Layer
1 layer
1 x 12.5 mm TN 3.9 x 25 mm cladding 300 mm -
• It’s vitally important to follow this spacing especially with ceilings to

avoid future board sagging
61
Installation of D112 Ceiling
9.0
D112 Ceiling
DIN Systems
System Components
• Galvanized 4.0 mm thick wires used

as suspender
• Attached to basic ceiling with the
help of steel ceiling dowels Steel wires
• Load bearing Capacity = 25 kg
Knauf Ankerfix / Rapid

• Accessories to be used with hanger wires
• Hanger wire is attached to the clips
of rapid hanger Ankerfix
• Connected to Upper Knauf CD channels nels
LING
SYSTEM RECOMMENDED FOR CEILING
HEIGHTS UP TO 1500 mm
Knauf Nonius Hangers Nonius Hanger

g Top
• Knauf Nonius Hanger Top attached to
structural soffit and main CD Channel
as suspender
• Load bearing capacity: 40 kg
• Spacing of Suspender: 950 mm
• Additional Accessories: Knauf Nonius
Stirrup and Nonius Pin
SYSTEM RECOMMENDED FOR CEILING

ILLING
HEIGHTS UP TO 5000 mm
Nonius
N o Pin
Nonius
us Hanger for CD Channel
Chann
64
Determination of Suspender and Channel Spacing
DIN Systems
[ kg/m² ] weight of ceiling lining / suspended ceiling
load class [ kN/m² ] y
65
60
0.50 < p 0.65 *)
55
50
45
0.30 < p 0.50 40
35
30
25
0.15 < p 0.30
20
15
0.15
11.5 x
*) design of ceilings 10 45
0.50 kN/m² as well 9.5 12.5 15 18 20 25 30 33 40 43 [ mm ]
acc. to DIN 18168
)
)
5)
15)
20)
+15
+18
12.
thickness of cladding
(2x
(2x
(18
(25
(2x
Isometric
sometrric View Wire Hanger
65
Formation of Metal framing
DIN Systems
Determination of Spacings - D112
ca. 250 a
spacing of suspenders
(anchors)
15 ca.
0
ls
ne
an
ch
c
g
in
rry
ca
of
g
in
ac
sp
ca.
100
b b
spacing of furring channels
Maximum grid spacings
Spacings of c Spacings of suspenders a

carrying channel
load class kN/m²
1)
0.15 0.30 0.50
500 1200 950 800
600 1150 900 750
2)
700 1100 850
2)
800 1050 800 700
900 1000 800 -
1000 950 750 -
2)
1100 900 750 -
1200 900 - -
1) use suspenders of load capacity class 0.40 kN

2) not valid for spacing of furring channels of 800 mm
Recommended spacings for 1x12.5 mm Cladding
* For fire protection requirements please contact Knauf Technical Team.

66
• Mark
Ma location of ceiling height
on concrete structure with
stri
stringline/laser.
• Mark the ceiling dowel and

hanger wires on basic ceiling
based on the loads class of
the ceiling
Non-load bearing perimeter

connection
• Fix UD Channel to perimeter

using plastic plug and screw
usi
(ma
(max. spacing 600 mm) to
form perimeter ceiling
Screw spacing ≤ 170 mm Knauf Board

screwing of cladding in
UD Runner is necessary
Shadowgap Option
Standard Option (need longer plug)
67
DIN Systems
• Fix Knauf ceiling dowels on

the marked locations and
attach hanger wires through
the dowels hook.
• Slide the Knauf rapid hanger

through the wires via its
adjustable clips
• Attach wire hanger wires the

upper/main CD channel by
sliding the rapid hanger
through the channels flanges.
• Lay upper CD channels on top

of the UD perimeter channels
with calculated spacing's
(standard spacing= 1000mm)
68
DIN Systems
• Fix lower/furring CD channels
under the upper/main CD
channels to form a grid.
(standard spacing of 400mm)
• Connect lower/furring CD
channels to upper/main CD
channels at every intersection
point with 2x Knauf clips
• Nonius top hanger suspender fixed to ceiling with knauf approved

fixing's.
(suspenders spaced every 950mm)
• Nonius hangers fixed to the carrying channel and secured at the

correct height using the nonius pin.
69
DIN Systems
• CD channel is then positioned into perimeter UD channel at the correct

center spacing (400mm)

Knauf Nonius Hanger
150 mm
Knauf CD Channel
Knauf TN Screw Knauf CD Channel

Knauf Gypsum Board Knauf UD Runner
Knauf Plastic plug & screw
• Lower furring channel is secured to the upper furring using

2x channel clips.
250 mm
Knauf Nonius Hanger
Knauf CD clip
100 mm 400 mm
Knauf CD Channel Knauf TN Screw

Knauf UD Runner Knauf Gypsum Board
Knauf Plastic plug & screw
70
Cladding and screw spacing
• Cladding of Knauf Gypsum Boards
Knauf Systems
Screw Spacings
Board Thickness Screw to be used
No. of Layers 1st Layer 2nd Layer
12.5 / 15 mm TN 3.9 x 25 mm 1 layer cladding 200 mm -

2 x 12.5 mm TN 3.9 x 35 mm 2 layer cladding 500 mm 200 mm
Screw spacing
200
Short Edge
Direction
200
Long Edge
Direction
600 mm 600 mm
Furring CD Channel Spacing
Expansion joints
• Use control joints for continuous ceiling spans >15 m
ca. 100 mm
Edge Trim 23x13 Knauf Board Strip,
(if necessary) glue at one side with
>25 >25 >25
readygips
a a >a
a ≤ 20 mm
71
Installation of Access Panel
10.0
Marking and installation of access panels
Knauf Systems
1) Open the Access Panel packaging and you will find the template
corresponding to the size of the access panel.
Take the sheet of card and place it on the wall or ceiling where panel
has to be installed. Mark out a line along the borders of the sheet.
2) Cut out the marking with a piercing saw.

The card mounting jigs are exactly :
200 x 200, 300 x 300, 400 x 400, 500 x 500 and so on.
The outside of the frame to be mounted is
195 x 195, 295 x 295, 395 x 395 and so on.
So there is a 5 mm difference between frame and opening.
74
Knauf Systems
3) Now insert the frame after slightly tilting it.
4) Take care of the C-Channel position. C-Channels should not be more

than 100 mm away from the outside of the frame and not be less
than 80 mm
The reasoning for this it to provide sufficient support to the
surrounding opening.
5) Now insert the frame in the correct position. If the cut out has been
done correctly, there will be a 5 mm gap between frame and opening.
Position the frame in the opening so that the gap is 2.5 mm on all sides.
Fix the frame in this position with a C-clamp and screw the frame using
the available screws from the outer side of panel opening. Distance from
screw to screw should not be more than 150 mm.
75
Knauf Systems
6) Before you start finishing the Access Panel, please check its functionality:
put in the flap and see whether shutting and opening works well.
In order to avoid joint filler from entering the joints between frame and flap,
take out the inner flap while smoothening.
Insert the flap/panel in the frame and check for final function.
76
Installation of Jointing Finishing
11.0
Finishing and application of joint compound
Preparation
Knauf Systems
• Board surface should be cleaned of materials such as dust, oil etc.

• Filling and covering of joints should only take place after the board
have been allowed to rest in the given humidity and temperature zones,
and no more longitudinal changes can be expected, i.e. expansion or
contraction.
• In case of mastic asphalt screed, fill in joints after screed has been
applied.
Jointing
• First coat of Knauf Joint filler should be applied with 10 cm width
• Knauf Joint Tape should be embedded into the joint filler afterwards

Jointing
• After waiting for 2 hours, second coat of Knauf Joint filler should
be applied with 20 cm width
78
• A very thin third coat of Knauf Joint filler should be applied
Knauf Systems
with 30 cm width
• Once third coat has dried, surface should be sanded and smoothed
Corner Reinforcements
• Knauf Corner Bead should be used for exterior corner reinforcements
• Alternatively Knauf Alux Corner Tape can be used to reinforce interior
or exterior corners
Corner Bead
cladded on to putty
First coat with

10cm width
Second thin coat

with 20cm width
Third thin coat

with 30cm width
Exterior Corner
• Alternatively Knauf Alux Corner

tape can be used to reinforce
interior or exterior corners or
exterior corners
79
ASTM
Product
Knauf Plasterboards
Knauf Plasterboards contain a core layer of plaster, whose surfaces

and the longitudinal edges are coated with the special perfectly
clinging part. They are manufactured in various types, thicknesses
and sizes. The plaster core contains additives, in small percentages,
in order to improve the functional performance. Knauf Plasterboards
are produced according to the standards required by the Regulations
ASTM C1396
Brand and identification of Plasterboards Knauf
Plasterboards Knauf are marked on the back with a linear marking

positioned in the center on the length of the sheet. This inscription
identifies the manufacturer, the factory, the production data, the
reference standard and quality control.
CM
US
Walls overview
Knauf ASTM Systems
The dry construction system refers to materials with high standardization that
allow a large variability in the phase of design/assembly, so that it can vary
the functional performance of the walls depending on the materials chosen.
We produce self-supporting and non-bearing walls, high-tech and simple to
make, as long as you take care of the detail either in the planning stage or in
the stage of construction.
The Knauf walls are composed essentially of:
- Cladding panels of coated plaster

The walls thus constructed are also identified as "light walls", since the
specific weight of the "dry system" partition is 8-10 times lower than that of a
partition wall in masonry.
One of the biggest advantages of Dry System is that you can vary the
stratigraphy of walls, false walls and ceilings in order to satisfy each time, the
requirements of the Project.
The plasterboards, in their turn, differ as indicated in the previous pages in

their special qualities of resistance to moisture, fire, etc..
The metal frame is connected to the adjacent carrier elements and can be
simple or double. The fittings can be arranged in double series in parallel,
adjacent or spaced, separate or connected with strips of the panels properly
placed and secured.
1) Knauf CW profile metal thk. 0.5, 0.9 mm, flange is available 33 mm.
2) Max. heights calculated based on a limiting deflection 1/240, 1/360 on 240 Pa
3) Sound calculation base on ASTM E90
4) Glass wool insulation, 16 Kg/m3
5) Fire rating in accordance with ASTM E119 & E2226
For wet areas, we recommend the use of Moisture Resistant Board (GB-WR)
Replacing the Regular Board (GW-R) or replacing the Fire Resistant Board
GW-TX (Type X) with Fire and Moisture Resistant Board GBWR-TX (Type X)
This will have no influence on system’s parameters. Other systems are also
available. Should your requirements fall outside the above stated systems,
pleased contact:
Knauf Technical Department at Landline +971 4 337 7170
82
Profiles overview
Knauf ASTM Systems

The KNAUF profiles are produced with steel conforming to ASTM C1003
KNAUF profiles are manufactured according to the standards specified in

ASTM C645 with thickness of steel 0.5-0.9 mm with controlled tolerances.
Profile are also certified and listed under the Intertek
Certification Programme.
Trademarks and identification of Knauf Profiles

KNAUF profiles are marked on the flange with a print that identifies the
manufacturer, the enterprise, product information, the reference standard
both for manufacture of the fittings or for the compliance of the raw material,
quality control.
The strong integration engineering, the abiding presence of cavities

allows a high flexibility for the passage of electrical plumbing and
sanitary devices. One can also hang on the finished walls the loads of
various weight and distribution, from simple framework of the mounted
kitchen to the shelves of shops and warehouses. To achieve the
maximum filling of the wall with equipment, you should only refer to the
instructions given in the technical sheets of Knauf, which indicate all
applicable loads depending on the fastening system.
83
ASTM
Gypsum Board Types
12.0
ASTM Gypsum boards
Knauf ASTM Systems
1.1 The panels coated with plaster are used in all types
Regular Gypsum Of buildings for interior finishing.
board (GW-R) Application field: paneling of walls, false ceilings
or directly to blockwork, by the use of suitable
adhesive based plaster (Perlfix).
Thickness: 12.7 mm, 15.9 mm

Paper color: Ivory
1.2 Moisture Resistant plasterboards with reinforced

Moisture plaster coating specially processed to limit the
Resistant (GB-WR) absorption of moisture.
Gypsum board
Application field: the same as for RG panels,
but designed for environments with high humidity
such as bathrooms and kitchens.
Paper color: Green
86
ASTM Type X Gypsum Boards
Type X Gypsum Board - a gypsum board with special core additives to
Knauf ASTM Systems

increase the natural fire resistance of regular gypsum board.
1.3 Plasterboard with fire-resistant performance, and

Type X also subjected to special process to limit the
Fire & Moisture absorption of moisture.
(FM) Resistant
Gypsum board Application field: wall paneling and false ceilings,
the same as for the MR panels, but are to be applied
in humid environments like bathrooms and kitchens.

Paper color: Green
1.4 Knauf Coreboards (FM) are gypsum wallboards

Type X developed specifically to be used in conjunction with
Knauf Coreboard Knauf Shaftwall systems where access from one side
is restricted, giving a high fire performance whilst
being simple to construct.
Knauf Coreboards are used as liner boards facing
the shaft of Knauf’s Fire Rated Shaftwall systems.
Application field: Fire resistant gypsum boards

are just part of a complete fire ratedassembly.
To achieve a certain firerating on a Knauf drywall
assembly, the complete system components have
to be installed according to Knauf installation
guidelines.
Thickness: 25.4 mm
Paper color: Green
87
ASTM Type X Gypsum Boards
Type X Gypsum Board - a gypsum board with special core additives to
Knauf ASTM Systems
increase the natural fire resistance of regular gypsum board.
1.5 Fire-resistant panels with plaster coating are further

Type X reinforced with mineral fibers within the core of
Fire Rated plaster to improve the structural strength under the
action of fire.
Gypsum board
(GW-TX)
Application field: the same as for the GW-R
panels, but with high fire resistance performance.

Paper color: Pink
1.6 Knauf Moisture & Mold Resistant Gypsum Boards

are ASTM C1396 & D3273 compliant mold
Type X
resistant gypsum boards, specifically designed for
Knauf Moisture use in areas with extreme humidity and exposure
and Mold Resistant to moisture to prevent the growth of mold.
Gypsum Board
((GB-WR Mold)) Application field: Knauf Gypsum Boards are
high performance gypsum boards used as the
cladding component of drywall constructions in
humid reas with exposure to mold.
Type of edge - form Description
Tapered edge
Square edge
88
System Overview (Details)
13.0
System Overviews
Knauf ASTM Systems
KW A111
Description:
Economical solution
Fast space division

Height Up to 7.99 m
SOFFIT
5-10 mm
Knauf Wedge Anchor
Knauf Drywall Screw
Elevation
Knauf Gypsum Board
Knauf 'CW' Stud
KW A111 Ceiling connection,

Knauf Gypsum Board

Knauf 'UW' Runner
Knauf 'CW' Stud
Plan Knauf Drywall Screw
Knauf Corner Tape
KW A111 T-Junction
92
System Overviews
Knauf ASTM Systems

KW A112
Description:
Optimum solution
Meets most design criteria
Small footprint

Height Up to 9.59 m
Knauf Gypsum Board

Knauf 'UW' Runner
Knauf 'CW' Stud
Knauf Drywall Screw
Knauf Corner Tape
Plan

KW A112 Corner detail
Knauf Gypsum Board

Knauf 'UW' Runner
Knauf 'CW' Stud
Plan
Knauf Drywall Screw
Knauf Corner Tape
KW A112 T-Junction
93
System Overviews
Knauf ASTM Systems
KW A115
Description:
High acoustic performances
Optimum for separation walls

Height Up to 7.25 m
Knauf Gypsum Board

Knauf 'UW' Runner
Knauf 'CW' Stud
Knauf Drywall Screw
Knauf Corner Tape
Plan

Knauf Gypsum Board

Knauf 'UW' Runner
Knauf Sealing Tape
Knauf 'CW' Stud
Plan
Knauf Drywall Screw
Knauf Corner Tape
KW A115 T-Junction
94
System Overviews
Knauf ASTM Systems

KW A116
Description:
Very good acoustic performances
Accomodates large services
Adjustable footprint

Height Up to 20 m
SOFFIT Elevation
5-10 mm
Knauf Wedge Anchor
Knauf Drywall Screw

Knauf 'CW' Stud
Knauf Gypsum Board
Knauf 'UW' Bracing
X KW A116 Ceiling connection,

Knauf 'UW' Runner
Knauf Gypsum Board
Plan Knauf Insulation Knauf Corner Tape

Material Knauf 'CW' Stud
Knauf Drywall
Screw
Knauf Corner Bead

95
System Overviews
Deflection Head for KW A111 & KW A112
Knauf ASTM Systems

Knauf Wedge Anchor
25 x 60 mm
Knauf Angle Section
Elevation Knauf ‘UW’ Deep Track
Knauf Drywall Screw

Knauf Board Strips
Knauf Gypsum Board


Knauf Wedge Anchor
25 x 60 mm
Knauf Angle Section
Elevation Knauf ‘UW’ Deep Track
Knauf Drywall Screw

Knauf Board Strips
Knauf Gypsum Board

96
System Overviews
Deflection Head for KW A115 & KW A116
Knauf ASTM Systems

Knauf Wedge Anchor
25 x 60 mm
Knauf Angle Section
Knauf Drywall Screw

Knauf Board Strips
Knauf Gypsum Board
Elevation

Knauf Wedge Anchor
25 x 60 mm
Knauf Angle Section
Knauf Drywall Screw

Knauf Board Strips
Knauf Gypsum Board
Knauf 'UW' Bracing
X Elevation
97
Installation of Partition
14.0
Knauf ASTM Systems
Marking and Installation of profiles

The parameters of the wall is made of metal profiles: cold worked profiles
in thin plate steel and protected against corrosion by hot-dip galvanizing,
with zinc coating.
The profiles are of two types:

- U-shaped tracks, to be placed on the floor and ceiling
- C-shaped uprights to be inserted into the track.
The construction of a plasterboard wall begins by tracking the position

of the U-shaped tracks on the floor. Having determined the final thickness
of the wall, mark the position of the guide to the floor and then bring it
back, with a plumb line or laser on the ceiling to position the upper track
(Photos 1,2,3).
Installation Guidelines are as per ASTM C 754, C 840
Formation of Metal Frame:
Mark location of
partitions accurately on
stringline/laser
Photo 1
ne
Stringline
100
Knauf ASTM Systems

Use Knauf or Acoustical Sealant under Knauf 'CW' Studs UW Tracks
forming the perimeter
Photo 2
Photo 3
101
Installation of profiles
1) Runners shall be aligned accurately at the floor and ceiling and

Knauf ASTM Systems
securely anchored approximately 50mm from the runner ends, and

spaced no more than (610mm) on centers.
Top Track
CW CW
Stud Stud
Bottom Track
2) Friction fit Knauf 'CW' Studs vertically into Knauf UW Tracks with
maximum spacing of (610mm), this will allow for adjustment when
boarding. Extra studs should be provided at openings,corners and stop
ends. Studs at corners, stop ends, T junctions and openings should be
fixed to floor and ceiling channels by metal framing screws or pierce
punching.
Top Track
CW
Stud
Bottom Track
102
Formation of window opening
Shown detail of correct widow installation, timber inserts provide more
stability and a better fix for window frames.
Knauf ASTM Systems

Knauf Plasterboard to suit
specification
Knauf CW-Stud with
Ends of Knauf Deep Flange

‘U’ Channel snipped, bent and
turned up or down minimum
24300mm and fixed to studs,
See Figure 1 & 2
Typical Window Framing Out Detail
Figure - 1
U-Channel 2
1 300mm
Minimum
Knauf UW-track with

treated timber (by others)
Figure - 2
U-Channel Knauf UW-track with
treated timber (by others) 3
300mm
Minimum
103
Location of noggins services
Correct noggin installation, marine plywood (by others) inserts provide
more stability and a better fix for services such as hand dryers
Knauf ASTM Systems
or towel rails.
Top Track
Noggin CW
for Services Stud
Bottom Track
Plywood insert for

services such as hand
dryers or towel rails.
A
A
Noggin for Services
18mm Marine Plywood / by others
Grove TN Screw
L Angle 25 x 25 x 0.5 mm
CW Stud
Section A - A
104
To make openings, which doors can be installed, there should be profiles
placed as shown below:
Knauf ASTM Systems

Doors and openings A head shall be formed over metal
door with a
cut-to- length
section of track.
See Figure-1 & 2 The section of
track then placed
horizontally at the
relevant height
with flanges cut
See Figure-3 and bent
vertically at each
Door Opening Frame end, then
securely attached to the vertical studs
a cut-to-length section of stud shall
then be positioned vertically above the
door head and extending to the ceiling
track. See Figure-2b
Figure-1
Minimum 300 mm
CW Profile
UW Profile
Figure-2a Figure-2b (Opposite side)
Knauf CW-Stud interlaced as

Knauf Track Return:
Minimum 300 mm
boxed with treated timber (by Others)
)
mm
(76
3’’
Figure-3
105
To create the joint at right angle at the foot of the opening, Extend the track
300mm larger than needed, Snip both sides of flange then bend it at an
Knauf ASTM Systems
angle and fix it to the upright stud as shown. The floor rail must be fixed at
not more than 150 mm from the door jamb.
It is possible to make the door jamb connections using:
(Detail-1) C-shaped upright profile, double boxed with insertion of wooden

walls to facilitate the fixing of the door frame.
Detail-1
≥ 5 15/16" (150 mm) Varies ≥ 5 15/16" (150 mm)
3” (76 mm) 3” (76 mm)
Knauf CW-Stud
interlaced as boxed with
Door Framing / Door opening with CW studs
No. of layers
Door weight Profile Load class
on each side
Medium duty
100 slams
Severe duty
20 slams
Note: For installation of fire doors, you will have to follow the installation
as described in the specific manufacturer's Test Reports on doors.
106
Studs positioning - Splicing of studs
Splicing method of Knauf of CW studs
Knauf ASTM Systems

If the wall is high and it becomes necessary to join the profiles,
Follow one of the overlap options as shown below:
Option 1 Option 2
2 CW studs. Joint
2 CW studs
connected with
interlaced like a box
additional UW stud
Stud 1 Stud 1
u
Additional
UW Profile
u
Stud 2 Stud 2
Tips:
Displace stud joints vertically
In the overlap area, rivet, screw

attach or crimp the studs
Stamp Plier
Vertical extension of studs (splicing)

Stud size Overlap u Calculation example:
CW 41 ≥ 41 cm
CW 64 ≥ 64 cm Option 1 CW 41 – overlap 41 cm
CW 89 ≥ 89 cm Option 2 CW 41 – additional piece of UW 41 cm
CW 102 ≥ 102 cm
CW 152 ≥ 152 cm
107
• For multi layer applications second layer should be again staggered
Knauf ASTM Systems
both horizontally and vertically.

Spacing 24’’ inch (610mm)
2400 mm

2400 mm
48’’ inch 48’’ inch

(1220 mm) (1220 mm)

2400 mm

2400 mm

(1220 mm) (1220 mm)
108
Screw spacing
Knauf ASTM Systems

Screw location and penetration depth
Drive screws to just below the paper surface, taking care not to break

the paper linerboard Screw heads must be approx. 1 mm inside the
board surface
Screws should be 10 mm away from joints

Screws should penetrate studs by min. 9 mm


>10
Correct screw head position

10

1/2” (12.7 mm) TB 3.9 x 25 mm TN 3.9 x 35 mm
5/8” (15.9 mm) TB 3.9 x 25 mm TN 3.9 x 45 mm

1st layer 12’’ inch (305 mm) -
2nd layers 12’’ inch (305 mm) 12’’ inch (305 mm)
109
Installation of Curved Wall
16.0
Curved Partitions
Bending radius - Knauf boards

Knauf ASTM Systems
Table 1 – Bending Radius for Dry Gypsum Board

Gypsum Board
Bent Lengthwise Bent Widthwise
Thickness
1/4 in. (6.4 mm) 5 ft. (1500 mm) * 15 ft. (4600 mm) *
5/16 in. (7.9 mm) 6-1/4 ft. (1900 mm) 20 ft. (6100 mm)
3/8 in. (9.5 mm) 7-1/2 ft. (2300 mm) 25 ft. (7600 mm)
1/2 in. (12.7 mm) 10 ft. (3000 mm) * ‡
5/8 in. (15.9 mm) 15 ft. (4600 mm) ‡
* Two 1/4 in. (6.4 mm) pieces bent successively may be used to obtain a
final 1/2 in. (12.7 mm) thickness at the shorter bending radius.
‡ Shall not be permitted to be bent widthwise while dry.
Concave - inner arch Convex - outer arch
Dry bending
Bending radius for dry gypsum board shall be not less than those given in
table 1
1) Slowly bend the Knauf board laterally over the stud partition.
Pre-bending on a template is recommended
2) Fix with Drywall Screws continuously following the bending direction
112
Gysum board bending
Moistening:
Evenly spray water on the surface which will be in tension when the board
Knauf ASTM Systems

is hung such that the water is allowed to soak into the core before
application. The board must be dried within 24 hours of wetting to prevent
the development of mold. Fans and mechanical dehumidification should
be used to accelerate drying when conditions are not conducive to natural
drying. When the gypsum board dries thoroughly, its original hardness is
regained.
Wet bending
Gypsum board, face and back papers and core are thoroughly moistened
as described below. Wet gypsum board is easily damaged and shall be
handled with care.
1) Put the cut-to-length Knauf boards on a grid made of channels or

similar with the side to be compressed on to (to ensure that excess
water can drip off)
2) Perforate the board laterally and longitudinally with a spiked roller
3) Wet the board by spraying or use a lambskin roller and allow it to settle
for a few minutes. Repeat the process until saturation is achieved and
allow the excessive water to drain
4) Place the board on the prepared template, bend and fix the board with
adhesive tape and allow to dry
longitudinal direction
length of layout
batten
to be fix the
board
angle or CD Channel
to support boards
Knauf Board strip
Template cut board
113
GENERAL
Application of Gypsum Board to Form Concave Surfaces
A stop shall be applied at one end of the curve to restrain one end or edge
Knauf ASTM Systems
of the gypsum board during installation. Pressure shall be applied to the

unrestrained end or edge of the gypsum board forcing the field of the
gypsum board into firm contact with the framing. Gypsum board shall be
fastened by working from the "stopped" end or edge. The gypsum
board shall be held tightly against the framing while fasteners are being
driven.
Application of Gypsum Board to Form Convex Surfaces

One end of the gypsum board shall be attached to the framing with
screws. The gypsum board shall be progressively pushed into contact and
fastened to subsequent framing members, working from the fixed end to
the free end. The gypsum board shall be held tightly against each framing
member while fasteners are being driven.
114
GENERAL
ARCHWAYS
Gypsum board may be applied to the inner face of almost any archway.
Knauf ASTM Systems

For short radius the gypsum board shall either be moistened or have the
back paper scored across the width with parallel score marks spaced
approximately 1 in. (25 mm) on center with the core broken at each cut.
The gypsum board shall be held tightly against the supporting framing
while fasteners are being driven.
FINISHING
When joint treatment is specified at corners of arches or other curved
surfaces, one edge of the joint tape shall be snipped from the edge of the
tape to the center of the tape at approximately 3/4 in. (20 mm) intervals. The
uncut half of the tape shall be applied to the curved surface and the cut half
to the flat surface.
Where corner bead is used, one leg of the corner bead shall be snipped at
approximately 3/4 in. (20 mm) intervals. The uncut leg of the corner bead
shall be applied to the curved surface and the cut leg to the flat surface.
Joints, fasteners, and accessories shall be finished in the normal manner.
Knauf UW track cut and bent

CW Stud spacing: 150 mm (external radius)
Knauf fastener spacing: ≤ 300 mm
Connect the CW Stud with Knauf crimp connection
150
150
150
Knauf UW profile (available in 50 / 75 / 100 mm) 115

16.0
Knauf ASTM Systems
Mark location of
Shaftwall accurately on
stringline/laser
Stringline
Stringline
Use Knauf Sealant under J Tracks forming the

perimeter (head, base and any Abutments)
118
1) Fix J track to substructure with Knauf Plastic Plug & Screw
Knauf ASTM Systems

(with 610mm spacing) and 50 mm from the Channel ends.
J-Track
J-Track
J-Track
J-Track
2) Knauf C-T studs should be positioned within the J tracks in sequence

with Knauf Core Board.
• Studs should be trimmed to within 5 mm. of the slab to soffit height.
• There is no real requirement to secure the studs at this point as this will
be achieved once the boards are screw fixed.
J-Track
CT
Stud J-Track
J-Track
J-Track
119
Formation of door opening
Knauf ASTM Systems
3) For Doors weighing up to 60kg, Knauf J-Track Channels are

used for the frame openings, Inserted with treated timber , Cut to the
size of the studs.
• A head shall be formed over metal door with a cut-to- length section
of `J` Channel.
• The section of `J` Channel then placed horizontally at the relevant height
with flanges cut and web bent vertically at each end, then securely
attached to the vertical J-Track Channels.
J-Track
120
Ceiling and floor connection
Knauf ASTM Systems

Knauf’s standard ceiling and floor connection details
provide deflection tolerance up to 10 mm.
SOFFIT
5-10 mm
Knauf Wedge Anchor
Knauf Drywall Screw
Elevation
Knauf Gypsum Board
Knauf Coreboard
KSW A112 Ceiling connection
Knauf Coreboard
Knauf Gypsum Board
Elevation
Knauf Drywall Screw

5-10 mm
KSW A112 Knauf floor connection
121
“J” Channel pull out tab and “CT” Stud Joint
• Knauf Core Board should commence at one end and work across the
Knauf ASTM Systems
shaft wall.
• Insert the first Core Board to fit into the Knauf `J` channel frame,
Pull out the tabs in the flange of the `J` channel to retain the Knauf
Core Board.
• The Next Knauf Core Board is then fitted into the C-T stud and this
process if repeated until the one side is complete.
Coreboard joints
• For Horizontal joints in the Knauf Core Board, install C-T stud to the
top

Knauf Coreboard
Knauf “CT” Stud

Plan
Knauf Drywall Screw

Knauf Gypsum Board
KSW 112 Joint
122
Knauf ASTM Systems

• For multi layer applications second layer should again be staggered
both horizontally and vertically.
2400 mm

2400 mm

(1220 mm) (1220 mm)

2400 mm

2400 mm

(1220 mm) (1220 mm)
1/2” (12.7 mm) TB 3.9 x 25 mm TB 3.9 x 35 mm
5/8” (15.9 mm) TB 3.9 x 25 mm TB 3.9 x 45 mm

123
Installation of KC A001 Ceiling
17.0
Knauf KC A001 ceiling system
KC A001
Knauf ASTM Systems
Isometric view 0m
m L - angle
122
mm
Main Channel 600 Access
Perimeter Wall 600 Opening
UD - Channel mm
150
406
406
406
200
100
0m
m Hat Furring Channel
Gypsum Board
200
Knauf Fire Resistant Ceiling Assemblies, Tested in accordance to ASTM E-119

* Fire Protection to Floor or Roof Cavity above
* Fire Protection to Steel Beams Supporting Concrete Floors
Spacing of Structure
Cladding Fire
Thickness* Suspension Upper Furring Resistance
Hangers (mm) Channels (mm) Channels (mm)
1 x 12.7 mm -
1220 mm 1000 mm 406 mm
1 x 15.9 mm -
*2 x 12.7 mm 60 min.
1220 mm 1000 mm 406 mm
*2 x 15.9 mm 120 min.
*Boards types: Knauf Type-X
Splicing of Main Channel
mm Construction details
609 rlap
o v e
Splicing of
furring channel
38
12.5
mm
406 LN Screw
Hat Furring Channel
Hat Furring Channel
Splicing / End to End Connection

126
Construction details for Non Fire Rated Systems
Knauf ASTM Systems

These details represent some of the most common designs situations
relevant to the Knauf KC A001 ceiling systems.
Optional Suspension Support

Option - 1 Option - 2
Wedge Anchor
L-Angle Wire Hanger
Main Channel
TN Screw Hat Furring Channel

Knauf Gypsum Board LN Screw
Movement control joint
Wedge Anchor
L - angle
Main Channel
LN Screw
TN Screw Knauf Movement

Control Joint
Hat Furring Channel
127
Construction details for Non Fire Rated Systems
Knauf ASTM Systems
Detail (A)
Reinforcement of Board Joints (Square edge only)

For Fire Resistant System
Hat Furring Channel

Main Channel
TN Screw
Knauf Gypsum Board
128
General information
Knauf ASTM Systems

General
Knauf KC A001 Ceiling Systems must be installed in
accordance with Knauf 's recommendations. When creating an airtight
space, methods for the reduction of potential “ceiling lift should” be
considered.
Perimeter Fixing
Mark the position of the ceiling line with a Chalk Line (Step-1) Knauf UD
channels should be secured to the walls at the required heights, at
maximum 609mm centers and 50mm from the ends of channels. The
Knauf UD forming the perimeter and the Knauf Main C Channels do not
need to be mechanically fixed together (Step-2)
Suspension
Select the fixing centers suited to the ceiling loading. See page-113 for
spacing of dowels.
Fix with Knauf approved ceiling dowel to the structural soffit. use the
Knauf L Angle or Wire and fix to the approved ceiling dowel (Step-3)
Primary Support Channels – C Channels

The centers of the primary support channels should be aligned at the
required height.
Knauf L Angle should be fixed to the Knauf Main C-Channels with two
Knauf LN wafer head screws (Steps-4)
Splicing of the Main C Channels

If straight lengths of Knauf Main C-Channels need jointing, place the
channels back to back, with a minimumn 609mm overlap, and fix with 4
Knauf LN Wafer Head Screws.
129
General information
Knauf ASTM Systems
Hat Furring Channels

The Knauf Hat Furring Channels should be positioned at 406mm centers
within the perimeter channels to coincide with the abutments of the
boards, which will be fixed later. Connect the Knauf Hat Furring
Channels to the Knauf Main C-Channel by means of LN Wafer Head
screws (Step-5)
Insulation
If insulation is required, Installed once the primary support and the
ceiling channels have been connected and before the boarding has
started, Knauf insulation as specified should be inserted above the
primary support channels. Care should be taken to ensure that the
insulation is fitted neatly without gaps at abutments or between rolls.
Movement Control Joints

Create movement control joints where ceiling runs exceed 9m, coinciding
where possible with movement joints in the surrounding structure.
Boarding
All boards should be fixed to the ceiling grid with the decorative face of
the boards outwards and secured with Knauf Screws at maximum 203
mm centers (Step-6)
Boards should be mounted at 90° to the direction of the ceiling channels
(Step-7)
Second layer should be installed with staggered joints.
as shown in detail (A) page 137
Board Joint Reinforcement

(Only for Fire Resistant System) Detail (A)
Where the cut end of Gypsum board end’s Reinforcement through the
inclusion of additional Hat Furring Channels should be implemented. A
piece of Hat Furring channel should be located approx. 1 inch back from
each board edge.
130
Installation Steps
Knauf ASTM Systems

1
Mark the position of the ceiling
line (deducting the thickness of
the boards) with a Chalk Line.
2
Fix the UD channel on the
perimeter (at 609mm centers and
50mm from end of channel).
3
ls
Predrill the holes for the dowels
and fix the L-angle with the
dowel (e.g. Wedge Anchor) at
the recommended spacing.
4
K
Knauf Main C Channels should
bbe fixed to the L-angle with two
K
Knauf LN Wafer head screw at
the desired length.
th
131
Installation Steps
Knauf ASTM Systems
5
Connect the Knauf Hat Furringg
Channels to the Knauf Main C
Channel by means of Knauf
LN Wafer Head Screws (2
screws per fixing).
6
Sc spacing for fixing of the
Screw
boards: max 203 mm
bo
7
Fix the boards to the furring
channel with Knauf screws.
132
Processing gypsum boards
Knauf ASTM Systems

Cut the paper face with a sharp knife
Score the board by pushing along

the cut side,
then cut the others paper side
Cut the board 45 degrees
133
Processing gypsum boards
Knauf ASTM Systems
Smooth the cut edge with a beveler
Cutting and processing the boards

▪ Knauf Boards shall be cut by scoring and breaking or by sawing
▪ When cutting by scoring, the face paper shall be cut with a utility knife
▪ Knauf boards shall be broken by snapping boards in the reverse
direction, then cutting the back paper with a utility knife
▪ Cut edges should be smoothed with Knauf Beveler / Rasp Combo to
obtain neat joints when installed
▪ Short edges should be chamfered with Knauf Beveler / Rasp Combo
▪ Holes for pipes or other small openings shall be accurately marked
on the face on the board before removal - additional support at the
opening’s / cut out with a purposely designed tool.
m
0m
KC A001 122
L - angle
Main Channel
Perimeter Wall
UD - Channel
mm
600 Access
600 Opening
200 mm
150
100 406
0m
m 406
Hat Furring Channel
200 Gypsum Board
134
Joint treatment
▪ Board surface should be cleaned of materials such as dust, oil etc.
Knauf ASTM Systems

▪ Filling and covering of joints should only take place after the boards
have been allowed to rest in the given humidity and temperature
zones, and no more longitudinal changes can be expected, i.e.
expansion or contraction.
▪ First coat of Knauf joint filler should be applied with tools of sufficient
width to extend a minimum 50 mm beyond both sides of the center of
the joint (100 mm width).
▪ Knauf joint tape should be embedded into the joint filler to reinforce
the joint between two gypsum boards.
▪ Once the first coat has dried, a second coat of Kanuf joint filler should
be applied with 100 mm width on both sides of the center of the joint
tape (200 mm width).
▪ A very thin third coat of Knauf joint filler should be applied with
minimum width no less than 150 mm beyond both sides of the center
of the joint tape (300 mm width).
▪ Once third coat has dried,, surface should be sanded and smoothed.
135
Cladding of boards
▪ Boards should be mounted at 90° to the direction of the ceiling
Knauf ASTM Systems
channels.
▪ In case of multi layer cladding, apply layers with staggered joints
according to application scheme.
▪ Press boards of each layer firmly on to the substructure and screw
each layer separately.

12.7 mm TB 3.9 x 25 mm TN 3.9 x 35 mm
15.9 mm TB 3.9 x 25 mm TN 3.9 x 45 mm

Single / First layer cladding

2436 mm
406 406 406 406 406 406
203 203 203 203
1000
1220
1000
1220
2436
136
Cladding of boards
Second layer cladding
Knauf ASTM Systems

Second layer should be installed with staggered joints.
Detail (A) page 128 2436 mm

406 406 406 406 406 406
203 203 203 203

610
1000
1220
1000
2436
System Component
Wedge Anchor
LN Screw
Plastic Plug and screw

22
TN Screw
3.9 dia. X 25/35/45 mm Length
12.5 35 12.5
67
Hat Furring Channel 0.5 mm. thk.
38
35
23
22 25 12.5
UD Channel 0.5 mm L-angle 0.5 mm. thk. Main "C" Channel (1.4 mm. thk.)
137
Overview Section
Knauf ASTM Systems

Plastic Plug Screw
1 Wedge Anchor
L - angle
Main Channel
2
LN Screw 1220 mm c/c L-angle
3 150 mm 406 mm
Hat Furring Channel Knauf Joint Compound
TN Screw
UD-Channel Knauf Gypsum Board
1.
• Knauf
K L-angle is to be sniped & folded
as shown then secured with LN screw.
Wedge Anchor • TThe L-angle should then be securely

LN Screw
fix
fixed to the marked location (1220mm
L-Angle
sp
spacing), using an approved Knauf
W
Wedge Anchor
2.
• The
Th main channel is to be connected to
L-Angle the L-angle at the relevant height using
Main Channel Knauf LN screws and spaced every
Kn
LN Screw 1000 mm apart
10
138
Knauf ASTM Systems

3.
Main Channel
• Main channel can rest on top of

Plastic Plug Screw
the UD channel to help with
UD-Channel
alignment.
TN Screw
4. • First hat furring

channel should
Main Channel
be positioned
150 mm from the
existing wall
structure to the
center, all other
LN Screw
hat furring
channels shall be
Hat Furring Channel
150 mm spaced 400 mm
apart on centers.
5.
Main Channel • Hat furring channels are to be

connected to the underneath of
the main channels using LN
screws on both sides

Knauf Gypsum Board
139
Installation of Access Panel
18.0
Knauf ASTM Systems
1) Open the Access Panel packaging and you will find the template
corresponding to the size of the access panel.
Take the sheet of card and place it on the wall or ceiling where panel
has to be installed. Mark out a line along the borders of the sheet.
2) Cut out the marking with a piercing saw.

The card mounting jigs are exactly :
200 x 200, 300 x 300, 400 x 400, 500 x 500 and so on.
The outside of the frame to be mounted is
195 x 195, 295 x 295, 395 x 395 and so on.
So there is a 5 mm difference between frame and opening.
142
Knauf ASTM Systems

3) Now insert the frame after slightly tilting it.
4) Take care of the C-Chanel position. C-Channels should not be more than
100 mm away from the outside of the frame and not be less than 80mm
The reasoning for this it to provide sufficient support to the

surrounding opening.
5) Now insert the frame in the correct position. If the cut out has been
done correctly, there will be a 5 mm gap between frame and opening.
Position the frame in the opening so that the gap is 2.5 mm on all sides.
Fix the frame in this position with a C-clamp and screw the frame using
the available screws from the outer side of panel opening. Distance from
screw to screw should not be more than 150 mm.
143
Knauf ASTM Systems
6) Before you start finishing the Access Panel, please check its functionality:
put in the flap and see whether shutting and opening works well.
144
Recommended Level of Gypsum
h
Board Finish
19.0
Level of Gypsum Board Finish
Knauf ASTM Systems
Level of finish
The following levels of finish are established as a guide for specific final
decoration. The minimum requirements for each level shall be as described
herein.
Level 0:
No taping, finishing, or accessories required.
This level of finish may be useful in temporary construction or whenever
the final decoration has not been determined.
Level 1:
All joints and interior angles shall have tape set in joint compound.
Surface shall be free of excess joint compound. Tool marks and ridges are
acceptable.
Frequently specified in plenum areas above ceilings, in attics, in areas
where the assembly would generally be concealed or in building service
corridors, and other areas not normally open to public view. Accessories
optional at specifier discretion in corridors and other areas with pedestrian
traffic.
Some degree of sound and smoke control is provided; in some geograph-
ic areas this level is referred to as “fire-taping.” Where a fire-resistance
rating is required for the gypsum board assembly, details of construction
shall be in accordance with
reports of fire tests of assemblies that have met the fire-rating requirement.
Tape and fastener heads need not be covered with joint compound.
Level 2:
All joints and interior angles shall have tape embedded in joint compound
and wiped with a joint knife leaving a thin coating of joint compound over all
joints and interior angles. Fastener heads and accessories shall be covered
with a coat of joint compound. Surface shall be free of excess joint
compound. Tool marks and ridges are acceptable. Joint compound applied
over the body of the tape at the time of tape embedment shall be
considered a separate coat of joint compound and shall satisfy the
conditions of this level.
Specified where gypsum board is used as a substrate for tile; may be
specified in garages, warehouse storage or other similar areas where
surface appearance is not of primary concern.
146
Knauf ASTM Systems

Level 3:
and shall be immediately wiped with a joint knife leaving a thin coating of
joint compound over all joints and interior angles. One additional coat of
joint compound shall be applied over all joints and interior angles. Fastener
heads and accessories shall be covered with two separate coats of joint
compound. All joint compound shall be smooth and free of tool marks and
ridges. Note: It is recommended that the prepared surface be coated with a
drywall primer prior to the application of
final finishes. See painting/wallcovering specification in this regard.
Typically specified in appearance areas which are to receive heavy or
medium texture (spray or hand applied) finishes before final painting, or
where heavy-grade wallcoverings are to be applied as the final decoration.
This level of finish is not recommended where smooth painted surfaces or
light to medium wallcoverings are specified.
Level 4:
joint compound over all joints and interior angles. Two separate coats of
joint compound shall be applied over all flat joints and one separate coat of
joint compound shall be applied over interior angles. Fastener heads and
accessories shall be
covered with three separate coats of joint compound. All joint compound
shall be smooth and free of tool marks and ridges.
Note:
It is recommended that the prepared surface be coated with a drywall
primer prior to the application of final finishes. See painting/wallcovering
specification in this regard.
This level should be specified where flat paints, light textures, or
wallcoverings are to be applied.
In critical lighting areas, flat paints applied over light textures tend to
reduce joint photographing. Paints with sheen levels other than flat and
enamel paints are not recommended over this level of finish.
The weight, texture, and sheen level of wallcoverings applied over this
level of finish should be carefully evaluated. Joints and fasteners must be
adequately concealed if the wallcovering material is lightweight, contains
limited pattern, has a gloss finish, or any combination of these finishes is
present. Unbacked vinyl wallcoverings are not recommended over this level
of finish.
147
Knauf ASTM Systems
Level 5:
joint compound over all joints and interior angles. Two separate coats of
joint compound shall be applied over all flat joints and one separate coat of
joint compound shall be applied over interior angles. Fastener heads and
accessories shall be covered with three separate coats of joint compound.
A thin skim coat of joint compound trowel applied, or a material manufac-
tured especially for this purpose and applied in accordance with manufactur-
er's recommendations, applied to the entire surface. The surface shall be
smooth and free of tool marks and ridges.
Note:
It is recommended that the prepared surface be coated with a drywall
primer prior to the application of finish paint. See painting specification in
this regard.
This level of finish is highly recommended where paint is specified
orwhere severe lighting conditions occur.
This highest quality finish is the most effective method to provide a
uniform surface and minimize the possibility of joint photographing and of
fasteners showing through the final decoration.
Comments: Skim Coat

A skim coat of joint compound is intended to conceal small imperfections
in joints and on the surface of the gypsum board, smooth the texture of the
paper, minimize
differences in surface porosity, and create a more uniform surface to which
the final decoration can be applied.
A "skim coat" is essentially a "film" of joint compound and is not a readily
measurable thickness. There is no specific mil thickness that constitutes a
proper skim coat. A skim coat is described in the foregoing text as being
"trowel applied" with the intent being that the consistency (viscosity) of the
joint compound be such that it can be applied by a trowel. Other tools may
be used for application so long as the trowel consistency is achieved.
The objective of the application is to achieve total coverage of the entire
surface with the skim coat. This is typically accomplished by delivering the
compound to the surface and using a drywall broad knife to force the
compound into the
surface pores and imperfections while shearing off excess compound from
the surface.
A skim coat will not approximate a plastered surface. Once the skim coat
dries, the gypsum board paper may show through and the treated joints,
filled voids, and spotted fastener headswill likely be visible.
148
Knauf ASTM Systems

Critical (Severe) Lighting Areas
Wall and ceiling areas abutting window mullions or skylights, long
hallways, or atriums with large surface areas flooded with artificial and/or
natural lighting are a few examples of critical lighting areas. Strong
sidelighting from windows or surface-mounted light fixturesmay reveal even
minor surface imperfections. Light striking the surface obliquely, at a very
slight angle, greatly exaggerates surface irregularities. If critical lighting
cannot be avoided, the effects can be minimized by skim coating the
gypsum board surfaces, by decorating the surface with medium to heavy
textures, or by the use of draperies and blinds which soften shadows.
In general: paints with sheen levels other than flat, enamel and dark paint
finishes
Manufacturer Recommendations
The recommendations of individual manufacturers of gypsum board, joint
tapes and compounds, accessories, drywall primers, wallcoverings,
adhesives, texture materials, and paints may vary from what is recommend-
ed herein and as such are not a part of this recommended specification.
Drywall Primer
Applied as a first coat to the entire prepared gypsum board surface with
brush, roller, or spray, prior to decoration. Where final appearance is
critical, the application of high quality high solids, drywall primer will
minimize most decorating problems.
For finish paints:

A good quality, white, latex drywall primer formulated with higher binder
solids, applied undiluted, is typically specified for new gypsum board
surfaces prior to the application of texture materials and latex wall paints.
An alkali and moisture resistant primer and a tinted enamel undercoat may
be required under enamel paints.Consult with the finish paintmanufacturer
for specific recommendations.
For wallcoverings:
White, self-sizing, water base, “universal” (all purpose) wallcovering
primers have recently been introduced into the marketplace for use on new
gypsum board surfaces. These products are claimed to minimize damage if
wallcoverings are subsequently removed, bind poor latex paint, allow
hanging over glossy surfaces and existing vinyls, hide wall colors, and to be
water washable.
149
Knauf ASTM Systems
Texturing
Texture material is applied by brush, roller, spray, or trowel, or a
combination of these tools, depending on the desired result. Textured wall
surfaces are normally overpainted with the desired finish; overpainting of
textured ceiling surfaces may not be deemed necessary where an
adequate amount of material is applied to provide sufficient hiding
properties. A drywall primer may not be required under
certain proprietary texture materials; consult with the manufacturer of the
texture materials for specific recommendations.
Tool Marks and Ridges

A smooth surface may be achieved by lightly sanding or wiping joint
compound with a dampened sponge. Care shall be exercised to ensure that
the nap of the gypsum board facing paper is not raised during sanding
operations.
For additional information on the finishing of gypsum board surfaces consult
Knauf Technical Team on ASTM Standard C840.
150
Components and Accessories
Our product range is extended in order to serve

better and faster drywall solutions
21.0
Hammer Fixings
Hammer Fixings are light duty fixings
Drywall Accessories
which has a special thread lock design

that prevents pre-expansion during transit
installation and provides an option for
faster fixing without screwdriver work. Both sizes are suitable for perimeter
fixings for both partitions and ceilings. In addition to that, 8x45 mm is
perfectly suitable with universal bracket in wall claddings.Hammer fixings
are faster alternatives to the Plastic plug and Plastic plug screw.
Wedge Anchor
Wedge Anchor is a very easy-to-apply
accessory which can be used as a best
solution for Knauf
Ceiling systems (RCS and D112 with
Nonius Hangers), perimeter fixings for
ceilings, and even for partitions where
fire resistance is required. Wedge Anchor is faster alternative to the ceiling
steel dowel in case of RCS Ceiling systems and FR rated alternative to
Plastic Plug & Screw in terms of fire rated partitions.
Ceiling Wire Hanger
Ceiling Wire Anchor is as easy as the
Wedge Anchor in terms of application and
it can be used as a perfect solution for
D112 Ceiling System with Hanger Wires.
Ceiling Wire Hanger is a faster alternative
to Ceiling steel dowel in case of D112
Driva Plus Self Drilling Metal Plug

Driva Plus with screw requires no drilling
and can be screwed simply on the
partitions for standard loads.
Cavity Fixings
Cavity fixing is used for superior loads on
partitions and it's design enables that the
fixtures can be removed and refitted.
Spring Toggle with Screw

Spring Toggle is a cavity fixing with long
threaded screw and it is ideal for superior
loads especially for ceilings.
152
Concrete Screwbolt
Concrete Screwbolt is a non-expansion
Drywall Accessories
bolt with undercut technology for fixing into
wood, brick, cracked or non-cracked
concrete and it is a high performance bolt
that cuts its own thread. It suits to
perimeter
fixings, to some details of Fire Resistant
partition and it is specific for Head of Wall
connections.
Special textile fiber glass Joint tape

Special Textile Fiber Glass joint Tape is a
premium joint tape which performs at the
best level to prevent cracks and to provide
the best finishing.
Corner Bead - Micro

Corner finishing and protection for gypsum
boards with fine expanded metal wings
which provides superior keying to the
plasters, which eliminates shadowing and
avoiding cracking.
Edge Bead - Micro

Edge finishing and protection for gypsum
boards with fine expanded metal wings
provides superior Keying to the plasters,
which eliminates shadowing and avoiding
cracking.
PVC Shadowline Trim

PVC Shadowing trim is preffered
especially for aesthetic drywall finishing
and it is used to create a shadow line
which minimizes building imperfections.
PVC Control Joint (Movement Bead)

Designed to provide movement to
accomodate expansion and contraction
caused by initial stucco shrinkage and
minor thermal movement.
153
Company’s Certifications
Estidama and LEED compliant
As per Estidama & LEED requirements, our products have been tested for
chemical materials banned or required to be in a very low concentration in
third party well known laboratories.
Asbestos
Our products are free from asbestos. Boards produced in Knauf factory in
Ras al Khaimah have been tested for asbestos content, no asbestos was
detected. Complies with international requirements regulating this
substance.
Formaldehyde
The boards produced in Knauf factory in Ras al Khaimah have been
tested on DIN EN ISO 16009 for formaldehyde emissions. Maximum
recorded concentration levels on 30 days testing were 16μg / m3 (
0.016 mg/m3) – below the limits required in international standards.
VOC
Knauf joint compound Readygips has been tested for VOC ( volatile
organic compounds). Detected amount: 0.14 g/l is below the limits
required in international standards.
Environmental certifications
For outstanding performances in water and energy management, our
factory has been awarded the Environmental Performance Certificate from
the Ministry of Environment and Water.
154
ISO certifications
Knauf factory from Ras al Khaimah is holding ISO 9001:2008 Quality
Management System certification since 2011. Recently Knauf has been
certified on ISO 14001: 2004 and BHS OHSAS 18001:2007
QUALITY MANAGEMENT SYSTEM - ISO 9001:2008
This is to certify that:
Knauf LLC
PO Box 112871
Dubai
UAE
Holds Certificate No: FM 577441

and operates a Quality Management System which complies with the requirements of ISO 9001:2008 for the following
scope:
Manufacture of building materials specifically metal profiles for dry wall systems
installation and sales of complete dry wall systems.
For and on behalf of BSI:
Chair, Certification Body Management Committee.
Originally registered: 09/11/2011 Latest Issue: 27/11/2011 Expiry Date: 09/11/2014
Page: 1 of 2
This certificate was issued electronically and remains the property of BSI and is bound by the conditions of contract.
An electronic certificate can be authenticated online.
Printed can be validated at www.bsi-global.com/ClientDirectory or telephone +44 (0)20 8996 7033.
The British Standards Institution is incorporated by Royal Charter.

BSI (EMEA) Headquarters: 389 Chiswick High Road, London, W4 4AL, United Kingdom
Civil Defense Approval

Knauf has Civil Defense Approval from RAK Civil Defense and Qatar Civil
Defense for factory and systems. Our fire rated systems are not only
certified with accredited international bodies, but also recognized by local
authorities.
155
Certified products
Knauf Factory in RAS al Khaimah is Certified for production of TYPE X
boards by Intertek USA.
Knauf Boards are bearing the prestigious Warnok Hersey Mark that is
guarantee for product compliance to ASTM C 1396 and Type X certification
for fire rated boards.
The Warnock Hersey Mark (WH) is North America’s leading product safety
and performance mark for building and construction products.
Products bearing the WH Mark indicate compliance to relevant building

codes, association criteria, and product safety and performance standards.
Intertek’s Warnock Hersey (WH) Mark has long been the building product
industry’s preferred certification mark. The WH Mark can be found on more
than 6,500 products ranging from fire doors and builders’ hardware to
hearth, plumbing and construction products. Having Intertek’s WH Mark on
product reflects our commitment to product safety, performance and quality
to inspectors, builders and end users.
The mark also signifies that the product’s manufacturing site undergo
periodic follow-up inspections to ensure ongoing compliance of the
originally certified product.
Report prepared for: Michael Shokrian (Intertek) on 8/20/2013 4:49:47 AM
AUTHORIZATION TO MARK
This authorizes the application of the Certification Mark(s) shown below to the models described in the Product(s) Covered section
when made in accordance with the conditions set forth in the Certification Agreement and Listing Report(s). This authorization also
applies to the Multiple Listee model(s) identified on the correlation page of the Listing Report. This document is the property of
Intertek Testing Services and is not transferable. The Certification Mark(s) may be applied only at the location of the Party
Authorized to Apply Mark.
Applicant: Knauf LLC

Knauf Head Office, 51b Zamarodah Building, Karama
P.O. Box 112871
Dubai
Country: United Arab Emirates
Contact: Amer Bin Ahmed
Phone:
Fax:
Email: binahmed.amer@knauf.de
Party Authorized to Apply Mark: See following page(s)

Evaluation Center: Intertek (Elmendorf)
Control/Client Number: 228254
This document supersedes all previous Authorizations to Mark for the noted Report Number.
This Authorization to Mark is for the exclusive use of Intertek's Client and is provided pursuant to the Certification agreement between Intertek and its Client. Intertek's responsibility and liability
are limited to the terms and conditions of the agreement. Intertek assumes no liability to any party, other than to the Client in accordance with the agreement, for any loss, expense or damage
occasioned by the use of this Authorization to Mark. Only the Client is authorized to permit copying or distribution of this Authorization to Mark and then only in its entirety. Use of Intertek’s
Certification mark is restricted to the conditions laid out in the agreement and in this Authorization to Mark. Any further use of the Intertek name for the sale or advertisement of the tested material,
product or service must first be approved in writing by Intertek. Initial Factory Assessments and Follow up Services are for the purpose of assuring appropriate usage of the Certification mark in
accordance with the agreement, they are not for the purposes of production quality control and do not relieve the Client of their obligations in this respect.
Testing Standard{s}: :ASTM E1966 (2007):ASTM C1396 / C1396M (2009)

Product: Knauf Gypsum Boards
ATM for Report G10966881; G100993201; G101095074 ATM Issue Date: 08/20/2013
Knauf LLC | 29665 | Rev: May 22 2013 2:21PM | Uncontrolled Copy Page 1 of 9
156
Become a Drywall Expert
Knauf Training academy has purposely been developed d to offer
ff a
variety of courses that provide practical training on the design and
construction of plasterboard systems. Training also improves the
safety on site and help companies to complete the project more
efficiently whilst taking advantage learning hands-on experience
whilst under the guidance of a Knauf Training Specialist.
The courses that we offer include partitions, wall linings, shaftwalls

and suspended ceiling. Training is also provide on tape & jointing
(Hand application).
The main aim of these courses is to provide knowledge and an

understanding on the installation and the key purpose of Knauf
drywall systems. Also we want to ensure that all trainees have full
confidence in their ability when either proposing a Knauf system or
constructing a system on-site. Knauf Training will also give you a
better understanding of the products that we offer in the market, and
allow you to understand what products are needed to assembly a
Knauf system correctly and professionally. With the growing pressure
& expectations of developers for fast and professionally constructed
work, then you can be sure with the knowledge & guidance of Knauf
expert trainers you will be on the road to perfection.
The Key Advantages of Knauf Training:

• Improve efficiency
• Reduce wastage of materials
• Learn proper application methods
• Faster installation time
• Practice in the use of high-end drywall tools
• Ensure a successful delivery of project
Upon completion of any of the Knauf

Training courses a Knauf training
attendance certificate & Training recogni-
tion card is awarded. This certificate gives
you an edge over other competitors, as it is
an endorsement that you have been
instructed in the best practice of the
industry, by the best in the industry. This
in-turn gives us the confidence then to
recommend you to future developers.
We reserved the right to amend technical specifications without notice. The current edition
applies. Our guarantee applies only to the defect-free state of our materials. The structural,
static and physical characteristics of Knauf systems can only be ensured where only Knauf
system components or products recommended by Knauf are used. Consumption, quantity
and design specification are typical figures, which may not be transferable under different
circumstances. All rights reserved. Changes, reproductions and photo-mechanical and
electronic repetition, even in part, the specific permission of Knauf LLC, PO Box 112871,
Dubai, United Arab Emirates.
Knauf Head Office

Phone: +971 4 337 7170 Knauf Qatar Branch Knauf RAK Plant
Fax: +971 4 334 9659 P.O.Box 27111 P.O.Box 50006
P.O.Box: 112871, Dubai
Doha, State of Qatar Ras Al Khaimah, UAE
info@knauf.ae
Tel: +974 4452 8191 Tel: +971 7 221 5300 Made in UAE
www. .ae Fax: +974 4452 8181 Fax: +971 7 221 5301

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11-2014

Training and on Site - support 5

Knauf ASTM Systems

Integrated, innovative systems

Both practical & theoretical trainings are offered at the Training

We encourage our customers to co-ordinate with our training support

mation onn Training or on-site support:

Brand and identification of Plasterboards Knauf

Plasterboards Knauf are marked on the back with a linear marking

Knauf EN-BS Systems

- Cladding panels of coated plaster

The plasterboards in turn, differ as indicated in the previous pages in their

1) Knauf CW profile metal thickness 0.6 mm, flange 35 mm

For wet areas, we recommend the use of Moisture Resistant Board.

The KNAUF profiles are produced with steel conforming to

KNAUF profiles are manufactured according to the standards specified in

Trademarks and identification of Knauf Profiles

The strong integration engineering, the abiding presence of cavities

Regular Gypsum Of buildings for interior finishing.

Thickness: 9.5 mm, 12.5 mm, 15 mm

1.2 Fire-resistant panels with plaster coating are further

1.3 Moisture Resistant plasterboards with reinforced

Thickness: 12.5 mm, 15 mm

Paper color: Green

Knauf EN-BS Systems

TThickness: 12.5 mm, 15 mm

1.5 Knauf Coreboards (FM) are gypsum wallboards

Application field: Fire resistant gypsum boards

Application: suitable for indoor high and / or

Indoor/Outdoor Thickness: 12.5 mm

1.7 Knauf Diamant is an impact resistant gypsum board

1.8 Knauf Fireboard gypsum boards are used in drywall

Thickness: 12.5 mm, 15 mm, 25 mm

Application: suitable to create protective walls

1.11 Knauf FR Silentboard panels are FR panels coated

1.12 The panel of fiber board Knauf Vidiwall ® is extremely

Thickness: 10 mm, 12.5 mm, 15 mm

Type of edge - form Description

Sound Reduction (RW) 38 - 49 db

KW B111 Ceiling connection,

Knauf Gypsum Board

Knauf EN-BS Systems

Fire Resistance Up to 120 min.

Knauf Gypsum Board

Knauf Alux Corner Bead or

Knauf Gypsum Board

Optimum for separation walls

Fire Resistance Up to 120 min.

Knauf Gypsum Board

Knauf Alux Corner Bead or

Knauf Gypsum Board

Knauf Insulation Material

Knauf EN-BS Systems

FFire Resistance Up to 120 min.

Knauf ‘UW’ Deep Track

Knauf Drywall Screw

KW B116 Ceiling connection,

Plan Knauf Insulation Knauf Corner Tape

Knauf Corner Bead

Knauf Concrete Screwbolt

Knauf Gypsum Board

KW B111 Ceiling connection,

Knauf Concrete Screwbolt