Professional Documents
Culture Documents
1
Technical Specifications
Tyre Pressure Front : 1.75 kg/cm2 Rear No. Plate Lamp : 5W
Rear (Solo) : 2.00 kg/cm2 Vehicle Kerb Weight : 122 kg.
Rear (Pillion) : 2.25 kg/cm2 Gross Vehicle Weight : 252 kg.
Electrical System : 12 Volts DC
Battery : 12V 5Ah MF
Head Lamp : 35/35W
Pilot lamp : 5W (2 nos.)
Tail / Stop Lamp : LED
Side indicator Lamp : Bulb 10W
Neutral : LED Green
Reserve Indicator : LCD Note :
Turn Signal Indicator : LED Green • All dimensions are under UNLADEN condition.
Hi-Beam Indicator : LED Blue • Above information is subject to change without
any notice.
Speedometer Illumination : LED
• This vehicle complies to BS IV standards.
Fuel Gauge : LCD bar display
• AHO is government regulation.
Horn : 12V DC 2A
2
Identification Data
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique
alpha-numeric codes to identify your particular vehicle from others of the same model and type.
3
Location of Parts
Speedometer
Grab Handle
Fuel Tank Cap
Nitrox Rear
Shock Absorber
Brake Lever
LED Tail
Lamp
Front Fork
Pillion
Foot Rest
Engine Oil
Inspection Window
Manual Choke Disc Brake
4
Steering cum Ignition Lock
Steering cum Ignition Lock : To Lock the Steering : To lock the steering,
turn the handle bar to the left or right. Push
It has three positions.
& release the key. Turn the key to “LOCK”
position and remove the key.
LOCK: Steering locked. Ignition OFF.
To Unlock the Steering : To unlock steering,
insert the key in steering cum ignition lock &
OFF: Steering unlock. Ignition OFF. turn it clockwise to “OFF” or “ON” position.
Key : A common key is used for ‘Steering
cum Ignition lock’, ‘Fuel tank cap’ & ‘Side
ON: Steering unlock. Ignition ON. cover lock’.
5
Fuel Tank Cap / Fuel Tap
6
1
2 7
3 8
4 9
10/11
Speedometer display will get on when ignition switch is made ‘ON’.
1. Speedometer : The vehicle speed is displayed in 7. Battery Indicator : Shows battery charge condition.
digits Km/hr. Battery icon glow on when battery needs charging.
2. Fuel Level Indicator : Shows available fuel in tank. 8. Neutral Indicator : When transmission is in Neutral
3. Tachometer : It shows the engine speed in RPM. and Ignition switch ‘ON’, the Neutral indicator will
4. Reserve Indicator : It blinks when fuel level drops to glow
reserve.
9. Trip Meter Reset Button : Trip meter can be reset
5. Turn Signal Indicator (LH & RH) : When Turn signal
to zero by pressing the button.
switch’s knob is turned to Left or Right, Turn pilot
indicator - LH or RH will flash. 10. Trip Meter : The Trip meter shows the distance
6. Hi Beam Indicator : When Headlight is ‘ON’ & Hi travelled since it was last reset to zero.
beam is selected with engine running, Hi beam 11. Odometer : It shows cumulative reading of total
indicator will be lit. distance covered by vehicle in Km.
7
Control Switches
D
A
Rubber
Grommet
B C
Bracket
A
Rubber
B
C Grommet
Bracket
B
A
E
C
12
Battery / Tool Kit
14
How to Ride Your Bike
Starting The Engine : Warning : During kick starting if rider
• Turn the fuel tap knob to ‘ON’ or ‘RES’ footrest is not folded, kick lever hits the
position. footrest and severe jerk would get
• Switch ‘ON’ ignition & ‘Kill Switch’ experienced at foot. Also rider step holder
• Confirm that transmission is in neutral.
• Fold R.H side rider footrest. would get damaged due to impact.
• Keep throttle completely closed, press
Caution : Do not operate the starter
starter button “ ” / apply kick to start the
engine. continuously for more than 5 seconds
• Release starter button / kick lever as soon otherwise battery would get discharged.
as engine starts. Wait 15 sec. between each operation of
• Open R.H side rider footrest back to its the starter which will facilitate battery to
position.
recover.
• If the engine is cold or when starting for first
time, use choke ‘ ’for quick starting.
Note : Do not let the engine idle longer than 3
OFF • When the engine is minuets otherwise it will overheat.
warmed up enough to
idle without using Note : The motorcycle is equipped with a
choke, return the clutch switch.
choke to OFF The engine can be started by self starter in
position. any gear if the clutch lever is pressed.
ON
Manual Choke
Referance Image.
15
How to Ride Your Bike
Note : Before starting the engine, in ignition key Gear
off condition, press the clutch lever & operate Shifting 5
4
kick starter lever all the way down for 5-6 Lever 3
times. Then release the clutch lever. 2
N Gear Shifting
This practice ensures lubrication of clutch 1 Pattern
components for their longer life.
Moving Off : Recommended Speed for Shifting Down
• Check that Center/Side stand is up. From 5th to 4th Gear 45 km/h
• Depress the clutch lever. From 4th to 3rd Gear 35 km/h
st
• Shift into 1 gear. rd nd
From 3 to 2 Gear 25 km/h
• Open the throttle and release the clutch From 2nd to 1st Gear 15 km/h
lever slowly and simultaneously.
Optimum Shifting Speeds for best mileage
• As the clutch starts to engage, open the 1st gear : 0 km/h
throttle a little more, giving the engine just 2nd gear : 15 ~ 18 km/h
enough rpm to keep it from stalling. 3rd gear : 24 ~ 27 km/h
4th gear : 33 ~ 36 km/h
Shifting Gears : 5th gear : 41 ~ 44 km/h
• Close throttle & depress the clutch. Warning : When shifting down to lower gear, do
not shift at such high speed that engine rpm
• Shift into next higher or lower gear. jumps excessively. This may cause engine
• Open the throttle and release the clutch damage, & rear wheel may skid. Downshifting
lever slowly and simultaneously. should be done at recommended speeds as
shown in table.
16
How to Ride Your Bike
Braking : Parking the Vehicle :
• Close the throttle completely, leaving the • Support the motorcycle on a firm level
clutch engaged (except where shifting gears) surface with the center or side stand.
so that the engine braking will help slow • Lock the steering.
down the motorcycle.
• Shift down one gear at a time so that you CAUTION : Do not park on a soft or steeply
are in Neutral when you come to a complete inclined surface or the motorcycle may fall over.
stop. Whenever vehicle is falls down, remove plug of 'Y
• When stopping, always apply both brakes at connecter drain tube' & drain out accumulated petrol
the same time. De-clutch as necessary to Location - Near Main Stand
avoid engine stalling.
• Never lock the brakes, or it will cause the
tyres to skid. When cornering, use brakes
judiciously & do not de-clutch. Reduce your
speed before you get into the corner. For
emergency braking, disregard downshifting, 'Y connecter drain
tube plug’
and concentrate on applying brakes as hard
as possible without skidding. Running IN
Proper running-in is important for the better life &
trouble free performance of the vehicle.
Stopping the Vehicle : • During first 2000 kms running-in period do not
• Close the throttle completely. exceed following speed limits.
• Shift the transmission into neutral. Kms 1st 2nd 3rd 4th 5th
• Bring the vehicle to complete stop. 0 - 1000 14 22 30 37 44
• Turn the ignition switch off. 1000 - 2000 18 28 38 46 55
17
How to Ride Your Bike
• Always keep the speed below the limits • Run the bike for say 100 km.
mentioned in the table. • Fill the tank full again in same fuel filling station,
• Do not race the engine excessively. probably with same fuel dispenser.
• Do not start moving or race the engine • Divide kilometer run / fuel quantity filled.
immediately after starting. Run the engine for a
minute at idle speed to give the oil a chance to Ensure following maintenance points to get
workup into the engine.
optimum fuel efficiency from your bike.
Fuel Saving Tips :
A well maintained vehicle and good driving can
contribute a lot to the saving of petrol. Following are
Fuel Check fuel lines & connections
a few simple fuel saving tips. for leakage.
Good Riding Habits : Spark plugs Inspect and clean spark plugs.
• Ride smoothly and steadily at an optimum driving Adjust electrode gap.
speed of 40 to 50 Km/h Air filter Clean air filter element
• Avoid harsh braking. periodically.
• Change the gear judiciously according to the
speed and load requirement. Engine oil Check level. Use recommended
• Don’t overload the vehicle above the specified grade and quantity.
payload. Brakes Ensure that the brakes are not
• Use the accelerator judiciously. dragging / binding.
• Cut off the engine if you want to stop for more
than two minutes. Clutch Ensure correct clutch lever play.
How to check mileage (Fuel efficiency) Tyre Always maintain recommended
Best way to calculate mileage is by following the full Pressure. tyre pressure.
tank to full tank method.
Carburettor Clean & adjust the carburettor.
• Fill way tank full up to small mouth (brim).
Adjust idling speed.
18
Safe Riding Tips
Safe Riding Tips • Drive cautiously. Start early & reach your destination
• Always wear Helmet while driving or riding. Your safely.
helmet should conform to appropriate Indian • Always carry vehicle registration & insurance papers,
standards. and a valid driving licence with you.
• Read thoroughly the instructions • Avoid driving on loose sand or stones where vehicle
given in this manual and follow is likely to skid.
them carefully. • Properly wrap-up loose clothes while driving or riding
• Avoid unnecessary accessories to avoid entangling in wheel or other objects on road.
for the safety of both rider and • Always concentrate on riding for safety.
other motorists.
• Get familiar and follow traffic rules & regulations in Monsoon Care :
your states as well as general traffic signs. • It is suggested to customer to take appropriate care
• Familiarise yourself well with starting, acceleration and in area of heavy monsoon or high rainfall area. The
braking of the vehicle. appropriate surface preventive coat to avoid rusting /
• When applying the brakes, use both front & rear poor surface finish on account of adverse atmospheric
conditions.
brakes simultaneously. Applying only one brake may
cause the vehicle to loose control. • Vehicle cleaning to be done with soft & clean wet
• Riding at proper speed and avoiding unnecessary cloth to avoid scratches on painted parts.
acceleration and braking are important not only for • Clean & lubricate all the important parts as detailed in
safety and low fuel consumption, but also for longer a periodic maintenance chart.
life of the vehicle. • Do not apply direct water jet on painted, electrical /
• During monsoon drive the vehicle more cautiously. electronic parts.
Remember vehicles skid more easily during light • Do not obstruct engine cooling by adding mud
showers. protection sheet from front.
19
Engine Oil
Recommended Engine Oil:
Always insist on Bajaj Genuine
Engine Oil for optimum engine
A performance and warranty
benefits. It is a specially
formulated oil for vehicles with
DTS-i engines.
A : Oil Filler C
Cap B
B : Oil Level Model Recommended Grade
Engine oil
Gauge D
Pulsar Bajaj DTS-i SAE 20W50 API
135 LS 10000 ‘SL’ or JASO ‘MA’
Engine Oil Level Checking :
• Check engine oil level every day. Park • Engine oil replacement frequency : 1st service &
vehicle on level surface on center stand. then every 10,000 Km.
• Check oil level through oil level gauge ‘B’. • Engine oil level top-up frequency : Every 5000 km.
• Always maintain engine oil level between
upper (C) and lower (D) mark provided on CAUTION :
Cover RH. Top up with specified grade of • It is most important to adhere to
oil if the oil level is below lower level mark. recommended grade & frequency of oil
change for the purpose of long life of
Engine Oil Capacity : critical engine components. For details
• Refill at servicing : 1000 ml. refer periodic maintenance chart.
• During engine overhaul : 1100 ml. • Do not reuse drained oil.
20
Wheels - Tyre
Tyre Pressure :
Keep appropriate tyre pressure as mentioned
below to increase life of the tyre & for better
fuel consumption.
Use the recommended levers while removing Note : Incase the motorcycle is fitted with
the Tyre / Tube for puncture work. This will imported tyres. compliance to respective indian
avoid any damages to the edges / scratches standard & central motor vehicle rules has been
on paint of the wheel. ensured.
21
Periodic Maintenance Information
Max
23
Periodic Maintenance Information
Spark Plug Drive Chain Slackness
• Remove spark plugs by using plug • Chain top edge to be kept between the
spanner. two marks during chain slackness
• Clean the spark plugs. adjustment.
• Adjust the gaps if incorrect by bending • Chain slackness will have to be adjusted
outer electrode carefully. whenever required.
• Std. Chain slackness 25 ~ 30 mm.
Spark Plug Gap : 0.7 to 0.8 mm.
• Marking on chain adjusters should be
Spark Plug (2 Nos.) : BOSCH OR identically positioned on both sides.
: CHAMPION
Std. Chain
slackness : 25~30 mm
0.7 to
0.8 mm
24
Periodic Maintenance Information
Drive Drive
Chain Chain
Cleaning Lubrication
Drive chain must be cleaned & lubricated as Method of O-ring Chain Lubrication :
per periodic maintenance schedule. • Place the bike on centre stand.
• Clean the chain by using lint free cloth (If
Drive chain (O-ring type) excessive mud / slush found approach Bajaj
Service Center for proper cleaning)
• ‘O’ rings must always be kept wet for best • Shake the can vigorously by holding
performance hence lubricate every 500 Kms vertically upright till the noise of steel ball
• O-ring chain lubrication can easily be done inside heard uniformly.
by owners using Bajaj ‘Chain Lube Spray • Hold spray can at the back of rear sprocket
Can’ available with Bajaj dealers. with extension tube nose at 5~10 cm.
• Rotate the wheel in reverse direction &
spray the lube on middle portion of the
chain up to full length of the chain.
25
Free Service Guidelines Customer ID :
Availing all Free / Paid Services, replacing mandatory periodic parts & engine oil will entitle warranty eligibility.
26
Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation
st nd rd
Servicing 1 Free 2 Free 3 Free Every Subsequent
No. 500 4500 9500 5000 Km after
Kms ~ ~ ~ Previous Service
750 5000 10000
1. Water wash & dry the vehicle Ensure to prevent water
completely entry in Petrol tank,
Silencer & electrical
Parts. Use caustic free
detergent for washing.
2. Engine oil (Bajaj DTSi 10000 oil) C,R R Top R Top R Top R BGO DTSi 10W30 for
Up Up Up 100cc models.
BGO DTSi 20W50 for
Models above 125cc.
4. Oil strainer CL CL CL CL CL
15. Valve tappet clearance C,A C,A C,A C,A C,A C,A C,A C,A
16. Non-Sealed drive chain CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A
cleaning & lubrication
17. Sealed drive chain CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A Customer to apply OKS
cleaning & lubrication chain lub spray at every
500 kms.
21. Brake cam & brake pedal pivot pin C,L,R C C,L,R C,L,R C,L,R C,L,R C,L,R C,L,R Use AP grease.
23. Brake fluid level **- top up / replace C,A,R C,A R Use recommended
brake fluid
(DOT3/DOT4)
25. All cables & rear brake pedal-free play C,A C,A C,A C,A C,A C,A C,A C,A
26. Battery electrolyte level, specific gravity C,A C,A C,A C,A C,A C,A C,A C,A Not applicable for
VRLA battery
27. Wiring harness & Battery connections- C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T
routing, tie bands & clamps tightness.
28. Ignition switch barrel cleaning C,CL C,CL C,CL C,CL C,CL C,CL C,CL C,CL Use WD40 spray
30. Steering play C,A C,A C,A C,A C,A C,A C,A C,A
31. Steering stem bearing*** & C,CL,L,R C,CL, C,CL, C,CL, Check & replace if
Cap steering bearing (Plastic)** L,R L,R L,R Damaged. Use HP
Lithon RR3 grease for
lubrication.
32. Main stand & side stand pin** CL,L CL,L CL,L CL,L Use AP grease.
34. All fasteners tightness C,T C,T C,T C,T C,T C,T C,T C,T
37. Idle speed / CO% C,A C,A C,A C,A C,A C,A C,A C,A
41. Spoke tightening**-Front & Rear C,T C,T C,T C,T C,T C,T C,T C,T
43. SAI, EVAP hoses - Check functionality, C,R C,R C,R C,R C,R C,R C,R C,R Replace if cut / damaged
leakage or any other damage**
44. EVAP drain tube cleaning** CL CL CL CL CL CL CL CL
Dealer Code :
Dealer Name :
Address :
Customer's Signature (To be filled in by the dealer) Contact No. :
SERVICE RECORD
Sr. Age Specific Dealer’s Stamp * Code For Remarks:
Date Gravity Voltage Remarks & Signature * Code
No. Mths. LL : Low electrolyte level.
1 AE : Electrical system needs attention.
2 IR : Insufficient running of vehicle.
3 CB : Cover broken.
4 BC : Broken Container.
5 PM : Poor maintenance.
6 BA : Battery abused.
Note : Customer should insist that “Service Record" must be filled by respective authorised battery dealer as proof of specified
maintenance for easy settlement of claim, if any.
TO BE FILLED IN BY BATTERY DEALERS / DISTRIBUTORS
IN CASE OF CLAIM
Name of Dealer & Code :__________________________________________________________________
__________________________________________________________________________________________
Date of claim :________________________________________________Battery Type :_______________
Serial No. :__________________________________________________Date of Fitment :______________