1

INDUSTRIAL HAZARDS,

PROTECTIVE CLOTHING AND EQUIPMENT,

SAFE WORKING PRACTICES IN POWER PLANT,

SAFETY IN MOVEMENT AND STORAGE OF MATERIALS,

HOUSEKEEPING,

SAFETY RULES.

PERMIT TO WORK SYSTEM,

2
A HAZARD IS ANY SOURCE OF POTENTIAL DAMAGE, HARM OR
ADVERSE HEALTH EFFECTS ON SOMETHING OR SOMEONE UNDER
CERTAIN CONDITIONS AT WORK
WORK..

BASICALLY, A HAZARD CAN CAUSE HARM OR ADVERSE EFFECTS (TO

INDIVIDUALS AS HEALTH EFFECTS OR TO ORGANIZATIONS AS
PROPERTY OR EQUIPMENT LOSSES)
LOSSES)..

3
RISK IS THE CHANCE OR PROBABILITY THAT A PERSON WILL BE
HARMED OR EXPERIENCE AN ADVERSE HEALTH EFFECT IF EXPOSED
TO A HAZARD.
HAZARD. IT MAY ALSO APPLY TO SITUATIONS WITH
PROPERTY OR EQUIPMENT LOSS
LOSS..

FACTORS THAT INFLUENCE THE DEGREE OF RISK INCLUDE

INCLUDE::

HOW MUCH A PERSON IS EXPOSED TO A HAZARDOUS THING OR

CONDITION, HOW THE PERSON IS EXPOSED (e
(e..g., BREATHING IN
A VAPOUR, SKIN CONTACT), AND HOW SEVERE ARE THE EFFECTS
UNDER THE CONDITIONS OF EXPOSURE
EXPOSURE..

4
RISK ASSESSMENT IS THE PROCESS WHERE YOU:

IDENTIFY HAZARDS,

ANALYSE OR EVALUATE THE RISK ASSOCIATED WITH THAT

HAZARD, AND

5
6
POTENTIAL CUTS ON THE FINGERS

7
WRIST SPRAINS BACK SPRAINS

8
SHOULDER PAIN UPPER BACK PAIN

9
SLIPS, TRIPS AND FALL

10
CUTS

11
SKIN DERMATITIS

12
SKIN DERMATITIS

13
OCCUPATIONAL EYE DISEASES

14
15
MANUAL HANDLING

HANDLING BY EQUIPMENT

16
MANUAL HANDLING IS A COMMON ACTIVITY IN MOST WORKPLACES

IT INCLUDES LIFTING, LOWERING, PULLING, PUSHING, CARRYING,

MOVING, HOLDING OR RESTRAINING AN OBJECT

INJURIES AND MUSCULOSKELETAL DISORDERS AFFECT THE BACK,

NECK, SHOULDERS, ARMS & HANDS

IT CAN BE PREVENTED THROUGH A SYSTEMIC APPROACH OF

IDENTIFICATION, ASSESSMENT AND CONTROL OF RISKS
ASSOCIATED WITH MANUAL HANDLING

17
ONE PERSON COULD PULL - 63 Kg

TWO PERSON COULD PULL - 118 Kg not 126 Kg

THREE PERSON COULD PULL - 160 Kg not 189 Kg

EIGHT PERSON COULD PULL - 248 Kg not 504 Kg

18
LIFT HEAVY AND LARGE SACKS IN TWO STAGES USING AN
INTERMEDIATE PLATFORM
PLATFORM..

RECOMMENDED PROCEDURE IS..

IS..

19
DEPENDS ON SIZE, WEIGHT, DISTANCE TO BE COVERED.

RECOMMENDED PROCEDURE IS..

20
STORE MATERIALS AT A CONVENIENT HEIGHT
HEIGHT..

LEAVE THE LOWEST SHELF UNUSED IF NECESSARY

NECESSARY..

USE VERTICALLY MOBILE SHELVES TO AVOID BENDING AND

OVERHEAD REACHING
REACHING..

21
USE SLINGS OR HOOKS TO IMPROVE
GRASP WHEN LOADS DO NOT HAVE
HANDLES.

USE BLOCKS UNDER LOADS WITHOUT HANDLES TO MAKE

LIFTING THEM UP EASIER AND SAFER.
22
USE CYLINDER TROLLEYS TO
SHIFT CYLINDERS

23
MAKE SURE THAT TWO PEOPLE TRANSPORT A CYLINDER IF
TROLLEY CAN NOT BE USED
USED..

USE LIFTING STRAPS TO IMPROVE GRIP

GRIP..

24
25
HANDLING WITH MECHANICAL ACCESSORIES

HANDLING WITH EQUIPMENT

26
POWERED INDUSTRIAL TRUCKS

CONVEYERS

ELEVATORS

EOT CRANES, WINCHES

LIFTS

HOISTS

CHAIN PULLEY BLOCKS

PNEUMATIC CONVEYING

PUMPS AND PIPE LINES

27
28
 MOTORISED CHAIN PULLEY
BLOCK OR HOIST

CHAIN PULLEY BLOCKS

29
ROPES

SLINGS

CHAINS

D SHACKLES

PULLEY BLOCK

CHAIN PULLEY BLOCK

30
TYPES OF SLINGS COVERED ARE THOSE MADE FROM ALLOY STEEL
CHAIN, WIRE ROPE, METAL MESH, NATURAL OR SYNTHETIC FIBER
ROPE, AND SYNTHETIC WEB
WEB..

CHAIN WIRE ROPE METAL MESH SYNTHETIC

31
32
33
34
35
36
37
38
SECTION DETAILS
11 CLEANLINESS

12 DISPOSAL OF WASTE & EFFLUENTS

13 VENTILATION & TEMP

14 DUST & FUMES

15 ARTIFICIAL HUMIDIFICATION

16 OVER CROWDING

17 LIGHTING

18 DRINKING WATER

19 LATRINES & URINALS

20 SPITTONS
39
IT MEANS NOT ONLY CLEANINESS, BUT ALSO AN ORDERLY
ARRANGEMENT OF OPERATIONS, TOOLS, EQUIPMENT, STORAGE
FACILITIES AND SUPPLIES.
SUPPLIES.

MEANS KEEP THINGS NEAT,CLEAN AND IN ORDERLY MANNER

IT IS A PRACTICAL METHOD OF INCREASING PRODUCTION

REDUCING ACCIDENT AND IMPROVING EMPLOYEE MORALE AND
PUBLIC RELATIONS

40
41
1. ELIMINATION OF ACCIDENT
2. INCREASE PRODUCTIVITY
3. BOOST UP THE WORKMANSHIP
4. REDUCE WASTE
5. BETTER USE OF FLOOR SPACE
6. INCREASE ATTRACTIVENESS
7. INCREASE MORAL OF EMPLOYEE
8. REDUCED OPERATING COST
9. IMPROVED PRODUCTION
CONTROL
10. REDUCED FIRE HAZARDS
11. LOWER ACCIDENT RATE
12. SAVE PRODUCTION TIME
42
EXCESSIVE MATERIAL,WASTE OR DEBRIS IN THE WORK AREA
AREA..
OVER LOADED WASTE CONTAINERS
CONTAINERS..
DIRTY WALLS,CEILINGS AND WINDOWS.
WINDOWS.
LINT AND DUST ON MACHINES.
MACHINES.
TOOLS LEFT ON MACHINES.
MACHINES.
POOR LIGHTING AND DUSTY FIXTURES
FIXTURES..
ACIDS IN OPEN CONTAINERS
ELECTRIC WIRES,CABLES AND AIR HOSES ACROSS AISLES
SPILLAGE OF OIL, GREASE, ACID, ETC
ETC..,ON FLOORS
AISLES,WORK AREAS, STORAGE AREAS,ETC
AREAS,ETC..,NOT PROPERLY
MARKED

43
ACCIDENTS

FIRES

POOR LIGHTING

HEALTH RISKS

LOW MORALE

44
OBSTACLES ON THE WAY

KEEP AISLES AND PATH WAYS CLEAN

AND CLEAR OF ANY OBSTACLE WHICH
MAY CAUSE ACCIDENT.

WHENEVER ANY OBJECT LIKE PIPE PIECES, PENS,

PENCILS ETC. ARE OBSERVED ON THE WALK WAYS
THE SAME SHOULD BE REMOVED IMMEDIATELY.

SMALL OBJECTS LIKE NUTS, BOLTS AND

PEELING OF FRUITS CAN CAUSE SERIOUS
INJURY. REMOVE SUCH OBJECTS IMMEDIATELY.
45
FLOORS : TRASH :
Spills of liquid, spread of Keep it out of
solid and dirty floor area way in trash,
should be kept clean. receptacles and
closed bins.

DOORS, WINDOWS TOOLS & TACKLES :

AND AISLES : Working order and clean.
No obstacle. Keep
them clear.

46
STORE TOOLS IN
PROPER WAY
& HANDLE
THEM SAFELY

CARRY TOOLS IN
BELTS USE TOOL BOX
Use special pockets Carrying loose
on side to carry tools is an unsafe
them in such a way act. Keep them in
so that these may strong steel box.
not hurt you.

47
USE CABINETS TO KEEP THEM AT
STORE THEM ACCESSIBLE PLACE
Close cabinet is safer Whenever you want
place than an open tools you must get
rack to store tools. them. Store them in
groups so that you get
right tools at right
time when needed.

SPECIAL CARE OF STORE HEAVY TOOLS AT LOW

SHARP TOOLS LEVEL
Keep them in drawer It is very likely that heavy tools if
or tray so that they stored at upper level may fall, and
could not cut fingers injure someone.
accidentally.

48
49
PPE DOES NOT ELIMINATE OR REDUCE HAZARDS
HAZARDS..

PPE SHOULD BE USED ONLY IF ENGINEERING AND / OR

ADMINISTRATIVE CONTROL MEASURES ARE EITHER IMPOSSIBLE
OR IMPRACTICABLE
IMPRACTICABLE..

PPE ELIMINATES INJURY OR REDUCE ITS SEVERITY IF PROPER

CARE IS TAKEN IN THEIR SELECTION AND USE.
USE.

PPE SHOULD CONFIRM TO APPLICABLE NATIONAL STANDARDS OR

CODE OF PRACTICE
PRACTICE..

50
51
FOR LOADS WITH SHARP OR ROUGH EDGES,
WEAR GLOVES OR OTHER HAND AND FOREARM PROTECTION

WHEN LOADS ARE HEAVY OR BULKY,

WEAR STEEL-
STEEL-TOED SAFETY SHOES TO PREVENT FOOT INJURIES IF
THE LOAD IS DROPPED

52
SAFETY BOOTS

53
PROTECTIVE GLOVES

54
HELMETS

55
WORKING APRON OR SAFETY OVERALLS

56
GOGGLES OR SAFETY GLASSES

57
FACE MASK OR RESPIRATOR

58
 EAR PROTECTION

EAR MUFFS EARPLUGS

(25 - 30 dB)
(Up to 17 dB)

59
WORKING AT HEIGHT

60
WORKING AT HEIGHT

FULL BODY HARNESS

SAFETY BELT

61
62
SUPPLIED AIR RESPIRATOR (SAR)

63
64
PERMIT IS REQUIRED FOR THE FOLLOWING JOBS :

MAJOR & MINOR MAINTENANCE WORK.

INSPECTION.

CONSTRUCTION.

ALTERATION.

PROCESS EQUIPMENT CLEANING

ENTRY INTO CONFINED SPACE.

EXCAVATION

VEHICLE ENTRY INTO HAZARDOUS AREAS ETC.

65
PERSONNEL WHO ARE AUTHORIZED TO SIGN ON THE WORK
PERMIT SHALL HAVE THOROUGH KNOWLEDGE OF THE WORK TO BE
PERFORMED AND THE CONDITIONS UNDER WHICH THE WORK
WILL BE PERFORMED
PERFORMED..

ISSUING AUTHORITY IS RESPONSIBLE FOR PREPARATION AND

HANDING OVER OF THE EQUIPMENT IN SAFE CONDITION TO
PERFORM THE WORK.

66
REQUEST FOR A WORK PERMIT BY EXECUTING AUTHORITY. HE
SHALL INDICATE TYPES OF TOOLS AND EQUIPMENT NECESSARY
FOR PERFORMING THE WORK.

HE SHALL ALSO ENSURE HIS TOOLS, EQUIPMENT AND

ACCESSORIES ARE IN GOOD CONDITION AND ALL HIS WORKERS
ARE PROVIDED WITH PROPER PPE.

67
EQUIPMENT ELECTRICALLY ISOLATED

INSPECTION TESTED(FOR COLD & HOT JOB)

ISOLATED FROM STEAM,AIR & GAS

DEPRESSURIZED

DRAINED

POSITIVELY ISOLATED/BLINDED

STEAMED & WATER FLUSHED

68
BEFORE ISSUING A WORK PERMIT, IT IS ESSENTIAL TO ENSURE
THAT THE EQUIPMENT / FACILITY TO BE WORKED ON IS
ELECTRICALLY SAFE AND ELECTRICAL POWER IS ISOLATED TO THE
EXTENT NECESSARY FOR THE SAFE CONDUCT OF THE AUTHORIZED
WORK..
WORK

ISSUING, EXECUTING AUTHORITIES AND ELECTRICAL

MAINTENANCE SHALL JOINTLY DECIDE THE EXTENT OF ISOLATION
REQUIRED..
REQUIRED

‘DO NOT OPERATE’ TAG SHALL BE USED WHEN ISOLATION BY

LOCAL SWITCH IS DECIDED AS ADEQUATE PROTECTION
PROTECTION..

MULTI-LOCK SYSTEMS TO BE USED WHEN DIFFERENT CRAFTS ARE

MULTI-
INVOLVED..(THIS IS TOWARDS BEST SAFETY PRACTICES)
INVOLVED

69
PERMIT CLOSURE
CLOSURE:: DULY FILLED AND SIGNED BY BOTH EXECUTING
& ISSUING AUTHORITY AT COMPLETION OF WORK

COPIES OF THE CLOSED PERMITS SHALL BE PROPERLY FILED AND

KEPT WITH THE RESPECTIVE DISCIPLINES FOR AT LEAST ONE
MONTH FROM THE DATE OF ISSUE/CLOSURE
ISSUE/CLOSURE.. DIFFERENT TYPES OF
PERMITS SHALL BE FILED SEPARATELY IN CHRONOLOGICAL ORDER
IN BOX FILES
FILES..

70
 THANK YOU!
• +91 9650993009
• jaiswalrk1950@gmail.com
RK
JAISWAL

• +91 9810174125
• narindertuteja@gmail.com
NK
TUTEJA

71