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COMMISSIONING
CM
CM
Commissioning P63x/UK CM/A54
CONTENTS
(CM) 9-
1. INTRODUCTION 3
2. PRODUCT FAMILIARISATION 4
2.1 Settings 4
4. PRODUCT CHECKS 6
4.1 With the relay de-energized 6
5. SETTING CHECKS 13
5.1 Demonstrate correct relay operation 13
5.2.6 Dd applications 16
5.4.5 Ensuring that all records and memories have been reset 20
6. ON-LOAD CHECKS 21
6.1 Confirm current and voltage transformer wiring 21
7. FINAL CHECKS 21
8. P63X COMMISSIONING TEST RECORD 22
9. “As-Fitted” Settings Record 28
Commissioning P63x/UK CM/A54
1. INTRODUCTION
MiCOM P63x transformer protection relays are fully numerical in their design, implementing
all protection and non-protection functions in software. The relays employ a high degree of
self-checking and, in the unlikely event of a failure, will give an alarm. As a result of this, the
commissioning tests do not need to be as extensive as with non-numeric electronic or
electro-mechanical relays.
To commission numeric relays, it is only necessary to verify that the hardware is functioning
correctly and the application-specific software settings have been applied to the relay. It is
considered unnecessary to test every function of the relay if the settings have been verified
by one of the following methods:
Extracting the settings applied to the relay using appropriate setting software (preferred
method - using MiCOM S1)
CM
P63x/UK CM/A54 Commissioning
2. PRODUCT FAMILIARISATION
2.1 Settings
When commissioning a MiCOM P63x relay for the first time, sufficient time should be allowed
to become familiar with the method by which the settings are applied.
With the secondary front cover in place all keys except the ENTER key are accessible. With
the cover fitted, no protection or configuration settings can be changed.
Removing the secondary front cover allows access to all keys so that settings can be
changed, LED’s and alarms reset, and fault and event records cleared. However, for setting
and configuration cells, the appropriate password has to be entered before changes can be
made.
Alternatively, if a portable PC is available together with suitable setting software (such as
MiCOM S1), the menu can be viewed a page at a time to display a full column of data and
text. This PC software also allows settings to be entered more easily, saved to a file on disk
for future reference or printed to produce a setting record. Refer to the PC software user
manual for details. If the software is being used for the first time, allow sufficient time to
become familiar with its operation.
CM
P63x/UK CM/A54 Commissioning
4. PRODUCT CHECKS
These product checks cover all aspects of the relay which should be checked to ensure that
it has not been physically damaged prior to commissioning, is functioning correctly and all
input quantity measurements are within the stated tolerances.
If the application-specific settings have been applied to the relay prior to commissioning, it is
advisable to make a copy of the settings so as to allow their restoration later. This could be
done by:
Obtaining a setting file on a diskette from the customer (this requires a portable PC with
appropriate setting software for transferring the settings from the PC to the relay)
Extracting the settings from the relay itself (this again requires a portable PC with
appropriate setting software)
Relay output contacts, situated on V and X/Y (populated slots). Also, milliamp current
loop measured inputs and outputs, situated on module Y.
The current and voltage transformer connections must remain isolated from the relay for
these checks. The trip circuit should also remain isolated to prevent accidental operation of
the associated circuit breaker.
Transferring them from a pre-prepared setting file to the relay using a portable PC
running the appropriate software via the relay’s front EIA(RS)232 port, located under the
bottom access cover, or rear communications port. This method is preferred for
transferring function settings as it is much faster and there is less margin for error.
If a setting file has been created for the particular application and provided on a diskette,
this will further reduce the commissioning time and should always be the case where
application-specific programmable scheme logic is to be applied to the relay.
CM
Commissioning P63x/UK CM/A54
5. SETTING CHECKS
The setting checks ensure that all of the application-specific relay settings (i.e. both the
relay’s function and programmable scheme logic settings), for the particular installation, have
been correctly applied to the relay.
Note (1): The trip circuit should remain isolated during these checks to prevent
accidental operation of the associated circuit breaker.
Note (2): If the user wishes the relay to be incapable of tripping the circuit
breaker by means of inhibiting the trip output contact(s), this can be
set at:
To determine that the primary protection function of the relay, differential protection, can
trip according to the correct application settings
The customer’s desired setting group to be left in-service after testing is used. This is
generally Setting Group SG1, and verification that the relay has the correct group
applied should be done by reading cell [003.062: Measurements +
Tests/Measurements/Log. State Signals/GROUP, Actual Setting Group]
To enable the protection elements, ensure that the Protection is “Yes (Enabled)” at
cell [003.030: Settings/Function Settings/Global/MAIN, Protection Enabled]
I diff I nom , z
I
kz
z: Ends a or b
Idiff>: Set differential minimum sensitivity
Inom,z: Nominal CT current of the P63x for the winding concerned
kz: Amplitude matching factor for winding [address 004.105 for HV]
The differential and restraining currents formed by the P63x are displayed as measured
operating data. They aid in assessing whether the connection of the P63x to the system
current transformers is correct. The display of differential and restraining currents is
prevented, however, if they fall below minimum thresholds that can be set by the user.
Connect the test equipment to the relay via the test block(s) taking care not to open-circuit
any CT secondary. If MMLG type test blocks are used, the live side of the test plug must be
provided with shorting links before it is inserted into the test block.
P63x/UK CM/A54 Commissioning
Apply balanced three-phase current slightly less than the Idiff> setting to the HV side CT
inputs only (these CTs are usually the input designated as “End a“). Observe that no trip
should occur, and the red Trip LED remains extinguished.
Ramp up the current until a trip occurs and the Trip LED illuminates.
Record the current at which the relay tripped. The measured current should be within +/-
10% of the Idiff> setting (relay accuracy 5%, plus test set accuracy 5%).
To balance, a current is applied to two phase CT inputs (delta side). The magnitude should
be a current equal to Kb / (3.Ka) x INOM, and at the phase angles as shown below:
Star End
Current Delta Side
Injected Current
(Star) Injected Loop
Phase
IA = INOM . Kb / 3Ka 0o
Dy1 or Yd11 A INOM -180o A-B
IB = INOM . Kb / 3Ka -180o
IC = INOM . Kb / 3Ka 0o
Dy3 or Yd9 A INOM -180 o
C-B
IB = INOM . Kb / 3Ka -180o
IC = INOM . Kb / 3Ka 0o
Dy5 or Yd7 A INOM -180o C-A
IA = INOM . Kb / 3Ka -180o
IB = INOM . Kb / 3Ka 0o
Dy7 or Yd5 A INOM -180o B-A
IA = INOM . Kb / 3Ka -180o
IB = INOM . Kb / 3Ka 0o
Dy9 or Yd3 A INOM -180o B-C
IC = INOM . Kb / 3Ka -180o
IA = INOM . Kb / 3Ka 0o
Dy11 or Yd1 A INOM -180 o
A-C
IC = INOM . Kb / 3Ka -180o
5.2.6 Dd applications
This test simulates current flowing through the transformer to an out-of-zone external fault.
In many such applications, there may be in-zone earthing transformers, so it easiest to
simulate an external phase-phase fault, to avoid simulating a zero sequence current. If the
current simulated is 1 per unit (1 p.u.) out of end b, the input current to balance at end a is
easy to determine. In the simplest application of a Dd0 transformer, an A-B fault is simulated
flowing out of the LV side, fed by an A-B loop input on the HV side.
For ease of injection, a loop current equal to the CT secondary rating (1A or 5A) is simulated
to flow OUT on phase A, end b, and looping back through phase B, end b. On an automatic
test set, use INOM -180o. Because four phase CT inputs to the relay will be energized at
once, it is necessary that the test set output current for this LV side is set as a single phase
but looping through two phase CT inputs.
Commissioning P63x/UK CM/A54
To balance, a loop current is applied at end a (the HV winding). The magnitude should be a
current equal to Kb/Ka x INOM, and at a phase angle as shown below. Again, the test set is
configured to generate only one single phase output for this winding, looped through two
phase CT inputs - thus in total the output requirements can be satisfied by a test set typically
having only up to 3 current outputs.
For a P633 protecting a Yd transformer with an HV winding fed from two ring-bus CT
inputs (summated HV from end a + end b), the stability test would be performed 2 times:
(1) End a-b, (2) End a-c. The Yy test would be used for (1), and the Yd test for (2)
I diff I nom , z
I
kz
z: REF_1, 2 or 3
Idiff>: Set REF minimum sensitivity
Inom,z: Nominal phase CT current of the P63x for the winding concerned
kz: Amplitude matching factor for Y CT input [address 004.163 for REF_1]
First start with REF_1 if enabled. Apply a current slightly less than the Idiff> setting to the I Y
CT input for that winding only. Observe that no trip should occur, and the red Trip LED
remains extinguished.
Ramp up the current until a trip occurs and the Trip LED illuminates.
Record the current at which the relay tripped. The measured current should be within +/-
10% of the Idiff> setting (relay accuracy 5%, plus test set accuracy 5%).
CM Remember to repeat the REF tests for each winding where it is implemented.
Extract the settings from the relay using a portable PC running MiCOM S1 software via
the front EIA(RS)232 port, located under the bottom access cover, or rear
communications port. Compare the settings transferred from the relay with the original
written application-specific setting record. (For cases where the customer has only
provided a printed copy of the required settings but a portable PC is available)
Step through the settings using the relay’s operator interface and compare them with the
original application-specific setting record
It is very important that the key settings below are investigated:
5.4.5 Ensuring that all records and memories have been reset
In the menu, navigate to both of the following addresses to execute resetting. The general
reset is password protected… (Input the password, which by default is a press of the four
arrow keys <>, left-right-up-down in sequence. Press ENTER, and if the password has
been accepted the EDIT mode LED will light. The up or down key can now be used to toggle
the setting to “Execute”, then press ENTER.)
CM
Commissioning P63x/UK CM/A54
6. ON-LOAD CHECKS
The objectives of the on-load checks are to:
Confirm the external wiring to the current and voltage inputs is correct
However, these checks can only be carried out if there are no restrictions preventing the
energisation of the plant being protected.
Remove all test leads, temporary shorting leads, etc. and replace any external wiring that
has been removed to allow testing.
If it has been necessary to disconnect any of the external wiring from the relay in
order to perform any of the foregoing tests, it should be ensured that all connections
are replaced in accordance with the relevant external connection or scheme diagram.
When advised by the system operator that it is permitted to energise the primary
circuit, arrange for the protected transformer to be made live by closing the circuit
breaker. This will make VT and CT circuits live.
7. FINAL CHECKS
The tests are now complete.
Remove all test or temporary shorting leads, etc. If it has been necessary to CM
disconnect any of the external wiring from the relay in order to perform the wiring
verification tests, it should be ensured that all connections are replaced in
accordance with the relevant external connection or scheme diagram.
If a P991/MMLG test block is installed, remove the P992/MMLB test plug and replace the
cover so that the protection is put into service.
If applicable, replace the secondary front cover on the relay.
The green HEALTHY LED must be illuminated
P63x/UK CM/A54 Commissioning
This section should be completed to allow future identification of protective devices that have been
commissioned using equipment that is later found to be defective or incompatible but may not be
detected during the commissioning procedure.
Model:
Injection test set
Serial No:
CM Model:
Multimeter
Serial No:
Model:
Insulation tester
Serial No:
Type: MiCOM S1
Setting software
Version:
Commissioning P63x/UK CM/A54
*Tick as appropriate
Have all relevant safety instructions
Yes* No*
been followed?
Product Checks
With the Relay De-Energized
Visual inspection
Visual inspection
Relay damaged? Yes* No*
Rating information correct for installation? Yes* No*
Case earth installed? Yes* No*
Insulation resistance >100M at 500V dc Yes* No* Not Tested*
External Wiring
Wiring checked against diagram? Yes* No*
Test block connections checked? Yes* No* N/A*
Setting Checks
Application-specific function settings applied? Yes* No*
Current Inputs
In end a CT Ratio (HV winding) / (prim/sec)
In end b CT Ratio / (prim/sec)
In end c CT Ratio / (prim/sec)
In end d CT Ratio / (prim/sec)
End a neutral CT Ratio / (prim/sec)
End b neutral CT Ratio / (prim/sec)
End c neutral CT Ratio / (prim/sec)
Voltage Input
VT Ratio N/A* / (prim/sec)
On-Load Checks
Test wiring removed? Yes* No* N/A*
Disturbed customer wiring re-checked? Yes* No* N/A*
Per unit voltage reading as expected? Yes* No* N/A*
Per unit current readings as expected? Yes* No*
Commissioning P63x/UK CM/A54
Final Checks
Test wiring removed? Yes* No* N/A*
Disturbed customer wiring re-checked? Yes* No* N/A*
HEALTHY LED still showing? Yes* No*
Secondary front cover replaced? Yes* No* N/A*
CM
P63x/UK CM/A54 Commissioning
Commissioning Engineer Customer Witness
CM
Commissioning P63x/UK CM/A54
CM