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WHEEL LOADEA
PAATS MANUAL

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. XCMG Construction Machinery Co., Ltd.

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 FOREWORD

This manual can provide you reference when you purchasing the XCMG LW541F
Loader.

This manual mainly introduces the parts,component structures and assemblies of e\'
system of the loader,which can help users,sellers and technicians purchase and service
loader.

In this manual,those parts (including welded parts or riveted parts) which cant
dismantled furthermore have been numbered, so no separate number is given to
composÍte parts.

When you need to purchase some parts from us, please inform us of the follow'
information clearly to ensure we can deliver you the right staffs you just need.
ex-work date and serial number of the Wheel Loader.
Part No. and Part Description of the parts that you need.
Quantity of the parts that you wish to buy..

Please advise us of your mailing address,company name and post code if you wish us
send parts to you by mail,

The LW541F Wheel Loader wiIl be updated technically,so we reserve the right to m
changes to this manual at any time without giving prior notice.
1. MtJE3f~M*~ Engine and Transmission System
1.1 ~ *
z;l:rtJL fJt Engine System l-O 1
1.2 ~ iltJlJi:,g,nX;Driving Axle Ass. . . . . . . . . . . . .. . .. . . . . .. . .. . .. . . . . .. . .. . . . . . . . . . . . . . . . . ... .. .. 1-13
1.3 .:E~l!1*,g,nX; Main Reduction Parts 1-15
1.4 ~l!H,g,nX; Diff. Assemhly 1-19
1.,5 ~:ii~l!H,g,Jft Rim Reduction Gear Ass 1-21
1.6 ~~Httm:J3:;ffjlJiltJH,g,nX;Double Clamp Disk Brake Ass. . 1'-23
1.7 lJi::Jt,g,nX; Axle Housing Ass 1-25
1.8 ~JJil ,~~,g,nX; Tyre and Rim Ass 1-27
1.9 ~l!~ã ,~9;é:H~~ Transmission & Torque Converter Ass. . 1-29
1.10 ~9;é:H Torque Converter : 1-31
1.11 il!tfJ'iH Fuel Filter 1-35
1.12 mr1~iltJ$iB Front Transmitting Shaft 1-37
1.13 J§"1~ iltJ$Ià Rear Transmitting Shaft . . . . . . . . . . . .. . .. . .. ... . .. . .. . .. . .. . .. .. . 1-39
1.14 ZUO/ZL50 ~~l!H,g,nX; 9010430 Transmission Assembly 1-41
1.15 7itiJ ~9;é:H 9325900 Torque Converter : 1-43
1.16 %{*~~ Transmission Housing Fixing 1-47
1.17 ~iltJ-W~~~ Drive Gear Fixing 1-51
1.18 -=..$iB,g,nX;9310485 Three Shafts Assembly l-53
1.19 jti[jt~~ifH 9355380 Overrun Clutch l-55
1.20 12!I$Ià,g,nX;
9355329 Four Shafts Assembly 1-57
1.21 =f~,g,nX; 9355361 2st Forward Assembly l-59
1.22" 1i$là,g,nX; 9358819 Five Shafts Assembly 1-61
1.23 ~ l!* 9355353 Cearshift' Pump 1-63
1.24 ~l!~w.~ 5000640 Gearshift Control Valve 1-65
1.25 11Ém;:Jt~~ 9310075 Oíl Sump Fixing 1-67
1.26 1ffi n~w.~ Accelerator Control Valve 1-69
1.27 ~~1ffi~ã 'Fuel Tank 1-71
2. $~E3IIfH!j: Chassis and Accessories
2.1 mr*~,g,nlt Front Chassis Group 2-01
2.2 J§"*~,anlt Rear Chassis Group 2-05
2.3 ti/ti F; ~ Left/Right Platform 2-09
2.4 ~~ Ladder 2-11
2.5 til?!. Engine Hood : .
2.6 rb.1I1í'tí!i#!57! Baltery Box .
3. I iÍ'~íl Working Device
3.1 If1::~íl Working Device .
4. í~m.~~I3t~ Controls and Cad
4.1 1!:lJ1H*~MJí'~m Shift Control System .
4.2 1*~f-r * Control System .
4.3 ~l.llé~,g,nltCab Assembly .
4.4 ~JX1.*m Heat Blower System .
4.5 ~j}.'i]*m Conditioner System .
5. lttJ 1d.l ~ ~ Brake System
5.1 ilJiJ;b*m Brake System .
5.2 ~4.1JDj]*iil. Sir Master Unit .
5.3 ilJiJ;b1m Parking Brake .
5.4 ·tJ.HI1r"'tllirBreak Air Cylinder ilJiJ;b"'tffiI Brake Air Cylinder .
6. ~ffi~~ Hydraulic System
6.1 IfP~ffi*m Working Hydraulic System .
6.2 m-m* Gear Pump .
6.3 :$1-!e INJ Distributing Valve 6
6.4 ~rPJ~ffi*m Steering Hydraulic System 6
6.5 ~11tffitfflrPJ:H Hydraulic Steering Control Units ···6
6.6 Li:/:títffl rPJ11ÉffiI Left/Right Steering Cylinder 6
6.7 .~~ Constant-Flow Valve 6
6.8 til iúJ ~í!i ,g,)1\(. Hydraulic Oil Tank 6
6.9 tffl4 YIÉffiI Tilt Cylinder 6
6.10 Li:/:tí;bWYIt!ffiI LeftlRight Lift Cylinder 6-
7. It!H~~ Electrical System
*
7.1 ~:H m Electrical System 7
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Engine and Transmission System
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 ~XCMG
1.1 ~ZdJ*Jl*;ft(WD615G.220) Engine System

FF% ~{4{-t% ~ f* ~:fI

Sr.No Part No. Part Description Q'ty

30 Z5G.1.1.7A-1 x~ Bracket 1
31 GB6170-86 _-lfJ:M6 Nut 2
32 GB93-87 mlm6 Washer 5
t 33 GB97.1-85 mlm6 Washer 7
34 GB5783-86 _;fi M6x25 Bolt 5
35 XZl129001 rmn~w-/WJ Accelerator Control Value 1
37 LW560F. 1.1.1 1f&rm~ Fuel Tank 1
38 GB5783-86 _;fi M20x40 Bolt 8
39 GB93-87 mim 20 Washer 8
40 GB97.1-85 mil 20 Washer 8
41 LW560F.01A.1-1 ..t.7j(~ Hose 1
42 LW560F.01AII.1A-1 7j(~x1f;ff Bracket 2
43 GB97.1-85 mim 12 Washer 8
44 GB5783-86 _;fi M12x30 Bolt 4

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26
 ~XCMG
1.1 ~7dJ*Jl~;1t(D9-220) Engine System

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Sr.No Part No. Part Description Q'ty
1 XGSXOI-41 7.K~ ,~,JtZ Radiator 1
2 GB5783-86 ~~ M14x70 Bolt 4
3 GB93-87 mim 14 Washer 8

4 GB97.1-85 mim 14 Washer 12

5 GB6170-86 .'U{-BJ: M14 Nut 8
6 GB5783-86 .'U{~ MlOx30 Bolt 5
7 GB93-87 mim 10 Washer 17
8 GB97.1-85 mim 10 Washer 5
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9 XGYSOI-13 7.K~:H ,~,JtZ Radiator 1
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10 XGYSOl-14 ~ffi1É'IIt Hydraulic Oil Radiator 1
11 LW560F.7.2.5 ~:?k Tie-In 2
12 GB5783-86 .'U{~ M14x100 Bolt 4
13 ZL40.1-6 ~JBtm Washer 2
14 ZL40A.Ol-ll ~~m Absorber 2
15 ZL40A.1-12 m1& Washer 2
16 GB6172-86 t'- -BJ: M14 Nut 4
17 D9-220(DBL0423 ) 2t$JtJL Engine 1
18 LW560F.7.2.8 JBt'lf Hose 2
19 ZL50E.1.3 ~:?k Tie-In 1
20 JBtr8870-1999 *_D32 Clump 2
21 ZL50E.l-1 ~'lf Hose 1
22 GB93-87 mim 12 Washer 16
23 GB5783-86 .'U{~ M12x45 Bolt 12
24 GB6171-86 .'U{-BJ: M1Ox1 Nut 12
25 GB899-88 ~tt AMI0xlx20 Bolt 12
26 Z5G.1. 1.7A-l x~ Bracket 1
27 GB6170-86 ~-BJ: M6 Nut 2
28 GB93-87 mim 6 Washer 5
29 GB97.1-85 mlm6 Washer 7

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 ~XCMG
1.1 ~~*Jl*;ft(D9-220) Engine System

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Sr.No Part No. Part Description Q'ty

30 GB5783-86 ~ti M6x25 Bolt 5

31 XZ1129001 71Bn~w.ftiJ Accelerator Control Value 1
33 LW560F.l.l.l 1f'&7IB~ FueI Tank 1
34 Q/SCI294-2000 ~Im 14 Washer 4
35 ZL50.1.4-1S ~~>L'~ti Bolt 2
36 GB5783-86 ~ti M20x40 Bolt 8
37 GB93-87 ~Im 20 Washer 8
38 GB97.1-85 ~Im 20 Washer 8
39 LW560F.OIAII.IA-l *~)t~tf Supporting Rod 2
40 GB97.1-85 ~Im 12 Washer 4
41 GB5783-86 ~ti M12x30 Bolt 4
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 ~XCMG
1.1 ~f;IJ*Jl*~1t (YC6M220G(M3010)) Engine System

ff% ~{4ft% ~ f* ~it

Sr.No Part No. Part Description Q'ty

1 XGSXOI-46 7.K*i,g,~ Radiator 1

2 GB5783-86 .ti M14x70 Bolt 4
3 GB93-87 mil! 14 Washer 8
4, GB97.1-85 mim 14 Washer 8
5 LW560F.OIA.I-3 ~i1&m Absorber 4
6 LW560F.OIA.I-4 m;fJi Gasket 2
7 GB6170-86 .-fltMI4 Nut 8
8 GB5783-86 .ti MlOx30 Bolt 4
9 GB93-87 mim 10 Washer 16
16 GB97.1-85 mil! 10 Washer 4
11 XGYSOI-13 7.K~ ff.,g, JiX; . Radiator 1
12 JBff8870-1999 Il!t~D70 Clump 6
13 LW560F.OIA.IAIII-2 T7.K'lf Hose 1
14 XGYSOI-14 ~&rarltt Radiator 1
15 LW560F.7.2.5 ~~ Tie-In 2
16 GB5782-86 .ti MlOx30 Bolt 4
17 ZL40.1-6 ~JBH/~ Washer 2
18 ZL40A.OI-1I ~i1&m Absorber 2
19 ZL40A.I-12 m;fJi· Washer 2
20 GB6172-86 .-fltMI4 Nut 4
21 YC6M220G(M301O) 2t~m Engine 1

22 LW560F.7.2.8 ~'lf Hose 2

23 ZL50E.l.3 1íj§fJ;;~ Tie-In 1
24 JBtr8870-1999 Il!t~ D32 Clump 2
25 ZL50E.l-l ~'lf Hose 1
26 GB93-87 mim 12 Washer 20

27 GB5783-86 .ti M12x45 Bolt 12

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28 GB6171-86 t~-flt MI0xl Nut
29 GB899-88 .tt AMlOxlx20 Bolt \
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 ~XCMG
1.1 ~ fd.J *Jl~;1f (YC6M220G(M3010» Engine System

FF% ~{4{-t% ~ ~:I:

Sr.No Part No. **
Part Description Q'ty
30 Z5G.1. 1.7A-1 5i.:~ Bracket :1
31 GB6170-86 ~-flJ:M6 Nut 2
32 GB93-87 ~1I6 Washer 5
33, GB97.1-85 ~1m6 Washer 7
34 GB5783-86 _ti M6x25 Bolt 5
35 xz 112900 1 7IIln~~AAJ Accelerator Control Value 1
36 540F(VI).01.2 ~j(~~ Flameout Control 1
37 LW560F.1.1.1 tt&7IIl~ Fuel Tank 1
38 GB5783-86 _ti M20x40 Bolt 8
39 GB93-87 ~il20 Washer 8
40 GB96-85 ~Im 20 Washer 8
41 LW560F.01A.IAIII-1 L*~ Hose 1
42 LW560F.01AII.1A-1 *~5i.:1t:ff Bracket 2
43 GB97.1-85 ~1I12 Washer 8
44 GB5783-86 _ti M12x30 Bolt 4

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1-12
 (Y)XCMG
1.2 ~~Z;fJm I~'PX; Driving Axle Ass.

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 ~XCMG
1.2 ijl&f;lJm1~'f.i.X; Driving Axle Ass.

iT% ~{4{~% ~ $ ~j!

Sr.No Part No. Part Description Q'ty
1 83741300 ~:i2I~:l!:@ ,tt~ Rim Reduction Gear Ass. 4
2 80303002 ~~.'!J Cover 2
3 52000002 mim 10 Washer 8

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4 520‫סס‬003 mim 10 Washer 8
5 50009011 ~fí MlOx20 Bolt 8
6 81741100 #f%,~,$; CiW#f) Axle Housing Ass.
., 1
81742100 #f%,~,$;(J§#f) Axle Housing Ass. 1
7 50012019 ~fí M14x1.5x40 Bolt 4
8 50012017 t~fí M14x1.5x35 Bolt 20
9 50011012 ~fí M14x1.5x60 Bolt 4
10 51270005 m A12x20 Pin 6
11 52020005 mil 14 Washer 28
12 82290500 j:: ~:l! :@,~,$; (lW#f) Main Reduction Gear Ass.(Front Axle) 1
82290600 j:: ~:l! :@,~,$; (J§#f) Main Reduction Gear Ass.(Rear Axle) 1
13 72006036 ~mfJ!j.\~J~:@,~,$; Double Clamp Disk Baker Ass. 4
14 80649002 ~~~fí M20x1.5x90 Rim Bolt 40
15 79600119 ~~t~-flJ:
M20x1.5 Rim Nut 40
16 56010001 )i~~ Breathing Plug 2
17 75500197 t~~ M24x1.5 Plug 4
18 53200005 f.É1:€fm11 24 Compound Seat 4
19 79000142 #$til Side Shaft 4
20 80494001 rál"fIm5E:f;Jç Fixing Block Of Oil Pipe 2
,

1-14
~XCMG----~~--------
1.3 .:E;~~B I~'~ Main Reduction Gear Ass.

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1-15
 (Y)XCMG
1.3 3::;Jt~3,~,P1 Main Reduction Gear Ass.

ff%
Sr.No
~{lj:f~%
Part No.
~
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Part Description
~.
Q'ty

1 752Q1868 .:E1'4';fJ-& ~ ($fJj:) Main Transmission Cear 1

75202363 .:E1'4';fJ-& ~ (,5 fJj:) Main Transmission Cear 1
2 75200509 ~;fJ -& ~ ($fJj:) Gear 1
, 75200431 ~;fJ-&~(,5fJj:) Gear 1
3 75501992 ~1lJ: M14x1.5 Nut 12
4 755‫סס‬003 ~:ti M14x1.5x50 Bolt 12
5 54500006 ~m f<t 2. (O l r Bearing 1
6 545‫סס‬003 ~m '176 g;; Bearing 2
7 560‫סס‬004 ~~~ <l>1.6x600 Thread of Iron 2
8 75200118 iffiJ~~1lJ: Adjusting Nut ·2
9 79600095 ~:ti Bolt 1
10 79600096 ~~ Copper Copy 1
11 79600097 ~~Jt. Lock Plate 1
12 51070004 ~1lJ: M27x2 Nut 1
13 531‫סס‬003 rmM FB80xlooxl0 . Oil Seal 1
14 53100010 rmM B80x100x1O Oil Seal 1
15 52020004 mim 12 Washer 1
16 50011008 ~:ti M12x1.5x55 Bolt 1
17 50011011 ~:ti M14x1.5x45 Bolt 7
18 52020005 mim 14 Washer 7
19 75500269 ~~~1lJ: Lock Nut 1
20 75500231 mim Washer 1
21 79900162 ~~r!~ Flange 1
22 75201753 ~~.a Deflector 1
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23 75201770 JIIl. Cover 1
24 75201767 ~m~ Bearing Cage 1
25 75201307 .:E~:i!~%1* Carrier Case 1
26 54100015 ~m Bearing 1
27 79605013 iffiJ~mJtgJ3. Adjusting Washers 1m

1-16
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1.3 ::E;Jt~~/~,fiX: Main Reduction Gear Ass.

ff:% ~{4{-t% ~ f* ~J!:

Sr. No Part No. Part Description Q'ty

28 50004003 _fi MlOx20 Bolt 2

29 75200054 <fJl!'jt):f Lock Plate 2
30 54100014 ~ff< Bearing 1
79605010 ~~IWi~m Adjusting Sleeves 1m
.~ 52100012 ~Im 90 Ring 1
75200117 ~
.nn, Cover 1
34 75502601 _fi M22x2.5 Bolt 4
35 82030502 ~~,ª,t1,$; Diff. Assembly 1

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1-18
 CEXCMG -------- __ ij;_:fJ~___tff

1.4 ~ ~ i!I~PX Oiff. Assemb/y

1-19
 ~XCMG
1.4 ~~B,~,px; Diff. Assembly

FF% ~{Lj:ft% ~ f$ ~:I:

Sr.No Part No. Part Description Q'ty

1 82030506 ~it:H% Diff. Case 1

2 .82030504 *!flllitl~m Thrust Washer 2
3 75201275 *!flllitl~ Side Shaft Cear 2
,4 82030505 +*!fIII Cross Shaft 1
5 82030503 ~it:H% Diff. Case 1
:,
6 75501991 t'--tlJ: M16x1.5 Nut 8
7 82030507 qT~~m Planetary Wheel Washer 4
8 75201274 qT~-&~ Planetary Cear 4
9 75501981 8~~fi Bolt 8

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1-20
 ~XCMG _
1.5 ~itl;~li~/~/.iX Planetary Reduction Gear Ass.

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1-21
 ~XCMG
1.5 ~itIi~~~/~~J:OC Planetary Reduction Gear Ass.

rr% ~{41-t% ~ f* ~:i:

Sr.No Part No. Part Description Q'ty
1 79001545 h~~4ltJ Planetary Wheel Shaft 4
2 75600334 1Wi~ Spacing Sleeve 4
3 83666203 *~B~ Sun Cear 1
'4 52100009 t~1m50 Ring 1
5, 83000801 q-T~~ Planetary Cear 4
6 75600457 q-T~~m Washer 8
7 75500197 ~~ M24x1.5 Plug 1
8 53200005 ~1i.g.Jffi'Mm
24 Compound Seal 1
9 79605020 iml~3ttt Adjusting Supporter 1m
10 73520042 ~Ül:l#ç Limit Block 1
11 50012010 t~ti M12x1.25x23 Bolt 7
12 52020004 mim 12 Washer 7
13 50140003 ~n MlOx30 Screw 3
14 52060005 mim 85 Washer 1
t~-BJ:
15
, 16
17
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18 83000805 -F~ Lock Ring 1
19 83000804 ililm Ring Cear 1
20 83000806 ililm3t~ Ring Hub 1
21 54100007 ~~32026 Bearing 1
22 54100~ 4ltJ~ 32024 . Bearing 1
23 # ,
83649303 Yiátt'* Oil Seal Seat 1
24 83741301 ~~ Hub 1
25 53500009 YiáMBA150x180x15 Oil Seal 1
26 53100006 YiáMFB150x180x15 Oil Seal 1
27 79500823
.- I mYiál.& Oil Fending Ring 1
28 75600330 mtt Rolling Needle 216
29 53200002 ~ll.g.Jffi'ttm 12 Compound Seal 1
30 75500842 t~~ M12x1.25x9 Plug 216
31 52020003 ~Im 10 Washer 1
32 50012005 t~ti MlOx1.25x23 Bolt 1
33 83000810 Jffi'tt!l Seal Ring 1
34 83649302 q-T~~Y14 Bracket of Planetary Wheel 1
35 83000808 Ylfij~ Side Cover 1

1-22
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 1.6 ~ m& j\; itU fdJ~ I~' fiX Double Clamp Disk Brake Ass.

ff:% ~{lj:{-t% !6 fJ\ ~:I:

Sr.No Part No. Part Description Q'ty

1 72006561 ~J '#.J fJ!. Brake Disc 1

2 554‫סס‬001 :$:4:.IIJf*1?~ Cap of Discharging Nozzle 4
3 75700437 f~~ Pin Shaft 8
4 75700442 :$:4:.11J Air Injecting Nozzle 4
,
5 53000010 O %WMIm75x3.1 O-Ring 4
6 75700436 ~HI:t{* Clamp I; 2
7 75502139 ~ti M20x60 Bolt 4
8 52020008 ~Im Washer 12
9 51014003 ~-aMIO Nut 8
10 75700462 ~ti M1Ox35 Bolt 8
11 50009039 ~ti M20xpO Bolt 8
12 52020007 ~Im 18 Washer 16
13 54800005 m~ Steel Ball 4
14 52020003 ~~ 10 Washer 16
15 75502011 t~tiM18x40 Bolt 16
16 79900278 ~tt~ Column Pin 8
17 50009015 ~ti M1Ox35 Bolt 16
18 75700459 fL~ Plug 2
19 75700463 *~J:t Friction Pad 4
20 75700435 *~~~JitE1Ji Backing Plate 4
21 75700439 ~%W~t~ Rectangular Seal 8
22 75700440 m~ Piston 8
23 7~700438 ~~~ Dust Proof Ring 8
24 75700458 lttirtJ**~ Cover 2
25 75700443 Cover ".- 2
~trm**~
..•.~

1-24
 CEXCAfG ------- iJJ_:fJ~__tlft

1.7 m~ I~ fiÍ Axle Housing Ass.

81741100 iWm~,~,fiÍ

1-25
 ~XCMG
1.7 m%/~,px Axle Housing Ass.
81741100 jfu" % pX m I~'

J=F% ~{41~% ~ f$ ~:m

Sr.No Part No. Part Description Q'ty

1 81063102 ~jf($dI Supporting Shaft 4

2 81639101 ititJ19Jm~~ Bracket 4
3 81041101 frJ#f7é Front Axle Housing 1
81064102 É#f7é Rear Axle Housing 1
4 70700556 ~i1I:J;f& (frJ#f) Oil Fending Plank 1

1-26
 Ci)XCMc; ------- 1;fj_iJ~~ff

1.8 $tllff ,fê*M/~fiX Tyre ano Rim Ass.

1-27
 1.8 ~ H€l .. ~ ~ Itr!~PX. Tyre and Rim Ass.

ff:% ~f4ft% ~ ~:I!

Sr.No Part No. **
Part Description Q'ty

1 ZL50E.5.1.1 $BWH~,nX Rim Ass.

2 23.5-25PR $BMi Tyre
3 ZL50E.5.1-2 7'~$B~ Rim Flange
4, ZL50E.5.1-1 Will Lock Ring

1-28
~XCMG
1.9 ~~m,~~~~~ft Transmission & Torque Converter Asso

1-29
 1.9 ~~m,~~~*;1t Transmission & Torque Converter Ass.

ff:% ~ftt:f~% ~ ffF ~:i:

Sr.No Part No. Part Description Q'ty

1 Q/SC1294- 2000 *~t~ 27 Washer 2

2 LW560F.1.2-1 t~~ Joint 2
3 LW560F.1.2.1 JBt'lf ,ffi,~ Hose 2

.4 LW560F.1.2-3 ~~ Joint 4
5 Q/SC1294-2oo0 *tt~ 30 Washer
!,'
4
6 LW560F.1.2.3 JBt'lf,ffi,~ Tube 2
7 LW560F.1.2-2 ~~ Joint 2
8 Q/SC1294-2000 *tt~ 33 Washer 2
9 LW560F.1.2.2 ~'lf Hose 1
10 GB5783-86 t~fiM12x40 Bolt 2
11 GB97.1-85 m~ 12 Washer 2
12 GB93-87 m~ 12 Washer 2
13 GB6170-86 ~-flt M12 Nut 2
14 ZL40.3.2A ~m~ Filter 1
15 ZL40A.30 ~J!~i Transmission 1
16 LW541F.03.1 ~J!~rlBff'lf Hose 1
17 ZL40A.3.9 ~~~ Torque Converter 1
18 ZL40.3-3 m Washer 1

-.

1-30
.....
I
W
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26
~
23
24
25
FI
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41 CD
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42
13
31
~
~
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44
43
 1.10 ~~B(YJSW315) Torque Coverter

ff% ~{4{~% ;g $ ~:I:

Sr.No Part No. Part Description Q'ty

1 402222 ~~~ Stator Guide Sleeve 1

2 GB3452.1-82 O %*M~ <l>128x3.55 O-Ring 1
3 402216 )'E{* Converter Housing 1
4 GB67-85 #~~~rr M6x16 Screw 4
-5 GB93-87 mml6 Lock Washer 4
i
6 402214 mtli Plate 1
7 402215 ~m Paper Pad 1
8 402221 *MPF Seal Ring 1
9 402220 ili~ Gear 1
10 GB276-89 ~jf( 117(130x85x88) Bearing 2
11 GB5782-86 ~ti M8x35 Bolt 24
12
13
402227
GB93-87
*~
m~8
Pump Wheel
Washer
1
36
14 GB6170-86 ~-fl1:M8 Nut 24
15 402224 iftJ~mJf Adjusting Washer 1m
16 402226 fftli Pressing Plate 1
17 402218 1llJf'~mJf Lock Washer 6
18 GB5783-86 t~tiM8x30 Bolt 14
19 402225 ~rmPF Leading Oil Ring 1
20 402217 Stator ,l 1
~~
21 GB894.1-86 ffll!! 80 Snap Ring 1
22 402209 -W.7~~ I Turbine 1
-
23 402212-213 =w.j~~ 11Turbine 1 r,
,
24 402238 l.tmmJf Washer 1m
25 GB893.1-86 ffll!! 50 Snap Ring 1
26 GB276-89 ~ jf( 113(100x65xI8) Bearing 1
27 GB5783-86 ~ti MlOx28 Bolt 8
.
28 GB93-87 ml!!lO Washer 20
29 402111 'iftt~ Joint ~ 2

1-32
r
L J' .~ _~~
(,.---
~
---'-----~.-
__ ~_~~~.:.
~.
..~;=_:=~1\~~,~~~
:~.~_:=;_;~
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-- .-~~.::::..::..::. -~ ----=-~:..-. _. --

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31
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 1.10 ~~~(YJSW315) Torque Coverter

ff% ~f4f-t% ~ f$ ~:I:

Sr.No Part No. Part Description Q'ty

29 402111 "'t~~ Joint 2

30 402106 mil Washer 2

~~.
31 GB5783-86 1jIJt:i M8x16 Bolt 8
,32 402228 ~if,f Valve Cover 1
33 402229 Spring 1
34 402223 t~~ Plug It 1
35 402232 mJt Washer 2

~~.
36 402233 ~ff Valve Stem 2
37 402230 mt& Plate 1
38 402231 Spring 1
39 GB93-87 moo 12 Washer 36
40 GB5782-86 1jIJt:i M12x45 Bolt 12
41 402235 mm Paper Pad 1
42 402234 mt& Plate 1
43 GB869-86 m~fBlJn 8x16 Screw 12
44 402206 -&;&7~~7é I Turbine Converter Housing 1
45 402207 -&;&j~~~ I Turbine Guide Sleeve 1
46 GB276-89 41B m. 21O(90x50x20) Bearing 1
47 402208 ~'l1:fJ!j Pin 9
48 402236 O **i-tll O-Ring 1
49 402203 ~~ Cover 1
50 402210 ~mt& Round Plate 1
51 402201 mJt Washer 6
52 GB6171-86 1jIJ-fl3:
MlOxl Nut 12
53 402237 ~~t~t:i Bolt 12
54 402202 ~~tEt&S=1.0 Plate 2
55 GB5782-86 t~ t:i M12x30 Bolt 6
56 402211 mm· Paper Pad UIl

1-34
~XCMG
1.11 j~r~~ Fuel Filter

___
<_u:~-(2)
__--15

<lI!l---16
~--(11)

8-----1

g---Il

12

13

14

1-35
 CEXCMG
1.11 ~'~i§
II=J
•• lC.\ Fuel Filter

Jf% ~{Lj:{~% ~ f$ ~:m:

Sr.No Part No. Part Description Q'ty

1 ZIAO.3.2-1A L~ Upper Cover 1

2 Q/SC1294-2000 *M1I33 Washer 2
3 LW560F.1.2-2 ~~f* Joint 1

4 ,
5
6
ZIAO.3.2-6
ZIAO.3.2-7
GB1235-76
~.
ffl~

O %1I30x3.1
Piston
Spring
O-Ring
1
1
1
7 ZIAO.3.2-8 ~~ Plug 1
8 ZIAO.3.2-3 ~ti Bolt 1
9 ZIAO.3.2-2 tm~ Filter Element 1
10 ZIAO.3.2-5 mJt Washer 1
-
11 GB6170-86 ~-BJ: M8 Nut 4
12 ZIAO.3.2-9 11!I~~-BJ: Lock Nut 1
13 GB1235-76 O %11 115x3.1 O-Ring 1
14 ZIAO.3.2.4A %1* Shell 1
15 GB5780-86 ~ti M8x35 Bolt 4
16 GB93-87 mil 8 Lock Washer 4

"

1-36
 CEXCMG fJJ_j]----t~

1.12 "M"1~7dJtflb Front Transmitting Shaft

~------'\\-
<0_-.#

'f:-~~~

~
)

1-37
 1.12 m1tfdJ~ Front Transmitting Shaft

~{tj:{-t% ;g
ff:% f* Jí:l:
Sr.No Part No. Part Description Q'ty
1 2201C-023 ~~JZ. Flange Yoke 3
2 2201C-030 ]j fÍi] 11,~,~ Universal Joint Ass. 3
3 804705K2 +~~m<ft~~,~,~ Rolling Needle Bearing Ass. 12
4
,
2201C-031 +~~ Cross Shaft 3
5 Q70001 lIillíntifBlII Grease Fitting 4
6 2201C-026 JL ffl ~ff-/1:ffllm Snap Ring 6
7 220lD-050 ~1WJZ.,~,~ Sleeve Yoke Ass. 1
8 220lD-052 .~1WJZ.~~ Sleeve Yoke Cap 1
9 220lD-051 ~1WJZ. Sleeve Yoke 1
10 220lD-061 ifBM ou Seal 1
11 2201D-062 ifBMmJt Oil Seal Washer 1
12 2202C-011 ifBM~ Oil Seal Cap 1
13 2201D-016 *-F~ Big Retaining Ring 1
14 404202B @'~~ Dust Proof Sleeve 1
15 GB5783-86 .~ MlOx35 Bolt 2
16 85Z.1.3-5 -l!Ji;f& Lock Washer 1
17 85Z.1.3-6 m;f& Plate 1
18 85Z.1.3-7 :tMtJZ. Spline Yoke 1
19 Z5G.1.2-3 ~~ Shaft Sleeve 1
20 GB6170-86 .-tl.J: Nut 4
21 GB93-87 ~Im Washer 4
22 ZIAOE.4-lO 1lli~~~ Front Bearing Seat 1
23 Z5G.1.2-2 ~~~ Bearing Seat 1
24 ZIAOE.4-11 JEW:f~ Position Pin 1
25 GB286-64 imH,'~~ 3511 Bearing 1
26 Z150.4-6 *i-JIm Seal Ring 1
27 HG4-692-67 1f ~i-t~ ~ ràI i-J Rubber ou Seal 2
28 ZIAOE.4-8 )§~~~ ~" Rear Bearing Seat 1
29 GB1152-79 i'm*F Grease Cup 1
30 GB5782-86 t,,~ ~ Bolt 4
31 Z150.4.00-20 :tBt~JZ. Spline Shaft Yoke 1

1-38
~XCMG iJJfJ--I~

1.13 J§~f;h$Jb Rear Transmitting Shaft

N--~

L~-<D

_JJ----~

~~---;::
1thP----~

,,~--<D

1-39
 ~XCMG
1.13 É1~fdJ$JII Rear TransmiUing Shaft

ff% ~flj:1-t% ~ fA\ ~:li

Sr.No Part No. Part Description Q'ty

1 2201C-023 ~~3l.. Flange Yoke 2

2 2201C-030 ]i rPJ 1) ,~,fiZ Universal Joint Ass. 2
3 804705K2 +~~mtt~*,~,fiZ Needle Rolling Bearing Ass. 8

.4 2201C-031 +~~ Cross Shaft 2

5 Q70001 HJHí7ftrmllt Grease Fitting 3
I
6 2201C-026 =ILflB~ ti:~ 1m Snap Ring 8
7 220lD-050 ~ 'IfJl..,~,fiZ Spline Yoke Ass. 1
8 220lD-052 ~'lfJl..~Jili Spline Yoke Cap 1
9 220lD-051 ~'lfJl.. Spline Yoke 1
10 220lD-061 rmH Oil Seal 1
11 220lD-062 rmH~Jt Oil Seal Washer 1
.
12 2202C-Oll rmHJili Oil Seal Cap 1
13 220lD-016 *--FPF Big Retaining Ring 1
14 2201D-066 :mil1?~ Spline Housing 1
15 220lD-017 /Jv-F-PF Small Retaining Ring 1
16 ZL50.5.00-01 1~Z9J ~ ]i rPJ 1) Jl.. Universal Joint Sliding Yoke
1
.&:mm~,~,fiZ & Spline Shaft Ass.

. Cl'f":"'c ',,-

~
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1-40
 CY)XCMG ------------iij]

i!"lI:Btli!l:9010430
1.14 ZL40/ZL50 ~!ii:' Transmission Asse

CO--J.I.

1-41
 1.14 ZL40/ZL50 ~~~~/~,pX; 9010430 Transmission Assembly

.1!;
ff:% ~flj:f-1Ç%
f* ~il:
Sr.No Part No. Part Description Q'ty

1 9103226 ~:l!*i Transmission 1

2 9302638 *i-t~ Seal Washer 1
3. 9325900 ~~'ª Torque-Converter 1
4 , 4502530 m DlOx30 Pin 2
5 4401008 ~Im 10 Lock Washer 31
6 4004231 t{;ji MI0x75 Bolt 5
7 4005054 t{;ji MlOx30 Bolt 26

1-42
 '<fi!' ~ x~

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47
45 46
 CEXCMG
1."15 ~t.J~~~ 9325900 Torque Converter

i'F% ~{lj:{-t% i; $ ~:I:

Sr.No Part No. Part Description Q'ty

1 9326121 ~~~ Stator Guide Sleeve 1

2 4801051 o %mI F105x3.1 O-Ring 1
~ 9330803 %1* Converter Housing 1
4 , 4005039 .fi' M8x16 Bolt 8
,5 4401007 mlll8 Lock Washer 44
6 9326082 m1& Plate 1
7 9326083 m Pad 1
~
8 9326100 ~Jf Spring 18
9 9325901 -&~ Gear 1
10 4745017 ~*6017 Bearing 2
11 4005043 .fi' M8x35 Bolt 24
12 9326120 *~ Imperller 1
13 9326090 lfijff Valve Stem 1
14 4301008 .-BJ: M8 Nut 24
15 9325904 3Pf Static Ring 1
16 9326085 llijtmJt Impaction Washer 1
17 9325902 i9JPf Dynamic Ring 1
18 4005042 .fi' M8x30 Bolt 12
19 9325903 lI:i9Jm Pin 1
20 9326099 ~~ - Stator 1
21 4412053 ~ml85 Snap Ring 1
22 9326098 -~lU~~ I Turbine 1
23 9326084 =~7~~ 11 Turbine 1
25 4410033 ~III 50 Snap Ring 1
26 4745015 ~*6013 Bearing 1
,
27 4005053 .fi' MlOx25 Bolt 9
28 4401008 mmll0 Lock Washer 9
30 9345266 ~~ Joint 2
31 4808011 mitmlll30 Washer 2

1-44
 #

-
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x ~
_~
_.

------
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47
46
45
 1.15 ~7J~~~ 9325900 Torque Converter

J'F-'%
Sr.No
~{Lf{~-'%
Part No.
~ ~
Part Description
~.
Q'ty

32 9326087 ~íAt Valve Cover 1

33 9326092 5tlí1t Spring 1

34 4636010 .~ AR3/4 Plug 1

36 t
9326091 il~ff Valvé Stem 1

37 9326088 ml& Plate 1

38 9326089 5tlí1t Spring 1

39 4401009 mim 12 Lock Washer 6

43 4529001 fMJn 5x14 Screw 12

44 9326095 -~7~~1l: I Turbine Coverter Housing 1

45 9326096 -~7~~.Ifl I Turbine Cuide Sleeve 1

46 4745016 ~~621O/P0 Bearing 1

47 9326097 5tlítt~ Pin 9

49 9326080 .Ifl~ Cover 1

50 9326081 OOml& Plate 1

51 9330805 ~ ~ 5tIí'11:l& Linking Plate 1

54 9330804 5tIítt l& S= 1.0 Plate 2

55 4005066 .t'i M12x25 Bolt 6

56 9300515 m Pad 1

1-46
 r'n J

"'t ~ -
~~ x ~.""" '" :es&é' ...,
.,. : --- - -

----;-- _. ---;;.---- .- - -~~- - _. ..

-- -- -- - -
_______ "T"'" --

•....
b
 1.16 ~i*~~ Transmission Housing Fixing
ff% ~{41~% ~ f$ fi.
Sr.No Part No. Part Description Q'ty

1 4303014 ~-ffJ:M20 Nut 2

2 9302636 .IDtm Rubber Pad 2
3 4005108 t~~ M18x40 Bolt 8
4 4401012
, mil 18 Lock Washer 8
5 9302635 :ii~~ Bracket 2
6 4004098 t~~ M20x150 Bolt 2
7 4004036 ~~ MlOx70 Bolt 15
8 4401008 ~1I1O Lock Washer 49
9 4016039 ~~ MlOx55 Bolt 12
10 5000640 1é~~W.~ Transmission Control Valve Assy 1
11 9308942 Jffi'Mm Seal Gasket 1
12 9345266 ~~ Joint 2
13 4808011 Jffi'i-tll 30 Washer 3
14 9358820 fif* Transmission Housing 1
15 9309509 IMItt~ Taper Plug 1
16 9310836 ~~Z3/4" Plug 1
17 9309470 ~'=(.'1f Breather Tube 1
18 4213005 ffHif' ~ U M20 Eye Screw 2
19 4745024 ~*6211 Ball Bearing 1
20 9358817 ~*~ Bearing Gasket 1
21 9358815 Jffi'i-tm Seal' Gasket 2
22 4401009 mil 12 Lock Washer 8
23 4102467
. ~~~tt M12x36 Stud 8
24 4301010 ~-ffJ:MI2 Nut 8
25 9309738 Jffi'Mm S~al Gasket 1
,
26 9309737 YiIij~ End Cover 1
27 4005054 ~~MlOx30 Bolt 28
28 4005081 t~~ M14x40 Bolt 4
29 4401010 mil 14 Lock Washer 12
30 9309512 IMIttm Seal Gasket 1

1-48
 ...". x~

•....•
l.
1.0
~
18
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 ~XCMG
1.16 ~1*~~ Transmission Housing Fixing

FF% ~{lj:{-t% ~ f$ ~it

Sr.No Part No. Part Description Q'ty
31 5004112 tit7j(~ Water Drain Valve 1
32 9309733 j§t~'lf Elbow 1
33 9317045 IDt'lf Hose 1
34 9'337707 j§t~'lf Elbow 1
35 9329994 :bDrttl1~ Filter Tube Cover 1 ,
36 4801076 O %*MmI 45x3.5 O-Ring 1
37 9317447 ~~~ Block 2
38 5000518 ~~ 51-70 Clamp 2
39 4016032 t~:fiMlOx30 Bolt 4
40 9301428 ffl.& Pressure Plate 2

1-50
~XCMG --------fj]

1.17 ~1&~]"tB~~~ Drive Gear Fixing

1-51
 ~XCMG
1.17 ij~i";I]"~ $t ~ ~ Drive Gear Fixing

ff% ~{4ft% ~ f$ ~-J:

Sr.No Part No. Part Description Q'ty

1 4735025 !ftiI* 6012 Bali Bearing 1

2 9355317 I fi:JJHiB&tffi Working Pump Shaft Gear 1
3 4412055 ~!m 90 Snap Ring 2
4 4735026 !ftiI* 6210N Ball Bearing 2
5 9358816 ~ rPJ ~jHiB &tffi Steering Pump Shaft Gear 1

l-52
 ~~ Me; ij;

1.18 =*d!.l;l.~ 9310485 Three Shafls Assembly

~
X
ttP.J
A

l-53
 ~XCMG
1.18 - ~ 1~'.f.OC 931 0485 Three Shafts Assembly

~% ~1lj:1-t% ~ ffj\ !lI:I:

Sr. No Part No. Part Description Q'ty

1 9310465 1ifE~natJ Seal Ring 1

2 4745022 :E5j(~* 6016(80x125x22) Ball Bearing 1
3 9309732 tlítrÀ=~-&~ Secondary Stage Input Cear 1

,4 9310466 1ifE~natJ Seal Ring 1

5 4746002 1tj]:E5j(~* 5111 Thrust Ball Bearing 1
1/
6 9309731 tlítrÀ-~-&~ Primary Stage Input Cear 1
7 4745023 :E5j(~* 6311(55x120x29) Ball Bearing 1
8 9310486 ifliJ~:fiUr Adjusting Washer 1m

1-54
 ~XCMG i'JJj]--3~

1.19 ~~~~~ 9355380 Overrun Clutch

~
X
±t!?
A

ll1í

'"
..,.
iI

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l-55
 -- ,-----. -,~-

1.19 Mi ~ WJ .g. H 9355380 Overrun Clutch

ff~ ~{tt{t~ ~:m

5~.~
~ ~
Sr. o Part o. Part De cription Q'ty

2
1

3
5004905
5004904
5004899
5~.
mtt <l>15x32
Spring Cover

Spring
Cylinder Roller
40
40
20
4 4735012 Pj(~~ 6211(55x100x21) Ball Bearing 1 ,
r

5 4302002 ~-tiJ: MlOx1 Nut 20

6 4409006 ~~ 10 Lock Washer -
20
7 9355414 "P rã) 4Uu A~ Medium Input Shaft 1
8 4735027 Pj(~~ 601OE(50x80x16) Ball Bearing 1

9 5004902 1Wi~~ Space Bushing 1

10 5004898 mtttcf=ilm Left End Cover 1
11 5004906 P3:Ef8~ Inner Ring Cam 1
12 5004900 mtttí~1II Right End Cover 1
13 4410047 ~1I80 Snap Ring 1

14 5004897 ~fi Bolt 20

15 5004901 ;rr:Ef-&~ Outer Ring Gear 1
16 4745004 Pj(~~ 6210(50x90x20) Ball Bearing 2
17 5004903 1Wi~:Ef Bearing Cage 1
18 9309494 rã) 1Wi~ Space Bushing 1

1-56
 '<til' ~ ><~

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1.20 [9 $li! I~~ J:OC 9355329 Four Shafts Assembly

J'f% ~{4ft% il fy'J\ flit

Sr.No Part No. Part Description Q'ty
1 4005082 ~~ M14x45 Bolt 8
2 4401010 5-'JffJJ: 11 14 Lock Washer 8
3 9309500 q:r~ Medium Cover 1 .
4 9355333 -;j§7!BffiI 1st Forward Cylinder 1
5 9309511 ~}E~ Anchor P1ate 1
6 '9310472 m%w!-tll Seal Ring
,
1
7 9310069 5'~W!-tPf- Outer Seal Ring 2
8 9310078 çJ;j WHPf- - Inner Seal Ring 1
9 9355332 -f~m~ 1st Forward Piston 1
10 9355334 -;j§pgwll Inner Cear Ring 1
11 9310469 f!tH~-;j§ ~ 191 Reverse-1 st Driving Plate 8
12 9310475 f!tH~- ~ tA 191Jt Reverse--I st Friction Plate 8
13 4005067 ~~ M12x30 Bolt 4
14 4401009 ~1I12 Lock Washer 4
15 9309727 1r~~ji~4 Direct Forward Connecting Flange 1
16 4412055 ~III 90 Snap Ring 2
17 4745012 m191~* 6210N Ball Bearing 1
18 9355340 j(1lEl~ Sun Cear 1
19 9355337 11:1914 Lock Plate 1
20 9355338 -~;fÍ~$W 1st Forward Planetary Carrier 1
21 9309505 ~II Snap Ring 1
22 9355341 fftl;j§pgw 11 Reverse Inner Cear Ring 1
23 9355342 JJ:Jf Jt lWi~ $WJ~,$; Clutch Anchor Assy 1
24 9355331 fftlf~;fi"~ $W Reverse Planetary Carrier 1
25 9309507 11:191~Jt Lock Washer 4
26 4401007 ~1I8 Lock Washer 4
27 4005305 .~M8x12 Bolt 4
28 9310070 pgWHPf- Inner Seal Ring 1
29 9355330 fftl~mii Reverse Piston 1
30 4735021.. . ~*601OE Bearing 1
31 9355336 -~1f~~ 1st Forward Planetary Shaft 4
32 9355335 ~Jt Washer 16
33 9309513 1Wi~~ Spacer 16
34 4724001
~
mtr <l>4x35 Needle Roller 176
35 9339393 .. ;fi"~~ Planetary Cear 8
36 9309508 5-'ilH~~ Cuide Pin 15
37
38
9310080
9355345
5-'.
f!tJ;j§;fi"~ ~
Spring
Reverse Planet Spindle
15
4

1-58
 CEXCMG
1.21 =fML~~J.OC9355361 2st Forward Assemb/y

1-59
 1.21 = f~ pX;
I~' 9355361 2st Forward Assembly

ff% ~{4{-lÇ% ~ ~ f(:I:

Sr.No Part No. Part Description Q'ty

1 4745020 41ll~6022 Ball Bearing 1

2 9355365 ~rPJf~ Leading Pin 6
3 9355362 lI~f=i~ffª Direct Forward Cear Reaction Disc 1
4, 9310459 =;f'§±1YJJt 2st Forward Driving Plate 2
5 9355363 1I~f=i41ll Direct Forward
, Cear Dive Shaft 1
6 4005052 ~fi MlOx20 Bolt 12
7 4401008 ~!!I1O Lock Washer 12
8 9355364 =;f'§-&Im 2st Forward Cear Ring 1
9 9310462 =f=ib\1YJJt 2st Forward Friction Plate 1
10 9310078 pg!&Í't~ Inner Seal Ring 1
11 4745003 41ll~6204 Ball Bearing 1
12 4412045 ffl!!l 65 Snap Ring 1
13 9309501 ª%~. Belleville Spring 1
14 9355366 lIt~;f'§7iS~ Direct Forward Piston 1
15 9310465 PJi~ilBH Seal Ring 1
16 9328825 m Pin 2
17 9355367 lI~f=iilBffiI Direct Forward Cylinder 1
18 4006049 ~fi M12x1.25xloo Bolt 12
19 9309514 ll:1YJ~Jt Lock Nut Washer 6
20 9357799 lI~f=imt/j-&~ Direct Forward Cear 1
21 4735014 m1YJ41ll*6312 Ball Bearing 1
22 9310466 PJi~ilBH Seal Ringearing 1
23 9348541 imJ~~Jt Adjust Washer 1m
,

1-60
~XCMG i/J---;1J

1.22 Ji$áj,~,px; 9358819 Five Shafts Assembly

1-61
 1.22 E $lb ,tr!, px:. 9358819 Five Shafts Assembly

1f%
Sr.No
~{41-t%
Part No.
~ ~
Part Description
~.
Q'ty
1 4005054 ~t:t MlOx30(10.9 ~) Bolt 6
2 9355355 WiJ:t Tab Washer 2
3 9355354 ~1& Cover 2
4 9349403 ft:~ FIange 1
5' 9349398 ft:~ Flange 1
6 ·9355352 ~~Jif' Dustproof Ring 1
7 9349401 ~~ spacer 1
8 4801106 O %11I 130x5.7 O-Ring 4
9 9355348 YfBM~ Oil Seal Seat 2
10 4806434 Y!BM 70x95x1O Oil Seal 2
11 4806313 Y!BM B70x95x10B Oil Seal 2
12 4410064 ffl JI 130 Snap Ring 2
13 4745021 ~jf( 6312 Ball Bearing 2
14 9309722 ~lítr.':/j~iN~ Output Shaft Gear 1
15 9355350 ~tI:l~ Output Shaft 1
16 4745008 ~jf( 6410 BalI Bearing 1
17 9349622 ft:~ FIange O
18 9349399 0%11I O-Ring 1

1;.

1-62
CY)XCMG
1.23 ~~*
9355353 Gearshift Pump

~-----t

~-----
~----~

1-63
 ---~-----

1.23 3t~~ 9355353 Gearshift Pump

JF% ~{lj:{-t% .s f$ ~:I:

Sr.No Part No. Part Description Q'ty

1 4301010 .-Bt M12 Nut 4

2 4401009 mJt 12 Washer 4
3 ~~.~ AMl2x35 Stud 4
4 4818007 tf~iIIl!t PG45x62x12 Skeleton Oil Seal 1
5 '403601 *1*(l1:r::l <1>127) Pump Body 1
6 402106 mil! Washer 1
7 402111 ~~~ Joint 1
8 403603 ~ Shaft 1
9 403611 ~~~ . Spacer 2
10 ftHt <l>4x30 Needle Roller 18
11 403602 IJyt!J$B Driving Gear 1
12 403606 *!-tm Seal Gasket 1
13 403608 *iff Pump Cover 1
14 403609 *Mm Seal Gasket 1
15 ffllll Snap Ring 1
16 403604 fflfiF Snap Ring 1
17 4004231 *~.~ MlOx75 Bolt 2
18 4401008 mllllO Washer 8
19 4004033 IJ'~.~ MlOx55 Bolt 6
20 4502135 ~11jAI0x30 Pin 2
21 403605 *-t!J$B Driven Gear 1

1-64
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 ~XCMG
1.24 ~~~tJÁ~ 5000640 Gearshift Control Valve

ff%
Sr.No
~{4ft%
Part No.
i?i l$
Part Description
~.
Q'ty
1 403702 _ti Bolt 2
2 402106 mil! Washer 2
3 403701A ~1* Valve Body 1
4
5
403727
403707
5._
.EL}J~H~~ Oil Monometer
Spring
1
2
6 m~ 12.7 Steel Ball 2
7 402001 mJ:f Washer 1
8 403710 _ti Bolt 1
9 m;f-t~ 3/16" Plastic Ball 1
10 403726 mEti Orifice Plate 1
11 403704 1I9tfflfijff Regulator Valve Stem 1
12 403725 5Jtí_j§f Spring Seat 1
13 403724 5Jtí_ Spring 1
14 403723 rl!HE~ Fixed Sleeve 1
15 403722 nt#c Sliding Block 1
16 403721 mil! Washer 1
_ti
17
18
403720
403706 5._ Bolt
Spring
1
1
19 403705 3M*~ff Brake Valve Stem 1
20 403718 mEttt! Cylindrical Plug 1
21 o %1iI13x1.9 O-Ring 1
22 403719 _ti Bolt 1
23 403717 _-fiJ: Nut 1
24 403712 ~~j§f Air Valve Stem 1
25 403714 5Jtí_ Spring 1
26 403713, ~~ff Air Valve Stem 1
27 403715 Y %1fítll! 32x40 "Y"Seal Ring 1
28 403716 ~~1* Air Valve Boby 1
29 403708 ?tüê~ff Distribution Valve Stem 1
30 403711 f=í~ Collar 1
31 4801015 o % li! 22x2.4 "O"Ring 1
32 1f~ilBi-tPD18x30xlO Oil Seal 1
33 4410020 f=íli! 30 Snap Ring 1

1-66
~XCMG
1.25 imJi~~~ 9310075 Oil Sump Fixing

(8)

1-67
 ~XCMG
1.25 jEáJÊf%~~ 9310075 Oil Sump Fixing

.i;
ÍT-'% ~{4{-t-'% f* ?tt:i:
Sr.No Part No. Part Description • Q'ty
1 9309487 YffiIL%% Oil Sump 1
2 4005031 t~f.íM6x25 Bolt 4
3 4401006 mrm6 Lock Washer 4
4 9310898 mt& Pad 2
5 5000547 ~~ Permanent Magnet 2
6 9309489 ~1XXJ3t~ Serainer Bracket 1
7 ~!-tm eal Gasket 1
8 4801065 O %~ 30x3.5 O-Ring 4
9 9322140 t~~ Joint 2
10 9327163 ~~ Hose 1
11 4401008 5$.m~ 10 Lock Washer 14
12 4005054 t~fi MI0x30 Bolt 14

1-68
 CEXCMG -- --=---- 10----lf

1.26 i!É n1~~rf~ Accelerator Contrai Valve

16
7

15

14

13

1-69
 1.26 jm fl1iW.~ Accelerator Contrai Valve

ff:% ~f4f~% ~ i'F ~:Il:

Sr.No Part No. Part Description Q'ty

1 XZ1129051 ~~tAA Shift Pin 2

2 XZ1129040 JI!P ~ tJi ,g, JV1; Pedal 1
3 GB91-86 7f D~~ 2x16 PiÍl 2
- 4 XZl129053 1ffiJl1t'-fi Adjusting Bolt 1
5 XZ1129054 1ffiJl1t'--flJ: Adjusting Nut 1
6 GB5783-86 t'-fi M8x30 Bolt 1
7 GB6170-86 ~-flJ: M8 Nut ,.
3
8 XZl129052 ~~a Dust Proof Cover 1
9 XZ1129055 ~j!jtAA Pin Shaft 1
10 XZI12903'1 ~~ Supporting Bracket 1
11 XZl129020 1P!tl tJi ,g, JV1; Side Plate 1
12 XZ1129056 iR~W.Jt Twisting Spring 1
13 XZ1129010 iR~ tJi ,g, JV1; Twisting Plate 1
14 GB986-86 7fD~1E8 Snap Ring 1
15 XZ1129057 U~~fi U-Bolt 1
16 GB986-86 7fD~1I4 Snap Ring 1

1-70
 CEXCMG
1.27 ~1mm Fuel Tank

1 '

6
5

8
t?t
Xu
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A
14

15

1-71
 -

- - -'

1.27 ~ 'w
',u~'j
/rh-
~ FuelTank

ff-'% ~{4{"t-'% . i; fJ\ ~i!:

Sr.No Part No. Part Description Q'ty

1 XGKL2-10xO.63 :1JDrrnrlitm~(QL-8) Oil Filter 1

2 GB70-85 t~nM8x16 Screw 4

3 GB93-87 m~8 Lock Washer 16
4 LW560F.l.1.1.1 ~rrn*~f* Fuel Tank 1
5 YWZ-127 7ii lliit Level Gauge 2
6 GB70-85 ~n MlOx50 Screw 4
7 ZL50E.1.2-2 mJt Thim 1
8 ZL50E.1.2-1 ~H& Cover 1
9 GB5783-86 ~~ M8x25 Bolt 12
10 ZL40.1.3-8 mJt Thim 1
11 ZL50E.l A.2.2 #i;~ ffi,g,1& Flange 1
12 GB3452.1-1992 O ~WM!l18x2.65 "O "Ring 1
13 510D.1.3A-1 ~~ Plug 1
14 GB5783-86 ~~ MlOx25 Bolt 6
15 GB93-87 m~ 10 Lock Washer 6
16 XGKL5-lOx100 il!t rrn~ ,g,1& Oil Filter 1
17 JB982-77 m~45 Washer 1
18 GB5783-86 ~~ M20x40 Bolt 4
19 GB93-87 m~20 Lock Washer 4
20 GB97.1-85 m~20 Washer 4

1-72

- --
-- - -- - - ---- ----------
 *~!31If~1*
Chassis and Accessories
1lt~ ~ ~ » ~ ?5 $ ,.;o.:.
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 ~XCMG
2.1 -ru- *~ Pl I~' Front Chassis Group

JF% ~ftfft% .« fL
Sr. No Part No. Part Description ** Q'ty

1 GB97.1-85 ~1II8 Washer 20

2 GB93-87 ~1II8 Washer 20

3 GB5783-86 ~fi M8x16 Bolt 4

04 ZL50E.6-10 ~1li Covering Plate 1

5 Z5G.6.18A ti:~7JB1li Left Splash Fender 1

6 Z5G.6.19A ;t:J~7JB1li Right Splash Fender 1

,'"
7 LW560F.06.1 Hu$~ Front Frame 1
I

LW541F.05II.l Hu$~ Front Frame 1 o

8 GB5783-86 ~fi M16x25 Bolt 7

9 GB93-87 ~III 16 Washer 15

10 GB96-85 ~III 16 Washer 7

11 ZL50E.6.14 ~1}ffiI-$~m Tilt Cylinder-Frame Pin 1

12 TL002007 iffiJ~~J:t Adjusting Gasket 4

13 LW541F.05.3 i9JW-$~m Lifting Arm-Frame Pin 2

14 GB5783-86 ~fi M8x20 Bolt 16

15 Z5G.6.16A ti::tr~ Left Lamp Bracket 1

16 Z5G.6.17A ;t:J:tr~ Right Lamp Bracket 1

17 GB6170-86 ~oBlM8 Nut 16

18

19
GB97.1-86

GB93-87
~III

~III
10

10
Washer

Washer
. 8

20 GB5783-86 ~f.i MlOx35 Bolt 8

21 Z5G.6.18-1 ~~1li Carrying Plate 2

22 Z5G.6.18-2 ~~ Rubber Pad 2

,
23 GB5783-86 _fi M12x30 Bolt 8

24 GB93-87 ~III 12 Washer 8

25 GB97.1-86 ~III 12 Washer 8

26 JBm940.1-1995 rJij*F MlOxl Oil Cup 7

27 LW541F.05.6 i9JWffiI
-$~fl1f Lifting Arm Cylinder-Frame Pin 2

28 TLOO2005 iffiJ~mJ:t Adjusting Gasket 2

2-02

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33

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 ~)x(CMG
2.1 ...u...
!'lU
:$:na .:!J px Front Chassis Group

~.
!:>I<:::lI!.'

~% ~{41-t% ~ ~
Sr.No Part No. Part Description Q'ty

29 LW541F.06.l $ti rPJ f~ Steering Pin 2

30 LW541F.05.5 L~t~f~ Upper Articulating Pin 1
31 LW541F.05-1 ~~ Shaft sleeve 1
32 LW541F.05-2 1Wi~ Spacing Sleeve 1
33 ' GB5782-86 i~1iM16x55 Bolt 8
34 ZL50E.6-3 ~m~ Bearing Cap 1
35 LW541F.05-4,-5,-6 iffil~iHl~Jt Adjusting Gasket 2
36 GB297-84 ~m 7517E Bearing 2
37 GB9877.1-88 Wttl!B Bl00xl25xl2d Skeleton Oil Seal 2
38 ZL50E.6-2 ~~ Lower Cover 1

39 GB97.1-85 mil! 18 Washer 4

40 GB93-87 mil! 18 Washer 4
41 GB5785-86 i~1iM18x1.5x65 Bolt 4
42 GB5783-86 ~1i M20x30 Bolt 1
43 GB93-87 mim 20 Washer 1
44 GB97.1-85 mim 20 Washer 1
45 LW541F.05.4 ~~~f~ Lower Articulating Pin 1
46 GB9877 .1-88 Wttlm B80x100xlO Seal Ring 2
47 ZL50E.6-6 ~m1~:tp~ Protecting Bracket of Bearing 2
48 GB304.5-81 *l1~m GE80ES Bearing 1
49 JBm940.1-1995 rrn:fF M10x1 Oil Cup 1

4Hi:: I ••LW560F.6.1 Bu$~},lHft~~=1f*AAJ

2 LW541F.05II.l Bu$~.ffl*~~-=-1f*AAJ

2-04
 ~

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 2.2 J§*~/~,J5Í Rear Chassis Group

ff:% ~fL:j:f-t% ~ ~ ~:II:

Sr.No Part No. Part Description Q'ty

1 GB5783-86 t~ti M16x25 Bolt 6

2 GB93-87 ~~ 16 Washer 6
3 GB96-85 ~~ 16 Washer 6

.
4 LW541F.06.l ~~f~ Steering Pin 2
5 LW541F.06.2A É*~ Rear Chassis 1
LW541F.06II.2A É*~ Rear Chassis , 1
.
6 LW560F.6A.9 ]itifÉ~* Grease Tube 1
7 LW541F.06.3 mZ9J~m Sway Frarne Pin 2
8 LW541F.06-1 ~ Sleeve 2
9 LW541F.06.4 mZ9J~ Sway Frarne 1
10 TLOO2002 iffl.l~~Jt Adjusting Cushion 2
11 ZL50E.6-14 iffl.l~~Jt Adjusting Cushion 2
12 ZL50E.6-15 iffiJ~~Jt Adjusting Cushion 2
13 GB5785-86 ~ti M36x3x280 Bolt 2
14 GB93-87 ~~ 36 Washer 4
15 GB97.1-85 ~~ 36 Washer 4
16 530D.8.5 ti:Étk:f. Arrnrest 1
17 GB5783-86 ~ti M16x40 Bolt 4
18 LW560F.6.5A üG~ Counterweight 1
19 GB5785-86 ~ti M36x3x240 Bolt 2
20 Z5G(VII).6.3 *iJlf~ Towing Pin 1
21 GB93-87 ~~8 Washer 10
22 GB5783-86 t~ti M8x16 Bolt 8
23 LW560F.6.5A.2 IJU§ifff. Tool Box Cover 2
24 LW560F.6.5A.3 ~mH§ii Battery Cover 2
25 GB97.1-85 ~!l5 Washer 4
26 530D.8.6 tiÉtk:f. Arrnrest 1
27 GB70-85 t~n M5x20 Screw 4
28 GB6171-86 t~-l±J:
M36x3 Nut 2

2-06
 ~ ~ ~~~$

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37 38 19

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 2.2 J§ $~ P.X: Rear Chassis Group
I~'

FF% ~{lj:ft% .~ f$ fll.:

Sr.No Part No. Part Description Q'ty

29 LW321F.05-2 5~JH~ Spring Pin 2

30 GB882-86 i~~ B32x65 Pin Shaft 2
31 ZL50E.6-11 l!ff Connecting Link
32 JBm940.1-1995 il8;j;f MI0xl Oil Cup 2
33 LW560F.IIA.6-1 *'Ifª3(~5i:~ Back Buzzer Carrier
34 GB5783-86 .ti M8x30 Bolt 2
35 GB97.1-85 mlm8 Washer 4

36 GB67-85 .fi" M6x12 Screw 3

37 GB93-87 mim 6 Washer 3
38 GB97.1-85 mlm6 Washer 3
39 LW330F( II ).08.10-6 ~H3Cm Gasket 4
40 Z5G.06.9.6 1fff Rod 2
41 GB91-86 :1fOm 2x20 Pin 2
42 GB5783-86 .ti M6x16 Bolt 8
43 GB93-87 mim 6 Washer 8

4il-il:: LW541F.06.2 J§:$~~~mt!:!t!§ WD615G.220 ~3I.!:!t!§YC6M220GM301O2ti9JfJl

LW541F.06II.2 J§$~~~...t!:!t!§ D9-220(DBL0423)2ti9JtJ1

2-08
CEXCMG -----------'
2.3 ti::~~ Left Platform
ti ~~ Right Platform

2-09
 ~XCMG
2.31I.~~ Left Platform
ti~~ Right Platform
J'F.l% ~ftj:ft.l% ;g $ fL-I:
Sr. No Part No. Part Description Q'ty

1 LW560F.6.3.1 tiil~ Right Platform '1

2 ZL50E.6.3-1 ~~ Rubber Cover 2

3 GB5781-86 _ti M5x12 Bolt 4

4 GB93-87 ~1II5 Lock Washer 4

5 GB97.1-85 ~1II5 Washer 4

6 GB5781-86 _ti M12x35 Bolt 8

7 GB97.1-85 ~1II12 Washer 8

8 GB93-87 ~1II12 Lock Washer 8

9 GB6170-86 _1lJ: 12 Nut 8

10 LW560F.6.4.1 ti:il~ Left Platform 1

2-10
 CEXCMG
2.4 JRê~ Ladder

11

10 9

f*
x
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A CGjO 8

2-11
 ~XCMG
2.4 ~~ Ladder

Ff% ~{4ft% ~ fi.

Sr.No Part No. **
Part Description Q'ty

1 520E.6.12.1 ~~ Ladder 2
2 GB5782-86 _ti M12x35 Bolt 12
3 GB6170-86 _-BJ: MIO Nut 16
4 520E.6.12-1
,
3JZ1W Plate 2
5 Z5G.6.5B-1 .ffi;f& Pressing Plate 8
6 GB93-87 ~1II1O Washer 16 I .•

7 GB5783-86 _ti MI0x30 Bolt 16

8 Z5G.6.5B.2 ~;f& Ladder Footrest 2
9 GB93-87 ~1II12 Washer 12
10 GB97.1-85 ~1II12 Washer 12
11 GB6170-86 _-BJ: M12 Nut 12

2-12
~XCMG---------------
2.5 *Jl~ Engine Hood

2-13
 ~XCMG
2.5 *Jlll Engine Hood

ff% ~{Lf:{-t% ~ $ ~:i:

Sr.No Part No. PartDescription Q'ty

1 n~JHHLf: Door Lock 2

2 ft19l~n Left Side Door 1
3 -'~U•• Pneumatic Spring 2
4 GB97.1-85 mlm6 Washer 12
5 GB93-87
, mim 6 Washer 12
6 GB5783-86 t~~ M6x20 Bolt 12 ,

7 LW541F.12.2<D tJL~f* T-IoodBody 1 I

LW541F.12II .3@ tJL~f* Hood Body 1
LW541F.12m.l@ tJL~f* Hood Body 1
8 GB97.1-85 mim 12 Washer 8
9 GB93-87 mim 12 Washer 8
10 GB5783-86 .~ M12x30 Bolt 8
11 l:~I Net 1
12 ti19l~n Right Side Door 1
13 J§~ Back Hood 1
14 l:~~II Net 1

.
fI:: CDüê~n~ WD615G.220 lt?,;f]tJL
(2)üêl:~ D9-220(DBL0423 )lt?,;f]tJL
®üê~~~ YC6M220GM301O lt?,;f]tJL
2-14
~XCMG --------------..;

2-15
 - - ------j

2.6 ~mi~lHm5t Battery Box

ff% ::tfLj:{-t% i5 f$ ~:it tE

Sr,No. Part No. Part Description Q'ty *
Remark

1 4301008 .-HJ: M8 Nut 4 GB6170-86

2 4401007 m~8 Wásher 4 GB93-87

3 4404008 mWtl8 Washer 4 GB97.1-85

4 9348613 ili~j§í1Xl Angled Steel 2

5 9348614 ~IID.~ Lock Bolt 4

I
6 9340213 ~JBH& 550x330x1 Rubber Plate 2

7 9348615 !%l1i1 Rubber Plate 2

8 9348616 lWil1in Rubber Plate 2

9 9348617 ml1i Rubber Plate 1

2-16
I f1= ~ j[
Worl<ing Device
~XCMG Iffil€J

3.1 I11=~~ Working Device

29

21
6 22
4 5

28

3-01
 ~XCMG
3.1 If1=~~ Working Oevice

~% ~f4f-t% ~ $ ~:It
Sr.No Part No. Part Description Q'ty

1 Z5G.8.1E !f'4,t}"ilX; Bucket 1

2 Z5G.8.7 !f'4-m Bucket Pin 3
3 85Z.06-5 mil Washer 6
4 GB93-87 mlll16 Washer 8
,
5 GB5783-86 ~ti M16x25 Bolt 8
6 GB1152-89 rm*F MlOxl Grease Nipple 8
7 GB5782-86 ~ti M20xl00 Bolt 4
8 Z5G.8.1-1 lil-t!T Bucket Tooth 2
9 GB93-87 At~1I20 ' Washer 16
10 ZIAOA.ll.1-19 ~-BJ: Nut 16
11 Z5G.8.1-2 ~ti Bolt 12
12 ZIAOA.l1.1-1 !f'4-t!T Bucket Tooth 6
13 Z5G.8-5 0%11I O-Ring 8
14 ZL50E.6-19 ifliJ~mJ:t Adjusting Gasket 15
15 GB9877.1-88 1f~rmM b80xl00xl0 Skeleton Oil Seal 8
16 Z5G.8-6A ~~ Shaft Bushing 4
17 Z5G.8.3 tHf Link 1
18 ZL50E.8-12 ifliJ~mJ:t Adjusting Gasket 4
19 Z5G.8-2 ~~ Shaft Bushing 1
20 Z5G.8.4 ~W Rocker 1
21 Z5G.8.6 ~WrmffiIf~ Rocker Cylinder Pin 2
22 ZL50E.8-4 m~ Block 2
23 ZL50E.6-19 , ifliJ~mJ:t Adjusting Gasket 15
24 Z5G.8.5 ~W!i{l:-m Rocker Beam Pin 1
25 Z5G.8-1 ~~ . Shaft Bushing
-.
2
26 ZL50E.8-16 mJ:t Washer 8
27 ZL50E.8.7 i9J W rmffiIf~ Lifting Arm Cylinder Pin 2
28 Z5G.8.2 i9JW Lifting Arm 1
29 Z5G.8-3 !fl1I~ Shaft Bushing 2

3-02
f,im~~!3.t~
Gontrols and Cab
~J(C~----------------------~-~~-~
4.1 ~~fI~~~ Shift Control System

4-01
 CEXCMG
..
4.1 ~j~IHitlA~~ Shift Contrai System

ff% ~{4{-t% ~ f* Itil

Sr.No Part No. Part Description Q'ty
1 LW560F.2.1A . ~i!~*,jff Shift Control 1
2 GB5783-86 .ti M8x25 Bolt 2
3 GB93-87 mlll8 Washer 2
4
.
GB97.1-85 mlll8 Washer 2
5 ZL50E.15B-2A j:~ Supporting Bracket 1
I,'
6 GB5783-86 .ti MlOx25 Bolt 2
7 GB93-87 mllllO Washer 2
I~

8 ZL50E.15B-l :tt~*'i Fixed Plate 1

4-02
~XCMG
4.2 1i~;ff~ Contrai System

4-03
 ~XCMG
4.2 titlÁ;ff~ Control System
•
.
FF% ~f4ft% ~ f4\ ~it
Sr.No Part No. Part Description Q'ty

1 SBQ-Ol ~m~ Handle Ball 1

2 GB6172-86 Aia~-et M12 Nut 2
3 LW560F.7. l. 14.2 ~if~W.tf Control Lever of lifting Arm 1
4 LW560F.7. l. 14.3 ~4~W.tf Tilting Control Lever 1
,
5 GB5783-86 ~fí M6x20 Bolt , 2
6 ZL50(I1).1O.7-3 f=illl Washer 2
7 GBn'276-94 1*~~~* Ball Bearing With Deep Slot 4
8 ZL50(I1).1O.7-1 ~~ Shaft Sleeve 2
9 ZL50.1O.7-1 ~JE~ Fixing Seat 1
10 GB91-86 7fom 2.5x16 Pin 2
11 GB882-86 fl!J~ BlOx35 Pin Shaft 2
12 ZL40.7.5-2 Xfj(~ York Joint 2
13 GB6173-86 ffiB~-et MlOxl Flat Nut 4
14 ZL50(I1).1O.7-2 ~ Shaft 1
15 GB5783-86 ~fí MlOx25 Bolt 5
16 LW560F.7.l.14.1 j:~ Supporting Carrier 1
17 LW541F.7.3.1-1 ~~l& Fixing Plate 1
18 ZL40.1O.7-7 Xfj(~ York Joint 2
19 GB5783-86 ~fí MI0x30 Bolt 11

20 GB97.1-85 ~Im 10 Washer 8

21 GB93-87 ~Im 10 Washer 9
..- 22 ZL50.1O.7-5A ~JEj:l& Fixing Plate 1

&1 ZL50E.7 .l.17.2 *X~ Soft Shaft 2

24 GB808-88 ~-et M18xl.5 Nut 8
25 GB97.1-85 ~1II18 Washer 4
26 SBQ-02 ~m~ Handle Ball 1

4-04
 CY)XCMG
4.3 ~~~/~,f.OC Cab Assembly

3
4
5
6);;'
. 33
3

4
5
25'+A-;rs;;;;:,~~I/

7
4
5

8
3
9
4 10
5 11
12

13

4-05
 4.3 ~ lJt ~ I~' f.OC Cab Assembly

ff% ~{lj:1-t% ~ f$ f{:I;

Sr.No Part No. Part Description Q'ty

1 LW560F.I0A.l ~ gt ~~U~,JiX; Cab Assembly 1

2 XGZY03 ~~,g,JiX; Chair Assembly 1
3 GB5783-86 .fi MI0x20 Bolt 12
4 GB93-87 mlillO Washer 28
.5 GB97.1-85 mlillO Washer 28
6 LW520G. 10. 1. 1-4 9='* Plate 1
7 GB5783-86 .fi MIQx16 Bolt 6
8 LW560F.lOA-3 ~sm Gasket 12
9 Z5G(V).1O-2 ff* PIate 6
10 GB97.1-85 mlil16 Washer 6
11 GB93-87 mlil16 Washer 6
12 GB5783-86 .fi M16x90 Bolt 6
13 LW560F.1O-1 frJ!E* Front Board 1
14 GB5783-86 .fi M8x25 Bolt 10
15 GB93-87 mil 8 Washer 14
16 GB97.1-85 mlil8 Washer 14
17 520E.6.5.2 {SU~m Instrument Box 1
18 LW560F.lOA-5<D ~* Cover 1
LW560F.lOA -6<2} ~*(.::::.lI*) Cover 1
19 GB67-85 .n M5x12 Screw 8
20 GB96-85 mll5 Washer 8
22 500F.1O-2 ~~~ Rubber sleeve 2
23 GB5783-86 .fi M8x20 Bolt 4
24 LW520G.I0.2.2-1 ~rIIJ'ªt?il Cover of Steering Valve 1
25 LW520G.1O.2.1 ~rIIJ,ªm:;~ Seat of Steering Valve 1
26 GB5783-86 .fi M6x12 Bolt 10
27 GB93-87 mml6 Washer 10
28 GB97.1-85 mlil6 Washer 10
29 590G.llB-l f*~~~~:tc~t& Carrying Plate of Fuse Box 1
30 LW520G.1O.3.2 tlw.m~ Control Box Stand 1
31 LW560F.1O.2.1 í*w.m Control Box 1
32 GB5783-86 .fi M12x20 Bolt 4
33 GB93-87 mlll12 Washer 4
34 GB97.1-85 mlll12 Washer 4
35 GB6170-86 .-BJ: M16 Nut 6
~tt:l, LW560F.lOA.5 ~*ffl*üC~=lI*~~L
2, LW560F.lOA.6 ~*ffl*DC~=lI*~o 4-06
 CYJXCMG _
4.4 tmJXl~~1t Heat 8/ower System

4-07
 ~XCMG
4.4 fli}Xl *~1t Heat Blower System

FF-'% ~{4{-t-'% ~ f* ~:I:

Sr.No Part No. Part Description Q'ty

1 XZ13024 m
71<!li:á: !li )Xl Heat Blower 1
2 GB5783-86 ~fi M8x20 Bolt 4
3 GB93-87 mim 8 Washer 6

.4 GB95-85 mIJa 8 Washer 6

5 JB3616.l-1984 ~m~~lIfHI22-26 Clamp 4
6 LW541F.24-1 * @]71<'lf Hose 2
7 ZL40A.12.4-1 P!i.71<~ Drain Valve 2
8 LW541F.24.1 !li)Xl~~ Joint 1
9 GB6170-86 ~-llJ:M8 Nut 2
10 GB5783-86 ~fi M8x30 Bolt 2
"-
II LW541F.24-2 @]71<'lf Hose 1
12 LW541F.24-4 *71<'lf Hose 1
13 ZL50.26.5 !li)Xl~71<3f5ê(NPT3/8) Drain Valve 1
14 ZL40A.15.3-5 ~~ Joint 1

4-08
 4.5 ~iPaJ~~Jt Conditioner System

23

o
21
20

22
19

4-09

=-
 ~XCMG
4.5 ~ilaJ ~t1c Conditioner System

ff% ~{4ft% .s $ ~:i:

Sr. No Part No. Part Description Q'ty

1 lligmm Compressor 1

2 A17-570 <D lli"gmmEl * Compressor strap 1

A17-470 e lligmmEl* Compressor strap 1
A17-450 <ID lligmmEl* Compressor strap 1
, 3 GB93-87 :mlll 10 Washer 11

4 GB5783-86 .fi M1Ox35 Bolt 7

5 GB6170-86 .-ta:MIO Nut 11

6 GB5783-86 .fi M14x70 Bolt 1

7 GB93-87 :mil 14 Washer 1

8 GB6170-86 .-ta: M14 Nut 1

9 LW560F.14.2 <D lligmmx~ Compressor Bracket 1

522F.21III.1 tI> lligmmx~ Compressor Bracket 1
Z4G(II).11.1 <ID lligmmx~ Compressor Bracket 1

10 153-2200 ~$tft.~lligmmJBC'lf Hose 1

11 GB5783-86 .fi M6x20 Bolt 2

12 GB93-87 :m1ll6 Washer 2

13 GB6170-86 .-ta: M6 Nut 2

14 - ~1iUi Tank 1

15 243-2600 lligmm~?'t~ft.JBC'lf Hose 1

16 GB5783-86 .fi M10x45 Bolt 4

17 GB97.1-85 :m1ll10 Washer 4

18 236-1400 Jt: r1H~~~ $tft.JBC'lf Hose 1

19 GB97.1-85 :mil 10 Washer 4

20 GB93-87 :mil 10 Washer 4

21 GB5783-86 .fi M12x30 Bolt 4

22 ~$tft. Evaporator 1

23 ?'t~ft. Condensator 1

24 520F.24-1 ibJoj('lf Hose 2

25 JB3616.1-1984 Xl(~ ~UH~ 20-24 Double Steel Clam 4

ti:: CDDG~mt~ WD615G.220 $t;!Jm

(2)DG~3S.~ YC6M220GM3010 $t;!Jm
®DG~L~ D9-220(DBL0423 )$t;!Jm 4-10
~XCMG
4.5 ~ ifa.I ~ i!t Conditioner System

19

4-11
 r

4.5 ~ilaJ~tft Conditioner System

FF% ~f4f1Ç% ~ J:L:I:

Sr.No Part No. **
Part Description Q'ty

26 ZIAOA.15.3-5 <D ~!k Joint 1

ZL50E.14.2 <2> ~!k Joint 1
ZL50E.14.2 (3J ~!k Joint 1

. 27 ZL50.26.5 1llJXt.~*3f!R (NPf3/8) Switch 1

28 231-2200 ttM,ª ~9tliUIJ&*lf Hose 1

4-12
tu fdJ * ~Jt
Brake System
 ~
~LHJl.
~
46 A
I
29 27 57 '

31

17 14

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6 Z
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26 3

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62

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66 -"
 5.1 ittJ ~ *.~1t 8rake System
.
ff:% ~{4{-t% ~ f$ ltll:
Sr.No ~ Part No. Part Description Q'ty

1 GB3452.1-1992 a %~M~ 12.5x2.65 Ring 20

2 GB3452.1-1992 a%~M~ 9x1.8 Ring 17
3 TLOO6002 ~JL'_ti Hollow Bolt 8
4 JB990-77 f~~1*6 Joint 4
5 51OD.12.1 <D 1&J~ m i1tJ~ ail Pipe of Braking Clamp 8
. 6 Z5G.9.9 fitrmi1tJ~ Oil Pipe of Front Axle 4
7 ZL40.12.1 fitrmi1tJMf-=-Jm~~ Tee Joint 2
8 GB93-87 m~8 Washer 6
9 GB5782-86 t~tiM8x35 Bolt 6
10 LW560F.9A.1 fitrmiltl:$!€X ~ Braking Hose Pipe of Front Axle 1
12 LW541F.09.3 '4:.~ Air Pipe 1
13 ZL50E.9A.3.2 '4:.~ Air Pipe 1
14 JB982-77 milm~ 12 Washer 5
15 GB93-87 <.
m~ 10 Washer 18
16 GB5783-86 _ti MlOx20 Bolt 8
17 ZL50E.9A.3 :JJDj]*~lI. Air Master 1
19 LW541F.9.4-1 _ti Bolt 1
20 ZL50E.9.6 -\JJWT'4:.fIil: Breaking Air Cylinder 1
21 LW541F.9-5 ~~1* Joint 1
22 GB97.1-85 mil 10 Washer 10
23 LW541F.9.2 '4:.~ Air Pipe 1
24 LW541F.9.5 '4:.~ Air Pipe 1
25 LW541F.9.6 '4:.~ Air Pipe 1
26 Z5G.9.1O (2) 1&J~mi1tJ ~ ai! Pipe of Braking Clamp 8
27 LW541F.9-7 ~~1* Joint 3
28 LW541F.9-6 ~~1* Joint 1
29 QZ50-3526001 f-~1&J~AAJ Manual Control Braking Valve l-
30 L,W560F.9A.2 §miltl:$i1tJ~ Braking Üil Pipe of Rear Axle 1
31 GB5783-86 _ti MlOx30 Bolt 4
32 SH380A-351101O ~:9J~fElJwAAJ Unload valve 1
33 JB982-77 milm~ 22 Combining Washer 10
34 LW541F.9.7 ~~ Joint 1
35 TLOO6003 ~JL,tI~ Hollow Bolt 2
36 LW541F.9.1 '4:.~ Air Pipe 1

5-02
VI
I
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W

~lHJI. 00
46, pt
~

I
57

17 14

01
-4

~
~
~
~
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tu
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~
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"--8 8'------ "- 27 .-+
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3
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48
3
3
62
/:::::
.........•.. ".
-,<,

26 " "Y" \
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'- / 1 4 \\ ,.... 1 "I'
).
64
66'X'-"
<:..»:i/
50"'" 49
 5.1 $tl íW *~1t Brake System

J'F% ~{fH-t% ~ f$ ~t
Sr.No Part No. Part' Description Q'ty
37 GB3452.1-199,2 0%11I 10.6x18 Ring 8
39 GB6170-86 _-BJ:MlO Nut 10
• 40 PY20-130500 1 §;lJJ'j~7](~ Draining Valve 1
41 LW541F.09-4 3Ç~t1i Fixing Plate 1
,42 ZL40A.12.4.1B ~9:.ffiI Air Tank/ 1
43 HF150 3Ç1t~ Safe Valve 1
46 GB5783-86 _ti M12x35 Bolt 4
47 JB982-77 m-fr~1m'14 Washer 2
48 ZL50E.9.7 $lJ;IJ9:.ffiI Break Air Cylinder 1
49 GB882-86 f~~ BlOx35 Pin Shaft 2
50 GB91-86 m 3.2x16 Pin 2
53 GB6170-86 _-BJ: M16 Nut 2
55 GB93-87 ~il6 Washer 4
56 GB5783-86 _ti M12x25 Bolt 4
57 GB93-87 ~il12 Washer 8·
58 GB97.1-85 ~Im 12 Washer 4
59 ZL50.12.9A-l 1íJm~~ Joint 1
60 XM-60C-315401O 9:.$lJ;IJ~ ,~,JlX; Air Braking Valve 1
61 GB6170-86 _-BJ: M8 Nut 4
62 ZL40A.13.4 ~JE3t~ Fixing Seat 1
63 ZL40.7.5-2 ~~MlO Joint 2
64 ZL50E.9.12A ~w..!tt~ Operation Cable 1
65 52-1F(II).O1.1(11).1 !21li m~ iJE 7](:5t:H9:.~ Air Tube 1
LW541F.01I1.1 !2llim~rJIl*:5t:H9:.~ Air Tube 1
540F(VI).09.1A !2llim~rJIl*:5t:H9:.~ Air Tube 1
66 ZIAOA.13A.l $lJ;IJ:H Parking Braker 1
67 Z5G.9.4-3 _ti Bolt 1

1iií: 1 ,mt~ WD615G.220 ~;lJmlfG 521F(II).01.1(I1).1 9:.~

_ 2,l:.~ D9-220 ~;lJmlfG LW541F.01Il.l 9:.~
3,3i~ YC6M220GM301O ~;lJm~ 540F(VI).09.1A 9:.~ 5-04
VI
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~
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 ~XCMG
5.2 ~9:1J~1J~m Air Master Unit
.
ff% ~{4{-t% ií ~it
Sr.No Part No. **
Part Description Q'ty
1 XM-60-351ooo1 to jJ *f* ,~,$; Air Master Body 1
2 XM-60-3510301 4.m~ Air Piston 1
3 GB894.1-86 ~.ffl~1118 Snap 1
4 TD72LC-351OOO5 ~iiL!tJdll Lock Washer 1
5 SH361-3519154 @]iiL~. Spring 1
6 XM-60-3510302 m~ElI1 Piston Rubber Bowel 1
7 GB5781-86 ~fi M8x20 Bolt 6
8 GB859-87 ~.mIll8 Lock Washer 6
9 W50-3505006 O%*!>fl1 O+Ring 1
10 TD50A-D-3505012 n:r FIoat 1
11 TD50A-D-3505011 rmffiI~a Cylinder Head 1
12 TD50A-D-3505013 9trmffiI Oil Cup Body 1
13· XM60-3510014 *MmJ:f Seal Pad 1
14 XM-60-3510008 ~~ Cover 1
15 XM-60-3510007 m1li Plate 1
16 XM60-351001O ~.ffiffiIf* Cylinder Body 1
17 "GB859-87 5!(!• m 11I10 Lock Washer 1
18 GB5781-86 ~fi M1Ox30 Bolt 5
19 TD50A-D-3517037 ~4..lJ Bolt 5
20 TK6138 ftlJ;/J:tr ff3ê,~,$; Brake Switch 1
21 CAI41-3514032-01 m~*MmI Piston Seal Ring I 1
22 TD50A-D-3510100 fI~4.~,~,$; Cover 1
23 XM-60-3510011 3i:~5i:~ Support 1
24
25
26
27
28
TD50A-D-3510018
TD72LC-3510013
TD72LC-3510012
TD72LC-3510011
TD12LC351001O
~.
~~
m~~iiLmI·

*Mmlt?11
ElIII
Lock Ring
Piston Ring
Spring
Ring
Rubber Bowel
1
1
1
1
1
29 XM-60-3510012 .1Jl-m Washer 1
30 SD18x30xl0 1f~~J&rmM Skeleton Oil Seal 2
31 XM-60- 3510003 flff Push Rod 1
32 GB893.1-86 fL.ffl~11 25 Snap 1
33 XM-60-3510106B flff~ Push Rod Seat 1
34 XM-60-3510101B ~.ffim~ Hydraulic Piston 1
35 980S-3510116 lltrmlfjJfl Inlet Oil Valve 1
36 XM-60-3510102B ElI1 Rubber Bowels 1

5-06
 rEXCMG
5.3 $tlf;IJi§ Parking Braker

---~
>..T---~
-"---~
W===;o;'7---~

5-07
 ~XCMG
5.3 $tJZdJH Parking Braker

FF% ~{tj:{~% ~ $ ~fi

Sr.No Part No. Part Description Q'ty

1 9320615 $tJ1;b1it Brake Drum 1

2 4401009 mlll12 Washer 8 GB93-87
3 4007058 .•ti M12x1.25x30 Bolt 8 GB5786-86

,
5 4801083 0%11I 56x3.5 O-Ring 1 GB1235-76
6 9320621 $tJ1;b*;J Jt Brake Lining 2 .
7 9320630 $1&~ir(II) Welding Of Plate (11) 1

10
8
9
4512133
9320614
9320612
~.
-ijpn 5x12

fiLfHiB
Rivet
Spring
Camshaft
12
4
1
GB872-86

11 9320617 -ijpm~1& Anchor Platê 1

12 9320619 ~III Washer 1
13 9320613 fiL;ff Lever 1
14 4402007 mlll16 Washer 1 GB95-85
15 4401011 mlll16 Washer 1 GB93-87
16 4301012 .• tlJ: M16 Nut 1 GB6170-86
18 9320622 $1&~ir(l) Welding Of Plate (I) 1
19 9320618 -ijptr Rivet 2
20 9320628 -ijpn Rivet 1
21 4401010 mlll14 Washer 6 GB93-87
22 9320135 ~m .• n Bolt 6
23 9320627 1& Plate 1

5-08
 CEXCMG
5.4 tJ1WT~ffiI Break Air Cylinder
$lJ i;b~ffiI Break Air Cylinder

5-09
 ~XCMG
5.4 tJ1Wi~ ffiI Break Air Cylinder
$IJ f;tJ~ ffiI Break Air Cylinder

~% ~{4'ft% ~ f* ~:I:
Sr.No Part No. Part Description Q'ty

1 ZL50E.9.6-5 ffiIf* Cylinder 1

2 ZL50E.9.6-1 m~ Piston 1
3
>

JB/ZQ4264-86 n,ffl Yx *i-jliI

D40 Yx Seal Ring 2

,4
ZL50E.9-6-2 5fjí1t Spring 1
5 ZL50E.9.6-4 5fjí1t~ Spring Seat 1
6 ZL50E.9.6-3 • ffiI~ Cylinder Cover 1
7 ZL50E.9.7.1 4:ffiIf* Air Cylinder 1
8 ZL50E.9.7-3 ~Im Washer 1
9 ZL50E.9.7.2 4:ffiI~ Cylinder Cover 1
10 ZL50E.9.7-2 ~,1t Spring 1
11 GB3452.1-92 O % liI20x2.65 O Seal Ring .1

12 ZL50E.9.7-5 m~ff Piston Rod I,

13 ZL50E.9.7-4 ~IJM Washer 1
14 GB6181-86 3H'U~1lJ:M12 Nut 1
15 GB91-86 oij1j 3.2x22 Cotter Pin 1
16 ZL50E.9.7-1 m~ Piston 1
17 GB3452.1-82 O%IJM O Seal Ring 2
18 GB41-86 .1lJ: M8 Nut 8
19 GB93-87 5fjí1t~1JM8 Lock Washer 8
20 GB5781-86 .~ M8x30 Bolt 8

5-10
•

~ Si ~ ~1E
Hydraulic System
 ~

~
A
I
23

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 6.1 I 11=Ri:lli ~~ Working Hydraulic System

fF~ ~{4{-t~ ~ ~:1:

Sr.No Part No. **
Part Description Q'ty

1 XGYGOI-050 ;t~.YJBffiI Right Lifting Ann Cylinder 1

2 540F.7. 1.4. 1 ~'lf Bend Tube 1
3 GB93-87 fll!11I10 Lock Washer 52
4 GB5783-86 .~ MlOx35 Bolt 12
, --
5 540F.7.1.2.1 .=.JM'lf Tee Pipe 2
6 GB3452.1-1992 O %~MIII 34.5x3.55 O-Ring ·6
7 85Z. 10.1-2 *~s:!.:t!~ Separating Flange 8
8 GB6170-86 .-BJ:MlO Nut 16
9 ZL50E.7.1-5 lllt'lf Hose 1
10 GB97.1-85 fll!11I10 Washer 18
11 GB97.1-85 fll!1II8 Washer 4
12 GB93-87 fll!1II8 Washer 4
13 GB5783-86 .~ M8x25 Bolt 4
14 85Z.10.1.1-2 u~.fi U-Bolt 8
15 Z5G.7.1-2 x:ffi Supporting Plank 2
16 540F.7.1.5.1 i'P1'lf Steel Tube 1
17 FPS 1 t!~m{4 Flange 10
18 XGYGOI-051 ti:~.YJBffiI Left Lifting Ann Cylinder 1
19 Z5G.7.1A.6 F~~'lf F Hose 2
20 Z5G.7.1A.7 F~~'lf F Hose 2
21 540F.7. 1.6. 1 i'P1'if Steel Tube 1
22 GB5783-86 .~ MlOx30 Bolt 36
-
23 JB~616.1-1984 mi'P1~~~~ 75-85 Hoop 2

24 GB5783-86 .~ M12x35 Bolt 8

25 GB3452.1-1992 O %~MIII 40><3.55 O-Ring 2
26 540F.7.1.3.1 ~'if Bend Tube 1
27 XGYGOI-49 ~4YJBffiI Tilt Cylinder 1

28 540F.7.1.1 lif-RiH4 Indicating Ruler 1

29 LW560F.7.1.6-1 *~s:!.:t!~ Separating Flange 1

6-02
0\
I
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~

g
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23
 ~XCMG
,

6.1 I 11=Rlffi *;3C Working Hydraulic System

.
ff% ~{4{~% ~ ~:I:
Sr.No Part No.
I
**
Part Description Q'ty
30 ZL50E.7.1.1- 3 m~ Indicator 1
r 31 JBlOOO-77 t~~M14x1.5 Plug 2
,
32 Q/SC1294-2000 mlll 14 Washer 2
/ 33 LW560F.7B. 1.1.1 ~4Í1iI1W~ilá'W Oil Pipe 1

I
'34 GB3452.1-1992 o %*MIII 42.5x3.55 O-Ring 2
,
35 GB5782-86 t~tiM12x70 Bolt 8
r 36 GB93-87 mlll12 Lock Washer 8
l 37 GB3452.1-1992 O%*MIII.54x3.55 O-Ring 1
38 LW560F.7B. 1.4.1 ~4Í1iIJ§~ilá'W Oil Pipe 1
, 39 LW560F.7B.1.2 Jllt'W ,~,JlX; Hose 1
40 LW560F.7B.1.3 Jllt'W ,~,JlX; Hose 1
41 Z5G.7.1.10 'W~ Hose Clamp 1
•
42 GB5782-86 .ti M12xloo Bolt 2 I

43 530F.1O-2 &l& Pressing Plate 1

I
44 530F.1O-l ~Jlltl& Rubber Plate 1
45 P7200-FI60H -&~1ii Gear Pump 1
r LW560F.7A. 1.1.1
46 )Hf~~ üt ilá'W Oil Pipe Of Distributing Valve 1
r
47 GB6170-86 .1lJ: M12 Nut 8
( 48 GB5782-86 .ti M12x120 Bolt 2
49 DF32.2C *üô~ Distributing Valve 1
50 GB1235-76 O %*MIII 50x3.1 O-Ring 1
51 GB899-88 t~ttM12x140 Stud 2
52 FPSl 1/4 j!~g'§'{4 Flange 2
;
53 GB5783-86 t~tiMlOx45 Bolt 1
54 LW541F.7.1.1 @)ilá'W Oil Returning Pipe 1
,
,
55 LW541F.7.1.2 J1lt'W ,~,JlX; Hose 1
56 LW560F.7A.1.2A Jllt'W ,~,JlX; Hose 1
!
57 LW560F.7.1.15 'W~,~,JlX; Hose Clamp 1 ;

58 FPSl 1/2 j!~g'§'{4 Flange 1

59 GB899-88 .tt M12x35 Stud 4
60 LW560F.07.1.6.1A If1:1iiJ&ilá'W Inlet Oil Tube 1

6-04
 ~XCMG ~jf~J1

6.2 %~* Gear Pump

/
I

I
I
\

6-05

-
 ~XCMG
6.2 -t&~~ Gear Pump

FF% ~flfft% ~ fyj\ ill:l:

Sr.No Part No. Part Description Q'ty
1 _ti Bolt 4
2 ~III Washer 4
friifi
3 Rear Cap
. 1
4 ~jf( Bearing 4
,
5 O~*itlll O-Ring 4
6 ~Jt Washer 4
7 1Á;IJ-&~ Driven Gear 1
8 rmit Oil Seal 1.

9 *ifi Pump Cap 1

10 *itfil\ Seal Ring 2
11 3::Z9J-&~ Driving Gear 1
12
*1* Pump Body 1
13 ~Ülf~ Position Pin 2
14 O~*itlll O-Ring 2
15
. 1l1H& Side Plate 2
16 ~III Washer 4
17 _ti Bolt 4

"
,

,I

6-06
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42.
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54
42
55

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 ~XCMG
6.3 ~~1ftJ Distributing Valve

J'F% ~flfft% ~ Jíii

Sr.No Part No. **
Part Description Q'ty
1 DF32 JH~Â$B*AAJ1* Valve Body 1
2 :i1~AAJ Overload Valve 2
3 GB93-87 ~IIJ 10 Lock Washer 8
'4 GB93-86 _fi M1Ox68 Bolt 8
5 GB3452.1-82 O ~WMIIJ 19x1.8 O-Ring 2
6 ~IIJ Snap 1
-
7 GB3452.1-82 O ~WMIIJ 25x1.8 O-Ring 1
8 ~~ Vlave Sleeve 1
mAAJ

~.
9 Bevel Valve 1
10 nt~ Arm Plunger 1
11 Spring 1
12 GB3452.1-82 O ~WMIIJ 19 x1.8 O-Ring 1
13
14
15
16
17
~~.
~i9JAAJ-,*
~i9JAAJ

iffiJIli_n
_-llJ: MIO
Pilot Valve Seat
Pilot Valve
Spring
Adjusting Screw
Nut
1
1
1
1
1
18 ~tpiJ Protective 1
19 O~WMIIJ O-Ring 1
20 O~WMIIJ O-Ring 2
21 tif~ Plug 2
22 O ~WMIIJ 35x3.1 O-Ring 1
23 O ~WMII 25x3.1 O-Ring 3
24 ~~~~-'* Safty Valve Seat 5
25
,
~~~AAJ~ Safty Valve Seat 1
26 mAAJ

~.
Bevel Valve 1
27 ntAAJ Arm Plunger 1
28 Spring 1
29 GB1235-76 O ~WMII 20x3.1 O-Ring 1

~~.
30 ~i9JAAJ-,* Pilot Valve Seat 1
31 ~i9JAAJ Pilot Valve 1
32 Spring 1

6-08
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 6.3 ~Dr.1iiJ Distributing Valve

ff% ~f4ft% ~ !lI

Sr.No Part No. **
Part Description Q'ty
33 ~'Jt~ Spring Seat 1

~.
34 GB1235-76 O ~*MII 32x3.1 O-Ring 1
35 ~{iL!tl-BJ: Positioning Nut 1
36 Spring 1

.3837 GB97.1-85
GB6170-86
mil
!tl-BJ:
M12xl
12 Washer
Nut
2
1
39 GB923-88 !tl-BJ:
M12xl Nut 1
40 ~íPlJ Protective 1
41 GB65-&5 7fm!tln Screw 8
42 GB93-87 mil 8 Lock Washer 16
43 ~II Snap 2
44 GB895.1-86 ~II Snap Ring 2
45 O ~*MII 35x3.5 O-Ring 4
46 m~ Pin 2
47 GB91-86 7f om 4x20 Cotter Pin 2
48 GB97.1-85 mlillO Washer 2
49 ~4m-~ Tilt Plunger 1
50 ~1iI Snap 2
51 ~'llt~ Spring Seat 2
52 ~{iL~. Return Spring 1
53 1li~!tl-BJ: Lock Nut 1
54 YiMitii End Cover 1
55 _ti M8x16 Bolt 8
~tf~;ff

~.
56 Lift Arm Plunger 1
57 ~{iLm~ Positioning Boll 2
58 , Spring 1

59 ~{iL~ Positioning Sleeve 1

60 YiMitii End Cover 1
61 GB1235-76 O ~*MIiI18x2.4 ORing
• 1
62 !tl:lfM14 Plug 1
63 !tl:lfM20 Plug 3
64 !tl:lfM30 Plug 1

6-10
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6.4 ~ icJ Rl ffi *~ft Steering Hydraulic System

~% ~{4{~% ~ f* ~:I:
Sr.No Part No. Part Description Q'ty

1 JB3616.1-1984 XX:i'IXJ~Ht1i 75-80 Clamp 2

2 ZL50E.7.2-1 *;fjJ 1&~ ~64 Rose 1

3 ZL50E.7.2.1 ~1PJ*~rm~ Inlet Oil Tube 1

4 GB5783-86 ~ti M12x35 Bolt 4

.
5 GB93-87 mim 12 Lock Washer 8
,(

6 GB3452.1-1992 o %~i-tlil 40x3.55 O-Ring 2

7 CBGj2080R ~IPJ* Steering Pump 1

8 430F.9.8 ~1PJ*tI:lrm~ Outlet Oil Tube 1

9 GB5783-86 ~ti MlOx35 Bolt 4

10 GB93-87 mil 10 Lock Washer

. 15

11 LW560F.7.2.7 1&~ Rose 1

12 ED20X1.5 mim Washer 4

13 LW560F.7.2.11 t~~ Joint 4

14 LW560F.7.2.9 1&~ Rose 2

15 LW560F.7.2.3 1&~ Hose 1

16 LW560F.7.2.1O 1&~ Rose 1

17 115LM18X1.5ED 1!:Jf!ítJc~ Joint 4

18 BZZI-E800C ~1PJ:ff Steering Valve 1

19 FZ2-750-REAF ~lPJtt Steering Valve 1

20 GB901-88 ~tt M12x35 Stud 4

21 XGZP370 :1flPJil Steering Wheel 1

22 GB5782-86 t~ti MlOx60 Bolt 7

23 LW560F.7.2.1 1&~ Hose 2

24 LW560F.7.2.2 1&~ Hose 2

25 XGYGOI-055 tí~lPJffiI Right Steering Cylinder 1

26 XGYGOI-056 ft~lPJffiI Left Steering Cylinder 1

27 LW560F.7.2.4 litJc:ttç.~, J& Joint Block 1

28 GB97.1-85 mlil12 Washer" 4

29 GB6170-86 t~-fi1:
M12 Nut 4

6-12
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6.4 ~ jcJ Rllli ~ ~ft Steerínq Hydraulic System

ff% ~{lj:f-t% ~ ft- ~:I:

Sr.No Part No. Part Description Q'ty

30 JB1000-77 . I!tf M14x1.5 Plug 2

32 GB3452.1-1992 O %WMII 61.5x3.55 O-Ring 1
33 ZL50E.7.2-12 :2 L'l!tf
J Hollow Bolt 1
34 . JB3616.1-1984 ~m1'Hf-~ 35-40 Hoop 2
35 GB1235-76 O%WMII 35x3.1 O-Ring 2
36 LW560F.7.2.5 ~3k Connector 2
37 ZL50E.7.2.12 ~'lf Joint Pipe 1
38 FW-F60H 1J!~~ Constant-Flow Valve 1
39 GB5783-86 I!tf M12x30 Bolt 4
40 JB3616.1-1984 ~m~YF~ 28-32 Hoop 2
41 ZL50E.7.1.24-1 ?H~~1!~ Separating Flange 1
42 ZL50E.7.2-7 *;{fj~'lf~19 Hose 1
43 Q/SC1294-2000 mim 14 Washer 1
44 LW560F.7.2.6A Iillrmm'lf Oil Returning Pipe 1
45 ZL50E.7.2D- 3 *;{fj~'lf Hose 1
46 ZL50E.7.2D-4 ~3k Connector 1
47 ClT06-50-50 1J!fÍlJ~ Single Direction Valve 1
48 LW560F.7.2.12 -Jm~~ Joint 1
49 GB93-87 mim 8 Lock Washer 4
50 GB5782-86 I!tf M8x55 Bolt 4

~.

6-14
~XCMG-----------------
6.5 ~miffi~ic:J3 Hydraulic Steering Control Units

<D---\..

6-15
 6.5 ~~ffi~icJ~ Hydraulic Steering Control Units

ff% ~{4ft% ~ ~:I:

Sr.No Part No. **
Part Description Q'ty

1 :ii~!k Join Block 1

2 1itr.m Front Cap 1
3 O%WMIII O-Ring 1
4. mJ:f Washer 1
5 ftij1* Va1ve Body 1
6 . o%WMIftI O-Ring 3
7 ~J:f Snap 2
8 m Pin 1
9 ~~ Spool 1
10 ~.J:f Spring Plate 6
11 GB93-87 mlftl6 Lock Washer 4
12 GB70-85 • fi" Screw 4
13 AAJ~ Valve Sleeve 1
14 IWift Spacer 1
15 *Z9J~ Universal Driving Shaft 1
16 ~-=f Rotator 2
17 *i9J~ Cupling Shaft 1
18 ;E-=f Stator 1
19 Jã.m Rear Cap 1
20 m~ Boll 7
21 GB93-87 mlll10 Lock Washer 6
22 GB5782-86 .~ MlOx160 Bolt 1
, Bolt
23 .~M10

6-16
 CEXCAfG
6.6 ic/t:i"~iaJ jm ffiI Left/Right Steering Cy/inder

17

16

XGYG01-055 ti~/ÍiJilt!l1il:
16

6-17
 (EXCMG
6.6 iE/ti~jcJjfbn Left/Right Steering Cylinder

ff% ~{Lf:ft% ~ ffI\ ~:It

Sr.No Part No. Part Description Q'ty
1 m~ff Piston Rod 1
2 GB894.1-86 ~ JIHt;. '11:ffllil 70 Snap Ring Cover 1
3 fflPl' Snap Ring 1
4 mfftill Snap Ring Cover 1
,
5 GB10708.3-89 Fe ~~III d45 Seal Ring 1

6 ~[ÍiJ~ Guide Sleeve 1

7 JB/JQ221O1-87 Kyc WMII 45x60xl1.5 Kyc Ring 1

8 S-55013 WT~!1 d45 Slyd Ring 1

9 W~ Lining Bushing 1
10 GB1235-76 O %WMIiI 90x5.7 O Ring 1
11 GB1235-76 O %WMII 50x3.1 O Ring 1
12 m~ Piston 1
13 n. ffl3t jJ(Pl' Supporting Ring 2
14 S-55044 ~.1fL1I D90 Glyd Ring 1
15 áiI1* Tube,Cylinder 1
16 GB893.1-86 fflll 62 Snap Ring Cover 2
17 GB304.5-81 -*1l~jJ( GE40ES Spherical 1
18 GB79-85 ~tr M6x25 Screw 1

6-18
 ~XCMG iif------Jffl

6.7 $~1fJJ Constant-Flow Valve

r----N

6-19

-~~---
 6.7 $~1ffJ Constant-Flow Valve

ff% ~ftff-t% ~ ~ fi.

Sr.No Part No. Part Description Q'ty

1 .ijf Plug 1
2 O~~iflm O-Ring 1
3
4

5
, ~.
~.J*
151i~~
Spring Seat
Spring
Damping Plug
1
1
1
6 fNJ~ Valve Core 1

7 ~Im Snap Ring 1

8 '1WJ1* Valve Body 1

"

6-20
CEXCAfG
m
6.8 *'IJm I~'PX Hydraulic Oil Tank

12

2
13
14

15

21
22
9
 ~XCMG
6.8 *Jl1fh m I~' f.OC Hydraulic Dil Tank

ff% ~14ft% ~ f* ~:I:

Sr.No Part No. Part Description Q'ty
1 LW560F.7.1.13.1 mrm~1* Oil Tank Body 1
2 YWZ-250 ~flLi.t Liquid level Gauge 1
3 XGKL2-10xO.63 :bnrmngm:H<QI-8) Oil Filter 1
4 ZIAO.1.3-8 ftHt Washer 1
.5 GB93-87 mil 8 Lock Washer 4
6 GB65-85 .fi" M8x16 Screw 1* 4
7 ZL50E.7.3-5A mJt Packing 1
8 ZL50E.7.3-4A ~H1i Covering Plate 1
9 GB97.1-85 mil 10 Washer 24
10 GB93-87 mil 10 Lock Washer 24
11 GB5783-86 .ti MI0x2·5 Bolt 24
12 XGHL6-700xlO @]rmngm:H Oil Retuming Filter 1
13 ZL50E.7.3.3 pgif*~i Pipe Joint 1
14 GB3452.1-1992 O %WHIII 69x3.55 O-Ring 1
15 !
XGXL1-400xl00F I!&rmngm:H Oil Absorbing Filter 1
16 GB65-85 .fi" M6x25 Screw 8
17 GB93-87 mim 6 Washer 8
18 ZL50E.7.3.2 rkJif*~ ii Joint 1
19 GB3452.1-1992 O %Wttml 82.5x3.55 O-Ring 1
20 XGXL1-630xl00F I!&rmngm:H Oil Absorbing Filter 1
21 ZL50E.7.3-3A mJt Washer 1
22 ZL50E.7.3-2A ~H1i Covering Plate 1
23 GB5783-86 .ti M16x25 Bolt 2

6-22
r
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Jf%
Sr.No
~{4ft%
Part No.
~
**
Part Description
~.
Q'ty

1 GB304.5-81 *1J4W* GE80ES Bearing 1

2 Z5G.7.1.1.2 m~ff Piston Rod 1
3 GB5785-86 _ti M20x2x39 Bolt 2
4' GB93-87 mlll20 Washer 12
,
5 CK-1oo ~~III d100 Dust Proof Ring 1
6 ZL50E.7. 1.1-6 ffiIJ\fr End Cover 1
7 ZL50E.7.1.1-1 j:*Pf Supporting Ring 2
8 JB/JQ22101-87 KYC !ffi'MIII 1OOx120x15 KYC Ring 1
9 S-55013 Wí~M d100 Sea1 Ring 1
10 GB1235-76 ~III A180x2 Snap Ring 1
11 GB1235-76 O %!ffi'i>:tlll 180x5.7 O-Ring 1
12 Z5G.7.1.1-2 ~~~III Snap Ring Cover 2
13 GB3452.1-82 O %!ffi'MIII 69x5.3 O-Ring 1
14 ZL50E.7.1.1-2 m~ Piston 1
15 ZL50E.7.1.1-3 j:*Pf Supporting Ring 2
\

16 S-55044 ª*III D180 G1yd Ring 1

17 ZL50E.7.1.1-4 *ffU~ilJ: Slot Nut 1
18 Z5G.7.1.1.1 ffiI1* Cylinder Body 1
19 Z5G.7.1.1-5 *'Í~ Lining Bushing 2
20 GB91-86 * t:H~ lOx1oo Pin 1
21 GB5785-86 .ti M20x2x80 Bolt 10

6-24
~J(CAIG------------------,_~H
6.1 O ic/~fdJififE ffiI Left/Right Lift Cylinder

AI----CD

~--1O

\----<">

))---N
~--

~---f

~--

~---{\

6-25
 ~XCMG
6.10 tL/;f; ZdJ.1m ffiI LeftlRight Lift Cylinder

ff% ~{Lj:1-t% ~ ffF ~:i:

Sr.No Part No. Part Description Q'ty

1 Z150E.7.1.3.1 m~ff Piston Rod 1

2 GB894.1-86 ~1II140 Snap Ring Cover 1
3 Z150E.7.1.3-1 ~PF Snap Ring 1
-,
4 Z150E.7.1.3-2 ~III 165 Snap Ring Cover 1
5 GB10708.3-89 FC rm-~Im80 Seal Ring 1
6 JB/JQ22101-87 KYC ~i-tlll 80x95xl1.5 KYC Ring 1
7 Z150E.7.1.3-3 ~rPJ~ Guide Sleeve 1
8 S-55013 ~~i-t d80 Seal Ring 1
9 GB1235-76 O %~i-tlm160x5.7 O-Ring 1
10 GB1235-76 O %~i-til 85x3.1 O-Ring 1
11 Z150.10.2.6 m~ Piston 1
12 GB79-85 .nm12x45 Screw 1
13 Z150.1O.2-7 j:7l(PF Supporting Ring 2
14 S-55044 ~*Im d160 Glyd Ring 1
15 Z5G.7.1.3.1A ffiI 1* (;(:j) Cylinder Body (Right) 1
16 Z150E.7.1.3-7 ft~ Lining Bushing 1
17 GB1235-76 ~iI a160x2 Snap Ring Cover 1
18 Z5G.7.1.24.1A ffiI 1* (te:) Cylinder Body (Left) 1

.
6-26
Jt! i& ~ ~3t
Electrical System
2 BJ
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8
 CY)XCMG
7.1 ~~~;3C Electrical System

JF% ~f4ft% ~ fJ\ fi

Sr.No Part No. Part Description . - Q'ty

1 XGGD03 IfF1T Working Lamp 2

2 XGGD04 IfF1T Working Lamp 2
3 SW2401 zj(71il~ Water Temperature Meter 1
4 D150BD/G-24V ~Jll)l Hom 1
5 ' ZD2312 f:f.JI51J:H Rain Wiper 1
6 SGF-03 lt!.JXl..m Fan 1
7 CS130 :rn1T Head Lamp ,). 1
'~:,
8 DY2401 It!.lli~ Voltage Meter 1- 1
9 YW2401 TIM rm71il~ TIM Oil Temperature Meter .,

1
'I)..
10 QY2401 ~lli~ Air Pressure Meter I' 1
11 JK114 f:f.JI51Hf* Rain Wiper Switch 1
12 YY2401 2ti9Jmrmff~ Engine Oil Pressure Meter 1
13 JN150 ~Ú$7f* Brake Switch 1
14 XGHK02 ,~;k7f* (JK406c-2) Igniting Switch 1
15 X15.OO1.006 q:r{:x~1i Medium Instrument Board 1
16 JL2B ~Jll)lmlt!.:H Hom Relay 1
17 LAN ~~ Il)lrli:ffi Hom Button 1
18 QD2827DE ~i9J:fb:l2$ Start Motor 1
, 19 XGBX508-2 1*~~~~(BX508) Fuse Box 1
20 JFZ2405 ~1*:r.\2tlt!.m Altemator 1
21 DK2312A It!.~ ,~,7f * Switch Of Electrical Resource 1
22 6-QW-120B iflt!.rm Battery 2
23 XH8-2L2 .ê /J\1T Rear Lamp 2
,

24 LW560F.ll.1 Bu$~~* Wires 1

25 3700930 ~-F Wires Support 5
26 XGXD25OO-10 It!.Jtlí~ Battery Wire 1
27 XGXD450-10 It!.Jtlí~ Battery Wire 1
28 XGXD7oo-1O It!.Jtlí~ Battery Wire 1
29 XGXD850-1O It!.Jtlí~ Battery Wire 1

7-02
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7.1 ~~*;ft Electrical System

ff% ~{lj:f-t% ~ fF ~JI:

Sr.No Part No. Part Description Q'ty
30 LW560F.11A.2 {)U&1l~* Meter Wires 1
31 LW560F.11.3 ~~J~~* Control Box Wires 1
32 LW560F.11A.4 ~$~~* Wires Of Rear Chassis 1
33 LW560F.I1A.5 ~:IJ~* Tail Lamp Wire 1
,
34 18WGMOO1 T/M itámt{#~~ T/M Oíl Temperature Sensor 1
35 YG6221C $t;b tIL itá.ffi{# ~~ Engine Oil Pressure Sensor 1
36 18WGZOO1 7j(mt{#~~ Water Temperature Sensor 1
37 YG622IE1 ~J;b é(..ffi{# ~~ Brake Air Pressure Sensor 1
38 XGJD01 ~~~(JN3A) Relay 1
39 JK932-50G ml;f[i7f* Switches 1
40 SG252 ~j[;~ Flasher 1
41 XGFM24 .1I~~(FM211 ) Waming Buzzer 1
42 XGDB01 ~J$*W~(DCQ-1 ) Back Buzzer 1
43 XGZ-1 :IJ ~*:IJ Rear Working Lamp 2
44 JK802A ~fliJ7f* Steering Lamp Switch 1
45 3700913EO ~-F Wires Support 2
46 3700912EO ~-F Wires Support 6
47 HT-32 ~lBHF~ Rubber Sleeve 8

PS31-40- 2MRB- A-SP

48 fitl$*W~7f* Reverse Alarm Switch 1
-FS9BARR

49 OPHTB ir ~ 7I!!.:fft
flt!P ~ Protection Sleeve 2
50 OPHTR if~7I!!.iEfIHF~ Protection Sleeve 3
,

7-04