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* Note: If no jack shaft is used, make the jack shaft input and output sheave diameters the same number
other than zero.
**Belt speed should be between 2,000 and 5,000 ft/min for best life.
Gear Box
Gear Reducer Torque Rating Gear Ratio Output Shaft Oil Capacity Largest Smallest
Code (in-Lbs) (in to out) Diameter (in) (gal) Sheave (in) Sheave (in)
2560D 2,560,000 34.53 to 1 11.75 235 68 55
1824D 1,824,000 28.33 to 1 9 (10.5) 165 68 55
1280D 1,280,000 28.05 to 1 8.5 (10.5) 120 68 35
912D 912,000 28.72 to 1 7 (9) 107 55.2 33
640D 640,000 28.6 to 1 7 (9) 70 55.6 22
456D 456,000 29.04 to 1 7 (9) 55 50 22
320D 320,000 30.12 to 1 6.4375 (8.5) 50 47 24
228D 228,000 28.45 to 1 6 (7) 34 41 24
160D 160,000 28.67 to 1 5.4375 (7) 22 38 20
114D 114,000 29.4 to 1 .4375 (6.4375) 17 33.6 20
80D 80,000 29.15 to 1 4.4375 17 30 20
57D 57,000 29.32 to 1 4 13 27.6 20
40D 40,000 29.2 to 1 4 7 24 20
25D 25,000 28.9 to 1 3 5 18.4
16D 16,000 35.7 to 1 2.5 5 15.3
(Output shaft) is for Mark II units
Pumping Speed Belt Speed**
N (spm) (ft/min)
5.9 2,461
Gear Box Driven Directly by Prime Mover
d pm
din
d sjo
d jsi
d pm
lest sheaves that will fit on a given gear box
e on the Pumping Speed spread sheet.
40.83L2 U D
5.2 L LN Ap L Li
i 1
n
eparator Limits for Mud Anchor Above the Perforations Sp S
bbl/day at pump depth E E At Ari
Mcf/day at pump depth
S p pump stroke length (inches)
S surface stroke length (inches)
L pump depth (feet)
LN net lift of the pump (feet)
acceleration constant for the up and down stroke
SN 2
up & down stroke assumed the same value
70,542
N pumping speed (strokes/minute)
E Young's Modulus 30x106 psi for steel
L specific gravity of the liquid
Ap pump plunger area (in 2 )
At metal area of the tubing (in 2 ), this term is not includ
Ar rod area (in 2 )
i subscript for each rod diameter used
d pC1.52
qs 1 0.14 N 453
Lp
(spm) qs slippage past the pump (bbl/day)
p pressure differential across the plunger (psi)
mp (inches) N pumping speed spm
d plunger diameter (inches)
C plunger clearance with the barrel (inches)
fluid viscosity (cp)
Lp plunger length (feet)
5.2 L LN Ap L Li
i 1
n
E At Ari
ches)
nches)
et)
r the up and down stroke
s/minute)
x106 psi for steel
quid
)
g (in 2 ), this term is not included for anchored tubing
ameter used
Liquid Viscosity Calculator
Enter data in yellow fields Select Correct Viscosity for Produced Fluid
Temperature 150 deg F Fluid
Oil API Gravity 28 deg API Water Only
Solution GOR 429.6 Scf/STBO Gas free oil
Water-Oil Ratio 1 BW/BO Oil with gas
Emulsion Water Fraction 0.1 if emulsion is present Water & Oil - no gas
Water Specific Gravity 1.02 Water, Oil, & Gas
Gas Specific Gravity 0.7 Emulsion - no gas
Bo 1.24 bbl/STB Emulsion with gas
0.8871473354
0.7683223967
Solution GOR (Rs) and Oil Formation Volume Factor (Bo) Calculator
Pressure is assumed to be below the bubble point.
For oil gravity �30 deg API: For oil gravity �30 degrees API:
gs p1.0937
Bo 1.0 4.677 �10 4 Rs 1.751�10 5 F 1.8106 �
Rs
27.64
10 11.172 A
(4.16)
API:
1�105 F 1.337 �109 Rs F (4.19)
factor bbl/STB