Sponsored by
‘The Research Committee on Lubrication
An ASME Centennial Research Project
The American Society of Mechanical Engineers
United Engineering Center
345 East 47th Street
New York, New York 10017Wear Theory and Mechanisms
J.F. Archard
The University
Leicester, England
: = + a-ring is worn thin next to the finger with continual rubbing.
Dripping water hollows a stone, a curved ploughshare, iron though it is, dwindles
imperceptibly inthe furrow. We see the cobble stones of the highway worn by the
feet of many wayfarers. The bronze statues by the city gates show thei right hands
worn thin by the touch of all travellers who have greeted them in passing. We see
that al these are being diminished since they are worn away. But to perceive what
particles drop off at any particular time is a power grudged to us by our ungenerous
sense of sight.”
Lucretius (95-55 B.C.)
De rerum natura, I
NOMENCLATURE
‘Area of true contact
‘Area of apparent contact
Cross-sectional area of plastically deformed res [Eq. (20)}
Area of true contact at one asperity contact (Eq. (13a)]
[ei =A]
Radius of circular area of contact
Lateral dimension of model asperity (Fig. 7)
Depth of wear (Eq. (16)]
Ratio of roughness to lubricant film thickness [Eq. (29b)]
‘Young’s moduli of two contacting bodies
Reduced elastic modulus [Eq. (1d)]
Frictional force
Indentation hardness (D.P.N.)
‘Numerical constant [Eq. (11¢)]
Coefficient of wear
Coefficient in adhesive wear theory, K, = 3K, [Eqs. (14b), (15)]
= Coefficient in abrasive wear theory, [Eqs. (24), (15)]
K, = Coefficient in corrosive wear theory, [Eqs. (28), (28a)}
35WEAR CONTROL HANDBOOK
L = Sliding distance
4L = Increment of sliding distance for one asperity contact [Eq. (13¢)]
Lana.
Power law relation between area and load [Eq. (9b)]
Pressure
Maximum Hertz contact pressure [Eqs. (1b), (2)]
Mean Hertz contact pressure (Eq. (1b)]
Apparent contact pressure [Eq. (16)]
Radial coordinates
Radius of curvature
= Relative radius of curvature [Eq. (1e)}
‘Shear strength of junction (Eqs. (7a, b)]
‘Time of sliding (life of bearing) (Eq. (17))
Transition loads in the wear of steels (Fig. 9)
Velocities of surfaces in the kinematics of lubrication (Fig. 13)
Volume of wear
Incremental volume of wear from one asperity contact,
V=E6V, (Bq. (130)
Volume of plastically deformed material [Eq. (20)]
= Sliding velocity
‘Advance of rigid surface in deformation of single model asperity
Fig.)
Normal load
Increment of load borne by a single asperity contact (Eq. (13a)]
Critical loads in elastic/plastic transition in contact mechanics
Eqs. (4), (6a, b) and Fig. 5]
Coordinates (Fig. 3)
Yield stress in uniaxial tension (Eq. (5)]
Depth of abrasive indentation (Fig. 12)
Approach of bodies in elastic contact [Eq. (1e)]
Correlation distance: lateral scaling factor in surface topography
related to average wavelength (Fig. 3 and Eq, (12b)]
Viscosity |
Controlling viscosity in ehd lubrication (viscosity at atmospheric
pressure and at ambient temperature of the surfaces)
Semi-angle of abrasive indentor (Fig. 12)
Mean value of Cot # for all abrasive grits
Critical thickness of film in corrosive wear theory [Eq. (26b)]
Ratio of ubricant film thickness to surface roughness [Eq. (29a)]
Poisson’s ratios of contacting bodies |
rms value of heights in a surface profile
ms value of asperity heights in a model surface
Alternative statements of the Plasticity Index (Eqs. (12a, b)]
representing the probability of plastic deformation of a surface in
its contact