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FUNCTIONAL SPECIFICATION Spec. No.

3702
Offshore Design Section FOR Rev. No. 4
Engineering Services “Self Actuated Pressure Discipline Instt
ISO – 9001:2008
Control Valve” Page: 2 OF 7

CONTENTS

Clause No. ITEM Page No.


1.0 Scope of This Document 3
2.0 Reference Documents and Specifications 3
3.0 Scope of Supply 3
4.0 Self Actuated Pressure Control Valve 3
4.1 Type 3
4.2 Material 4
4.3 Miscellaneous requirements 4
Annexure I Material Selection Chart 5
Annexure II Hook-up drawing 6
Annexure III Data Sheet Format 7

FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
FUNCTIONAL SPECIFICATION Spec. No. 3702
Offshore Design Section FOR Rev. No. 4
Engineering Services “Self Actuated Pressure Discipline Instt
ISO – 9001:2008
Control Valve” Page: 3 OF 7

1.0 SCOPE OF THIS DOCUMENT:


1.1 This functional specification describes the essential design considerations for the
selection of Self Actuated Pressure Control Valve for the intended service.
2.0 Reference Documents and Specifications:
a) Instrumentation Design Criteria
b) Basic Bid Work
c) Project P & IDs
d) Process Design Criteria / Instrument Process Data Sheets

3.0 SCOPE OF SUPPLY:


3.1 The quantity to be supplied and installed shall be as per the requirements indicated in
the Basic Bid Work, Design Criteria and the P & IDs.
3.2 The vendor shall be responsible for the selection of the Self Actuated Pressure Control
Valve suitable for its intended application, its procurement, tagging, packing, testing &
calibration, preparation for shipment, along with accessories, spares, and assistance
where required for its installation & commissioning at site.
4.0 SELF ACTUATED PRESSURE CONTROL VALVE:
4.1 Type: Self actuated pressure control valve.
4.1.1 General:
4.1.1.1 All flanges shall have serrated finish unless otherwise specified. (MOC shall be
governed by the PMS)
4.1.1.2 Internal passages shall offer minimum restriction to flow. Pockets and shoulders
tending to create turbulence or solids accumulation shall be minimized.
4.1.1.3 The flow direction shall be clearly marked on the valve body.
4.1.1.4 Single port valves shall be used unless otherwise specified.
4.1.1.5 Self actuated pressure control valve for downstream pressure regulation shall have
integral pressure relief valve. This clause shall be applicable if there is no external PSV
downstream of SAPCV.
4.1.1.6 Unless otherwise specified, diaphragm/piston spring actuators shall be used.
4.1.1.7 The set pressure adjustment shall be internal and field adjustable. Pilot type pressure
adjustment may also be used.
4.1.1.8 Noise level in the valves under operating conditions shall not exceed 85 dBA at 1 meter
from the valve in all direction. Noise mitigation by external noise reduction attachments
shall be considered where noise levels increase beyond the limits. (Attachments for
attenuation of the sound shall be the responsibility of the valve manufacturer)
4.1.1.9 For high pressure drop applications contractor shall provide balance trim.

FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
FUNCTIONAL SPECIFICATION Spec. No. 3702
Offshore Design Section FOR Rev. No. 4
Engineering Services “Self Actuated Pressure Discipline Instt
ISO – 9001:2008
Control Valve” Page: 4 OF 7

4.1.1.10 For 3″ and larger valve, lifting lugs or eyelets shall be provided to enable the valve to
be lifted and supported vertically during installation.
4.1.1.11 All castings and welding shall be 100% radio graphed.
4.2 Material:
4.2.1 The material requirements for Self actuated pressure control valve shall in general be
according to Annexure-1(Material selection chart).
4.2.2 The body castings shall be free from injurious blowholes, parasite, shrinkage faults,
cracks or other faults.
4.2.3 Instrument parts shall be resistant to the corrosive properties of the process fluid and
ambient conditions to which they are exposed.
4.2.4 Orifice material shall be of Stainless Steel.
4.3 MISCELLANEOUS REQUIREMENTS:
4.3.1 Self-actuated pressure control valve shall be furnished with all necessary weather and
anti-corrosion protection / painting to prevent damage from saline and corrosive
process atmosphere.
4.3.2 All the instruments shall be factory calibrated for the specified ranges.
4.3.3 The Contractor shall submit SAPCV Sizing calculation performed in accordance with
ISA S 75.01 and based on process data, Approved Process flow diagram and material
balance.
4.3.4 The Self actuated pressure control valve shall be provided with SS name plate
indicating the following:
• Manufacturer’s Name and trade mark.
• Valve Model Number and Serial No.
• Tag number
• Valve catalogue number
• Valve size and body pressure rating.
• Trim material, size and characteristic.
• Output Set pressure range
• Input Pressure range
• Orifice designation
• Valve body, spring and nozzle material
• Valve inlet and outlet connection sizes and ratings
• Purchase order number

FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
FUNCTIONAL SPECIFICATION Spec. No. 3702
Offshore Design Section FOR Rev. No. 4
Engineering Services “Self Actuated Pressure Discipline Instt
ISO – 9001:2008
Control Valve” Page: 5 OF 7

• A metal tag shall be firmly fixed to the valve consisting Tag Number, valve
packing and type of lubricator (if used).

ANNEXURE-I

MATERIAL SELECTION CHART FOR SAPCV

Self Actuated Pressure Control Valve


S.
Piping Class Regulator
No. Body Diaphragm
Spring
A1, B1, D1, E1, F1, XF1, F1,
PA1, PB1, PD1, PE1, PXF1,
PF1, A2, B2, D2, E2, XG1,
1 A1H, A3, B3, A8 CS Plated Steel SS316
(EXCEPT WAT. INJ.
SERVICE)

INJECTION WATER
2 SERVICE
CS MONEL SS316

3 A4, A6, A9, B9, D9, E9 SS316 Plated Steel SS316

ALLUMINIUM
4 A5
BRONZE
MONEL MONEL

HASTALLY-
5 A7 HASTALLY-C
C
HASTALLY-C

A1N, B1N, D1N, E1N, F1N,


INCONEL SS316/Neoprene/
6 XF1N, PA1N, PB1N, PD1N, C.S PACKING
625 VITON
PF1N, XG1N

INCONEL
7 A10, B10, D10, E10, F10 SS316L
625
SS316L

A11, B11, D11, E11, F11, DUPLEX SS


INCONEL
8 PA11, PB11, PD11, PE11, (PACKING-
625
SOLID ALLOY 6
PF11 GRAPHOIL)

FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
FUNCTIONAL SPECIFICATION Spec. No. 3702
Offshore Design Section FOR Rev. No. 4
Engineering Services “Self Actuated Pressure Discipline Instt
ISO – 9001:2008
Control Valve” Page: 6 OF 7

ANNEXURE-II
HOOK UP DRAWING

SAPCV (EXTERNAL) SEA WATER SERVICE

FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
FUNCTIONAL SPECIFICATION Spec. No. 3702
Offshore Design Section FOR Rev. No. 4
Engineering Services “Self Actuated Pressure Discipline Instt
ISO – 9001:2008
Control Valve” Page: 7 OF 7

ANNEXURE-III

SELF ACTUATED PRESSURE CONTROL VALVES


o
UNITS: Flow-> Liquid- m*3/hr Gas- Nm*3/hr ,Steam- kg/hr Pressure- > kg/cm*2 G Temperature-> C Level/Length-> mm

1. Tag No.
2. Line No.
General 3. Line Size & Schedule
4. Service
5.
6. Type. Of Regulator :Std Pilot op
7. Size : Body Port
8. End Conn. : Size & Rating
9. Facing & Finish
10. Body Material
11. Trim Material
12. Set Point
13. Impulse Conn. : Int. Ext.
14. Conn. Size & Type if External
15. Material of Diaphragm
Valve
16. Bonnet Type
17. Cv : Min. Max.
18. Cv : Normal
19. Selected Valve Cv
20. Predicted Sound Level dBA
21. Inlet Velocity
22. Packing or Seals
23. Lubricator ISO Valve
24. Guiding No. of Ports
25.
26. Pressure Indicator
Access-aries 27. Relief Valve
28. Line Strainer
29. Fluid & State
30. Flow Min. Max
31. Flow Normal
32. Inlet Pr. Min. Max
33. Inlet Pr. Normal
34. Del. Pr. Max. Nor. Min.
Service 35. Del. Pr. Shut Off
Conditions 36. Temperature C. Oper. Min.
37. Oper. S.G. Mol. Wt.
38. Cp/Cv Compress. Factor
39. Flash % Oper. Visc. mPas(cP)
40. Deg. Of Superheat % Solids
41. Vapour Pr. Critical Pr.
42. Model No. valve Actuator
43. Max Sound Level dBA
44. IBR Certificate
45 Specification Remarks
NOTE :-

VENDOR SEAL AND SIGNATURE

FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Design Division Spec # 3703
Engineering Services Functional Specifications Rev # 3
11 - High, Mumbai DELUGE VALVE Discipline Instt.
ISO 9001: 2000 Page # 1 of 7

FUNCTIONAL SPECIFICATION

FOR

DELUGE VALVE

TOTAL
PREPARED / REVIEWED REV.
APPROVED BY No. OF DATE
REVISED BY BY No.
PAGES
VS SRS GRP 7 18.02.2008 3

ET RS GRP 7 28.03.2007 2

SRS MC GRP 7 08.05.2006 1

MC MC AC 11 13.05.2003 0
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
DD/SOF/004A/B DD/SOP/008 TO 015 02 01 01/08/2006

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