Everything You Need to Know About Jokabs Safety Relays

Safety Relays
www.jokabsafety.com
Contents Page 1
Why should you use Safety relays?______________________________________6:2

The smallest and most flexible Safety relays on the market________________6:3 2
Safety relay summary_________________________________________________6:4

Safety relay - RT - series 3
• RT6__________________________________________________________________________ 6:6
• RT7_________________________________________________________________________ 6:10
• RT9_________________________________________________________________________ 6:14
• JSBRT11____________________________________________________________________ 6:18 4
Safety relay - JSB - series
• JSBR4_ _____________________________________________________________________6:20
• JSBT4_______________________________________________________________________6:22 5
• BT50(T)_ ____________________________________________________________________6:24
• BT51(T)_ ____________________________________________________________________6:26
• JSBT5(T)_ ___________________________________________________________________6:28
6
Safety timers
• JSHT1A/B_ __________________________________________________________________6:30
• JSHT2A/B/C_________________________________________________________________6:32
7
Expansion relays
• E1T_________________________________________________________________________6:34
• JSR1T_______________________________________________________________________6:36
• JSR2A_______________________________________________________________________6:38 8
• JSR3T_______________________________________________________________________6:40
Connection examples_______________________________________________ 6:42

9
10
11
12
Descriptions and examples in this book show how the products work and can be used. This does not mean that they can meet the requirements for
all types of machines and processes. The purchaser/user is responsible for ensuring that the product is installed and used in accordance with the
13
applicable regulations and standards. We reserve the right to make changes in products and product sheets without previous notice. For the latest
updates, refer to www.jokabsafety.com. 2011.
www.jokabsafety.com 6:1
14
Why should you use
safety relays?
– to meet existing safety standards! has, for example, inputs that are checked for short-circuits and
dual redundant circuits that are checked at each operation.
”A fault in the control circuit logic, or failure of or damage This can be compared to the dual brake circuits in a car. If
to the control circuit must not lead to dangerous situations”. one of the circuits is faulty the other will stop the car. In a
This is the requirement in the EU´s Machinery Directive safety relay there is an additional function which only allows
98/37/EC under the heading 1.2.7. “ Failure of the control a machine to start if both circuits are ok.
circuit”. The directive implies that no person should be put The standard for safety related parts of the control sys-
at risk if for example, a relay sticks or if a transistor or two tem describes various safety categories depending on the
electrical conductors short-circuit. level of risk and application. One single universal relay with
A safety relay will fulfill these requirements. A safety relay selectable safety categories solves this.
– to supervise safety devices!
Light beams Light curtains/ Three posi- Safety Two-hand Emergency Safety strips Safety mats
Light grids tion devices interlock devices stop & Bumpers
switches
– for safe stops and reliable restarts!
Dual stop signals when the Supervised reset when Timed reset when you Automatic reset for small
gate is opened. there can be a person cannot see the entire risk hatches.
Entering or putting a hand or within the risk area. area. Where body entry is not pos-
limb into a hazardous area To make sure that nobody Sometimes a double reset sible through a hatch, the
must cause all machinery that is within the restricted area function is necessary to safety circuit can be auto-
can cause personal injury when activating the reset make sure that no one is left matically reset.
to stop safely. Many seri- button. A supervised reset behind in the risk area. First, The safety relays are reset
ous accidents occur when button must be pressed and after ensuring no other per- immediately when the hatch
machinery is believed to released before a reset can son is inside the hazardous interlock switch contacts are
have stopped but is in fact occur. Many serious acci- area, the pre-reset button closed.
only pausing in its program dents have been caused by must be activated, followed
sequence. The safety relay an unintentional and unsu- by the reset button outside
monitors the gate interlock pervised reset. the risk area within an ac-
switch and cables and gives ceptable time period e.g 10
dual stop signals. seconds. A safety timer and
a safety relay can provide
this function.
6:2 www.jokabsafety.com
1
The most flexible safety relays
on the market! 2
We have the most flexible safety relays on the market. Our compatible with all our previous safety relays as well as with
first universal relay was developed in 1988. other manufacturers' products.
Nowadays, the flexibility is even greater and size has been Is a universal relay expensive? No, our latest patented
reduced by 85 %.
A universal relay is a safety relay with various input options
construction is extremely simple and the number of major
components is less compared to our previous universal
3
for various safety devices and risk levels. relays. This means that the safety relays are even more reli-
Internally, the safety relay is of the highest safety level able than before.
(PL e according to EN ISO 13849-1). A machine sup- We also have a great deal of experience from safety
plier can therefore, with one single safety relay, select the
input configuration that best suits their customers' safety
solutions in our own system developments. It would be our
pleasure to share these experiences with you! Please see
4
requirements. In addition, our safety relays have detachable the complete safety solutions in the section “Connection
connector blocks for ease of replacement and testing. As examples”. Please do not hesitate to contact us if you should
our universal relays incorporate all input options, they are require any other safety solutions.
5
Inputs for various safety devices. Input for manual or
automatic resetting.
6
RT7: the most

flexible safety
relay on the
7
market!
Scale 1:1
9
Detachable connector blocks.

10
Outputs for program stop, gate opened Safety outputs for immediate and de- 11
or closed and reset indication. layed stops at optional times.
Some of the advantages with ABB/Jokab Safety’s safety relays: 12

s 5NIVERSAL RELAYS s 3MALL AND COMPACT s &UNCTIONS SET BY EXTERNAL
s %XCELLENT RELIABILITY s $ETACHABLE CONNECTOR BLOCKS hardwired links
s !PPROVED IN %UROPE s ,OW POWER CONSUMPTION s ,%$ INDICATION FOR INPUTS AND
USA, Canada
s 3UPERVISED RESET
s 0ERMITS THE USE OF LONG
emergency stop cables
outputs
s 0OWERFUL SWITCHING CAPACITY 13
s 4IME RESET s %8 COMPATIBILITY
14
summary
SAFETY RELAYS
To facilitate the choice of safety relay or combinations of
safety relays, please see:
– the table below dividing the safety relays into
application fields
– the table on the opposite page showing possible input
and output options
– the relevant data sheet giving comprehensive
information about each specific safety relay
– the circuit diagram for various applications in the
- Which safety relay should you choose? section “Connection examples”.
First of all, we would recommend the selection of one of Note: All earlier types of relays that can now be replaced
our latest universal relays in the RT-series. These are both by those in this manual are still kept as stock items and
practical and cost effective. can be supplied upon request.
Application fields
Safety-
Safety relays Expansion relays
timers
JSBT5T, BT50T, BT51T
JSBT5, BT50, BT51
JSHT2A/B/C
JSHT1A/B
JSBRT11
JSBR4
JSR2A
JSR1T
JSR3T
JSBT4
RT6
RT7
RT9
E1T
Interlocking switch/Gate/Hatch
Light curtains
Light beams
Safety mats
Contact strips
Two-hand control device
Emergency stop
Hold to run/enabling device
Foot control device
Area supervision
Time resetting
Time bypassing
Inching
Output expansion
Delayed output
Input alternatives (see also technical data on the next page)
Single-channel, 1 NO from +24 V Two-channel, 2 NO from +24 V Two-channel, 1 NO & 1 NC from +24V Two-channel, 1 NO from 0 V &
Category 1, up to PL c Category 3, up to PL d Category 4, up to PL e Category 4, up to PL e
The input must be closed before the Both the inputs must be closed before the One input must be closed and one must Both the inputs must be closed before the
outputs can be activated. A stop signal outputs can be activated. A stop signal be opened before the outputs can be outputs can be activated. A stop signal
is given when the input is opened. is given if one or both of the inputs are activated. A stop signal is given if one or is given if one or both of the inputs are
opened. Both the inputs must be opened both of the inputs change position or if opened. Both the inputs must be opened
and reclosed before the outputs can be the inputs short-circuit. Both inputs must and reclosed before the outputs can be
reactivated. A short-circuit between the be put into their initial position before the reactivated. A Stop signal is given if there
inputs is not monitored by the safety outputs can be reactivated. is a short-circuit between the inputs.
relay. Category 4 can only be achieved if a
safety device with short circuit monitored
outputs is connected.
1
Technical data
Safety-
Safety relays
timers
Expansion relays
2
BT50 (JSBT5)
JSHT2A/B/C
JSHT1A/B
JSBRT11
JSBT5T
JSBR4
JSR2A
JSR1T
JSR3T
JSBT4
BT50T
BT51T
BT51
RT6
RT7
RT9
E1T
Safety category
Safety input
1–4 1–4 1–4 1–4 4 4 1–4° 1–4° 1–4° 1–4° 1–4° 1–4 1–4 1–4 1–4 1–4 1–4
3
Single-channel, 1 NO from +24 V
Two-channel, 2 NO from +24 V
Two-channel, 1 NO & 1 NC from +24 V
Two-channel, 1 NO from 0 V & 1 NO from + 24 V
4
Contact strips/Safety mats
Reset & test input
Monitored manual
Automatic/Unmonitored manual
5
Testing of contactors, relays, valves, etc.
Output
NO
NO delayed
3 2
2
2 7 3 3
3 †
3 4
3 4 4*
4*
4*
4*
4
2¤
6
NO impulse outputs 2¤ 2¤
NC 1 1 2 1 1 1 1* 1
NC delayed
Info. output 2 3 1
1† 1
1 1
1*
7
Switching capacity (resistive load)
6A/250VAC/1500VA/150W 4 3 2 9 4 4 4 4‡ 4‡ 4 4 4 5
4A/250VAC/1000VA/100W 2 2 2¤
8
¤ ¤
6A/250VAC/1380VA/138W 2‡
10A/250VAC/1840VA/192W 5
Width (mm) 45 45 22,5 100 45 45 22,5 22,5 22,5 22,5 22,5 45 45 22,5 45 45 22,5
Supply voltage
12VDC
9
24VDC
24VAC
48VAC
115VAC 10
230VAC
* Indicates the possibility of selecting delayed outputs ¤ Indicates one relay contact per output (other relays having two contacts per output)
‡
delayed ° Category 4 depending on connection (When used as expansion relay with Pluto Safety PLC, then Category 4) † fixed 0.5 s delay
11
Contact strips/Safety mats

Category 3, up to PL d
Monitored manual reset
A monitored reset means that the safety
Automatic/unmonitored manual
reset
Testing of contactors, relays &
valves
12
For an unpressurised mat/strip, both relay will not be reset if the reset button Automatic reset means that the outputs Can be carried out with both auto-
the relay inputs must be closed for the gets jammed when pressed in or if the are closed immediately when both the matic and manual reset.
outputs to be activated. In the case of an input short-circuits. In order for the reset- input conditions are satisfied and the
activated mat/strip and short-circuit input ting to be complete, the input must be test input is closed.
channels, the relay will be de-energized.
Current limitation prevents the safety
relay from being overloaded when the
closed and opened before the outputs
can close. 13
channels short-circuit.
T9T114
14
Safety relay Approvals:
RT6
TÜV Nord
Safety relay for:

Emergency stops
Light curtains
Three position devices
Interlocked gates/hatches
Magnetic switches
Light beams
Safety mats
Contact strips
Foot operated switches
Features:
Five input options
Single or dual channel input
Manual supervised or auto-
matic reset
Would you like a single safety relay for all your Test input for supervision of
safety applications? external contactors
Then choose the RT6 universal relay to supervise both your
Width 45 mm
safety devices and the internal safety of your machinery. In
addition you can select the safety level required for each in- LED indication of supply,
stallation. All this is possible because the RT6 has the most inputs, outputs, short-circuit
versatile input option arrangement available on the market. and low voltage level.
Many other relays can therefore be replaced by the RT6.
The relay also comes with other options such as manual 3 NO/1 NC relay outputs
or automatic reset. Manual supervised reset can be used Two voltage free transistor
for gates and other safety devices that can be bypassed. information outputs
Automatic reset can be used for small hatches, if deemed
acceptable from risk assessment. Supply 24 VDC, 24, 48, 115
The RT6 also has information outputs that follow the inputs or 230 VAC
and outputs of the relay. These outputs will for example
indicate if a gate is open or closed and if the safety relay
Quick release connector
needs to be reset. blocks
The RT6 is designed with a minimum amount of
components thus keeping both production costs and
component acquisitions to a minimum.
Choose the RT6 to simplify your safety circuits and reduce
your costs.
Technical information - RT6 1
Inputs Indication of low voltage
The inputs from the safety devices must be connected according The ‘On’ LED will flash if the relay supply voltage falls below an
to one of the following options in order to fulfill the expected safety acceptable level. This indication will also be given if a monitored
level and to avoid unsafe situations.
1. Single channel, 1 NO contact from +24 V DC, category 1,
up to PL c
safety mat/contact strip is actuated. See connection option 5.
Safety level
2
2. Dual channel, 2 NO contacts from +24 V DC, category 3, The RT6 has internal dual and supervised safety functions. A
up to PL d short-circuit, internal faulty component or external interference
3. Dual channel 1 NO, 1 NC contact from +24 V DC, will not present a risk to options with the highest safety level. A
category 4, up to PL e
4. Dual channel, 1 NO contact from 0V and 1 NO contact
manual reset requires that the reset input is closed and opened
before the safety relay outputs are activated. A short-circuit or a
3
from +24 V DC, category 4, up to PL e faulty reset button is consequently supervised.
5. Safety mats/contact strips 1 ‘contact’ from 0V and 1 When the RT6 is configured for dual channel input, both the
‘contact’ from +24 V DC, category 3, up to PL d inputs are supervised for correct sequence operation before the
unit can be reset.
When the input/inputs are activated and the test/supervised reset
is complete, relays 1 and 2 are energized. Simultaneous activation
The input options 3 and 4 have the highest safety levels as all
short-circuits and power failures are supervised. This in combi-
4
is not required where there are dual channels. The two relays are nation with internal current limitation makes the relay ideal for
de-energized when the input/inputs are de-activated in accord- supervision of safety mats and contact strips.
ance with the input option chosen or in case of a power failure.
Relays 1 and 2 must both be de-energized before the outputs can
be activated again.
Regulations and standards
The RT6 is designed and approved in accordance with appropri-
5
ate directives and standards. See technical data.
Transistor output status information
The RT6 has two voltage free transistor outputs that can be con- Connection examples
nected to a PLC, computer or other monitoring device. These
outputs give the input and output status of the relay.
For examples of how our safety relays can solve various safety
problems, see the section “Connection examples”. 6
Reset and testing
The RT6 has two reset options; manual and automatic. The ma-
nual supervised reset is used when the RT6 is monitoring safety
devices that can be bypassed, i.e. to ensure that the outputs of the
safety relay do not close just because a gate is closed. The auto- 7
matic reset should only be used if deemed an acceptable risk.
In addition, the RT6 can also test (supervise) whether, for ex-
ample, contactors and valves etc are de-energized/de-activated
**Only for AC supply
before a restart is allowed.
8
10
Connection of supply - RT6
DC supply AC supply DC-supply of AC-units
11
The RT6 DC option should be supplied

with +24 V on A1 and 0 V on A2. The RT6 AC option should be supplied All AC-units can also be supplied by
12
with the appropriate supply voltage via +24 VDC to S53 (0VDC to S23).
connections A1 and A2.
The S23/ must be connected to pro- NOTE!
tective earth. With both DC and AC modules, if cable
shielding is used this must be connected
13
to an earth rail or an equivalent earth
point.
14
Connection of safety devices - RT6
1. SINGLE CHANNEL, 1 NO from +24V 3. DUAL CHANNEL, 1 NO, 1 NC from 5. Safety mat/Contact strip
+24V
The input (contact to S14) must be closed One input contact must be closed (S14) and Both ‘contact’ inputs from a inactivated
before the outputs can be activated. When one opened (S44) before the relay outputs safety mat/contact strip must be made in
the input contact is opened the relay safety can be activated. The safety relay contacts order to allow the RT6 relay outputs to be
output contacts open. will open if one or both of the inputs activated. When the safety mat/contact
change state or in case of a short-circuit strip is activated or a short-circuit is detected
2. DUAL CHANNEL, 2 NO from +24V between S14 and S44. Both inputs must across S14-S23, the relay will de-energize
return to their initial positions before the (safety outputs open) and the ‘ON’ LED
relay outputs can be reactivated. will flash. As output S13 has an internal
current limit of 70 mA, the RT6 will not be
overloaded when the mat/contact strip is
4. DUAL CHANNEL, 1 NO from +24V, activated or a short-circuit is detected.
Both input contacts (S14 and S34) must 1 NO to 0V
be closed before the relay outputs can be
activated. The safety relay contacts will
open if one or both of the input contacts
are opened. Both the input contacts must
be opened and reclosed before the relay Relay functions as for option 2, but a short-
can be reset. A short-circuit between inputs circuit, in this case between inputs S14
S14 and S34 can only be supervised if the and S24, is supervised (safety outputs
device connected to the inputs has short- are opened).
circuit supervised outputs, e.g. JOKAB
Focus light curtains.
Reset connections - RT6
Manual supervised reset Automatic reset Testing external contactor status
*connected to S13 for safety mat/

contact strip
The manual supervised reset contact con- Automatic reset is selected when S53, Contactors, relays and valves can be
nected to input X1 must be closed and X1 and X4 are linked. The relay outputs supervised by connecting ‘test’ contacts
opened in order to activate the relay out- are then activated at the same time as between S53 and X1. Both manual super-
puts. the inputs. vised and automatic reset can be used.
Output connections - RT6

Relay outputs Transistor outputs
***NOTE
These outputs are only for information
purposes and must not be connected to
the safety circuits of the machinery.
The RT6 has three (3 NO) safety outputs The RT6 has two(2) voltage free transistor
and 1 NC information output. outputs for information.
In order to protect the output contacts The transistor outputs are supplied with
it is recommended that loads (inductive) voltage to Y13, either from S53 (+24V)
are suppressed by fitting correctly chosen or an external 5-30 VDC supply. Y14 and
VDR’s, diodes etc. Y24 follow the relay inputs and outputs
Diodes are the best arc suppressors, as follows:
but will increase the switch off time of s 9 BECOMES CONDUCTIVE WHEN THE RELAY
the load. input conditions are fulfilled.
s 9 BECOMES CONDUCTIVE WHEN BOTH THE
output relays are activated.
Technical data - RT6 Transistor outputs
External supply to Y13
Short-circuit proof
+5 to +30 VDC
1
Manufacturer ABB AB/Jokab Safety, Sweden Y14 Indicates that the input
Article number/Ordering data conditions have been fulfilled
RT6 24DC 2TLJ010026R0000 Y24 Indicates that the output relays
RT6 24 AC
RT6 115 AC
2TLJ010026R0200
2TLJ010026R0400 Maximum load of Y14, Y24
Maximum voltage drop at
are activated
15 mA /output 2
RT6 230 AC 2TLJ010026R0500
maximum load 2.4 V
Colour Black and beige
LED indication
Weight 335 g (24 VDC)
Supply voltage OK, the LED
Supply
485 g (24-230 VAC) On
is on. Flashing light in case of
under-voltage or overload
3
Voltage (A1-A2) 24 VDC +15/-20%, In1 In2 Indicates that the input
24/48/115/230 VAC, conditions are fulfilled.
+15/-10%, 50-60 Hz 1 2 Indicates that the output relays
Power consumption
DC supply, nominal voltage 2,3 W Mounting
are activated.
4
AC supply, nominal voltage 5,2 VA Rail 35 mm DIN rail
Connection S13 Connection blocks
Short-circuit protected voltage output, 70 mA ± 10% current (detachable)
limitation. Is used for the inputs S14, S34 and S44.
5
Maximum screw torque 1 Nm
Connection S53 Maximum connection area:
Short-circuit protected voltage output, internal automatic fuse Solid conductors 1x4mm2/2x1,5mm2/12AWG
270 mA. Is used for the reset and autoreset inputs X1 and X4 Conductor with socket contact 1x2,5mm2/2x1mm2
Connection S23 Protection class

0V connection for input S24 Enclosure IP 40 IEC 60529
Safety inputs
S14 (+) input 20 mA
Connection blocks IP 20 IEC 60529
Operating temperature range -10°C to + 55°C (with no icing
6
S24 (0V) input 20 mA or condensation)
S34 (+) input 20 mA Operating humidity range 35% to 85%
S44 (+) input 30 mA
Impulse Withstand Voltage 2.5kV
Reset input X1
Supply for reset input + 24VDC
Pollution Degree 2 7
Reset current 300 mA current pulse at Performance (max.) Category 4/PL e
contact, then 30 mA The relays must be cycled at (EN ISO 13849-1:2008)
Minimum contact closure time least once a year. SIL 3 (EN 62061:2005)
PFHd 9.55E-09
8
for reset 100 ms
Maximum external Conformity 2006/42/EC, 2006/95/EC,
connection cable resistance 2004/108/EC
at nominal voltage for EN 954-1:1996,
S14, S24, S34 300 Ohm EN 62061:2005
S44, X1 150 Ohm EN ISO 13849-1:2008
Response time
At Power on DC/AC <90ms/<220ms
9
When activating (input-output) <20 ms
When deactivating (input–
output) <20 ms
At Power Loss
Relay outputs
<150 ms
10
NO 3
NC 1
Maximum switching capacity
Resistive load AC 6A/250 VAC/1500 VA
Inductive load AC
Resistive load DC
AC15 240VAC 2A
6A/24 VDC/150 W
11
Inductive load DC DC13 24VDC 1A
Maximum total switching capacity
Resistive load 12A distributed on all contacts
Minimum load 10mA/10 V (if load on contact
Contact material
has not exceeded 100 mA)
Ag+Au flash
12
Fuses Output (External) 5A gL/gG
Connector blocks are detachable
Conditional short-circuit
(without cables having to be disconnected)
current (1 kA) 6A gG
Mechanical life >107 operations
13
14
RT7
TÜV Nord
Safety relay for:

Emergency stops
Light curtains
Magnetic switches
Light beams
Safety mats
Contact strips
Features:
4 NO/1 NC relay outputs, 2
NO outputs can be delayed
for soft stops
Delay times RT7A 0; 0,5;
1,0; 1,5 s RT7B 0; 1,0; 2,0;
Universal relay with delayed outputs 3,0 s
The RT7 is a universal relay that can be used to supervise both
safety devices and the internal safety of your machinery. In ad- Five input options
dition, you can select the safety level that is required for each
installation. All this is possible because the RT7 has the most
versatile input options arrangement available on the market. The Manual supervised or auto-
RT7 can therefore replace many other relays. matic reset
The RT7 has four (4 NO) dual safety outputs of which two may
be delayed for up to three seconds in order to achieve a safe Test input for supervision of
and ‘soft’ stop. A ‘soft’ stop allows machinery to brake and stop external contactors
gently before power is removed. A ‘soft’ stop has many benefits:
the machinery life will be prolonged, processed products will not Width 45 mm
be damaged, and restarts from the stopped position are made
possible and easier. LED indication of supply,
Another option with the RT7 is manual or automatic resetting. A inputs, outputs, short-circuit
manual supervised reset is used for gates and other safety devices and low voltage level
that can be bypassed, while an automatic reset is used for small
safety hatches if deemed appropriate from a risk point of view. Three voltage free transistor
In addition, the RT7 has information outputs that follow the information outputs
inputs and outputs of the relay. These outputs indicate if for ex-
ample a gate is opened or closed, if there is a delay or if the relay Supply 24 VDC, 24, 48, 115
needs to be reset. or 230 VAC
Choose the RT7 to simplify your safety circuits and reduce
your costs. Quick release connector
blocks
Technical information - RT7 A/B 1
Inputs Safety level
The RT7 can be configured to operate in either of the following The RT7 has internal dual and supervised safety functions. Power
input options: failure, an internal faulty component or external interference will
1. Single channel, 1 NO contact from +24 VDC, safety
category 1, up to PL c
2. Dual channel, 2 NO contacts from +24 VDC, category 3,
not present a risk to options with the highest safety level. A manual
reset requires that the reset input is closed and opened before
the safety relay outputs are activated. A short-circuit or a faulty
2
up to PL d reset button is consequently supervised.
3. Dual channel, 1 NO, 1 NC contact from +24 VDC, When the RT7 is configured for dual channel input, both the
category 4, up toPL e inputs are supervised for correct sequence operation before the
from +24 VDC, category 4, up toPL e
unit can be reset. The input options 3 and 4 have the highest safety
levels as all short-circuits and power failures are supervised. This 3
5. Safety mats/contact strips, 1 ‘contact’ from 0V and 1 in combination with internal current limitation makes the relay ideal
‘contact’ from +24 VDC, category 3, up toPL d for supervision of safety mats and contact strips.
When the input/inputs are activated and the test/supervised re- Regulations and standards
set is complete, relays 1,2,3 and 4 are activated. Relays 1 and 2
are immediately de-energized when the inputs are deactivated in
The RT7 is designed and approved in accordance with appro-
priate directives and standards. Se tekniska data.
4
accordance with the input option selected. Relays 3 and 4 are
either de-energized immediately or after the selected time delay. Connection examples
All the relays (1,2,3 and 4) must be de-energized before the RT7 For examples of how our safety relays can solve various safety
can be reset. problems, see the section “Connection examples”.
5
Transistor output status information
The RT7 has three(3) voltage free transistor outputs that can be
connected to a PLC, computer or other monitoring device. These
outputs give the input and output status of the relay.
Reset and testing

6
The RT7 has two reset options; manual and automatic.
The manual supervised reset is utilised when the RT7 is used **Only for AC supply
to monitor safety devices that can be bypassed, i.e. to ensure
that the outputs of the safety relay do not close just because the
gate is closed. 7
The automatic reset should only be used if acceptable from a
risk point of view. The RT7 can also test (supervise), if for example,
contactors and valves etc are de-energized/de-activated before
a restart is allowed.
Indication of low voltage

8
The ‘On’ LED will flash if the relay voltage falls below an acceptable
level. This indication will also be given if a monitored safety mat/
contact strip is actuated. See connection option 5.
9
Connection examples – RT7

DC supply AC supply DC-supply of AC-units
10
11
The RT7 DC option should be supplied

with +24 V on A1 and 0 V on A2.
The RT7 AC option should be supplied
with the appropriate supply voltage via
Samtliga AC-moduler kan också matas
med +24 VDC på S53 och 0V på S23. 12
connections A1 and A2.
The S23/ must be connected to pro- NOTE
tective earth With both DC and AC modules, if cable
shielding is used this must be connected
to an earth rail or an equivalent earth
point.
13
14
Connection of safety devices - RT7 A/B
1. SINGLE CHANNEL, 1 NO from 3. DUAL CHANNEL, 1 NO, 1 NC from 5. Safety mat/Contact strip
+24V +24V
The input (contact to S14) must be closed One input contact must be closed (S14) and Both ‘contact’ inputs from an inactivated
before the outputs can be activated. When one opened (S44) before the relay outputs safety mat/contact strip, must be made in
the input contact is opened the relay safety can be activated. The safety relay contacts order to allow the RT7 relay outputs to be
output contacts open. will open if one or both of the inputs change activated. When the safety mat/contact strip
state or in the case of a short-circuit between is activated or a short-circuit is detected
2. DUAL CHANNEL, 2 NO from +24V S14 and S44. Both inputs must be returned across S14-S23, the relay will de-energize
to their initial positions before the relay out- (safety outputs open) and the ‘ON’ LED will
puts can be reactivated. flash. As output S13 has an internal current
limit of 70 mA, the RT7 will not be overloaded
4. DUAL CHANNEL, 1 NO from +24V, when the mat/contact strip is activated or a
Both input contacts (S14 and S34) must 1 NO from 0V short circuit is detected.
be closed before the relay outputs can be
activated. The safety relay contacts will open if
one or both of the input contacts are opened.
Both the input contacts must be opened
before the relay can be reset. A short-circuit
between the inputs S14 and S34 can only Relay functions as option 2, but a short-circuit,
be supervised if the device connected to the in this case between inputs S14 and
inputs has short-circuit supervised outputs, S24, is supervised (safety outputs are
e.g. JOKAB Focus light curtains. opened).
Reset connections - RT7 A/B

*
*connected to S13 for safety mat/contact
strip
The manual supervised reset contact con-
nected to input X1 must be closed and Automatic reset is selected when S53, X1
opened in order to activate the relay out- and X4 are linked. The relay outputs are then Contactors, relays and valves can be
puts. activated at the same time as the inputs. supervised by connecting ‘test’ contacts
between S53 and X1. B oth manual
supervised and automatic reset can be
used.
Output connections - RT7 A/B

Relay outputs Transistor outputs Time delay outputs
The RT7 has four (4 NO) safety outputs The RT7 has three(3) voltage free transistor Time delays are selected by linking the
of which two can be delayed, and 1 NC information outputs. appropriate T0, T1 and T2 connections.
information output. The transistor outputs are supplied with When a stop signal is detected a program
In order to protect the RT7 output contacts voltage to Y13 either from S53 (+24V) or stop command is first given to the PLC/servo
it is recommended that loads (inductive) externally from 5 to 30 VDC. Y14, Y24 which brakes the dangerous machine opera-
are suppressed by fitting correctly chosen and Y34 follow the inputs and outputs as tions in a ‘soft’ and controlled way.
VDR’s, diodes etc. Diodes are the best arc follows: The delayed relay safety outputs will then
suppressors, but will increase the switch off • Y14 becomes conductive when the return off the power to the motors, i.e. when
time of the load. lay input conditions are fulfilled. the machinery has already stopped. It takes
• Y24 becomes conductive when both usually around 0.5 to 3 seconds for a danger-
the output relays are activated. ous action to be stopped softly.
• Y34 becomes conductive when both
the delay output relays are activated.
***Note
These outputs are only for information purposes and must not be connected to the safety circuits of the machinery.
Technical data - RT7 A/B Relays 3/4 total Max 6A distributed on all
contacts
1
Manufacturer ABB AB/Jokab Safety, Sweden Contact material AgSnO2+ Au flash
Article number/Ordering data Fuses output 1/2 (external) 5A gL/gG
RT7B 24DC 3 s 2TLJ010028R1000 Fuses output 3/4 (external) 3A gL/gG

RT7A
115AC 3 s
230AC 3 s
24DC 1,5 s
2TLJ010028R1400
2TLJ010028R1500
2TLJ010028R2000
Conditional short-circuit current
(1 kA), each output 6A gG
2
115AC 1,5 s 2TLJ010028R2400 Mechanical life >107 operations
230AC 1,5 s 2TLJ010028R2500 Transistor outputs
Colour Black and beige External supply to Y13 +5 to +30 VDC
Weight 405 g (24 VDC)
550 g (24-230 VAC)
Y14 Indicates that the input
conditions are fulfilled 3
Y24 Indicates that the output relays
Supply 1/2 are activated
Voltage (A1-A2) 24 VDC +15/-20%, Y34 Indicates that the delay output
24/48/115/230 VAC, relays 3/4 are activated
Power consumption
±15%, 50-60 Hz Maximum load of Y14,Y24, Y34
Maximum voltage drop at
15 mA /output
4
DC supply, nominal voltage 4.6 W maximum load 2.4 V
AC supply, nominal voltage 8.8 VA LED indication
Connection S13 On Supply voltage OK, the LED
is on. Flashing light in case of
Short-circuit protected voltage output, 70 mA ±10% current
limitation. Is used for the inputs S14, S34 and S44.
In1 In2
under-voltage or overload.
Indicates that the input
5
Connection S53 conditions are fulfilled.
Short-circuit protected voltage output, internal automatic fuse, max Indicates that the output relays
1 2
270 mA. Is used for the reset and autoreset inputs X1 and X4. 1/2 are activated.
Connection S23 Indicates that the delay output
6
t
0V connection for input S24. relays 3/4 are activated.
Safety inputs Mounting
S14 (+) input 20 mA Rail 35 mm DIN rail
S24 (0V) input 20 mA Connection blocks
S34 (+) input 20 mA (detachable)
S44 (+) input
Reset input X1
25 mA Maximum screw torque
Maximum connection area:
Solid conductors
1 Nm
1x4mm2/2x1,5mm2/12AWG
7
Reset current 600 mA current pulse at contact Conductor with socket contact 1x2,5mm2/2x1mm2
closure, then 30 mA. Protection class
Minimum contact closure time Enclosure IP 40 IEC 60529
for reset
Maximum external
100 ms Connection blocks
Operating temperature range
IP 20 IEC 60529
8
connection cable resistance 24VDC -10° C to + 55° C (with no icing
at nominal voltage for or condensation)
S14, S24, S34 300 Ohm 24-230VAC -10° C to + 45° C (with no icing
S44, X1 150 Ohm
Response time
At Power on DC/AC <90/<140 ms
Operating humidity range
or condensation)
35% to 85% 9
When activating (input-output) <20 ms Impulse Withstand Voltage 2.5kV
When deactivating (input– Pollution Degree 2
output) <20 ms
Performance (max.) Category 4/PL e
At Power Loss
Delay time options
<80 ms
The relays must be cycled at
least once a year.
(EN ISO 13849-1:2008)
SIL 3 (EN 62061:2005) 10
RT7A 0; 0.5; 1.0; 1.5 secs PFHd 9.55E-09
RT7B 0; 1.0; 2.0; 3.0 secs
Conformity 2006/42/EC, 2006/95/EC,
Relay outputs 2004/108/EC
EN 954-1:1996, EN 62061:2005
11
NO direct (relays 1/2) 2
NO direct or delayed (relays 3/4) 2 EN ISO 13849-1:2008
NC (relays 1/2) 1
Relays 1/2 Resistive load AC 6A/250 VAC/1500 VA
Inductive load AC AC15 240VAC 2A
12
Resistive load DC 6A/24 VDC/150 W
Inductive load DC DC13 24VDC 1A 120
Relays 1/2 total Max 9A distributed on all
contacts
Relays 3/4 Resistive load AC 6A/230 VAC/1380 VA
Inductive load AC AC15 230VAC 4A 84
13
Resistive load DC 6A/24VDC/144W (without cables having to be
Inductive load DC DC13 24VDC 2A disconnected)
45
14
RT9
TÜV Nord
Safety relay for:

Emergency stops
Light curtains
Magnetic switches
Light beams
Safety mats
Contact strips
Features:
Five input options
Manual supervised or auto-
matic reset
Would you like a small safety relay for all your safety Test input for supervision of
applications? external contactors
Then choose the compact RT9 universal relay to supervise both
your safety devices and the internal safety of your machinery. In Width 22.5 mm
addition, you can select the safety level that is required for each
installation. All this is possible due to the RT9 offering the most
LED indication of supply,
versatile input option arrangement available on the market. The inputs and outputs, short-
RT9 can therefore replace many other relays. circuit and low voltage level
Other RT9 options include selection of either manual supervised
or automatic resetting. The manual supervised reset can be used 2 NO relay outputs
for gates and other safety devices that can be bypassed. Automatic One changeover relay with
reset can be used for small safety hatches, if deemed acceptable
from risk assessment.
a double information output
In addition, the RT9 has a double information output that will Supply 24 VDC
indicate e.g if a gate is open or if the relay needs resetting.
The RT9 uses the latest component technology and modern as-
sembly techniques to ensure a highly cost effective solution. blocks
Choose the RT9 to simplify your safety circuits and reduce your
costs.
Technical information – RT9 1
Inputs Indication of low voltage
The RT9 can be configured to operate in either of the following The ‘On’ LED will flash if the relay supply voltage falls below an
input options: acceptable level. This indication will also be given if a monitored
1. Single channel, 1 NO contact from +24VDC, category 1,
up to PL c
2. Dual channel, 2 NO contacts from +24VDC, category 3,
safety mat/contact strip is actuated. Please see Connection op-
tion 5. 2
up to PL d Safety level
3. Dual channel, 1 NO, 1 NC contact from +24VDC, category The RT9 has internal dual and supervised safety functions. Power
4, up to PL e failure, an internal faulty component or external interference will
from +24VDC, category 4, up to PL e
not present a risk to options with the highest safety level. A manual
reset requires that the reset input is closed and opened before
3
5. Safety mat/contact strips, 1 ‘contact’ from 0V and 1 the safety relay outputs are activated. A short-circuit or a faulty
‘contact’ +24VDC, category 3, up to PL d reset button is consequently supervised.
When the input/inputs are activated and the test/supervised reset When the RT9 is configured for dual channel input, both the
is complete, relays 1 and 2 are energised. These are de-energised inputs are supervised for correct operation before the unit can
when the input/inputs are de-activated in accordance with the
input option chosen or in case of a power failure.
be reset.
The input options 3 and 4 have the highest safety levels as all
4
Relays 1 and 2 must both be de-energized before the RT9 can short-circuits and power failures are supervised. This in combi-
be reset. nation with an internal current limitation makes the relay ideal for
supervision of safety mats and contact strips.
Relay output status information
The RT9 has a changeover contact relay output that can be con- Regulations and standards
5
nected to a PLC, control lamp, computer or similar. The output The RT9 is designed and approved in accordance with appro-
gives information about the status of the relay. priate directives and standards. See technical data.
Reset and testing

The RT9 has two reset options; manual and automatic. The manual
supervised reset can be used when the RT9 is monitoring safety
Connection examples
problems, please see the section “Connection examples”.
6
devices that can be bypassed, i.e. to ensure that the outputs of
the safety relay do not close just because a gate is closed. The
automatic reset option should only be used if appropriate from a
risk point of view.
Due to special internal circuits the RT9 can be automatically 7
reset regardless of the operational voltage rise time, this being
an important factor when large loads are started up on the same
power supplies at the same time.
In addition, the RT9 can also test (supervise), if for example,
contactors and valves etc are de-energised/de-activated before
a restart is made.
8
Connection of supply - RT9 10

DC supply
Short circuit The RT9 should be supplied with +24 V on A1

11
and 0 V on A2.
protection
NOTE
Automatic
fuse
If cable shielding is used this must be connected
to an earth rail or an equivalent earth point. 12
13
14
Connection of safety devices - RT9
1. SINGLE CHANNEL, 1 NO from 3. DUAL CHANNEL, 1 NO, 1 NC from 5. Safety mat/Contact strip
+24V +24V
The input (contact to S14) must be closed One input contact must be closed (S14) and Both ‘contact’ inputs from a inactivated
before the outputs can be activated. When one opened (S44) before the relay outputs safety mat/contact strip must be made
the input contact is opened, the relay safety can be activated. in order to allow the RT9 relay outputs
output contacts open. The safety relay contacts will open if to be activated. When the safety mat/
one or both of the inputs change state or contact strip is activated or a short-circuit
2. DUAL CHANNEL, 2 NO from +24V in case of a short-circuit between S14 and is detected across S14-S23, the relay will
S44. Both inputs must be returned to their de-energize (safety contacts open) and
initial status before the relay outputs can be the ‘ON’ LED will flash. As output S13
reactivated. has an internal current limit of 70 mA, the
RT9 will not be overloaded when the mat/
Both input contacts (S14 and S34) must 4. DUAL CHANNEL, 1 NO from +24V, contact strip is activated or a short-circuit
be closed before the relay outputs can be 1 NO from 0V is detected.
activated. The safety relay contacts will
open if one or both of the input contacts
are opened. Both the input contacts must
be opened and reclosed before the relay
can be reset. Relay functions as option 2, but a short-
A short-circuit between inputs S14 and circuit, in this case between inputs S14
S34 can only be supervised if the device and S24, is supervised (safety outputs are
connected to the inputs has short-circuit opened).
supervised outputs, e.g. JOKAB Focus
light curtains
Reset connections - RT9

The manual supervised reset contact Automatic reset is selected when A1(+), X1 Contactors, relays and valves can be
connected to input X1 must be closed and X4 are linked. The relay outputs are then supervised by connecting ‘test’ contacts
and opened in order to activate the relay activated at the same time as the inputs. between A1(+) and X1. Both manual
outputs. supervised and automatic reset can be
used.
Output connections - RT9

Relay outputs Information outputs
The RT9 has two (2 NO) safety outputs. The RT9 has a single changeover contact
In order to protect the output contacts information relay output.The relay output
it is recommended that loads (inductive) Y14 is connected internally to 0V and 24V
are suppressed by fitting correctly chosen in the following way:
VDR’s, diodes etc. Diodes are the best arc s 9 IS INTERNALLY CLOSED TO 6 WHEN
suppressors, but will increase the switch off the RT9 is not reset.
time of the load. s 9 IS INTERNALLY CLOSED TO 6 WHEN
the relay is reset.
Technical data – RT9 LED indication
Supply voltage OK, the LED
1
On
Manufacturer ABB AB/Jokab Safety, Sweden is on. Flashing light in case
Article number/Ordering data of under-voltage, overload or
RT9 24DC 2TLJ010029R0000 current limiting
Colour
Weight
Black and beige
210 g
In1 In2 Indicates that the input
conditions are fulfilled.
Indicates that the output relays
2
1 2
Supply have been activated.
Voltage (A1-A2) 24 VDC ±20% Mounting
Rail 35 mm DIN rail
Power consumption
Nominal voltage 2W Connection blocks
(detachable)
3
Connection S13 Short-circuit protected voltage
output Maximum screw torque 1 Nm
70 mA ± 10% current Maximum connection area:
limitation. Is used for the inputs Solid conductors 1x4mm2/2x1,5mm2/12AWG
Input currents
S14, S34 and S44. Conductor with socket contact
Protection class
1x2,5mm2/2x1mm2
4
(at nominal supply voltage) Enclosure IP 40 IEC 60529
S14 (+) input 30 mA Connection blocks IP 20 IEC 60529
S24 (0V) input 20 mA Operating temperature range -10°C to + 55°C (with no icing
S34 (+) input
S44 (+) input
20 mA
25 mA
or condensation)
35% to 85%
5
Reset input X1
Impulse Withstand Voltage 2.5kV
Reset current 300 mA current pulse at Pollution Degree 2
contact closure, then 30 mA
Minimum contact closure time
for reset 80 ms
Performance (max.)
The relays must be cycled at
least once a year.
Category 4/PL e
(EN ISO 13849-1:2008)
SIL 3 (EN 62061:2005)
6
Minimum contact closure time PFHd 9.55E-09
(at low limit voltage -20%) 100 ms
Maximum external 2004/108/EC
connection cable
resistance at a nominal
EN 954-1:1996, EN
62061:2005
7
voltage for EN ISO 13849-1:2008
S14, S24, S34 300 Ohm
S44, X1 150 Ohm
8
Response time
At Power on <100 ms
When activating (input-output) <20 ms
When deactivating (input– <20 ms
output)
At Power Loss <80 ms
Relay outputs
NO 2 9
Inductive load DC
Max. total switching capacity:
DC13 24VDC 1A
8A distributed on all contacts
10
Minimum load 10 mA/10V (if load on contact
has not exceeded 100 mA)
Contact material Ag+Au flash
Fuses Output (External)
5A gL/gG
11
Mechanical life 107 operations
Relay information output
Y14 (Changeover contacts)
-(0V)
+(24V)
Indicates that RT9 is not reset.
Indicates that RT9 is reset.
12
Maximum load of Y14 250 mA
Short-circuit protection for
(without cables having to be disconnected)
information output Internal automatic fuse
13
14
JSBRT11
TÜV Nord
Safety relay for:

Emergency stop
Light curtains
-AGNETIC SWITCHES
Light beams
Features:
Selectable inputs and safety
category
-ANUAL SUPERVISED OR AUTO-
matic reset
A flexible safety relay with many outputs 7IDTH MM
The JSBRT11 has been designed to provide the safety system ,%$ INDICATION FOR SUPPLY
circuit designer with the ability to select from both a range
inputs and outputs
of input connection configurations and either automatic or
supervised reset. ./ .# RELAY OUTPUTS
The unit can be hardwire configured to operate in either
of the following input configurations: 3UPPLY 6$#
OR 6!#
s -ODE 3INGLE #HANNEL ./ CONTACT FROM 6$#
category 1 PL c Quick release connector
s -ODE $UAL #HANNEL ./ CONTACTS FROM 6$# blocks
category 3 PL d
s -ODE $UAL #HANNEL ./ .# CONTACTS FROM
6$# CATEGORY 0, E
s -ODE $UAL #HANNEL ./ CONTACT FROM 6 AND ./
CONTACT FROM 6$# SAFETY CATEGORY
In addition the unit can also be used to test that contactors
and valves have fallen/returned to their ’reset’ state before a
new ’start’ signal is given.
Safety level
The JSBRT11 has dual and monitored internal safety func-
TIONS 0OWER FAILURE INTERNAL COMPONENT FAILURES OR EXTERNAL The highest safety level of the JSBRT11 is in configuration
INTERFERENCE WITH THE EXCEPTION OF SHORT CIRCUITING OF INPUT MODE AND BECAUSE ALL SHORT CIRCUITS ARE SUPERVISED IE
CONTACT WHEN USED IN A SINGLE CHANNEL INPUT MODE DO NOT a short circuit between the inputs leads to a safe state as
result in a dangerous function. the outputs drop out.
7HEN WIRED FOR SUPERVISED RESET SHOULD A SHORT CIRCUIT
appear across the reset input the relay will not automatically Regulations and standards
RESET WHEN THE INPUTINPUTS ARE MADE /NLY WHEN THE SUPER The JSBRT11 is designed and approved in accordance with
vised reset input is made and broken will the relay reset. appropriate directives and standards. See technical data.
The JSBRT11 provides detection of contact failure in the
inputs when wired in dual channel mode. Both inputs have Connection examples
to be opened and closed in order to enable the reactivation &OR EXAMPLES OF HOW OUR SAFETY RELAYS CAN SOLVE VARIOUS SAFETY
of the relay. PROBLEMS PLEASE SEE THE SECTION h#ONNECTION EXAMPLESv
Technical data – JSBRT11 Terminals (Max. screw torque 1 Nm)
Single strand: 1x4 mm2/2x1.5 mm2
1
Manufacturer ABB AB/Jokab Safety, Sweden Conductor with socket contact: 1x2.5 mm2/2x1mm2
Article number/Ordering data Mounting 35 mm DIN-rail
24 DC 2TLJ010025R0000 Protection class
115 AC 2TLJ010025R0400 enclosure IP 40 IEC 60259
230 AC
Colour
2TLJ010025R0500
Black and beige
terminals
Impulse Withstand Voltage
IP 20 IEC 60259
2.5kV
2
Power supply A1 - A2 24 VDC ± 15% Pollution Degree 2
24, 48, 115, 230 VAC ± 15%,
Operating temperature range -10°C to +55°C (with no icing or
50-60 Hz
condensation)
Power consumption 3,2 W/7,9 VA
Relay Outputs
Max. switching capacity
7 NO and 2 NC
Function indication
35% to 85%
Electrical Supply, Input 1 and 2,
Output relays 1 and 2
3
Inductive load AC AC15 240VAC 2A Weight 610 g (24 VDC) 790 g (24-
Resistive load DC 6A/24 VDC/150 W 230 VAC)
Inductive load DC DC13 24VDC 1A Performance (max.) Category 4/PL e
Max. total switching capacity
Min. load
10mA/10 V (if load on contact has
not exceeded 100 mA)
Functional test: The relays must be
cycled at least once a year.
(EN ISO 13849-1:2008)
SIL 3 (EN 62061:2005)
PFHd 1.69E-08
4
Contact material AgSnO2+ Au flash Conformity 2006/42/EC, 2006/95/EC,
2004/108/EC
EN 954-1:1996, EN 62061:2005
5
EN ISO 13849-1:2008
Max. Input wire res. at nom. 200 Ohm (S14,S24,S34,X1,X4); 118
voltage 100 Ohm (S44)
Response time at deactivation
(input-output) <20 ms
72 Connector blocks are detachable
Response time at activation
(input-output) <30 ms (without cables having to be
disconnected) 6
100 mm
Technical description – JSBRT11

Both inputs have to change state in order
*
to give a dual stop function and to allow a 7
Supply
K
new start after stop.
K
** Configuration mode 4
/PERATION AS MODE BUT SHORT CIRCUITS BE-
***
tween the inputs leads to a safe state i.e. the
8
*Supervision circuit **Test and Automatic reset circuit *** Only for AC-supply relays inside the JSBRT11 will drop out.
4HE SUPPLY VOLTAGE IS CONNECTED ACROSS ! Configuration mode 2. Supervised reset connection.
AND ! 4HE INPUT CONNECTION CONlGURATION Both inputs have to be closed in order to 4HE INPUT TO 8 SEE DIAGRAM BELOW HAS TO
and type of reset required is set by connecting ENABLE THE UNIT TO BE ACTIVATED ! STOP SIGNAL be closed and opened in order to activate the
the unit as shown in the diagrams below. is given if both or one input is opened. Both UNIT AFTER INPUTINPUTS ARE MADE ACCORDING TO
When the input/inputs and the test/super- inputs have to be opened and reclosed in the configuration mode selected. This mode
VISED RESET ARE MADE + AND + ENERGISE
+ AND + WILL DE ENERGIZE IF THE POWER
order to enable the reactivation of the unit.
If the possibility of short circuits between
IS SELECTED WHEN 8 8 IS OPEN CIRCUIT
Automatic reset connection.
9
is disconnected or a stop signal is given in THE INPUTS CANNOT BE EXCLUDED CONlGURA- The input has to be closed in order to activate
accordance to the configuration mode wired. TION MODE OR SHOULD BE USED IN ORDER TO the unit after input/inputs are made accord-
"OTH + AND + HAVE TO BE DE ACTIVATED reach the highest safety level. ing to the configuration mode selected. This
before the outputs of the JSBRT11 can
be closed again.
Configuration mode 1.
Configuration mode 3.
/NE INPUT HAS TO BE CLOSED AND THE OTHER
input has to be opened in order to enable
mode is selected when a connection between
8 AND 8 IS MADE
Test.
10
When the single input opens both K1 and THE UNIT TO BE ACTIVATED ! STOP SIGNAL IS Test contacts of contactors can be connected
+ RELAYS ARE DEACTIVATED given if both or one input change state. BETWEEN 3 AND 8 FOR SUPERVISION
Electrical connection – JSBRT11 11

SINGLE CHANNEL *, 1 NO from +24V DUAL CHANNEL*, 1 NO, Supervised manual reset
1 NC from +24V
Test Reset
12
DUAL CHANNEL*, 2 NO from +24V DUAL CHANNEL*, 1 NO from +24V, Automatic reset
1 NO from 0V
Test
It is recommended that all switched loads

are adequately suppressed and/or fused
13
in order to provide additional protection * With the input conditions shown, the JSBRT11 is in its de-
for the safety contacts. energized state, i.e. output contacts are open.
14
JSBR4
TÜV Nord
Safety relay for:

Two-hand devices of type IIIc
Emergency stop
Interlocked Gates/Hatches
Contact strips
Safety mats
Features:
Two channel with
concurrency requirement of
0,5 s
Supervised reset
A universal relay for two-hand- and many other safety Test input
devices
The JSBR4 has two inputs, which both have to be closed Width 45 mm
to keep the safety output contacts closed. A short-circuit LED indication for supply,
across the inputs will cause the output contacts to open. inputs and outputs
The inputs can however be subjected to a continuous
short-circuit without damaging the safety relay. 3 NO/1NC relay outputs
In order to make the safety outputs close the reset input
Supply 24 VDC, 24, 48, 115
must be closed and opened. In this way an unintentional
reset is prevented in the case of a short-circuit in the reset
or 230 VAC
button cable or if the button gets jammed in the actuated Quick release connector
position. The reset input can also be used for test/super- blocks
vision to ensure that contactors or valves have returned
to their initial off/stop position before a new start can be
allowed by the safety relay.
When the JSBR4 is used as a two-hand device relay,
both buttons have to be pressed within 0.5 seconds of
each other in order to close the outputs.
When the JSBR4 is used for Safety Mats and Safety
Strips the ”stop” condition is given following detection of a
short-circuit between input channels A and B. The safety
mat, safety strip or the relay will not be damaged by a con-
tinuous short-circuit. This also gives the advantage that if
there is a failure between the inputs in the installation, the
safety relay will not be damaged. Regulations and standards
The JSBR4 is designed and approved in accordance with
Safety level appropriate directives and standards. See technical data.
The JSBR4 has a twin supervised safety function. Com- The JSBR4 complies with the highest safety level for the
ponent failure, short-circuit or external disturbance (e.g. connection of a two-hand device of type IIIc in accordance
loss of power supply) will not prevent the safe function with EN 574.
of the relay. This is valid both for the inputs A and B as
well as for the reset input. The JSBR4 operates at the Connection examples
highest safety level for safety relays (PL e according to For examples of how our safety relays can solve various safety
EN ISO 13849-1). problems, please see the section “Connection examples”.
Technical data – JSBR4 Terminals
(Max. screw torque 1 Nm)
1
Manufacturer ABB AB/Jokab Safety, Sweden Single strand: 1 x 2,5 mm /2 x 1 mm .
2 2
Article number/Ordering data Conductor with socket contact: 1 x 4 mm2/2 x 1,5 mm2.

24 DC 2TLJ010002R0000 Mounting 35 mm DIN-rail
24 AC 2TLJ010002R0200 Protection class enclosure/
115 AC
230 AC
Colour
2TLJ010002R0400
2TLJ010002R0500
Black and beige
terminals
IP 40/20 IEC 60529
-10°C to +55°C (with no icing or
2
condensation)
Power supply 24 VDC ± 15% Impulse Withstand Voltage 2.5kV
24/48/115/230 VAC ± 15%, 50 -
60 Hz Pollution Degree 2
3
Power consumption 1,3 W/3,3 VA Operating humidity range 35% to 85%
Relay Outputs 3 NO + 1 NC LED indication Electrical Supply, Inputs, Outputs
Max. switching capacity Weight 350 g (24 VDC),
Resistive load AC 6A/250 VAC/1500 VA 460 g (24-230 VAC)
Inductive load AC AC15 240VAC 2A Values Safety Category 4 according to
Resistive load DC 6A/24 VDC/150 W (With Proof test interval 1 year) EN 954-1, PL e, SIL 3,
4
PFHd 1.35E-08
Max. res. load total switching Conformity 2006/42/EC, 2006/95/EC,
capacity: 12A distributed on all contacts 2004/108/EC
Min. load 10mA/10 V (if load on contact has EN 954-1:1996, EN 62061:2005
not exceeded 100 mA) EN ISO 13849-1:2008
Contact material Ag + Au flash
120
5
(1 kA) 6A gG
Max. Input wire res. at nom. 300 Ohm (S13 - S14 and S23 - Connector blocks are detachable
74 (without cables having to be
voltage S24)
Response time at deactivation < 20 ms (145 ms at power loss) disconnected)
45 mm 6
Technical description – JSBR4
Prot.
circ. Reset & Supervision circ.
with the requirement that a component fault,
short circuit or external interference do not
result in a dangerous function.
7
The safety outputs consist of contacts
* from K1 and K2 connected internally in
* Only for AC-supply series across terminals 13 - 14, 23 -24 and
The electrical supply is connected across K2 drop, due to short circuiting between
33 - 34. These contacts are used to cut
the power to components which stop or
8
A1 and A2. After Voltage reduction and the inputs, opening of the inputs or power prevent hazardous movements/functions.
Rectification (AC-versions) or reverse polarity failure. If one input is opened the other input It is recommended that all switched loads
protection (DC-version) there is an overload must also be opened for K1 and K2 to be are adequately suppressed and/or fused in
9
protection-circuit. activated again. order to provide additional protection for the
When the inputs S13-S14 and S23-S24 The monitoring circuit checks K1 and K2 and safety contacts.
have closed and the reset is made, the relays that the reset circuit to X2 is both closed and Note: Output 41-42 is intended for indica-
K1 and K2 are activated. opened before K1 and K2 are energized. Both tion purposes only, e.g. gate opened.
A dual stop signal is given when K1 and the stop and reset function therefore comply No load between S14 and S24 allowed.
Electrical connection – JSBR4 10
11
Emergency stop with manual resetting. Interlocked gate with manual reset. Contact mat/strip with manual reset.
12
Two hand device with buttons in separate Enabling device, JSHD4. Stop condi- Control and supervision of external con-
or same enclosure. Buttons to be pressed
in within 0.5 s of each other. Footpedal
tion is given in both top and bottom PB
positions.
ductor, relay, valve or ABB Jokab Safety’s
expansion relays.
13
switches can be connected in the same
configuration.
14
JSBT4
TÜV Nord
Safety relay for:

Emergency stops
Interlocked Hatches
Safety mats
Contact strips
Features:
Dual input channels
synchronism 0.5 s
Test input
Width 45 mm
LED indications for power
on, inputs and outputs
Safety relay with synchronised dual input channels
(within 0.5s) 3 NO/1NC relay outputs
The JSBT4 has two inputs, both of which have to be
Supply 24 VDC, 24, 48, 115
closed in order to keep the safety output contacts closed.
A short circuit between inputs A and B will cause the out-
or 230 VAC
put contacts to open. The inputs can be continuously short Quick release connector
circuited without damaging the safety relay. blocks
For the outputs to close, the test input must be closed.
The test input is intended to monitor that contactors or
valves have dropped/returned before a new start is permit-
ted.
This test input must not be confused with the reset func-
tion required for gates that a person can walk through and
where there is a high safety requirement (see JSBR4).
If the JSBT4 is used for safety Mats and safety Strips,
the "stop" condition is given following detection of a short
circuit. The safety mat, safety strip or the relay will not be
damaged by a continuous short-circuit. This also provides
the advantage that if there is a failure between inputs A
and B in the installation, the safety relay will not be dam-
aged.
Safety level
The JSBT4 has a twin supervised safety function. Compo-
nent failure, short-circuit or external disturbance (e.g. loss Regulations and standards
of power supply) will not prevent the safe function of the The JSBT4 is designed and approved in accordance with
relay. Safety category level 3 or 4, depending on use. appropriate directives and standards. See technical data.
The true two-channel safety function has the advantage
that the cabling installation demands for safety can be re- Connection examples
duced, due to the fact that a short-circuit between the in- For examples of how our safety relays can solve various safety
puts will directly open the relay's safety outputs. problems, please see the section “Connection examples”.
Technical data – JSBT4 Terminals
(Max. screw torque 1 Nm)
1
Manufacturer ABB AB/Jokab Safety, Sweden Single strand: 1 x 4 mm /2 x 1,5 mm
2 2
Article number/Ordering data Conductor with socket contact: 1 x 2,5 mm2/2 x 1 mm2

24 DC 2TLJ010004R0000 Mounting 35 mm DIN-rail
Colour Black and beige
2
Protection class enclosure/
Power supply 24 VDC ± 15% terminals IP 40/20 IEC 60529
24/48/115/230VAC ± 15%, Operating temperature range -10°C to +55°C (with no icing or
50 - 60 Hz condensation)
Power consumption 1,6 W/3,8 VA Impulse Withstand Voltage 2.5kV
Relay Outputs 3 NO + 1 NC Pollution Degree 2
Resistive load AC
Inductive load AC
6A/250 VAC/1500 VA
AC15 240VAC 2A
LED indication
35% to 85%
Electrical Supply, Inputs, Outputs 3
Resistive load DC Weight 350 g (24VDC),
6A/24 VDC/150 W
Inductive load DC 460 g (24-230VAC)
DC13 24VDC 1A
Values Safety Category 4 according to EN
Max. res. load total switching (With Proof test interval 1 year) 954-1, PL e, SIL 3, PFHd 1.51E-08
capacity:
Min. load
2004/108/EC
4
EN 954-1:1996, EN 62061:2005
Contact material Ag + Au flash EN ISO 13849-1:2008
Conditional short-circuit current 120
(1 kA)
Max. Input wire res. at nom.
6A gG
300 Ohm (S13 - S14 and S23 -
5
voltage S24) Connector blocks are detachable
74
Response time at deactivation < 20 ms, 145 ms with switched (without cables having to be
supply/power loss disconnected)
45 mm
6
Technical description – JSBT4
failure (short circuit, component, external
disturbance) shall not prevent the safe func-
tion of the JSBT4.
Prot.
circ. Reset & Supervision circ.
from K1 and K2 connected internally in
7
series across terminals 13 - 14, 23 -24 and
33 - 34. These contacts are used to cut
* the power to components which stop or
*Only for AC-supply
The electrical supply is connected across input is opened the other one also has to be
prevent hazardous movements/functions.
It is recommended that all switched loads 8
A1 and A2. After Voltage reduction and opened in order to activate K1 and K2 again. are adequately suppressed and/or fused in
Rectification (AC-versions) or reverse polarity The test circuit, X1 - X2,has to be closed in order to provide additional protection for the
protection (DC-version) there is an overload order to activate the outputs, thereafter the safety contacts.
protection-circuit. test circuit can be opened or closed conti- The NC output 41 - 42 should only be used
When the inputs S13-S14 and S23-S24
are closed within 0.5 seconds of each other
nously. If the test circuit is closed after the
inputs there is no requirement to close them
for monitoring purposes e.g. Indication lamp
or PLC input etc. The output contacts are
9
the relays K1 and K2 are energized . A dual within 0.5 seconds of each other. closed until the module is reset.
stop signal is given, K1 and K2 de-energize, The internal supervision circuit monitors Note: Output 41-42 is intended for indica-
when there is a short circuit between or an the two Inputs and relays K1, K2. The stop tion purposes only, e.g. gate opened. No load
opening of the inputs or at power loss. If one function then fulfils the requirement that one between S14 and S24 allowed.
10
Electrical connection – JSBT4
TEST TEST TEST
11
Emergency stop with automatic resetting. Interlocked hatch with automatic resetting. Contact mat/strip with automatic reset
TEST TEST
12
TEST
LOAD
Monitoring to ensure that the Start button Enabling device, JSHD4. Stop condition is Control and supervision of external contactor,
cannot stick in pressed position. Short
circuiting over the closing contact is not mon-
given in both top and bottom positions. relay, valve or ABB
sion relays.
��
Jokab Safety��
’s expan- 13
itored. The RT-series and JSBR4 have built
in short circuiting monitored resetting.
14
Safety relay/expansion relay Approvals:
BT50(T)
TÜV Nord
Safety relay for:

Emergency stop
Interlocked hatch
Expansion of Pluto
Features:
Single and “dual” channel
Test/"reset" input
Width 22.5 mm
LED indication
3 NO/1NC relay outputs
Supply 24 VDC
blocks
BT50 - Additional power
terminals
Safety relay/expansion relay to Pluto BT50T - One changeover
The BT50 is designed to connect safety devices, such as relay with a double informa-
emergency stops, directly in the voltage supply circuit to tion output (Y14)
the relay. Despite a maximum built-in width of 22.5 mm the BT50T - Delay times selec-
relay is very powerful.
table from 0 - 1.5 s
With 3NO safety outputs, 1NC output (for monitoring
purposes), a test input and complete internal supervision,
the BT50 is quite unique. In addition, delayed outputs
(BT50T) can be ordered.
In order for the safety outputs to close, the supply volt-
age, e.g. by means of an emergency stop button, must be
connected to A1 and A2 and the test input closed. After
actuation of the relay the test input can be opened again.
The test input is intended to supervise that contactors
or valves have dropped/returned before a new start can
be permitted.The test input can also be used for starting
and the start button can be supervised (see the connec-
tion example on the next page). circuiting, and therefore installation is critical for the safe-
ty level to be achieved. To achieve a higher safety level a
More outputs screened cable can be used and/or connection made to
By connecting a BT50 to a safety relay/PLC it is easy to both A1 and A2 (see the example on the next page).
increase the number of safe outputs. This means that an
unlimited number of dangerous machine operations and Regulations and standards
functions can be stopped by using just one safety-PLC. The BT50 is designed and approved in accordance with
appropriate directives and standards. See technical data.
Safety level
BT50 have an internal redundant and monitored safety Connection examples
function. Power failure, internal component faults or exter- For examples of how our safety relays can solve various
nal interference cannot result in dangerous functions. safety problems, please see the chapter “Connection
Input via A1 on its own is not protected from short examples”.
Technical data – BT50(T) Terminals (Max. screw torque 1 Nm)
Single strand: 2x1.5 mm2
1
Manufacturer ABB AB/Jokab Safety, Sweden Conductor with socket contact: 2x1mm2.
BT50 2TLJ010033R0000 Protection class enclosure/
BT50T 2TLJ010033R1000 terminals IP 40/20 IEC 60529
Colour
Operational voltage
Black and beige
24 VDC + 15%/-25%
Pollution Degree
2.5kV
2
2
Power consumption 1,4 W/1,8 W Operating temperature range -10°C to +55°C (with no icing or
Relay Outputs 3 NO + 1 NC condensation)
Max. switching capacity Operating humidity range 35% to 85%
3
Resistive load AC 6A/250 VAC/1500 VA LED indication Electrical Supply, Relay and X4
Resistive load DC 6A/24 VDC/150 W Weight 200 g
Inductive load DC DC13 24VDC 1A Performance (max.) Category 4/PL e (EN ISO 13849-
Max. res. load total switching Functional test: The relays must be 1:2008)
capacity: 12A distributed on all contacts cycled at least once a year. SIL 3 (EN 62061:2005)
PFHd 1.22E-08
Min. load 10mA/10 V(if load on contact has
Contact material
Ag + Au flash
2004/108/EC
EN 954-1:1996, EN 62061:2005
4
EN ISO 13849-1:2008
(1 kA) 6A gG 120
Max Input Wire res. at nom.
voltage
200 Ohms
Version B <20 ms or delayed max
84
5
(input - output) 1500 ms (old version of BT50 (without cables having to be
<60 ms) disconnected)
Technical description – BT50(T)

22,5
6
The NC output 41 - 42 should only be
used for monitoring purposes e.g. indication
K1
Supervision circuit lamp for emergency stop pressed.
K2
7
BT50T - Info. output
When supply voltage is connected to A1 or external interference cannot lead to a
and A2, relays K1 and K2 are activated. K1 dangerous function.
Max load
8
and K2 drop if the supply voltage is discon- The safety outputs consist of contacts
250 mA
nected. Both relays K1 and K2 must drop for from K1 and K2 connected internally in
them to be activated again. Another require- series across terminals 13 - 14, 23 - 24,
ment is that the test circuit, A1 - X4, must and 33 - 34. These contacts are used to
be closed for the outputs to be activated. cut the power to components which stop
BT50T - Delay times
Thereafter A1 - X4 can either be open or or prevent hazardous movements/functions.
constantly closed.
The supervising circuit ensures that both
are adequately suppressed and/or fused in
0s
A2 T1 T2
1.0 s
A2 T1 T2 9
K1 and K2 have dropped before they can order to provide additional protection for the 0.5 s 1.5 s
be reactivated. The stop function complies safety contacts.
with the requirement that a component fault
Electrical connection – BT50(T) 10
* *
11
Emergency stop with reset when emergency Hatch with automatic reset. BT50 as emergency stop and control
button returns. relay with Start and Stop function.
12
* LOAD
A1 X4
A1 X4
Emergency stop with dual connection direct Controlled monitoring of external contac- Monitoring to ensure that the On but-
to the supply voltage. tor, relay, valve or ABB Jokab Safety’s
expansion relays.
ton is not stuck in pressed position. A
short circuit over the closing contact is 13
not monitored.
* BT50 has additional power terminals A1 and A2.
14
Safety relay/expansion relay Approvals:
BT51(T)
TÜV Nord
Safety relay for:

Emergency stop
Interlocked hatch
Expansion of Pluto
Features:
Test/"reset" input
Width 22.5 mm
LED indication
4 NO relay outputs
Supply 24 VDC
blocks
Safety relay/expansion relay to Pluto BT51 - Additional power
The BT51 is designed to connect safety devices, such as terminals
emergency stops, directly in the voltage supply circuit to
the relay. Despite a maximum built-in width of 22.5 mm the BT51T - One changeover
relay is very powerful. relay with a double informa-
With 4 NO safety outputs, test input and complete in- tion output (Y14)
ternal supervising, the BT51 is quite unique. In addition BT51T
you can order delayed outputs (BT51T).
In order for the safety outputs to close, the supply volt- Delay times selectable from
age, e.g. by means of an emergency stop button, must be 0 - 1.5 s
and the start button can be supervised (see connection
example on next page).
More outputs
By connecting BT51 to a safety relay/PLC it is easy to
increase the number of safe outputs. This means that an
unlimited number of dangerous machine operations and
functions can be stopped from one safety relay/PLC.
Safety level
BT50 have an internal redundant and monitored safety
function. Power failure, internal component faults or exter- Regulations and standards
nal interference cannot result in dangerous functions. The BT51 is designed and approved in accordance with
Input via A1 only is not protected from short circuiting, appropriate directives and standards. See technical data.
and therefore installation is critical for the safety level to be
achieved. To achieve a higher safety level a screened ca- Connection examples
ble can be used and/or connection made to both A1 and For examples of how our safety relays can solve various safety
A2 (see example overleaf). problems, please see the chapter “Connection examples”.
Technical data – BT51(T) Mounting
35 mm DIN-rail 1
Manufacturer ABB AB/Jokab Safety, Sweden terminals IP 40/20 IEC 60529
Article number/Ordering data Impulse Withstand Voltage 2.5kV
BT51 2TLJ010033R2000
BT51T 2TLJ010033R3000 Pollution Degree 2
Colour
Operational voltage
Black and beige
24 VDC + 15%/-25%
Operating temperature range -10°C to +55°C (with no icing or
condensation) 2
Power consumption 1,4 W/1,8 W Operating humidity range 35% to 85%
Relay Outputs 4 NO LED indication Electrical Supply, Relay and X4
Max. switching capacity Weight 200 g
3
Performance (max.) Category 4/PL e (EN ISO 13849-
Resistive load DC 6A/24 VDC/150 W Functional test: The relays must be 1:2008)
Inductive load DC DC13 24VDC 1A cycled at least once a year. SIL 3 (EN 62061:2005)
PFHd 1.63E-08
Max. res. load total switching
capacity: 12 A distributed on all contacts Conformity 2006/42/EC, 2006/95/EC,
Min. load 10mA/10 V (if load on contact has 2004/108/EC
Contact material
not exceeded 100 mA
Ag + Au flash
EN 954-1:1996, EN 62061:2005
EN ISO 13849-1:2008 4
Conditional short-circuit current 120
(1 kA) 6A gG
voltage
200 Ohms
<20 ms or delayed max 1500 ms
84
(without cables having to be disconnected) 5
(BT51T)
Terminals (Max. screw torque 1 Nm)
Conductor with socket contact: 2x1mm2 22,5
Technical description – BT51(T) 6

Supervision circuit
7
When supply voltage is connected to A1 or external interference cannot lead to a BT51T - Info. output
and A2, relays K1 and K2 are activated. K1 dangerous function.
and K2 drop if the supply voltage is discon-
nected. Both relays K1 and K2 must drop for
from K1 and K2 connected internally in Max load
250 mA
8
them to be activated again. Another require- series across terminals 13 - 14, 23 - 24, 33
ment is that the test circuit, A1 - X4, must - 34 and 43 - 44. These contacts are used
be closed for the outputs to be activated. to cut the power to components which stop
Thereafter A1 - X4 can either be open or or prevent hazardous movements/functions.
constantly closed.
The supervising circuit ensures that both
are adequately suppressed and/or fused in
BT51T - Delay times
9
K1 and K2 have dropped before they can A2 T1 T2 A2 T1 T2
order to provide additional protection for the
be reactivated. The stop function complies 0s 1.0 s
safety contacts.
0.5 s 1.5 s
with the requirement that a component fault
Electrical connection – BT51(T) 10
* *
11
Emergency stop with reset when emergency Hatch with automatic reset. BT51 as emergency stop and control
button returns. relay with Start and Stop function.
12
LOAD
*
A1 X4 A1 X4
Emergency stop with dual connection direct Controlled monitoring of external contac- Monitoring to ensure that the On but-
to the supply voltage. tor, relay, valve or ABB Jokab Safety’s
expansion relays.
short circuit over the closing contact is 13
not monitored.
* BT51 has additional power terminals A1 and A2.
14
JSBT5(T)
TÜV Nord
Safety relay for:

Emergency stop
Interlocked hatch
Features:
Test/start input
Width 22.5 mm
LED indication
3 NO/1NC relay outputs
(T) = delayed outputs
0.5 sec.
Supply 12 VDC, 24 VDC/
AC
Single channel safety relay

The JSBT5 is designed to connect safety devices, such as
emergency stops, directly in the voltage supply circuit to
the relay. Despite a maximum built-in width of 22.5 mm the
relay is very powerful.
With 3 NO safety outputs, 1 NC, test input and complete
internal supervising, the JSBT5 is quite unique. In addition
you can order delayed outputs (JSBT5T).
In order for the safety outputs to close, the supply volt-
age, e.g. by means of an emergency stop button, must be
and the start button can be supervised (see connection
example on next page).
Safety level
The JSBT5 has a twin and supervised internal safety func-
tion. Power failure, internal component faults or external Regulations and standards
interference cannot result in dangerous functions. The JSBT5 is designed and approved in accordance with
Input via A1 only is not protected from short circuiting, appropriate directives and standards. See technical data.
and therefore installation is critical for the safety level to be
achieved. To achieve a higher safety level a screened ca- Connection examples
ble can be used and/or connection made to both A1 and For examples of how our safety relays can solve various safety
A2 (see example overleaf). problems, please see the section “Connection examples”.
Technical data – JSBT5(T) Terminals (Max. screw torque 1 Nm)
1
Manufacturer ABB AB/Jokab Safety, Sweden Conductor with socket contact: 2x1mm2
JSBT5 24 AC/DC 2TLJ010005R0100
JSBT5 12 VDC 2TLJ010005R0700
2
JSBT5T 24 AC/DC 2TLJ010005R1100 terminals IP 40/20 IEC 60529
Colour Black and beige Impulse Withstand Voltage 2.5kV
Operational voltage Pollution Degree 2
JSBT5: 24 VDC/AC + 15%–25%, 50–60 Hz Operating temperature range -10°C to +55°C (with no icing or
JSBT5T: 12 VDC, 24 VDC/AC + 15% – condensation)
25%, 50 - 60 Hz Operating humidity range 35% to 85%
Power consumption
Relay Outputs
1 W/1,9 VA
3 NO + 1 NC
Function indication
Weight
Electrical Supply
200 g
3
Max. switching capacity Performance (max.) Category 4/PL e
Resistive load AC 6A/250 VAC/1500 VA Functional test: The relays must be (EN ISO 13849-1:2008)
Inductive load AC AC15 240VAC 2A cycled at least once a year. SIL 3 (EN 62061:2005)
Resistive load DC 6A/24 VDC/150 W PFHd 1.22E-08
Inductive load DC
capacity:
DC13 24VDC 1A

2004/108/EC 4
EN 954-1:1996, EN 62061:2005
Min. load 10mA/10 V (if load on contact has EN ISO 13849-1:2008
Contact material AgCuNi
99
5A gL/gG
5
(1 kA) 6A gG
Max Input Wire res. at nom. 82
voltage 200 Ohm
Response time at deactivation <60 ms or delayed max 500 ms
(JSBT5T)
22,5 mm 6
Technical description – JSBT5(T)
8
When supply voltage is connected to A1 K1 and K2 have dropped before they can or prevent hazardous movements/functions.
and A2, relays K1 and K2 are activated. be reactivated. The stop function complies It is recommended that all switched loads
K1 and K2 drop if the supply voltage is with the requirement that a component fault are adequately suppressed and/or fused in
disconnected. Both relays K1 and K2 must or external interference cannot lead to a order to provide additional protection for the
drop for them to be activated again. Another dangerous function. safety contacts.
requirement is that the test circuit, X1 - X2, The safety outputs consist of contacts The NC output 41 - 42 should only be
must be closed for the outputs to be activa-
ted. Thereafter X1 - X2 can either be open
from K1 and K2 connected internally in
series across terminals 13 - 14, 23 - 24,
used for monitoring purposes e.g. indication
lamp for emergency stop pressed. 9
or constantly closed. and 33 - 34. These contacts are used to
The supervising circuit ensures that both cut the power to components which stop
Electrical connection – JSBT5(T)

10
11
Emergency stop with automatic reset when Hatch with automatic reset. JSBT5 as emergency stop and control
emergency button returns. relay with Start and Stop function.
12
Emergency stop with dual connection direct Controlled monitoring of external contactor, Monitoring to ensure that the On but-
to the supply voltage. relay, valve or ABB Jokab Safety’s expan-
sion relays.
short circuit over the closing contact is
13
not monitored. The JSBR4 has built in
short circuit monitored resetting.
14
Safety timer Approvals:
JSHT1
TÜV Nord
Safety timer for:

Time reset
Time bypassing
Features:
Hardwire time selection
5 – 40 s
Selectable single or dual
channel input
Test input
Width 45 mm
LED indication for supply,
inputs and outputs
1+1 NO relay outputs
Supply 24 VDC, 24, 48, 115
or 230 VAC
The JSHT1A/B closes two independent relay outputs blocks
during a guaranteed maximum time when the inputs
are opened.
Time reset
Time reset can prevent unintentional reset of safety sys-
tems when someone is still in the dangerous area of the
machine. During a guaranteed maximum time, one or se-
veral PB´s for reset must be activated. The reset buttons
should be sited in such a way that operatives have a clear Connection examples
overview of the whole area which is guarded. Time reset For examples of how our safety relays can solve various safety
is made by the combination of a safety relay and the timer problems, please see the section “Connection examples”.
relay JSHT1A/B.
Time bypassing
The JSHT1 can also be used for time bypass of light
beams for e.g. autotruck into a dangerous area. 1
2
Operation
When the inputs open the output contacts close. The out-
put contacts open when the inputs close or when the time
period has expired. The time period is hardwire selectable
on terminals T1, T2 and T3. The time given is the maximum
time. One or two channel operation is also hardwire selec-
table.
Light beam being bypassed Time reset procedure. First push
for a maximum pre-set time PB1, then exit dangerous area and
e.g. 5 sec. by the JSHT1 close the door, then push PB2
The JSHT1A/B is designed and approved in accordance with during entrance and exit with (PB1 and PB2 must be pressed
appropriate directives and standards. See technical data. the JSHD4 Three Position within the predetermined time pe-
Enabling device. riod selected). After this procedure
the machine can be safely restarted.
Technical data – JSHT1 A/B Terminals (Max. screw torque
1 Nm)
1
Manufacturer ABB AB/Jokab Safety, Sweden Single strand: 1 x 4 mm , 2 x 1,5 mm
2 2
Article number/Ordering data Conductor with socket contact: 1 x 2,5 mm2, 2 x 1 mm2
JSHT1A 24 DC 2TLJ010011R0000 Mounting 35 mm DIN-rail
JSHT1B 24 DC 2TLJ010011R1000 Protection class enclosure/
Colour
Power supply
Black and beige
24 VDC ± 15 %,
terminals
IP20/IP40 IEC 60529
2.5kV
2
24/48/115/230 VAC ± 15 %, Pollution Degree 2
50 - 60 Hz (AC versions JSHT1A
Operating temperature range –10°C to +55°C (with no icing or
only)
condensation)
Power consumption 1,8 W/3,7 VA
3
Operating humidity range 35% to 85%
Max Input Wire res. at nom 100/200 Ohm (1 Channel/
LED indication Electrical Supply, Inputs, Outputs
voltage/channel 2 Channel)
Weight 24 VDC: 330 g
Response time at activation <30ms 24/48/115/230 VAC: 430 g
Response time at deactivation < 15 ms Performance (max.) Category 4 / PL e (EN ISO 13849-
Selectable time JSHT1A: 5-10-15-20 sec Functional test: The relays must be 1:2008)
(± 15 % at nom. V.) JSHT1B: 5-15-30-40 sec
4
cycled at least once a year. SIL 3 (EN 62061:2005)
Relay outputs 2 x 1 NO PFHd 4.42E-09
Max. switching capacity Conformity 2006/42/EC, 2006/95/EC,
Resistive load AC 4A/250 VAC/1000 VA 2004/108/EC
Inductive load AC AC15 250VAC 3A EN 954-1:1996, EN 62061:2005
Resistive load DC 4A/24 VDC/100 W EN ISO 13849-1:2008
Min. load
120 5
Fuses Output (External) 3A gL/gG or 4A fast 74 (without cables having to be disconnected)
(1 kA)
6A gG
45 mm
6
voltage 100 Ohm
Technical description – JSHT1 A/B

7
Connection and
monitoring circuit
Timer
8
are closed again before the set time pe-
riod has expired the outputs will open. In
** order to close the outputs again both the
** Only for AC-supply. inputs have to be closed and both internal
relays K1 and K2 deactivated (controlled by
9
The electrical supply is connected across are activated and the outputs close. K1 the supervising circuit) and the inputs again
A1 and A2. The internal supervising circuit and K2 are activated for the hardwired opened.
is activated directly when the supply is on. selected time (set by connections on the By external hardwire connections the
The inputs A and B must both be closed
and then opened. Thereafter K1 and K2
terminals T1, T2 and T3). If there is a short
circuit between the inputs or the inputs
JSHT1 can be made single or dual chan-
nel input. See figure below. 10
Electrical connection – JSHT1 A/B
Connection for single channel input Connection for dual channel input
11
12
Selection of time by hardwire links
JSHT1A JSHT1B
* It is recommended that all switched loads are adequately
suppressed and/or fused in order to provide additional pro-
tection for the safety contacts. In the figure the monitoring
13
of two contactors in the test input is shown.
14
Safety timer Approvals:
JSHT2
TÜV Nord
Safety relay for:

Time bypassing
Inching
Features:
Hardwire time selection
0.2 – 40 s
Selectable single or dual
channel input
Test input
Width 45 mm
LED indication for supply,
inputs and outputs
1+1 NO relay outputs
Supply 24 VDC, 24, 48, 115
or 230 VAC
The JSHT2A/B/C closes two independent relay outputs
during a guaranteed maximum period of time when
the inputs are closed. blocks
Time bypassing
Sensors detect the autocarrier and are connected to the
JSHT2 which supervises the sensors and bypasses the
light beam for a maximum predetermined time.
Inching
Inching applications require safety outputs to be closed
for a predetermined maximum period of time, allowing the Connection examples
machine to move only a short distance each time the in- For examples of how our safety relays can solve various safety
ching control is activated. For each new motion the inching problems, please see the section “Connection examples”.
control e.g. PB or pedal must be released and activated
again.
Operation
When the inputs close the output contacts close. The out-
put contacts open when the input opens or when the time
period has expired. The time is hardwire selectable on the
terminals T1, T2 and T3. The time given is the maximum
time. Single or dual channel operation is also hardwire se-
lectable.

The JSHT2A/B/C is designed and approved in accordance
with appropriate directives and standards. See technical data. Light beam being bypassed Shaft only turns a small
only for the time it takes the amount each time the PB is
autocarrier to pass. pressed.
Technical data – JSHT2 A/B/C Terminals (Max. screw torque
1 Nm)
1
Manufacturer ABB AB/Jokab Safety, Sweden Single strand: 1 x 4 mm or 2 x 1,5 mm
2 2
Article number/Ordering data Conductor with socket contact: 1 x 2,5 mm2 or 2 x 1 mm2
JSHT2A 24 DC 2TLJ010012R0000 Mounting 35 mm DIN-rail
JSHT2B 24 DC 2TLJ010012R1000 Protection class enclosure/
JSHT2C 24 DC
Colour
2TLJ010012R2000
Black and beige
terminals
IP 20/IP 40 IEC 60529
2.5kV
2
Power supply 24 VDC ± 15 % Pollution Degree 2
24/48/115/230 VAC ± 15 %, 50 - 60 HZ
Operating temperature range –10°C to +55°C (with no icing or
Power consumption 1,8 W/3,8 VA condensation)
Max Input Wire res. at nom 100/200 Ohm (1 Channel/
3
voltage/channel 2 Channel)
LED indication Electrical Supply, Inputs, Outputs
Response time at activation < 30 ms
Weight 24 VDC: 310 g
Response time at deactivation < 15 ms 24/48/115/230 VAC: 410 g.
Selectable time JSHT2A: 0.2 - 0.5 - 0.7 - 1.0 sec Performance (max.) Safety Category 4/PL e (EN ISO
(± 15 % at nom. V.) JSHT2B: 5 - 10 - 15 - 20 sec Functional test: The relays must be 13849-1:2008)
JSHT2C: 5 - 15 - 30 - 40 sec
4
Relay outputs 2 x 1 NO PFHd 4.42E-09
Max. switching capacity Conformity 2006/42/EC, 2006/95/EC,
Resistive load AC 4A/250 VAC/1000 VA 2004/108/EC
EN 954-1:1996, EN 62061:2005
EN ISO 13849-1:2008
Min. load
120 5
Fuses Output (External) 3A gL/gG or 4A fast Connector blocks are detachable
74 (without cables having to be disconnected)
voltage 100 Ohm
6
45 mm
Technical description – JSHT2 A/B/C
7
Connection and Timer
8
monitoring circuit
**
** Only for AC-supply.
The electrical supply is connected across (set by connections on the terminals T1, K2 deactivated (controlled by the super-
9
A1 and A2. The internal supervising circuit is T2 and T3). If there is a short circuit bet- vising circuit) and then the inputs closed
activated directly when the supply is on. The ween the inputs or the inputs are opened again.
inputs A and B must both be opened and again before the set time period has expi- By external hardwire connectors the
then closed. Thereafter K1 and K2 are ac-
tivated and the outputs close. K1 and K2
are activated for hardwired selected time
red the outputs will open. In order to close
the outputs again both the inputs have to
be opened and both internal relays K1 and
JSHT2 can be made to operate from
either single or dual channel inputs. See
figure below.
10
Electrical connection – JSHT2 A/B/C

Connection for single channel input Connection for dual channel input
11
12
Selection of time by hardwire links
JSHT2A JSHT2B JSHT2C
* It is recommended that all switched loads are

adequately suppressed and/or fused in order
to provide additional protection for the safety
13
contacts. In the figure the monitoring of two
contactors in the test input is shown.
14
Expansion relay Approvals:
E1T
TÜV Nord
Expansion relay with:

-ORE SAFETY OUTPUTS
$ELAYED SAFETY OUTPUTS
Features:
Width 22.5 mm
3UPPLY 6$#
,%$ OUTPUT INDICATION
./ RELAY OUTPUTS
3INGLE OR DUAL CHANNEL
operation option
1UICK RELEASE CONNECTOR
BLOCKS
More outputs
By connecting expansion relays to a safety relay it is easy
TO INCREASE THE NUMBER OF SAFE OUTPUTS 4HIS MEANS THAT
AN UNLIMITED NUMBER OF DANGEROUS MACHINE OPERATIONS
AND FUNCTIONS CAN BE STOPPED FROM ONE SAFETY RELAY
Safe soft stop Stop category 1 may also be permitted when it is not
7HEN A GATE IS OPENED A PROGRAM STOP IS lRST GIVEN TO THE possible to gain physical access to the machine before
MACHINES 0,#SERVO WHICH BRAKES THE DANGEROUS OPERA- the safe stop is affected e.g:
TIONS IN A SOFT AND CONTROLLED WAY 4HE SAFETY OUTPUTS THEN s 'ATES ACCESS TIME IS NORMALLY OVER SEC
BREAK THE POWER TO THE MOTORS THAT IS WHEN THE MACHINE s #OVERS AND GATES WHICH ARE LOCKED UNTIL DANGEROUS
has already stopped. Normally between 0.5 and 1 second OPERATIONS AND FUNCTIONS HAVE BEEN STOPPED
IS NEEDED TO BRAKE A DANGEROUS MACHINE OPERATION SOFTLY s ,ONG DISTANCES BETWEEN A SAFETY DEVICE AND A
3OFT STOP ENSURES MANY ADVANTAGES DANGEROUS MACHINE FUNCTION
s 4HE MACHINE LASTS LONGER
s 0ARTS BEING PROCESSED ARE NOT DAMAGED Safety level
s 2ESTART FROM STOPPED POSITION IS ENABLED AND SIMPLI- 4HE %4 HAS TWIN STOP FUNCTIONS THAT IS TWO RELAYS WITH
fied. MECHANICALLY OPERATED CONTACTS ! MONITORED STOP FUNC-
! SAFE SOFT STOP IS ACHIEVED BY MEANS OF A SAFETY RELAY TION IS ACHIEVED BY CONNECTING THE TEST OUTPUT TERMINALS
WHICH GIVES THE PROGRAM STOP AND AN EXPANSION RELAY 8 AND 8 TO THE TEST OR RESET INPUT ON THE SAFETY RELAY
%4 WHICH GIVES SAFE DELAYED STOP SIGNALS 3EE SECTION which is being expanded.
v#ONNECTION EXAMPLESv 4HE DROP TIME DELAY ON A %4 CAN One condition for a safe delayed stop is that the delay
as standard be selected from 0 to 3 seconds. By connec- TIME CANNOT INCREASE IN THE EVENT OF A FAULT 4HE %4 COM-
TING SEVERAL %4|S IN SERIES EVEN LONGER TIMES CAN BE AC- PLIES WITH THIS REQUIREMENT
HIEVED
When are delayed safe stops used? 4HE %4 IS DESIGNED AND APPROVED IN ACCORDANCE WITH AP-
$ELAYED SAFETY STOP SIGNALS CAN BE USED FOR EMERGENCY PROPRIATE DIRECTIVES AND STANDARDS See technical data.
stops according to EN ISO 13850:2008 § 4.1.4. Stop ca-
TEGORY IE A CONTROLLED STOP WITH POWER TO THE ACTUATORS Connection examples
AVAILABLE TO ACHIEVE THE STOP AND THEN REMOVAL OF POWER &OR EXAMPLES OF HOW OUR SAFETY RELAYS CAN SOLVE VARIOUS SAFETY
WHEN STOP IS ACHIEVED PROBLEMS PLEASE SEE THE SECTION h#ONNECTION EXAMPLESv
Technical data – E1T Response time at activation
(input-output) <30 ms
1
Manufacturer ABB AB/Jokab Safety, Sweden
Terminals (Max. screw torque 1 Nm)
Article number/Ordering data Single strand: 1x4 mm2/2x1,5 mm2
E1T 0 s 24DC 2TLJ010030R0000 Conductor with socket contact: 1x2,5 mm2/2x1 mm2.
E1T 0,5 s 24DC
E1T 1 s 24DC
E1T 1,5 s 24DC
2TLJ010030R1000
2TLJ010030R2000
2TLJ010030R3000
Mounting
Protection class
35 mm DIN-rail
2
E1T 2 s 24DC 2TLJ010030R4000 enclosure IP 40 IEC 60529
E1T 3 s 24DC 2TLJ010030R5000 terminals IP 20 IEC 60529
Colour Black and beige Impulse Withstand Voltage 2.5kV
Operational voltage
Power consumption
24 VDC ± 15%
1,5 W
Pollution Degree
2
-10°C – +55°C (with no icing or
3
condensation)
Relay Outputs 4 NO
Resistive load AC 6A/250VAC/1500VA LED indication Output status
Inductive load AC
Resistive load DC
AC15 240VAC 2A
6A/24VDC/150W
Weight
Performance (max.)
220 g
Category 4/PL e
4
Functional test: The relays must be (EN ISO 13849-1:2008)
Max. total switching capacity 12A distributed on all contacts cycled at least once a year. SIL 3 (EN 62061:2005)
Min. switching load 10 mA/10 V (if load on contact has PFHd 1.55E-08
Contact material
Ag + Au flash
2004/108/EC
EN 954-1:1996, EN 62061:2005
5
Fuses Output (External) 5A gL/gG EN ISO 13849-1:2008
120
Maximum external resistance
at a nominal voltage 150 Ohm (S14, S24) Connector blocks are detachable
6
Response time at deactivation < 0,020 s, 0,5 s, 1 s, 1,5 s, 2 s, 84 (without cables having to be disconnected)
(input - output) 3 s, ± 20%
Technical description – E1T

22,5
7
CLOSE RELAYS + AND + ARE ACTIVATED ! STOP DROP DURING A STOP SIGNAL THEY MUST BE
SIGNAL IS GIVEN + AND + DROP IF THE INPUTS MONITORED 4HIS IS ACHIEVED BY CONNECTING
ARE OPENED OR DURING POWER FAILURE + AND 8 AND 8 TO THE TEST OR RESET INPUT ON THE
+ DROP EITHER DIRECTLY OR AFTER A DELAY
IF SAFETY RELAY WHICH IS EXPANDED SEE BELOW
INCORPORATED $ELAY TIME OF MODULE IS lXED
AND SHOWN ON FRONT PANEL OF DEVICE 4HE DELAY
+ AND + ARE MECHANICALLY OPERATED RELAYS
THEREFORE IF ONE OF THE OUTPUT CONTACTS
8
CIRCUIT IS SO ARRANGED THAT THE DESIGN TIME SHOULD STICK CLOSED THEN THE RELAYS CONTACT
cannot be exceeded. IN 8 8 CANNOT BE CLOSED THUS PREVENTING
The E1T has to be connected to a safety 4O CHECK THAT BOTH THE RELAYS + AND + A NEW READY SIGNAL BEING GIVEN TO THE SAFETY
RELAY IN ORDER TO FULlLL THE NECESSARY SAFETY
REQUIREMENTS SEE CONNECTION EXAMPLES
relay.
)NDUCTIVE LOADS SHOULD BE EQUIPPED WITH 9
below). The safety relay controls and mo- AN ARC SUPPRESSOR TO PROTECT THE OUTPUT
NITORS THE %4 4HE %4 CAN BE CONNECTED contacts.
FOR SINGLE OR DUAL CHANNEL OPERATION SEE $IODES ARE THE BEST ARC SUPPRESSORS
BELOW 7HEN THE INPUTS 3 AND 3 BUT WILL INCREASE THE SWITCH OFF TIME OF
Electrical connection – E1T

the load.
10
3!&%49 2%,!9 24

3!&%49 2%,!9 24
11
12
$%,!9%$ 3!&%49 34/0

13
3INGLE CHANNEL EXPANSION OF OUTPUTS FOR A $UAL CHANNEL EXPANSION WITH DELAYED SAFETY
safety relay connected to an emergency stop. OUTPUTS FOR A SAFETY RELAY MONITORING A GATE
14
JSR1T
TÜV Nord

More safe outputs
Delayed safe outputs
Information output
Features:
Width 45 mm
Supply 24 VDC
LED function indication
4 NO/1 NC relay outputs
Single and dual channel
blocks
More outputs
By connecting expansion relays to a safety relay it is easy
to increase the number of safe outputs. This means that an
unlimited number of dangerous machine operations and
functions can be stopped from one safety relay. Stop category 1 may also be permitted when it is not
possible to gain physical access to the machine before the
Safe soft stop safe stop is affected e.g:
When a gate is opened a program stop is first given to the s 'ATES ACCESS TIME IS NORMALLY OVER SEC
machine’s PLC/servo which brakes the dangerous opera- s #OVERS AND GATES WHICH ARE LOCKED UNTIL DANGEROUS
tions in a soft and controlled way. The safety outputs then operations and functions have been stopped.
break the power to the motors, that is, when the machine s ,ONG DISTANCES BETWEEN A SAFETY DEVICE AND A
has already stopped. Normally between 0.5 and 1 second dangerous machine function.
is needed to brake a dangerous machine operation softly.
Soft stop ensures many advantages: Safety level
s 4HE MACHINE LASTS LONGER 4HE *324 HAS TWIN STOP FUNCTIONS THAT IS TWO RELAYS WITH
s 0ARTS BEING PROCESSED ARE NOT DAMAGED mechanically operated contacts. A monitored stop function
s 2ESTART FROM STOPPED POSITION IS ENABLED AND is achieved by connecting the test output (terminals X1
simplified. and X2) to the test or reset input on the safety relay which
A safe soft stop is achieved by means of a safety relay is being expanded.
which gives the program stop, and an expansion relay, JS- One condition for a safe delayed stop is that the de-
24 WHICH GIVES SAFE DELAYED STOP SIGNALS 3EE SECTION LAY TIME CANNOT INCREASE IN THE EVENT OF A FAULT 4HE *324
v#ONNECTION EXAMPLESv 4HE DROP TIME DELAY ON A *324 complies with this requirement.
can as standard be selected from 0 to 10 seconds. By
CONNECTING SEVERAL *324|S IN SERIES EVEN LONGER TIMES Regulations and standards
can be achieved. 4HE *324 IS DESIGNED AND APPROVED IN ACCORDANCE WITH
When are delayed safe stops used?
Delayed safety stop signals can be used for emergency Connection examples
stops according to EN418 § 4.1.4 Stop category 1, i.e. a For examples of how our safety relays can solve various safety
controlled stop with power to the actuator(s) available to problems, please see the section “Connection examples”.
achieve the stop and then removal of power when stop is
achieved.
Technical data – JSR1T Terminals (Max. screw torque 1 Nm)
Single strand: 1 x 2,5 mm2/2 x 1mm2
1
Manufacturer ABB AB/Jokab Safety, Sweden Conductor with socket contact: 1 x 4 mm2/2 x 1,5 mm2
JSR1T 0 6 A 24 DC 2TLJ010015R0000 Protection class enclosure/
JSR1T 1,5 6 A 24 DC 2TLJ010015R0500 terminals IP 40/20 IEC 60529
JSR1T 8
JSR1T 0,5
6 A 24 DC
6 A 24 D
JSR1T 10s 6 A 24 DC
2TLJ010015R0600
2TLJ010015R1000
2TLJ010015R2000
Pollution Degree
2.5kV
2
2
JSR1T 1 6 A 24 DC 2TLJ010015R3000 Operating temperature range -10°C to +55°C (with no icing or
JSR1T 2 6 A 24 DC 2TLJ010015R4000 condensation)
JSR1T 3 6 A 24 DC 2TLJ010015R5000
JSR1T 5 6 A 24 DC 2TLJ010015R6000 Operating humidity range 35% to 85%
Colour
Power supply
Black and beige
24 VDC ±15%
LED indication
Weight
Performance (max.)
Output Relay Supplies
280 g
Category 4/PL e
3
Power consumption 1,2 W
(EN ISO 13849-1:2008)
Relay Outputs 4 NO + 1 NC
SIL 3 (EN 62061:2005)
Max. switching capacity PFHd 1.55E-08
4
Functional test: The relays must be
Inductive load AC AC15 240VAC 2A cycled at least once a year
Inductive load DC DC13 24VDC 1A Conformity 2006/42/EC, 2006/95/EC,
2004/108/EC
Max. total switching capacity: 16A distributed on all contacts
EN 954-1:1996, EN 62061:2005
Min. load 10mA/10 V (if load on contact has EN ISO 13849-1:2008
Contact material
Ag + Au flash
5A gL/gG
120
5
(1 kA) 6A gG Connector blocks are detachable
Max. Input wire res. at nom. 74 (without cables having to be disconnected)
voltage 150 Ohm (S14, S24)
(input- output)
< 0,020 s, 0,5 s, 1 s, 1,5 s, 2 s, 3 s,
5 s, 8 s, 10 s ± 20 %
45 mm
6
Technical description – JSR1T
signal is given, K1 and K2 drop, if the inputs
are opened or during power failure. K1 and
To check that both the relays K1 and
K2 drop during a stop signal they must be
7
K2 drop either directly or after a delay* (If monitored. This is achieved by connecting
incorporated). Delay time of module is fixed X1 and X2 to the test or reset input on the
and shown on front panel of device. The safety relay which is expanded (see below).
4HE *324 HAS TO BE CONNECTED TO A SAFETY

delay circuit is so arranged that the design
time cannot be exceeded.
K1 and K2 are mechanically operated relays,
therefore, if one of the output contacts should 8
stick closed then the relay’s contact in X1-
relay in order to fulfill the necessary safety X2 cannot be closed thus preventing a new
requirements (see connection examples be- ready signal being given to the safety relay.
low). The safety relay controls and monitors Inductive loads should be equipped with
THE *324 4HE *324 CAN BE CONNECTED
for single or dual channel operation - see
an arc suppressor to protect the output
contacts.
9
below). When the inputs S14 and S24 Diodes are the best arc suppressors but
close, relays K1 and K2 are activated. A stop will increase the switch off time of the load.
Electrical connection – JSR1T 10
3!&%49 2%,!9 24 3!&%49 2%,!9 24 11

02/'2!- 34/0
12
JSR1T
JSR1T
JSR1T
Expansion of outputs for safety relay con-

DELAYED SAFETY STOP
Dual-channel expansion with delayed safety

13
nected to emergency stop with automatic outputs for safety relay monitoring a gate.
reset.
14
JSR2A
TÜV Nord

More safe outputs
Greater current switching
capacity
Information output
Features:
Switching capacity of up to
10 A/250V per output
Width 45 mm
LED function indication
4 NO/1 NC relay outputs
5 supply versions
Supply 24 VDC/VAC, 48
115 and 230 VAC
More outputs blocks
The JSR2A expansion relay is used to provide increased
switching capacity and number of safety outputs to a safety
relay. This means that an unlimited number of dangerous
machine operations and functions can be stopped from one
safety relay.
Greater current switching capacity

The JSR2A Expansion relay enables switching of up to 10
amps (AC/DC) per output contact.
Safety level
The JSR2A has twin stop functions, that is, two relays with
mechanically positively guided contacts. A monitored stop
function is achieved by connecting the test output (terminals
X1 and X2) to the test or reset input on the safety relay which
is to be expanded.

The JSR2A is designed and approved in accordance with
Connection examples
problems, please see the section “Connection examples”.
Technical data – JSR2A Connection Area (max.)
Single strand 1 x 4 mm2 or 2 x 1.5 mm2/12AWG
1
Manufacturer ABB AB/Jokab Safety, Sweden
Conductor with socket contact 1 x 2.5 mm2 or 2 x 1 mm2
Article number/Ordering data
JSR2A 10 A 24 AC/DC 2TLJ010027R0100 Mounting 35 mm DIN-rail
JSR2A 10 A 115 AC 2TLJ010027R0400 Protection class terminals
JSR2A 10 A 230 AC
Colour
2TLJ010027R0500
Black and beige
Enclosure
Terminals
IP 40 IEC 60529
IP 20 IEC 60529
2
Supply A1 - A2 24 VDC/AC, 48, 115,
LED indication
230 VAC + 15%, 50-60 Hz
On Supply voltage
Power consumption 2,7W/2,4–4 VA
1 2 Output relays 1 and 2
Relay Outputs 4 NO + 1 NC
Pollution Degree
2.5kV
2
3
10A/115VAC/48VAC/24VAC/ Operating temperature range -10°C to +55°C (with no icing or
1840 VA condensation)
Inductive load AC AC15 230VAC 4A (NO-contact) Operating humidity range 35% to 85%
4
1.5A (NC-contact) Weight 313 g
Inductive load DC Performance (max.) Category 4/PL e
DC13 24VDC 1.2A (NO/NC- Functional test: The relays must be (EN ISO 13849-1:2008)
contact) cycled at least once a year SIL 3 (EN 62061:2005)
Max. total switching capacity: 16A distributed on all contacts PFHd 1.55E-08
Min. load 10mA/10V/100mW (if load on Conformity 2006/42/EC, 2006/95/EC,
Contact material
contact has not exceeded 100 mA)
AgSnO2 + Au flash
2004/108/EC
EN 954-1:1996, EN 62061:2005
EN ISO 13849-1:2008
5
Fuses Output (External) 6A gL ( 8A fast if short-circuit
current >500A )
(1 kA)
6
10A gG
Max. Input wire res. at nom. 24 VDC/VAC: 100 Ohm
voltage 48/115/230 VAC: 200 Ohm 120
Mechanical operational Life >107 operations
Response time at
74
7
deactivation (input- output) <25 ms (without cables having to be disconnected)
activation (input - output): <15 ms
Terminals (removable)
Max. screw torque 1 Nm 45 mm
8
Technical description – JSR2A
Test Outputs The JSR2A has to be connected to a suit- To check that both the K1 and K2 relays
able safety relay in order to fulfill the nec-
essary safety requirements (see chapter
“Connection examples”). The Safety Relay
drop during a stop signal they must be
monitored. This is achieved by connecting
X1 and X2 to the test or reset input on the
9
controls and monitors the JSR2A unit. (The safety relay which is expanded. K1 and
Supply
JSR2A can be connected for single or dual K2 have mechanically positively guided
channel operation - see Electrical connection contacts, therefore, if one of the output
diagrams below). When the inputs to S14
and S24 close, internal relays K1 and K2
contacts should stick closed then the relay’s
contact in X1-X2 cannot be closed thus 10
are activated. A stop signal is given, K1 and preventing a new ready signal being given
K2 drop, if the inputs are opened or during to the safety relay.
power failure.
11
Electrical connection – JSR2A
One channel expansion of RT6 with

12
JSR2A connected for manual reset.
Reset
Dual channel expansion of RT6 with JSR2A

13
connected for automatic reset.
14
JSR3T
TÜV Nord
Expansion relay with

delay with:
Safe delay of stop signals
with selectable value
Delayed safe outputs
Features:
Width 22.5 mm
3UPPLY 6 !#$#
Output indication
2 x 1 NO relay outputs
Hardwire Selectable Delay
0.5 - 10.0 sec by hardwire
LINKS AND 4IME TRIM POTENTIO-
meter
Delayed outputs
By connecting the JSR3T expansion relay to a compatible
Safety relay it is easy to obtain safe "delayed" outputs.
The JSR3T provides the system designer with the facility
to hardwire selected time delays in steps between 0.5 and
10 seconds.
APPLIES THE NECESSARY BRAKINGSTOPPING OF THE MACHINE IN A
Use of delayed outputs controlled way, and to switch a delayed expansion relay e.g
There are many applications where delayed outputs are JSR3T. The delayed safety outputs of the JSR3T expansion
necessary and permissible. For example delayed stop relay are then used to control the safe disconnection of the
signals can be used for emergency stops according to POWER TO THE ACTUATORSMOTORS ETC OF THE MACHINE
EN ISO 13850:2008 § 4.1.4 Stop Category 1 (a control-
led stop with power to the machine actuator(s) available to Safety level
achieve the stop and then removal of power when stop is The JSR3T has twin stop functions, using two positively
achieved). Stop Category 1 may also be permitted when guided contact relays.
it is not possible to gain physical access to the machine In order to achieve the level of monitoring required the
before the safe stop is effected e.g. by: JSR3T must be used with a suitable Safety Relay e.g.
s #OVERS AND 'ATES WHICH ARE LOCKED UNTIL DANGEROUS JSBR4, or RT6. The JSR3T test output (terminals X1 and
operations and functions have been stopped. X2) must be connected to the test input of the Safety relay
s ,ONG DISTANCES BETWEEN A SAFETY DEVICE AND DANGEROUS being expanded (see connection examples).
machine functions. The JSR3T provides delay times that even in the event of
Using this technique of stopping a machine provides many an internal fault condition complies with the requirement that
advantages i.e.: the set delay cannot increase in time.
s -ACHINES LAST LONGER AS THEY ARE NOT SUBJECTED TO EXCESSIVE
loading etc when requested to stop. Regulations and standards
s 0ARTS BEING PROCESSED ARE NOT DAMAGED The JSR3T is designed and approved in accordance with
s 2ESTARTING MACHINES FROM STOPPED POSITION IS SIMPLI- appropriate directives and standards. Examples of such are
fied. %# %. )3/ %. %.
A safe "Soft" stop is achieved by means of a safety relay EN ISO 13849-1.
giving a programme stop to the machine control system.
e.g. when a gate is opened or emergency stop is activated. Connection examples
The output of the Safety relay is used to provide both a stop For examples of how our safety relays can solve various safety
SIGNAL TO THE MACHINE CONTROL SYSTEM IE VIA A 0,# WHICH problems, please see the section “Connection examples”.
Technical data – JSR3T Terminals (Max. screw torque
1 Nm)
Conductor with socket contact:
1
Manufacturer ABB AB/Jokab Safety, Sweden 2x1mm2.
JSR3T 24 AC/DC 2TLJ010017R0100
Colour
Power supply
Black and beige
24 VAC/DC, 50 - 60 Hz
terminals
IP 40/20 IEC 60529
2.5kV
2
Power consumption 1,3 VA/W Pollution Degree 2
Relay Outputs 2 x 1 NO (See Connection Operating temperature range –10°C to +55°C (with no icing or
examples) condensation)
Resistive load AC 4A/250VAC/1000 VA
LED indication
35% to 85%
Outputs
3
Resistive load DC 4A/24 VDC/100 W Weight 158 g
Inductive load DC DC13 24VDC 2A Performance (max.) Category 4/PL e
Functional test: The relays must be (EN ISO 13849-1:2008)
capacity:
Min. load
10mA/10V (if load on contact has
PFHd 3.67E-09
4
not exceeded 100 mA) Conformity 2006/42/EC, 2006/95/EC,
2004/108/EC
Contact material AgNi EN 954-1:1996, EN 62061:2005
EN ISO 13849-1:2008
5
Fuses Output (External) 3A gL/gG or 4A fast
current (1 kA) 6A gG 99
voltage 100 Ohm
Response time at activation <20ms
Response time at deactivation <0.5 - 10.0 sec. at nom. voltage.
Selected delay can be lowered
82
6
by up to approx. 30% by means
of preset potentiometer on front 22,5 mm
panel.
Technical description – JSR3T 7

NOTE 1
-AX TIME SET BY HARDWIRE LINKS CAN ONLY BE
reduced (up to approx. 30% reduction) by
Time Trim potentiometer.
8
NOTE 2
Both the output contacts of K1 and K2 (13
When supply voltage is connected to A1 and

- 14 and 23 - 24) must be used. Output
TERMINED BY THE HARDWIRE LINK CONlGURATION contacts must be either connected in se- 9
A2, relays K1 and K2 are activated. When CHOSEN SET BY CONNECTING LINKS ON THE TER- ries (forming one safety output) or used in
the supply voltage is removed relays K1 and minals Y1, Y2, Y3 and Y4.) and the setting parallel circuits in order to obtain necessary
K2 remain energized for a time period de- of the Time Trim potentiometer. redundancy.
Electrical connection – JSR3T 10
11
12
)T IS RECOMMENDED THAT ALL SWITCHED LOADS ARE ADEQUATELY SUPPRESSED ANDOR
fused in order to provide additional protection for the safety contacts.
3ELECTION OF TIME DELAY BY HARDWIRE LINKS 9 9 9 9

13
Selected delay can be lowered by up to approx. 30% by means of preset
potentiometer on front panel.
14
Contents - Connection examples Page
HA5400A Connection examples JSBR4____________________________________________6:43
HA6400A Connection examples JSBT4_ ___________________________________________6:43
HA6500A Connection examples JSBT5____________________________________________6:44
HA6500B Connection examples BT50_ ____________________________________________6:44
HA6501B Connection examples BT50T_ ___________________________________________ 6:45
HA6500C Connection examples BT51_ ____________________________________________ 6:45
HA6501C Connection examples BT51T____________________________________________6:46
HA7100A Connection examples JSBRT11__________________________________________6:46
HA7600A Connection examples RT6_______________________________________________ 6:47
HA7600B Principle drawing RT6_ _________________________________________________ 6:47
HA7672A Enabling device JSHD4 - EX with RT6_____________________________________6:48
HA7700A Connection examples RT7_______________________________________________6:48
HA7900A Connection examples RT9_______________________________________________6:49
HE3811B Safety Light Beam Spot with time-limited reset______________________________6:49
HE3824C Lightbeam with time-limited bypass 0.2–40 s_______________________________6:50
HE3824E Lightbeams with time-limited bypass 0.2–40 s______________________________6:50
HG7636B Focus light grid/curtain with three-position device___________________________6:51
HG7611A Interlocked door with RT6 and pre-reset___________________________________6:51
HG7636A Interlocked door with three-position device_________________________________6:52
HG7646A Interlocked door with three-position device and time-limited entrance/exit_ ______6:52
HG7654A Interlocked door with RT6 and output expansion JSR1T______________________6:53
HG7658A Interlocked door with RT6 and output expansion JSR2A______________________6:53
HG7673A Interlock switch JSNY8 with RT6_________________________________________6:54
HG7674A Safety interlock switch JSNY9M/MLA with RT6_____________________________6:54
HG7674B Safety interlock switch JSNY9S/SLA with RT6______________________________ 6:55
HH0000C Three-position device JSHD4 with various safety controllers__________________ 6:55
HI8552A Connection examples JSHT2 intermittent running_ ___________________________6:56
HK7600A Safety mat/Contact strip with RT6________________________________________6:56
HL7600B Several JSNY7 connected to one RT6 with unique indication__________________ 6:57
HM0000A Magnetic switch JSNY7 with various safety controllers_______________________ 6:57
HN7660A Delayed outputs RT6 with output expansion JSR3T and RT7__________________6:58
HP7600A Machine control - Isolation of PLC inputs and outputs________________________6:58
HP7600B Machine control-Isolation of PLC outputs___________________________________6:59
HR7200B Focus light curtain/beam________________________________________________6:59
HR7800B Focus lightbeam/curtain_________________________________________________6:60
HT5400A Two-hand device with safety relay JSBR4_ _________________________________6:60
HB0008A Focus light curtain/light beam connected to an RT9 with the aid of a M12-3D______ 6:61
HA5400A Connection examples JSBR4
1
7
HA6400A Connection examples JSBT4
10
11
12
13
14
HA6500A Connection examples JSBT5
HA6500B Connection examples BT50
HA6501B Connection examples BT50T
1
7
HA6500C Connection examples BT51
10
11
12
13
14
HA6501C Connection examples BT51T
HA7100A Connection examples JSBRT11
HA7600A Connection examples RT6
1
7
HA7600B Principle drawing RT6
10
11
12
13
14
HA7672A Enabling device JSHD4 - EX with RT6
1
7
HE3811B Safety Light Beam Spot with time-limited reset
10
11
12
13
14
HE3824C Lightbeam with time-limited bypass 0.2–40 s
HE3824E Lightbeams with time-limited bypass 0.2–40 s
HG7636B Focus light grid/curtain with three-position device
1
7
HG7611A Interlocked door with RT6 and pre-reset
10
11
12
13
14
HG7636A Interlocked door with three-position device
HG7646A Interlocked door with three-position device and time-limited entrance/exit
HG7654A Interlocked door with RT6 and output expansion JSR1T
1
7
HG7658A Interlocked door with RT6 and output expansion JSR2A
10
11
12
13
14
HG7673A Interlock switch JSNY8 with RT6
HG7674A Safety interlock switch JSNY9M/MLA with RT6
HG7674B Safety interlock switch JSNY9S/SLA with RT6
1
7
HH0000C Three-position device JSHD4 with various safety controllers
10
11
12
13
14
HI8552A Connection examples JSHT2 intermittent running
HK7600A Safety mat/Contact strip with RT6
HL7600B Several JSNY7 connected to one RT6 with unique indication
1
7
HM0000A Magnetic switch JSNY7 with various safety controllers
10
11
12
13
14
HN7660A Delayed outputs RT6 with output expansion JSR3T and RT7
HP7600A Machine control - Isolation of PLC inputs and outputs
HP7600B Machine control-Isolation of PLC outputs
1
7
HR7200B Focus light curtain/beam
10
11
12
13
14
HR7800B Focus lightbeam/curtain
HT5400A Two-hand device with safety relay JSBR4
HB0008A Focus light curtain/light beam connected to an RT9 with the aid of a M12-3D
1
10
11
12
13
14

Everything You Need to Know About Jokabs Safety Relays

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Everything You Need to Know About Jokabs Safety Relays

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Safety Relays

Connection examples_______________________________________________ 6:42

– to supervise safety devices!

– for safe stops and reliable restarts!

RT7: the most

Detachable connector blocks.

Some of the advantages with ABB/Jokab Safety’s safety relays: 12

JSBT5T, BT50T, BT51T

JSBT5, BT50, BT51

Two-hand control device

Hold to run/enabling device

Foot control device

Input alternatives (see also technical data on the next page)

Contact strips/Safety mats

Safety relay for:

The RT6 DC option should be supplied

Reset connections - RT6

Manual supervised reset Automatic reset Testing external contactor status

*connected to S13 for safety mat/

Output connections - RT6

Connection S23 Protection class

Safety relay for:

Reset and testing

Indication of low voltage

Connection examples – RT7

The RT7 DC option should be supplied

Reset connections - RT7 A/B

Output connections - RT7 A/B

Safety relay for:

Reset and testing

Connection of supply - RT9 10

Short circuit The RT9 should be supplied with +24 V on A1

Reset connections - RT9

Output connections - RT9

Safety relay for:

Technical description – JSBRT11

Electrical connection – JSBRT11 11

It is recommended that all switched loads

Safety relay for:

Article number/Ordering data Conductor with socket contact: 1 x 4 mm2/2 x 1,5 mm2.

Electrical connection – JSBR4 10

Safety relay for:

Article number/Ordering data Conductor with socket contact: 1 x 2,5 mm2/2 x 1 mm2

Safety relay for:

Technical description – BT50(T)

Electrical connection – BT50(T) 10

Safety relay for:

Technical description – BT51(T) 6

Electrical connection – BT51(T) 10

Safety relay for:

Single channel safety relay

9A distributed on all contacts

Electrical connection – JSBT5(T)

Safety timer for:

Technical description – JSHT1 A/B

Safety relay for:

Regulations and standards

Technical description – JSHT2 A/B/C

Electrical connection – JSHT2 A/B/C

* It is recommended that all switched loads are

Expansion relay with:

Technical description – E1T

Electrical connection – E1T

3!&%49 2%,!9 24

4HE *324 HAS TO BE CONNECTED TO A SAFETY

3!&%49 2%,!9 24 3!&%49 2%,!9 24 11

3ELECTION OF TIME DELAY BY HARDWIRE LINKS 9 9 9 9