Contract No : 032.

PJ/041/DIR/2013

Dated : February 28th, 2013

PT PLN (PERSERO)
TAKALAR COAL FIRED STEAM POWER
PLANT PROJECT
(2 X 100 MW)

Manufacturing Supervision Report of

125MVA/157.5kV Unit Transformer

BETWEEN
PT PLN (PERSERO)
AND
CONSORTIUM OF
CHINA GEZHOUBA GROUP CO., LTD –
PT HUTAMA KARYA (PERSERO)
 目 录
Contents

主变压器设备检验计划 Inspection and Test Plan for Unit Transformer...............................................................3

Ⅱ2.2~2.5、Ⅱ2.15 原材料质量报告 Raw material quality report............................................................................17

Ⅱ2.6 油箱检验 Test Report of transformer tank.......................................................................................................57

Ⅱ2.7~2.14 组部件检验 Group component inspection .............................................................................................74

Ⅲ3.1~3.2 铁芯剪切、叠装 Iron Core Crop and Overstow....................................................................................... 331

Ⅲ3.3~3.4 线圈绕制、压装 Coil Winding Procedure and Press Fitting Procedure......................................... 333

Ⅲ3.5~3.6 器身装配、引线装配 Body and Lead Assembly Procedure.................................................................335

Ⅲ3.7 器身真空干燥处理 Body Vacuum Drying Treatment Procedure.............................................................337

Ⅲ3.8 总装配 General Assembly Procedure...............................................................................................................339

Ⅲ3.9 真空注油、静放、密封试漏 Vacuum Oiling, Standstill, Seal Leakage Test ..........................................341

Ⅳ4.1~4.16 试验 Test .........................................................................................................................................................343

Ⅴ 包装、运输检查 Packaging, transporting.......................................................................................................... 440

 㕆ਧ˖ 
  

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  ᒤ  ᴸgк⎧




 Ự傼ᣕ੺
Inspection Report

ᇒᡧ਽〠˖CGGC

Customer˖ CGGC

ᐕ〻਽〠˖ঠቬຄ঑᣹⟳➔⭥ㄉ 2ൈ100MW 亩ⴞ

Project name: Takalar CFSPP Project 2ൈ100MW

লᇦ਽〠˖ཙေ‫؍‬ਈ˄ਸ㛕˅ਈ঻ಘᴹ䲀‫ޜ‬ਨ

Manufacturer˖Tianwei Baobian(Hefei) Co.,Ltd

䇮༷਽〠˖ѫਈ঻ಘ

Equipment name˖Main Transformer

Ự傼о䈅傼޵ᇩ˖ӄབྷѫᶀ

Description of inspection/test˖Inspection Report of Main Raw Material

KKS 㕆⸱/KKS No.˖10BAT01 201~203 20BAT01 201~203

10BAT01 213 20BAT01 213

ITP ᶑⅮਧ/ITP No.˖Ċ~2.5ǃĊ

Ự傼ᰕᵏ/Date˖2016.6.23~7.25

Ự傼⛩᧿䘠/Description of inspection point˖R

↔ᶀᯉ⭘Ҿঠቬຄ঑᣹亩ⴞ
The documents only for Takalar project







 䇮༷ⴁ⨶㿱䇱㺘
˖   

ঠቬຄ঑᣹⟳➔ਁ⭥ᵪ h
亩ⴞ਽〠 ࡦ䙐ল ཙေ‫؍‬ਈ˄ਸ㛕˅ਈ঻ಘᴹ䲀‫ޜ‬ਨ
0: ᐕ〻
ᴹ䖭䈳঻仾ߧਈ঻ಘ
䇮༷਽〠 㿱䇱亩ⴞ਽〠 ৏ᶀᯉ
6)=

䜘Ԧ਽〠 ৏ᶀᯉ䬌㓯⭥⻱㓯 മ ਧ +%

䜘Ԧ㕆ਧ ǃ 㿱䇱ᯩᔿ ƶ  ƶ ⛩ Ƶ ⛩

㿱䇱ᰦ䰤 ǃ ǃ 㿱䇱ൠ⛩ ཙေ‫؍‬ਈ˄ਸ㛕˅ᢗ㹼䜘

ࡦ䙐ল ᕐॾ

৲࣐㿱䇱Ӫઈ ⴁ⨶ငᢈᯩ

ⴁ⨶ᯩ ༿Տ㨽

㿱䇱‫˖ᦞ׍‬

ǃঠቬຄ঑᣹⟳➔ਁ⭥ᵪ h ᐕ〻䇮༷Ҡআਸ਼䱴Ԧ˄ᢰᵟॿ䇞˅Ⲵ㾱≲

ǃᢗ㹼ᤷḷ !"# ሩᓄഭḷ $

ǃ

㿱䇱ᛵߥ˖

䈕亩ⴞᶀᯉ䍘䟿䇱᰾Җ˖ƶ৏ԧ ƶᢴԦ ƶ
Ĝ ༽ঠԦ 㕆ਧ˖ ǃǃǃǃǃ

ሬ㓯⭏ӗলᇦ˄ཙေ˅ㅖਸᢰᵟॿ䇞㾱≲ˈࠪল䈅傼ᮠᦞ൷䇠ᖅਸṬˈ㓯ⴈ䱢ᣔቈ㖙ᆼᮤᰐ⹤ᦏˈᢃᔰ㓯ㄟཤḕⴻ

ሬ㓯㺘䶒‫ˈ⌱ݹ‬ᰐቆ䀂∋ࡪǃ≗ॆ⢙ˈ⧠൪ḕⴻ䍘ỰӪઈ⭘ॳ࠶ቪṨሩሬ㓯ቪረˈㅖਸࠪলḷ߶DŽ

⭏ӗলᇦ ሬ㓯਽〠 ර ਧ 㿴 Ṭ

රਧ==5 㿴Ṭ h

ਸ㛕ཙေ 㓨व㔍㕈㓴ਸሬ㓯 රਧ==5 㿴Ṭ h

⭥࣋㓯ᶀ රਧ==1 㿴Ṭ h

ᴹ䲀‫ޜ‬ਨ ቿ㭭㓯 රਧ=% 㿴Ṭ˖ h
㓨व㔍㕈㓴ਸሬ㓯 රਧ+=15 㿴Ṭ h

㿱䇱㔃䇪˖Ƶ ㅖਸ ƶнㅖਸ˖

ⴁ⨶ငᢈᯩԓ㺘ㆮᆇ
ࡦ䙐লԓ㺘ㆮᆇ
ⴁ⨶ԓ㺘ㆮᆇ




































 Ự傼ᣕ੺
Inspection Report

ᇒᡧ਽〠˖CGGC

Customer˖ CGGC

ᐕ〻਽〠˖ঠቬຄ঑᣹⟳➔⭥ㄉ 2ൈ100MW 亩ⴞ

Project name: Takalar CFSPP Project 2ൈ100MW

লᇦ਽〠˖ཙေ‫؍‬ਈ˄ਸ㛕˅ਈ঻ಘᴹ䲀‫ޜ‬ਨ

Manufacturer˖Tianwei Baobian(Hefei) Co.,Ltd

䇮༷਽〠˖ѫਈ঻ಘ

Equipment name˖Main Transformer

Ự傼о䈅傼޵ᇩ˖⋩㇡ࡦ֌

Description of inspection/test˖Test Report of transformer tank

KKS 㕆⸱/KKS No.˖10BAT01 204ǃ20BAT01 204

ITP ᶑⅮਧ/ITP No.˖Ċ

Ự傼ᰕᵏ/Date˖2016.7.31

Ự傼⛩᧿䘠/Description of inspection point˖R

↔ᶀᯉ⭘Ҿঠቬຄ঑᣹亩ⴞ
The documents only for Takalar project
















 Ự傼ᣕ੺
Inspection Report

ᇒᡧ਽〠˖CGGC

Customer˖ CGGC

ᐕ〻਽〠˖ঠቬຄ঑᣹⟳➔⭥ㄉ 2ൈ100MW 亩ⴞ

Project name: Takalar CFSPP Project 2ൈ100MW

লᇦ਽〠˖ཙေ‫؍‬ਈ˄ਸ㛕˅ਈ঻ಘᴹ䲀‫ޜ‬ਨ

Manufacturer˖Tianwei Baobian(Hefei) Co.,Ltd

䇮༷਽〠˖ѫਈ঻ಘ

Equipment name˖Main Transformer

Ự傼о䈅傼޵ᇩ˖ᙫ㻵䝽㓴䜘Ԧ

Description of inspection/test˖Parts of General Assembly procedure

KKS 㕆⸱/KKS No.˖10BAT01 205~212 20BAT01 205~212

ITP ᶑⅮਧ/ITP No.˖Ċ̚

Ự傼ᰕᵏ/Date˖2016.7.13/2016.8.26

Ự傼⛩᧿䘠/Description of inspection point˖R

↔ᶀᯉ⭘Ҿঠቬຄ঑᣹亩ⴞ
The documents only for Takalar project


 













































 䇮༷ⴁ⨶㿱䇱㺘
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ঠቬຄ঑᣹⟳➔ਁ⭥ᵪ
亩ⴞ਽〠 ࡦ䙐ল ཙေ‫؍‬ਈ˄ਸ㛕˅ਈ঻ಘᴹ䲀‫ޜ‬ਨ
h ᐕ〻
6)=
䇮༷਽〠 㿱䇱亩ⴞ਽〠 㓴䜘Ԧ
ᴹ䖭䈳঻ਈ঻ಘ

䜘Ԧ਽〠 䱴Ԧ˄ᔰ‫˅ޣ‬ മ ਧ +%

䜘Ԧ㕆ਧ  㿱䇱ᯩᔿ ƶ  ƶ ⛩ Ƶ ⛩

㿱䇱ᰦ䰤 ǃ ǃ 㿱䇱ൠ⛩ ཙေ‫؍‬ਈ˄ਸ㛕˅ᢗ㹼䜘

ࡦ䙐ল ᕐॾ

৲࣐㿱䇱Ӫઈ ⴁ⨶ငᢈᯩ

ⴁ⨶ᯩ ༿Տ㨽

㿱䇱‫˖ᦞ׍‬

ǃঠቬຄ঑᣹⟳➔ਁ⭥ᵪ h ᐕ〻䇮༷Ҡআਸ਼䱴Ԧ˄ᢰᵟॿ䇞˅Ⲵ㾱≲

ǃᢗ㹼%'/7 ü ⭥࣋䇮༷ⴁ䙐ᢰᵟሬࡉ

㿱䇱ᛵߥ˖

䈕亩ⴞᴹ䖭䈳঻ᔰ‫ޣ‬᫽֌ᵪᶴ䟷⭘䍥ᐎ䮯ᖱᴹ䲀‫ޜ‬ਨӗ૱

ᔰ‫ޣ‬රਧѪ=0ċ<%:ˈ ⇿ਠ  Ԧ

᫽֌ᵪᶴරਧѪ˖0$( ⇿ਠ  Ԧ

ӗ૱ᒿࡇਧ˖

ᰦ䰤˖ˈ

ᔰ‫ޣ‬䱴≄փ㔗⭥ಘරਧ˖ 㕆ਧ˗
ཙေ‫؍‬ਈਸ㛕ਈ঻ಘᴹ䲀‫ޜ‬ਨᨀ‫׋‬Ҷࡦ䙐লӗ૱Ⲵ䈅傼ᣕ੺DŽ

㿱䇱㔃䇪˖Ƶ ㅖਸ ƶнㅖਸ˖

ⴁ⨶ငᢈᯩԓ㺘ㆮᆇ
ࡦ䙐লԓ㺘ㆮᆇ
ⴁ⨶ԓ㺘ㆮᆇ























































 
 
 
 
 
 



 






























































































 
 
 
 
 
 



 



















































































 















 Ự傼ᣕ੺
Inspection Report

ᇒᡧ਽〠˖CGGC

Customer˖ CGGC

ᐕ〻਽〠˖ঠቬຄ঑᣹⟳➔⭥ㄉ 2ൈ100MW 亩ⴞ

Project name: Takalar CFSPP Project 2ൈ100MW

লᇦ਽〠˖ཙေ‫؍‬ਈ˄ਸ㛕˅ਈ঻ಘᴹ䲀‫ޜ‬ਨ

Manufacturer˖Tianwei Baobian(Hefei) Co.,Ltd

䇮༷਽〠˖ѫਈ঻ಘ

Equipment name˖Main Transformer

Ự傼о䈅傼޵ᇩ˖䫱㣟࢚࠷ǃਐ㻵

Description of inspection/test˖Crop and Overstow of Iron

KKS 㕆⸱/KKS No.˖10BAT01 301~302 20BAT01 301~302

ITP ᶑⅮਧ/ITP No.˖ċǃċ3.2

Ự傼ᰕᵏ/Date˖2016.7.6/2016.7.17

Ự傼⛩᧿䘠/Description of inspection point˖R

↔ᶀᯉ⭘Ҿঠቬຄ঑᣹亩ⴞ
The documents only for Takalar project
 Ự傼ᣕ੺
Inspection Report

ᇒᡧ਽〠˖CGGC

Customer˖ CGGC

ᐕ〻਽〠˖ঠቬຄ঑᣹⟳➔⭥ㄉ 2ൈ100MW 亩ⴞ

Project name: Takalar CFSPP Project 2ൈ100MW

লᇦ਽〠˖ཙေ‫؍‬ਈ˄ਸ㛕˅ਈ঻ಘᴹ䲀‫ޜ‬ਨ

Manufacturer˖Tianwei Baobian(Hefei) Co.,Ltd

䇮༷਽〠˖ѫਈ঻ಘ

Equipment name˖Main Transformer

Ự傼о䈅傼޵ᇩ˖㓯സ㔅ࡦǃ঻㻵

Description of inspection/test˖Coil Winding Procedure and Coil Press

Fitting of Procedure

KKS 㕆⸱/KKS No.˖10BAT01 303~304 20BAT01 303~304

ITP ᶑⅮਧ/ITP No.˖ċǃċ3.4

Ự傼ᰕᵏ/Date˖2016.5/2016.7

Ự傼⛩᧿䘠/Description of inspection point˖W

↔ᶀᯉ⭘Ҿঠቬຄ঑᣹亩ⴞ
The documents only for Takalar project
 Ự傼ᣕ੺
Inspection Report

ᇒᡧ਽〠˖CGGC

Customer˖ CGGC

ᐕ〻਽〠˖ঠቬຄ঑᣹⟳➔⭥ㄉ 2ൈ100MW 亩ⴞ

Project name: Takalar CFSPP Project 2ൈ100MW

লᇦ਽〠˖ཙေ‫؍‬ਈ˄ਸ㛕˅ਈ঻ಘᴹ䲀‫ޜ‬ਨ

Manufacturer˖Tianwei Baobian(Hefei) Co.,Ltd

䇮༷਽〠˖ѫਈ঻ಘ

Equipment name˖Main Transformer

Ự傼о䈅傼޵ᇩ˖ಘ䓛㻵䝽ǃᕅ㓯㻵䝽

Description of inspection/test˖ Assembly Procedure of Body and Lead

KKS 㕆⸱/KKS No.˖10BAT01 305~306 20BAT01 305~306

ITP ᶑⅮਧ/ITP No.˖ċǃċ3.6

Ự傼ᰕᵏ/Date˖2016.5/2016.7

Ự傼⛩᧿䘠/Description of inspection point˖R

↔ᶀᯉ⭘Ҿঠቬຄ঑᣹亩ⴞ
The documents only for Takalar project
 Ự傼ᣕ੺
Inspection Report

ᇒᡧ਽〠˖CGGC

Customer˖ CGGC

ᐕ〻਽〠˖ঠቬຄ঑᣹⟳➔⭥ㄉ 2ൈ100MW 亩ⴞ

Project name: Takalar CFSPP Project 2ൈ100MW

লᇦ਽〠˖ཙေ‫؍‬ਈ˄ਸ㛕˅ਈ঻ಘᴹ䲀‫ޜ‬ਨ

Manufacturer˖Tianwei Baobian(Hefei) Co.,Ltd

䇮༷਽〠˖ѫਈ঻ಘ

Equipment name˖Main Transformer

Ự傼о䈅傼޵ᇩ˖ಘ䓛ⵏオᒢ⠕༴⨶

Description of inspection/test˖Body Vacuum Drying Treatment Procedure

KKS 㕆⸱/KKS No.˖10BAT01 307 20BAT01 307

ITP ᶑⅮਧ/ITP No.˖ċ

Ự傼ᰕᵏ/Date˖2016.8.6/2016.8.10

Ự傼⛩᧿䘠/Description of inspection point˖R

↔ᶀᯉ⭘Ҿঠቬຄ঑᣹亩ⴞ
The documents only for Takalar project
 Ự傼ᣕ੺
Inspection Report

ᇒᡧ਽〠˖CGGC

Customer˖ CGGC

ᐕ〻਽〠˖ঠቬຄ঑᣹⟳➔⭥ㄉ 2ൈ100MW 亩ⴞ

Project name: Takalar CFSPP Project 2ൈ100MW

লᇦ਽〠˖ཙေ‫؍‬ਈ˄ਸ㛕˅ਈ঻ಘᴹ䲀‫ޜ‬ਨ

Manufacturer˖Tianwei Baobian(Hefei) Co.,Ltd

䇮༷਽〠˖ѫਈ঻ಘ

Equipment name˖Main Transformer

Ự傼о䈅傼޵ᇩ˖ᙫ㻵䝽

Description of inspection/test˖ General Assembly Procedure

KKS 㕆⸱/KKS No.˖10BAT01 308 20BAT01 308

ITP ᶑⅮਧ/ITP No.˖ċ

Ự傼ᰕᵏ/Date˖2016.8.6/2016.8.15

Ự傼⛩᧿䘠/Description of inspection point˖R

↔ᶀᯉ⭘Ҿঠቬຄ঑᣹亩ⴞ
The documents only for Takalar project
 Ự傼ᣕ੺
Inspection Report

ᇒᡧ਽〠˖CGGC

Customer˖ CGGC

ᐕ〻਽〠˖ঠቬຄ঑᣹⟳➔⭥ㄉ 2ൈ100MW 亩ⴞ

Project name: Takalar CFSPP Project 2ൈ100MW

লᇦ਽〠˖ཙေ‫؍‬ਈ˄ਸ㛕˅ਈ঻ಘᴹ䲀‫ޜ‬ਨ

Manufacturer˖Tianwei Baobian(Hefei) Co.,Ltd

䇮༷਽〠˖ѫਈ঻ಘ

Equipment name˖Main Transformer

Ự傼о䈅傼޵ᇩ˖ਈ঻ಘⵏオ⌘⋩ǃ䶉᭮ǃᇶሱ䈅┿

Description of inspection/test˖ Transformer Vacuum Oiling, Standstill,

Seal Leakage Test

KKS 㕆⸱/KKS No.˖10BAT01 309 20BAT01 309

ITP ᶑⅮਧ/ITP No.˖ċ

Ự傼ᰕᵏ/Date˖2016.8.10/2016.8.15

Ự傼⛩᧿䘠/Description of inspection point˖R

↔ᶀᯉ⭘Ҿঠቬຄ঑᣹亩ⴞ
The documents only for Takalar project
 Ự傼ᣕ੺
Inspection Report

ᇒᡧ਽〠˖CGGC

Customer˖ CGGC

ᐕ〻਽〠˖ঠቬຄ঑᣹⟳➔⭥ㄉ 2ൈ100MW 亩ⴞ

Project name: Takalar CFSPP Project 2ൈ100MW

লᇦ਽〠˖ཙေ‫؍‬ਈ˄ਸ㛕˅ਈ঻ಘᴹ䲀‫ޜ‬ਨ

Manufacturer˖Tianwei Baobian(Hefei) Co.,Ltd

䇮༷਽〠˖ѫਈ঻ಘ

Equipment name˖Main Transformer

Ự傼о䈅傼޵ᇩ˖䈅傼

Description of inspection/test˖Test

KKS 㕆⸱/KKS No.˖10BAT01401 20BAT01 401

ITP ᶑⅮਧ/ITP No.˖Č̚

Ự傼ᰕᵏ/Date˖2016.8.6/2016.8.10

Ự傼⛩᧿䘠/Description of inspection point˖H

↔ᶀᯉ⭘Ҿঠቬຄ঑᣹亩ⴞ
The documents only for Takalar project




































































 
 
 
 
 
 
 



 


































 Ự傼ᣕ੺
Inspection Report

ᇒᡧ਽〠˖CGGC

Customer˖ CGGC

ᐕ〻਽〠˖ঠቬຄ঑᣹⟳➔⭥ㄉ 2ൈ100MW 亩ⴞ

Project name: Takalar CFSPP Project 2ൈ100MW

লᇦ਽〠˖ཙေ‫؍‬ਈ˄ਸ㛕˅ਈ঻ಘᴹ䲀‫ޜ‬ਨ

Manufacturer˖Tianwei Baobian(Hefei) Co.,Ltd

䇮༷਽〠˖ѫਈ঻ಘ

Equipment name˖Main Transformer

Ự傼о䈅傼޵ᇩ˖व㻵ǃ䘀䗃

Description of inspection/test˖Packaging, transporting

KKS 㕆⸱/KKS No.˖10BAT01401 20BAT01 401

ITP ᶑⅮਧ/ITP No.˖č

Ự傼ᰕᵏ/Date˖2016.9.11/2016.9.14

Ự傼⛩᧿䘠/Description of inspection point˖W

↔ᶀᯉ⭘Ҿঠቬຄ঑᣹亩ⴞ
The documents only for Takalar project