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Figure 1
2
Sucrose Glucose Fructose
Zymase
Diastase
Starch Maltose
Maltose
Maltose Glucose
Zymase
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EXPERIMENT
Requirements:
Conical flasks (250 ml), test tubes and water bath, Carrot juice
and Fehling’s solution.
Procedure:
4
Oranges are appreciated as fruit throughout the world. The
high productivity of oranges, approximately 17,618,450 tons
annually, especially in southeast Brazil, generates post-harvest
losses. An alternative to disposing of the fruit to reduce waste
and increase income to farmers is the sale of processed fruit to
generate industrial products such as jams, juices, wines and
spirits. The use of the fruit as a substrate for producing high
added value products has been accomplished; an example is
spirits obtained by the fermentation and distillation of fruit.
Fruit spirits are produced all over the world using various
fruits, according to the availability in different countries and
seasons. In this way, the current commercialization of known
alcoholic beverages obtained from fruit could facilitate the
market penetration of such spirits. Some fruits that have been
used to produce distillates are melons, mulberries, plums and
cherries jabuticaba, black mulberries and blackcurrants and
pears.
Figure 2
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should be ≥2000 mg/L of anhydrous alcohol, but never >6500
mg/L.
The process needed to produce fruit spirit is complex and
involves various factors that influence the quality of the final
product. However, the main physico-chemical and sensorial
differences among spirits are due to the particular composition
of their corresponding raw materials (fruit, cereals,
vegetables, etc.) and the fermentation process.
Market-orientated yeast strains are currently being developed
for the competitive production of alcoholic beverages with
minimized resource inputs, improved quality and low
environmental impacts. Thus, Saccharomyces
cerevisiae strains are being developed to improve
fermentation and biopreservation abilities, as well as to
improve the sensory qualities of the beverages.
Fruit
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Orange must
Figure 3
Yeast strain
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Saccharomyces cerevisiae UFLA CA1174, a strain isolated
from sugar cane distilleries in the South of Minas Gerais,
Brazil, was previously identified as showing good
fermentative characteristics in acid fruit juices. It was first
grown in YPD (10 g/L of yeast extract, 20 g/L of peptone and
20 g/L of glucose) to reach a concentration of
2 × 108 cells/mL after 48 h. To adapt the microorganism to
the orange juice and to achieve the necessary volume of
biomass for fermentation, the strain was grown in sterile
(121°C for 15 min) orange juice (11°Brix and pH 3.7) and
inoculated at 8% (maximum) of the total volume of
fermentation must. The initial population in the vats was
approximately 3 × 107 cell/mL.
Fermentation assays
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Figure 4
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Enumeration of microorganisms and viability
Distillation
HPLC analysis
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Ethanol, glycerol, organic acids (acetic, malic, succinic and
propionic acids) and carbohydrates (glucose, sucrose and
fructose) were quantified by high-performance liquid
chromatography (HPLC), using a Shimadzu chromatograph,
model LC-10Ai (Shimadzu Corp., Japan), equipped with a
dual detection system consisting of a UV detector (SPD-10Ai)
and a refractive index detector (RID-10Ai). A Shimadzu ion
exclusion column (Shim-pack SCR-101H, 7.9 mm × 30 cm)
operated at a temperature of 50°C was used to achieve
chromatographic separation. The quantification of alcohols,
sugars and acids was performed using calibration curves
obtained from standard compounds. All samples were
examined in duplicate. Malic, succinic, citric and propionic
acids, glucose, sucrose and fructose were purchased from
Sigma-Aldrich (St Louis, MO, USA). Acetic acid, glycerol
and ethanol were purchased from Merck (Darmstadt,
Germany).
Sensory evaluation
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extremely dislike = 1;
very much dislike = 2;
moderately dislike = 3;
slightly dislike = 4;
neither like nor dislike = 5;
slightly like = 6;
moderately like = 7;
very much like = 8 and
extremely like = 9.
ALCOHOLIC FERMENTATION
The acidic pH and the use of K2S2O5 in the must (100 mg/L)
contributed to the reduction of the bacterial population and
consequently allowed yeast growth.
Viable cell counts during the fermentation period failed to
detect bacteria, indicating that the metabisulphite was efficient
at controlling bacterial growth during the fermentative
process. Dias et al. found that the use of SO2 in the
elaboration of fruit wine was effective for the inhibition of
undesirable bacteria during fermentation.
Throughout the fermentation process,
when S. cerevisiae UFLA CA1174 was inoculated, there were
stable viable populations of approximately 7 log CFU/mL.
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Graph 1
Kinetic parameters
13
strain achieved a very low Yx/s value of <0.030 g/g. The value
for the volumetric productivity of ethanol (Qp ) found in this
study was 1.78 g/L/h. This value indicates that the yeast used
was able to grow in orange must and efficiently convert the
substrate into ethanol.
The conversion factor of the substrate into glycerol (Yg/s) was
0.04 g/g, corresponding to moderate Yg/svalues. Glycerol is
quantitatively the most important fermentation product after
ethanol and carbon dioxide. During alcoholic fermentation,
the main roles of glycerol are to equilibrate the yeast
endocellular oxidation–reduction potential (or NAD+/NADH
balance) and to act as an osmoregulatory metabolite in
response to the high osmotic pressure of the sugar solution in
the fermenter. The Yg/s value found in this work may be a
result of the addition of SO2 to the orange juice. The added
SO2 may combine with the ethanol formed at the beginning of
the fermentation and increase the glyceropyruvic fermentation
rate and the overall amount of glycerol. Table 2 shows the
results of ethanol, glycerol, sugars, organic acids and volatile
compounds identified during the fermentation process of
orange must.
The Px and Ef parameters were 58.47 g/g and 97.83%,
respectively. The yeast used showed a very high Eflevel and
achieved better results than when the strain was employed in
the fermentation of raspberry juice. Different levels
of Ef might be justified by the Gay–Lussac equation for
alcoholic fermentation, which states that, under anaerobic
conditions, each kilogram of glucose consumed could produce
0.51 kg of ethanol. The remaining carbon source was used to
generate biomass, glycerol and the volatile compounds.
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Chemical analyses during fermentation
Figure 5
Graph 2
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Based on the initial sugar levels (16°Brix), a theoretical
alcohol content of approximately 8% (v/v) was expected after
fermentation. As the determination of °Brix by refractometry
indicated the total soluble solids, which are not necessarily
composed of only sugars, the final alcohol yield might appear
to be low if based on the Brix value. The highest ethanol
concentration (58.13 g/L) was achieved after 24 h of
fermentation.
Sucrose, glucose and fructose were determined to be the sugar
components in the orange juice and wine. The total amounts
of sugar were 116.74 and 9.86 g/L in juice and wine,
respectively. Glucose and fructose were found in high levels
at the beginning of fermentation, but were consumed during
the process. At the end of fermentation, the glucose, fructose
and sucrose contents were 8.07, 1.48 and 0.31 g/L,
respectively. The sugar content in Pêra oranges differed from
the value found by Kelebek et al. in Kozan orange juice,
which were as follows: 32.30 g/L of glucose, 25.55 g/L of
fructose and 59.34 g/L of sucrose. This difference may be due
to the use of different varieties of oranges or heat treatment
imposed on the juice before inoculation; the sucrose was
probablyhydrolysed to glucose and fructose.
The production of glycerol by S. cerevisiae was evaluated.
Glycerol is a non-volatile compound with no aromatic
properties, but it significantly contributes to wine quality by
providing sweetness and fullness. Glycerol was approximately
9% of the total amount of ethanol produced by strain CA
1174. Its concentration ranged from 0.86 to 5.45 g/L, which
was similar to the values of 6 and 10 g/L suggested by Vogt et
al. as a characteristic capable of conferring body and texture
to a beverage.
16
Citric, malic, succinic and propionic acids were separated and
identified in the orange juice and wine. Citric acid was found
to be the major organic acid in orange juice (9.72 g/L) and
wine (8.55 g/L). Reported results for the citric acid level in
Kozan orange juice and wine were 12.66 and 6.03 g/L,
respectively . Malic acid was the second most abundant
organic acid in orange juice (4.43 g/L) and wine (0.92 g/L).
The lower concentration of organic acids in the wine,
compared with the juice, can be explained by losses during
fermentation. Acetic acid was not detected during
fermentation, which is beneficial because wine containing
acetic acid in high concentrations has a pronounced
vinegar-like taste. Methanol was not detected in any samples
of the fermented must.
Several volatile compounds, which consisted of higher
alcohols, ethyl esters and acetate of higher alcohols, were
identified and quantified by gas chromatography during the
fermentation of orange juice. In general, the higher alcohols
quantified in this study (1-propanol, 1-butanol,
2-methyl-1-propanol, 2-phenylethanol, 2,3-butanediol and
1,2-propanediol) were not detected or were found in low
concentrations during the fermentation of orange juice. The
exception was 2,3-butanediol, which was found to be present
at a concentration of 382.52 mg/L. The total amount of
isoamyl alcohols [2-methyl-1-butanol (2M1B) and
3-methyl-1-butanol (3M1B)] for the orange wine was
approximately 31.39 mg/L. Alcohols similar to
2-phenylethanol have aromatic descriptions of ‘rose-like’,
‘sweet’ and ‘perfume-like’ and can positively influence the
beverage aroma. In this study, 2-phenylethanol was present
after 8 h of the fermentative process, reaching 62.30 g/L after
24 h of fermentation. Selli et al. also found that, among higher
17
alcohols, isoamyl alcohol showed the highest concentration
(79.04 mg/L) in orange wine; another alcohol present at a very
high concentration was 2-phenylethanol (27.26 mg/L). At
concentrations below 300 mg/L, higher alcohols can
contribute to the desirable complexity of wine, but when their
concentrations exceed 400 mg/L, higher alcohols are regarded
as having a negative effect on quality. These higher alcohols
are an important group of volatile molecules produced by the
yeast during alcoholic fermentation.
Ethyl acetate was the main ester detected in the orange wine
with a concentration of 134.35 mg/L. This concentration is
dependent upon several factors, particularly juice
composition, fermentation temperature, yeast strain and
aeration degree. The values of ethyl acetate found in this work
were higher than those described by Duarte et alf or the
production of the jabuticaba spirit and were similar to values
found by Hernández-Gómez et al. in fermented beverages
from sugar cane, orange and grape. The production of esters
by yeasts during fermentation significantly affects the ‘fruity’
flavour of the final wine.
Similar concentrations of acetaldehyde were found in
fermented wine and in the heart fraction (approximately 45
mg/L). The amount of these alcohols in wine is influenced by
the presence of SO2. Despite the high concentration of SO2 at
the beginning of the fermentation of the orange must (100
mg/L), it was eliminated by decanting and during the
fermentative process.
18
The three fractions (head, heart and tail) of the distillate were
subjected to HPLC and GC analysis. The main objective for
the analysis of the individual fractions was to ensure that the
heart fraction had a low concentration of toxic and detrimental
sensory compounds, acceptable concentrations of ethanol and
compounds that are favourable to the aroma and flavour of the
spirit.
Ethanol and all by-products produced potentially influence the
quality of the final product. The composition and
concentration of the by-products may significantly vary in the
final product from a few nanograms to hundreds of milligrams
per litre. Table 3 shows the composition of the head, heart
and tail fractions found in orange spirit.
As expected, a reduction in the concentration of some
compounds was observed when the head and tail fractions
were compared. Acetaldehyde, ethyl acetate, phenyl acetate
and 2,3-butanediol were found at higher concentrations in the
head fraction than in the tail fraction. On the other hand, the
amounts of isoamyl alcohols, 1-hexanol and 2-phenylethanol
in the tail fraction were higher than the amounts measured in
the head fraction. The compound 1-butanol was not detected,
a highly positive finding, as this substance adversely affects
the final aroma of the distillate. Acetaldehyde is one of the
components responsible for pungency in distillates. A critical
concentration of this compound (1281.83 mg/L) was present
in the head fraction, and the heart fraction contained 44.06
mg/L of acetaldehyde, thus showing that the separation was
efficient. The increase in the concentration of 2-phenylethanol
in the tail fraction could be explained by its high boiling point
of approximately 220°C. The compound 1-propanol was
mainly collected in the heart fraction. The compounds
2-methyl-1-butanol, 3-methyl-1-butanol and
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2-methyl-1-propanol have boiling points lower than 200°C,
are alcohol-soluble and are completely or partially
water-soluble; thus, they distil mainly in the heart fraction.
The concentrations of these compounds were the highest
values found and were observed only in the heart fraction of
the distillate.
The esters eluted principally in the head fraction of the
distillates. Esters have been associated with pleasant aroma
descriptors. Small amounts (44.06 mg/L) of ethyl acetate
contribute to aroma complexity and have a positive effect on
product quality, but high quantities of this compound are
responsible for strong and pungent smells. Ethyl octanoate
was found in low concentration (6.47 mg/L) only in the heart
fraction. A major contribution to orange flavour is due to the
minor oxygenated constituents, especially the aldehydes,
esters and alcohols.
Volatile fatty acids were found in lower concentrations in the
orange spirit, and they included octanoic (6.08 mg/L) and
decanoic (2.12 mg/L) acids. The presence of high
concentrations of acids may negatively influence the qualities
of the wines and spirits, as octanoic acid has aroma
descriptors that include ‘rancid’ and ‘harsh’ and decanoic acid
has aroma descriptors that include ‘fatty’.
According to Brazilian law, spirits must have a standard
quality measured by parameters set by the Ministry of
Agriculture. It shows several results for parameters evaluated
in a routine analysis of spirits and the limits set by Brazil for
each parameter. The relative density value of 0.95 is
considered a normal value for a distillate beverage. The
volatile acidity (such as acetic acid) was found in the orange
distillate at a concentration of 37.99 mg/100 mL of anhydrous
alcohol. This value of volatile acidity is lower than the value
20
found by Duarte et al. in a spirit produced from jabuticaba
wine. Madrera et al. investigated the influence of cider
maturation on the chemical and sensory characteristics of
fresh cider spirits and found volatile acidities between 10 and
15 mg/100 mL of acetic acid. Acidity has a negative influence
on the sensory quality of a beverage. The main source of these
compounds is the metabolism of yeast during fermentation.
However, some compounds in spirits
are from the fruit that is used as a raw material.
BY-PRODUCTS OF FERMENTATION
Ethyl carbamate
21
Figure 6
Biogenic amines
22
The tyrosine content of orange juice was reported to increase
from 284 ± 46 mg/L to 425± 18 mg/L during fermentation for
9 daysusing Pichiakluyveri forstarting the fermentation.
Whether the fermentation oforange juice with
chizosaccharomyces porn be leads to a similar increase of
tyrosine isnot known.However, no indication could be found
in the scientific literature of the presence oftyrosine
decarboxylase or histidine decarboxylase in
Schizosaccharomycespombe.Therefore, there is no indication
that tyramine and histamine is formed during thefermentation
of orange juice with hizosaccharomycespombe. Direct
evidence for thisis provided by a comparative study on the use
of different yeasts in red wine productionin which the
biogenic amines after fermentation were measured. For none
of theanalyzed amines there was a difference between
fermentations withSchizosaccharomycespombe,
Saccharomyces cerevisiae, and
Kluyveromycesthermotolerans.
Figure 7
23
of fermentation. These concentrations are well within the
range of melatonin concentrations that have been found, using
the essentially same analytical method, in Schizo
saccharomycescerevisiae, fermented red wines Whether
Schizosaccharomycespombe has the same capability of
forming melatonin like Saccharomyces cerevisiae is not
known.
Methanol
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Figure 8
25
Among children in which the intake of energy with fruit juice
or fruit drinks is notproblematic from an energy intake point
of view, a reduction inthe frequency of sugar intake,
particularly between meals, may still have a beneficialeffect
on dental health.
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containssignificant concentrations of sugar and a low ethanol
content (only 0.87%).
Figure 9
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Energy (kcal 40.2 5.3 -87%
/100 mL)
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PHOTO GALLERY:
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CONCLUSION
Figure 10
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opportunity to improve the distillation process and to obtain
an orange spirit of high quality.
FUTURE WORKS:
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vegetables (e.g., sauerkraut), destroy most of the LAB present,
thus cancelling any possible probiotic effects .
PHOTO CREDITS:
TITLE OF IMAGE Pg #
Graph 1: fermentation 12
Graph 2:fermentation 14
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BIBLIOGRAPHY
cssf.usc.edu/History/2010/Projects/J0426.pdf
https://books.google.co.in/books?isbn=8184091192
www.jbc.org/content/66/1/49.full.pdf
inside.mines.edu/~jobush/gk12/lessons/Fermentation.pdf
https://www.fermentedfoodlab.com
https://en.wikipedia.org/wiki/Fermentation_in_winemaking
jfoodprotection.org/doi/pdf/10.4315/0362-028X-45.9.874
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