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Automation
to Smart
Manufacturing
Smart
Automation
to Smart
Manufacturing
Industrial Internet of Things
Uthayan Elangovan
10 9 8 7 6 5 4 3 2 1
KeyWords
Industrial Revolution
Karnataka in the 6th century is just one of the most effective designs of
this engineering include boosting columns, finely etched roofing system
boards, and sculptures. The basis for all transformation is advancement.
Need is the necessity of all development that causes transformation. The
technologies in industry result in Industrial Transformation.
The word Industrialization originated from the Latin Industria, which
simply suggests the stable application to organization of labor. English
language still makes use of the word laborious in the sense of tough
working. In French, the meaning has been calmly altered with the term
Industrie describing all operations whereby resources are refined and
products are produced. In German, Industrie is used for handling wide-
spread, use of equipment and also modem approaches of functioning.
By all these references, automation indicates a development in e conomic
history, whereby a man’s tasks were routed on brand-new courses and
his performance increased by leaps and bounds. This growth is called
by historians as the commercial change, which very first occurred in
specific European countries during the later part of the 18th century. The
modem culture was an end result of the commercial change in England
throughout the late 18th and also early 19th centuries. The synonymous
terms “sector” and “producing” are utilized very frequently to signify
economic activity. These two terms are expressed in a different way by
various geographers. Some interpretations are clarified below. Accord-
ing to New Standard Encyclopedia, the term industry in its wide sense
means all effective ventures of a country or area. There are such words
as production, farming, trade and business, transport, communication,
mining, lumbering, angling, building, and construction, and they are also
called as markets. The Industrial Revolution was an essential change in
the way items were generated, from human labor to equipment. A lot
more efficient means of manufacturing and also succeedingly greater
degrees of production triggered significant changes to industrialized cul-
tures. Machines were developed that replaced human labor. New energy
resources were established to power the new machinery—water, steam,
electrical energy, oil (gas, kerosene).
Inventors put advances in atomic, solar, and wind power at the later
stages of the Industrial Change. There was enhanced use of minerals and
also metals—lightweight aluminum, coal, copper, iron, and so on. Trans-
portation improved, with steam-powered central heating boilers, trains,
and cars. Interaction was enhanced—telegraph, telephone, and also radio.
An example of this Industrial Change is the personal computer or cellu-
lar phone. Cell phones were originally utilized by experts who needed
quick interactions for service. The everyday efficiency of cell phones was
Industrial Revolution • 3
• Industry 1.0
• Industry 2.0
• Industry 3.0
• Industry 4.0
1.1 Industry 1.0
Steam engine
Industry 1.0
Farmers,
household,
Spinning machine Benefits manufacturers
Fundamental
adjustmentsin farming,
Power loom growth of factories,
rural-to-urban
migration
Innovation
Cotton grid
Farming
1.2 Industry 2.0
Industry 2.0 took place between 1870 and 1960. It saw the spread of
the Industrial Change to locations such as Germany, Japan, and Russia.
Electricity became the key resource of power for farms, houses, and
also manufacturing facilities. There was mass production, specifically of
durable goods. Use of electrical power saw electric lights, radios, fans,
and television.
Steel supplanted Iron. Light weight machine and transport building
were the considerable enhancement in industry. Steel became important
in Industry 2.0 which led to lower manufacturing price. Power or elec-
trical energy is the massive distinct benefit in Industry 2.0. Hydroelec-
tric nuclear power plant, homes, and handling plants are linked by grid.
Industrial Revolution • 5
Electricity
Industry 2.0
Household,
manufacturers,
Benefits business
Mass production
Electrical power—main
source of power for
Aeroplane, rail roads residences,
manufacturing
facilities, and farms
Mass manufacturing,
particularly of
Telegraph, consumer goods
television, radio Use of electrical power
saw electronics get in
Innovation
the marketplace
Electric lights
1.3 Industry 3.0
Industry 3.0 started gaining toughness and began in the 21st century.
Internet and billions of affiliated as well as functional devices are rap-
idly reconsidering communication. Use of hardware (semiconductors) and
info technology (mainframe computing, personal devices, and also web)
is promoting activity in independent generation. Another transformation
is sustainable source of power for energy—photovoltaic, wind, and geo-
thermal (Figure 1.3).
From the beginning of Production, factory proprietors have tried to
increase performance and lower cost. This resulted in automating the pro-
duction line, which has become the lower line of automation. According
to Merriam Webster thesaurus, automation is specified as “Instantly regu-
lated operation of an apparatus, process or system by digital or mechanical
devices that replace human labor.”
Automation leads to better effectiveness. Humans make mistakes
and are constantly irregular, but automation almost removes mistake,
increases performance, and also permits better surveillance as well as
regulated manufacturing process. Information is produced throughout
the process and also utilized by numerous aspects along the line man-
aging the workflow. Mechanical automation appeared in the industrial
center in the 1970s. CNC machine did a critical job in the setting-up
departments for mechanizing the methods that utilize computers to
Computer started
being involved
Mainframe computers, PC in manufacturing
as well in other sectors,
hardware industry
started booming,
personal devices like
Mobile phones pager, mobile—
communication
devices grew along
Innovation
with Internet.
Internet
1.4 Industry 4.0
Internet of things
Innovation
Big data
Connected world-
today
1.6 Summary
• The first industrial change began around 1780s through the intro-
duction of mechanical production centers with the aid of water as
well as steam power.
• The second industrial revolution happened three decades later,
when the very first electrical energy powered assembly line was
constructed in 1870. The period of automation actually began then.
• The third industrial revolution began in the late 1960s when the
very first PLC, Modicon 084, was developed. It made possible the
manufacturing automation by making use of digital and IT systems.
• Industrial Revolution 4.0 is taking place today by the use of
cyber-physical systems. It implies that physical systems such as
makers and robotics will certainly be controlled by automation sys-
tems equipped with artificial intelligence formulas. Very little input
from human drivers will be needed.
Index
A Decision layer, 61
Accelerometer thing, 43 Device assimilation, 49–50
Additive manufacturing (AM), Digital compass thing, 43
12–13 Digital twin, 13–14
AM. See Additive manufacturing Display thing, 41
Ambient light sensor thing, 43–44
AR. See Augmented reality E
Augmented reality (AR), 14 e-Bicycle, process flow of, 78–81
Autonomous robots, 15
Aviation, M2M, 23–24 F
Fingerprint sensor thing, 44
B Flexible manufacturing system
Barcode/QR code sensors thing, (FMS), 81
44 FMS. See Flexible manufacturing
Battery thing, 41 system
Big data, 15–16
Blockchain, 15 G
Global positioning system (GPS)
C thing, 43
Camera thing, 43 Gyroscope thing, 43
Career path, 89–91
Cloud computing, 16 H
Cloud services, 52 Hardware, IIOT, 47–48
Communication technology, 50–51
Connectivity layer, 60 I
Control layer, 61 IIOT. See Industrial Internet of
CPS. See Cyber-physical system Things (IIoT)
Cyber-physical system (CPS), 11 Industrial Change, 1, 2
Industrial Internet of Things
D (IIOT)
Data acquisition layer, 60–61 career path, 89–91
Data algorithm layer, 61 challenges in adopting, 58–59
Data storage layer, 61 cloud services, 52
98 • Index