BI No.

BI-10-01055-0006
CONTRACT No. 6600036947
AYC Doc. No.<Rev. No.> AYC/ISFJ/MS/004/Coating<Rev.0>

Jazan Refinery & IGCC Industrial Support Facilities

Jazan, Kingdom of Saudi Arabia

METHOD STATEMENT
PETRA AIR HANDLING UNITS COATING REPAIR

SAUDI ARAMCO APPROVAL STATUS

EAE
Approved
Signature / Date Name / Designation

AL YAMAMA SUBMISSION STATUS

Description Name Designation Signature Date

Prepared by George Pimentel QC Supervisor

Reviewed by Moises Tabura QC Manager

Reviewed by Khalid Murudhkar QA Manager

Abdulrahman Al
Approved by Project Manager
Khaseeb

Document No. : AYC/ISFJ/QCP/004/Coating<Rev.3> Revision No. : 00 Date : 14. 04. 2019

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 BI No. BI-10-01055-0006
CONTRACT No. 6600036947
AYC Doc. No.<Rev. No.> AYC/ISFJ/MS/004/Coating<Rev.0>

Document Issue Purpose

>
√ For Approval For Information For Construction

INDEX

1 SCOPE
2 MATERIAL
3 REFERENCES
4 MATERIAL RECEIVING, STORAGE & PRESERVATION

5 REPAIR & TOUCH-UP PROCEDURE

6 HEALTH, SAFETY and ENVIRONMENT
7 ATTACHMENT

Document No. : AYC/ISFJ/QCP/004/Coating<Rev.3> Revision No. : 00 Date : 14. 04. 2019

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 BI No. BI-10-01055-0006
CONTRACT No. 6600036947
AYC Doc. No.<Rev. No.> AYC/ISFJ/MS/004/Coating<Rev.0>

1) SCOPE

1.1 This Method Statement serves as a reference and instructions to be followed during
painting and coating repair application for Air Handling Units (AHU) intended for Jizan
Refinery & IGCC Industrial Support Facilities Building Project (ISFB) EPC 0006.

2) MATERIAL

2.1. Material description

A two pack, polyamide cured finishing coat in epoxy system with excellent resistance to
mild acids, alkalis, oils and chemicals. It has also very good impact and abrasion
resistance. It provides very good corrosion resistance and resistivity to splash and
spillage of mild chemicals and solvents.
2.2. RAL / Color
Material should be of same color of the existing AHU coating (RAL 9002)
2.3. Proposed Material
As per Manufacturer’s (PETRA) Recommendation

3) REFERENCES

3.1 Manufacturer’s Procedure

3.2 Saudi Aramco Standards

SAES-H-001 Selection requirements for industrial coating

SAES-H-002V Approved Saudi Aramco data sheets
SAES-H-101V Approved Saudi Aramco data sheets paints and coatings
SAES-H-102 Safety Requirements for Painting

4) MATERIAL RECEIVING, STORAGE & PRESERVATION

 Paint containers shall be marked and labeled in Arabic and English for:
a) Manufacturer's Name.
b) Product Identification.
c) SAMSS Stock Number or SAP Number for SA supplied material.

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CONTRACT No. 6600036947
AYC Doc. No.<Rev. No.> AYC/ISFJ/MS/004/Coating<Rev.0>

d) Shelf Life or Expiry date (For maximum storage Temp* of 35ºC).

e) Date of Manufacture.

f) Batch Number. (09-SAMSS-060 Para 5.1) as per SAES-H-001 Para. 6.2.3.

Manufacturing date & batch number shall be legible on each stock & shall be noted.

 Paints and Thinners are stored in well ventilated buildings at the temperatures given in
manufacturer data sheets of SAES-H-001V or SAES-H-002V.

Note: Sheltered storage temperature is normally 35ºC maximum unless stated otherwise in
data sheet as per SAES-H-001 Para. 6.2.

 Paints material can be temporary stored at site covered with appropriate canvas or
tarpaulin for a maximum storage period not exceeding 14 days as per SAES-H-001 Para.
6.2.1.

 Temperature sensitive and self-polymerization Paints materials are stored in air

conditioned storage area at the temperature recommended in manufacturer data sheet
SAES-H-101V as per SAES-H-001 Para. 6.2.2.

 Paints exceeding shelf life given in Saudi Armco Data sheets are removed from the stock.

 Note: Authorization for use of expired Paint is CSD approved as per SAES-H-001 Para.
6.2.5

 Paint container showing signs of leakage shall be discarded as per SAES-H-001 Para.
6.2.4

5) REPAIR AND TOUCH UP PROCEDURE

5.1 Surface Preparation

5.1.1. When preparing new sufaces, maintaining already coated surfces or aged
coatings it is necessary to remove all contamination that can interfere with
coating adhesion, and prepare a sound substrate for the subsequent product.
(Manufacturer’s recommendation)

5.1.2. Coating repair has to be carried out in similar manner as original surface
preparation and coating activity to be done. (SAES-H-003)
5.1.3. Cover all coated areas near to the defective area before commence repair or
patching up. Use heavy duty textile or fabric adhesive tape as per SAES-E-100
para 8.3.5.

If damages due to mechanical impacts, shall be prepared with suitable power

tool cleaning such as flat disc grinders, chippers or wire bush or manual
cleaning as applicable APCS and manufacturer technical data sheet as per
SAES-H-001 Para 9.6. While preparing for this kind of damaging shall be
addressed to not to damage the undamaged coating. Oil and grease
contamination shall be thoroughly cleaned with
5.1.4. Inspect the surface for hydrocarbon and other contamination and if present,
remove with an alkaline detergent. (Manufacturer’s recommendation)
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AYC Doc. No.<Rev. No.> AYC/ISFJ/MS/004/Coating<Rev.0>

5.1.5. Paint solvent shall not be used for general degreasing or preparation of the
surface for painting due to the risk of spreading dissolved hydrocarbon
contamination. (Manufacturer’s recommendation)
5.1.6. Paint thinners can be used to treat localized areas of contamination such as
marks from marker pen. (Manufacturer’s recommendation)

5.2 Application / Coating Repair

5.2.1. The same manufacturer shall supply all paints in a coating system unless
otherwise approved by TPAD/SAUDI ARAMCO. The manufacturer shall also
either supply the thinner or approve the thinner being used with the Product,
reference to SAES-H-100 para. 8.1.9.
5.2.2. Finished coatings shall be free of runs, drips, dry spray, etc. Areas that are
cracked damaged or below minimum dry film thickness shall be repaired in
accordance with SAES-H-101.
5.2.3. All coating shall be thoroughly mixed and thinned in accordance with the paint
manufacturer's instructions/technical data sheets just prior to coating
application.
5.2.4. Finished coatings shall be free of runs, drips, dry spray, etc. Areas that are
cracked damaged or below minimum dry film thickness shall be repaired in
accordance with SAES-H-101.
5.2.5. Sags and runs can be caused by too high wet film thickness, too much thinner
added or the spray gun used too close to the surface. Repair by using a paint
brush to smooth the film when still wet. Sand down to a rough, even surface
and re-coat if the coating is cured. (Manufacturer’s recommendation)
5.2.6. When required the coating shall be tested for film discontinuity according to
ASTM 5162 test method A or B as appropriate for the actual Dry Film thickness.
(Manufacturer’s recommendation)
5.2.7. All recorded defects shall be be repared by best practical means. .
(Manufacturer’s recommendation)

6) HEALTH SAFETY & ENVIRONMENT

6.1.1. Protection and safety shall be in accordance with the approved AYC and SAUDI
ARAMCO Safety Manual
6.1.2. Safety requirements for coating application specified in SAES-H-102 shall be
followed.
6.1.3. Work area to be kept clean, safe and easily accessible
6.1.4. Appropriate PPE shall be worn at all times
6.1.5. Do not use compressed air to clean as this will create dust in the air.

7) ATTACHMENT

 PETRA INDUSTRIES COMPANY Repair Procedure.

Document No. : AYC/ISFJ/QCP/004/Coating<Rev.3> Revision No. : 00 Date : 14. 04. 2019

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 BI No. BI-10-01055-0006
CONTRACT No. 6600036947
AYC Doc. No.<Rev. No.> AYC/ISFJ/MS/004/Coating<Rev.0>

Document No. : AYC/ISFJ/QCP/004/Coating<Rev.3> Revision No. : 00 Date : 14. 04. 2019

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