Catalago XCMG GR180 PDF

GR215
CONSTRUCTlON MACHINERY CO.,LTO.

NO.P0601
GR SERIES ROAD
GRADER PARTS HANDBOOK
XUZHOU XUGNG ROAO CONSTRUCTION MACHINERY CO.,L TO.

GR SERIES ROAD GRADER PARTS HANDBOOK
-.,- Foreword
This handbook only use for consults when choosing and buying our grader parts.
In this book, we will show you parts of GR series grader, structure and assembly of the
parts. Such people as consumers . sellers and technicians can get help from it when choosing
and buying or maintaining.
To parts can' t disassembly (such as the jointings or rivet joints), we only line out codes
of assembly not components.
Ü' s necessary to offer us the imformation correctly:
,
1, Leave factory date and number
2, N ame and code of parts you order.
3, Amount
4, you need write down your address . company and post code if you want to mail order.
GR series grader will improve on with technology developing and consumers' require. So
this handbook will be revised some time; please subject to change without notice.
Note: The Handbook applies to GR165 (lID, GR180 (VIll), GR185, GR200, GR215
(VIII) graders.
Contents
Foreword
Engine Systern (-) G01-01
Engine Systern (=) GOl-OS
Engine Systern (-) G01-07
Engine Systern (12]) ························G01-09
Engine Hood G02-0 1
Spring~Loaded Brake G03-01
Working Hydraulic Systern G04-01
Steering Hydraulic Systern G04-09
Brake Hydraulic Systern G04-13
Hydraulic Tank G04-17
Control Board G05-01
Work Equiprnent (circurngyrate bearing) G06-0 1
Blade ~ G07-01
Work Equiprnent (-) G08-01
Work Equiprnent (=) G08-03
Swing Chassis Assernbly G09-01
Front Frarne G 1O-O1
Steering Axle G 11-01
Steering Rod GIl-OS
Worrn Gear G12-01
Electrical Systern G 13-0 1
Instrurnent Box Assernbly G13-05
Control Box G 13-07
Tank G14-01
Engine Operàte G15-01
Transmission Systern ( - ) G16-01
Transmission Systern ( =) G 16-03
Cabassembly G17-01
Double Circuit Brake G18-01
Air conditioning G19-01
Page Model
Engine System ( - )
GOl-OI GRI6511801200
123 4 5 6 7 5 8 9 10
14
15
26 27
-1-
GR SER!ES ROAD GRADER PARTS HANDBOOK
Model Page
Engine System ( - )
ORl65/180/200 001-02
Sr,No Part No Part Description Q' ty Remark
1 001210003 Connectable Pipe 1
2 001470002 Clamp 1
3 104000079 Bolt M8 x 55 1 GB/T5783

.
4 100000009 Engine 1 D6114ZG14B
W 001440013 Hose<p57X200 1
6 111010008 Pipe Clip 65-70 4 JB/T3616.1
7 001100053 Water Pipe 1
8 001130005 Hose<p57X200 1
9 001130006 Exhaust Gas Pipe<p10X1400 1
10 111010006 Pipe Clip 15-18 2 JB/T3616.1
11 001100001 Water Pipe<p20X201O 1
12 111010090 Pipe Clip 28-32 2 JB/T3616.1
13 100010079 Diving Heat 1 XGSX07-18
14 104000313 Bolt M12X40 4 GB/T5783
15 GR215A II .1-1 Rubber Washer 2

,
® 111010008 Pipe Clip 60-65 5 JB/T3616.1
'Í7'
~ 001440013 Hose<p50X200 2
18 001440016 Water Pipe 1
19 001440015 Clamp 2
-2-
Page
GR165/180/200
GOI-03 Engine System ( - )
123 4 5 6 7 5 8 9 10
12
13
14
15
25 26 27
-3-
Model Page
Engine System ( - )
GR165/1801200 GOl-04
20 106000001 Cock 1 CAIO
21 001100052 Water Pipe 1
22 104000047 Bolt M14XUO 4 GB/T5782

.
,
23 001340007 Rubber Washer 1
24 001340018 Rubber Sheath 4
25 001340004 Pipe 4
26 001340016 Washer20 4
28 GR.l.1 Drive Shaft 1
29 001440001 Connect Plate 1
O 103040017 Transmission Shaft 1 PY132H
-4-
Page Model
Engine System C=)
GOl-05 GR Series
1 2 5 6 7 8 9 10 11 12 13 14 15 16
-5-
Model Page
Engine System C=)
GR Series GOl-06
0) 001440009 Nut 2
"fl 104040006 Washer20 1 GB/T97.1

V
~ 104040018 Washer20 1 GB/T858
'4\ 001440010 Linker 1

,
5 104000259 Bolt M6X16 6 GBIT5783
6 104040029 Washer6 16 GB/T93
~ 001440008 Cover 1
/'"'
8 108040018 Airproof SG38X56X12 1
V 105010003 Axletree 206E 1 GBm76
10' 104040005 Washer 12 6 GB/T93

.---,
11 104000078 Bolt M12X35 6 GB/T5783
12 Oil cup M8X1 1 GB/T1152
@ 001440006 Shell Body 1
lí4 105010023 Axletree 6208 1 GBm76
1 104040007 Washer 8 6 GB/T93
104000091 Bolt M8X20 6 GB/T5783

~
~ 108040619 Airproof SG50X70X12 1
~
18 001440004 Cover 1
19 001440003 Linker 1
,
20 104070021 Pin 5X40 1 GB/T91
21 104030094 NutM24 1 GB/T6181

-, 001440002 GR165, GR185
22 Transition 1
, 001460001 GR180 VIII, GR215 VIII
23 104000074 Bolt M10X35 1 GB/T5783
-6-
_./
Page Model
Engine System ( )
GOl-07 GR1651180/200
-7-
GR SEHIES ROAD GRADER PARTS HANDBOOK
Model Page
Engine System (-=.)
GR165/180/200 GOl-08
Q 001440012 Pipeo 1OX200 1
111010019 Pipe Clip 11-14 2 JBff3616.1

~
6) 001440014 Hose 1
:Y 001440011 Hose 1
.s-/'
104000100·. Bolt M14X1.5X32 2 rnff999
~ 101030023 Washer 14 4 rs/r 1002
001340006 Rubber Washer 1
-8-
Page Model
Engine System ([g)
G01-09 GR180V rn , GR215V rn
56
48
43 44 35
-9-
Model Page
Engine System ([g)
GR180V III , GR215V III GOl-lO
s-. No. Part No. Part Description Q'ty Remark
1 001340007 Rubber Washer II 1
2 001340004 Pipe 4
3 001340008 Back Support II 1
4 , 104000413 Bolt M14 X 110 4 GB5782-86
5 0013400 16 Washer 4
6 104030086 NutM14 8 GB6170-86
7 104040030 Washer 10 4 GB97.1-85
8 104030014 NutMIO 13 GB6170-86
9 1040000 85 Bolt MIO X 25 2 GB5783-86
10 104040008 Washer 10 16 GB93-87

CTAA8.3-C
GR180 VIII
Cl85hp)
11 Engine 1
CTAA8.3-C
GR215 VIII
(205hp)
12 104000079 BoltM8 X 55 1 GB5783-86
1, 104030024 NutM8 2 GB6170-86
14 104040007 Washer8 2 GB93-87
15 001340020 Pipe 1
16 001180013 Clamp 1
17 001130066 Pipe 1
18' 001410002 Clamp 1
19 001470003 Exhaust Gas Pipe 1
20 1110 10006 Pipe Clip 15-18 2 JB3616.1
21 111010040 Pipe Clip 65-70 8 JB3616.1
22 001340025 Gas Pipe no X 1510 1
-10-
Page Model
Engine System ([g)
GOl-l1 GR180V rn , GR2l5V m
56
48
43 44 35
-11-
Model Page
Engine System ([9)
GR180V III, GR215V III 001-12
s-. No. PartNo. Part Description Q'ty Remark
r-.
3 001340026 Hose<l>20 X 1400 1
24 001340019 Pipe 1
,...,
25 001340027 Hose<l>57 X 150 2
"2 001200035 Hose<l>57 X 200 2

,
27 100010011 Diving Heat 1
28 001470001 Washer 2
29 104000061 Bolt M12 X 40 4 GB5782-86
30 104040005 Washer 12 4 GB93-87
31 100010080 Pipe 1
32 001340021 Pipe 1
33 106000001 Cock 1
34 104000082 Bolt MIO X 30 8 GB5783-86
35 001340015 Clamp 3
36 104020125 Bolt MI0X40 4 GB70-85
37 001460004 Connect plant 1
38 001340023 Pipe 1
39 111010090 Pipe Clip 28-32 2 JB3616.1
40 001340005 Back Support I 1
41 001340006 Rubber Washer III 1

,
42 104040053 Washer 12 8 GB97.1-85
43 104030065 NutM6 4 GB6170-86

.. 44 104040009 Washer6 4 GB93-87
45 001130055 Plug 1
-12-
Page Model '--.---

Engine System ([Q)
GOl-13 GR180V III , GR215V III
56
48
43 44 35
-13~
Model Page
Engine System ([g)
GR180V III, GR215V III 001-14
Sr. No. PartNo. Part Description Q'ty Remark
46 001340014 Pipe 1
47 001340003 Pipe 1
48 001340028 Pipe 1
.49 001340018 Rubber Sheath 4
51 001130059 Muffler Bracket I 1
52 001130061 Pipe 1
53 001130058 Washer 1
54 001130169 Muffler Bracket II 1
55 001460003 Pipe 1
6 001460002 Air cleaner Bracket 1

J
-14-
Page Model
Engine Mantle
G02-0l GR Series
--
---
----
~>-@Ê~~~~~
5
- '
-15-
Model Page
Engine Mantle
GR Series G02-02
1 104030014 NutMI0 10 GB/T6170
2 104040030 Washer 10 10 GB/T97.1
3 ' 104040008 Washer 10 10 GB/T93
4 104000013 Bolt MIO X 40 10 GB/T5783
001440030 GR185
5 Engine Mantle 1
001460006 GR180 VIII, GR215 VIII
-16-
I
Page Model
Spring-loaded Brake
003-01 OR Series
3,---fIIIIlII
-
---
--
1----7
----
-17-
GR215 '
CONSTRUCTION MACHINERY CO.,LTO.

Model Page
Spring-loaded Brake
OR Series 003-02
Sr. No. Part No. Part Description Q'ty Remark
1 104000125 Bolt M20X45 2 GB/T5783
2 104040006 Washer20 2 GB/T 93
3 104030014 NutMlO 2 GB/T 6170

,
4 104040008 Washer 10 2 GB/T 93
5 104000082 Bolt MlOX30 2 GB/T5783
6 103030001 Control HandIe 1 LJ112A
7 001130043 Fixing Board 1
-18-
,
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Model Page
Working Hydraulic System
GR Series G04-02
V 001200059 Cylinder 1 PY180-G2
2 101020069 Rose 1 HlOlI-1050
3 101020081 Rose 1 HlOlI-850-30 o
,
4 001140008 Union 16 PYI60.6-29
5 104040046 Washer 18 16 JB!f982
6 101020077 Rose 1 H 101I-4800-90 o -60 o
7 101020076 Hose 1 HlOIl-4800-90 o -60 o A
8 104000321 Bolt M8 X 45 6 GB/T5783
9 104040081 Washer 8 12 GB/T97.1
10 104040007 Washer 8 12 GB/T93
11 101040016 Dual Check Vai ves 2 09301540DWG/Ol
0 001200062 Cylinder 1 PY180-G5

~
13 101020020 Rose 3 HlOlI-1200-90 o
'I i'
14 101020022 Rose 3 HlOlI-1300-90 o
15 001140013 Union 6 PYI60.8.5
6 101020074 Hose 2 HlOII-2350-90 o -60 o
-::::-\
(í7 001200099 Cylinder 1 PY180-G6
18 001160039 cushion 1 PYI65G.6-1
19 104000124 Bolt M14 X 35 2 GB/T5783
-20-
Page Model
G04-03 GR Series
-21-
Model Page
GR Series G04-04
20 104000355 Bolt M8 X 80 6 GB/T5782
21 101020072 Hose 4 HlOII-1600-90 o -60 o
22 101050013 Washer 14 2 GB/T93

~'
001200098 Cylinder 1 PY180-G4
24 101020023 Hose 2 H10Il-1300-90 o -90 o -TH
25 101020070 Hose 2 H lOIl -1300-90 o -45 o -TH
26 101020215 Union G16 18 GB1T3733.2
27 101021559 Plug 4 DTM22X1.50
28 101000055 Valve 1 5OOO-El24

V
29 104040082 Washer 14 2 GB/T97.1
30 101021560 Union 4 LW22LM27 X 2
31 101021322 Hose 1 1SNHAHF222212-19 50
32 101021330 Hose 1 2SNHAHF221810-900
33 101000146 Pump 1 P124-G30085BL54
34 101021336 Union 2 IFS3/418L

,
35 101020559 Union 2 YLi8L
36 101021337 Test Union 2 TC-A18L
37 101020428 Union 3 I35LM42 X 2ED
38 101021331 Flange 1 FPS1
-22-
Page Model
G04-05 Working Hydraulic System GR Series
" /
-23-
•
Model Page
GR Series G04-06
Sr, No. Part No. Part Description Q'ty Remark
39 101021311 Hose 1 1SNFAHF163520-1400
40 101021332 Flange 1 FPSl.1/41M12
41 101021312 Hose 1 lSNFAHF203520-1300

I
42 101021323 Hose 1 1SNHAHF353520-720
43 101021335 Union 1 I35LGl 1/4ED
44 Hose 1 2SNHAHE221810-900
45 101000076 Valve 1 5000-E136
46 101020025 Hose 4 HlOII-1400-TH
? 001200097 Cylinder 1 PY180\G3

\
8 001140015 Cylinder 1 PY160-GL
49 101020017 Hose 2 HlOII-101O-90 o -TH
50 101000003 Motor 1 604-0212
i 101030010 O-Ring 69 X 3.55 1 GB/T3452.1
52 104020005 Bolt MlO X 35 2 GB/TIO
53 104040008 Washer 10 4 GB/T93
HlOII-73OO-90 o -60'
54 101020078 Hose 2
55 104040044 Washer22 24 JBIT982
56 101020079 Hose 2 HlOII-7500-60 o -60 o
57 101020080 Hose 2 HI0II-7500-60 o -60 o
-24-
Page Model
004-07 OR Series
,.
-25-
r
Model Page
GR Series Working Hydraulic System G04-08
58 101020216 Union 10 GB/T3733.2
59 001200050 Rotatory Union 1 PYI80.6.13
60 104000073 Bolt MIO X 16 2 GB/T5783

t
61 001140007 1 PY160.6-17
62 104000248 Bolt M12 X 25 3 GB/T5783
63 104040005 Washer 12 3 GB/T93
64 2 PY180G.6.2
65 2 PYI80.6.1O
66 101020223 Union 2 GBffi745.2
67 101020083 Hose 2 HlOII-900-60 o
68 101040015 Dual Check Vai ves 2 09302540DWG/Ol
69 101020701 Union 2 122LM26 X I.5ED
70 001200061 Cylinder 1 PY180-G4
71 001200065 Cylinder 1 PY180-G6
72 001200060 Cylinder 1 PY180-G3

,
-26-
Page Model
Steering Hydraulic System
G04-09 GR Series
/'
I
( co
T""
,.... C\J
-27-
/
Model Page
GR Series Steering Hydraulic System G04-1O
sr. No. Part No. Part Description Q'ty Remark
1 101021314 Hose 2 lSNHAHA121205-1200
2 101020191 Union 4 I12LM 18 X 1.5ED
"\
3 101000177 Steering Cylinder 2 PY180-Gl
4 101021313 Hose 2 lS~121205-1150
5 104000086 BoltM8 X 30 4 GB/T5783
6 104040007 Washer 8 10 GB/T93
7 001140011 Board 2 PY160.8-3
/ 8 001140012 Lantem Ring 2 PYI60.8-4
9 101020729 Test Union 2 TC-A12L
10 101020557 Union 2 X12L
11 101020432 Union 4 LH15L
12 101021320 Hose 1 ISNHAHF151508-1450
13 101021327 Hose ·1 2SNHAHF151506-1500
14 101020698 Union 4 I15LM20X1.5ED
15 101000002 Steering Unit 1 502-5285

,
16 101021325 Hose 2 2SNHAHA121506-4500
17 101021333 Union 1 I08LM12 X l.5ED/a=9
18 101021315 Hose 1 1SNHAHF080804-1100
19 101020064 Union 2 I18LM22 X 1.5ED
-28-
Page Model
G04-11 GR Series
/
( co
T""
-29-
Model Page
GR Series G04-12
Sr , No. Part No. Part Description Q'ty Remark
20 101020420 Union 1 I15LM18 X 1.5ED
21 101000062 Priority Valve 1 YXL-F80L-N7
22 104000553 Bolt M8 X 65 4 GB/T5782

,
23 101021328 Hose 1 2SNHAHF 181810-600
24 101020005 Union 1 I08LM12 X 1.5ED
25 101020524 Union 1 LH08L
26 101021334 Union 1 I15LM12 X 1.5ED
27 101020455 Union 1 YLl5L
28 101021324 Hose 1 lSNHFHF151508-900(90 o )
29 101020422 Union 1 I15LM22 X 1.5ED
30 001440040 Return Block 1 GRI85.6.2-1
10103007610
31 Plug 1 DTM22 X 1.5ED
1030065
-30-
Model
Page Brake Hydraulic System
OR Series
004-13
•
C\J
C') -.;t
C')
L!)
C') C')
C')
-.;t
<O C') C')
C')
C\J
C') C\J
C')
..-
C') ..-
C')
C\J o
C\J
-31-
Model Page
Brak:e Hydraulic System
GR Series G04-14
•
1 101020525 Union 3 LH12L
2 101020191 Union 3 Il2LM18 X 1.5ED
'{iJ 101000042 Accumulator Valve 1

LT06- A06- 3XJ150B40
-02M
t
4 101020700 Union 2 Il8LM18 X 1.5ED
5 104040009 Bolt M6 X 60 2 GB/TIO.1
6 104040007 Washer6 2 GB/T93

-
7 101020697 Union 1 Il2LM12 X 1.5ED
8 101020202 Union 3 YLl2L
1SNHAHF121206-
9 101021318 Bose 1
1000 -
10 101020417 Union 4 Il2LM16 X 1.5ED
11 101021319 Bose 1 1SNHAHF121206-1100
12 101021172 Hose 1 2SNHAHF121206-1150
13 101020729 Test Union 1 TC-A12L
14 101021329 Bose 1 2SNHAHF181810-800
15 101020308 Hose 1 2SNHAHF121206-1200

,
16 001210095 Service Brake 1 PY180G.15.1
17 104040007 Washer 8 10 GB/T93
18 104000321 Bolt M8 X 45 4 GB/T5783
19 102040028 Brake Lamp Switch 1 O 166-407-O1-1-025

'-
-32-
./'
Page Model
Brake Hydraulic System
004-15 OR Series
C\J
C'?
"'C'?" L{)
C'? C'?
C'? CD
C')
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C'? C'?
C'?
C\J
C'? C\J
C'?
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.-
C'?
I \
\ I
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----- (1)----
C'? C\J C\J
.- CX)
.-
L{)
C\J o
.C\J
-33-
Model Page
Brake Hydraulic System
GR Series G04-16
S"r, No. Part No. Part Description Q'ty Remark
20 102040029 Low Presser Switch 1 0169-420-01-1-013
21 104030024 NutM8 4 GB6170-86
LT05MKA-3X/I00-
22 101000059 Brake Valve 1
02M
,
23 101040031 Clamp 2 NXJ-A3
""
24 104040081 Washer 8 4 GB/T97.1
25 104000090 Bolt M8 X 16 4 GB/T5783
~ 101040030 Accumulator 1 NXQA-L4120L-A
27 101030054 O-Ring 50 X 3.1 1 GB1235-76
28 001410157 Union 1 GR135.6.3-2
29 104040040 Washer 14 8 JB982-77
30 104000100 Bolt M14 X 1.5 X 32 4 JB999-77
1 001440041 Tube Assay 2 GR185.6.3.2
32 101010006 Clamp 8 XZDNA8-01O
33 101020254 Test Union 2 TC-DI4
34 101020487 Union 2 Il2LM14 X 1.5ED
1SNHAHF121205-
35 101021316 Hose 1
2200-STH
1SNHAHF121205-
36 101021317 Hose 1
2500-STH
-34-
Page Model
Hydraulic Tank
G04-17 GR Series
4 5 6
-35-
Model Page
Engine System
GR Series G04-18
1 1010400 10 Level Gauge 1 YWZ-150T
2 104020096 Bolt M16 2 GB/T825
3 100010014 Retum Filter 1 XGHL2-400XlOP

t
4 101010048 Lockable Breather Filter 1 XGKL4-lOXl.OS
5 101030003 PIug 3 JB/T 1000
6 104040044 Washer22 3 JB/T982
7 001440042 Hydraulic Tapk Shell 1 GR185.6.4.1
8 001130180 Rubber Mat 2 GR215.18 li -2
9 001130235 F~el Tank Cap 2 GR215.18 II -3
10 104040007 Washer 8 16 GB/T93
11 104000130 BoltM8 X 25 16 GB/T5783
12 104040053 Washer 12 4 GB/T97.1
13 104040005 Washer 12 4 GB/T93
14 104000248 Bolt M12 X 25 4 GB/T5783
-36-
_G_R_SE_R_IE~S_R~O_AD~GR_A_D_E_R_PA_R~T~S_HA~N_D~B~OO~K ,~~
Page Model
Steer Board
G05-01 GR Series
-37-
Mode! Page
Steer Board
GR Series G05-02
1 001410161 Steer Board 1
2 109000002 HandIe grip MI2 X 40 10 GB4141.11-1984
3 104030057 NutMI2 10 GBIT6172.1

,
4 104000077 Bolt MIO X 20 2 GB/T5783
5 104040008 Washer 10 32 GB/T93
6 001410165 Baffle 2
7 001410173 Activating Bolt 2
8 105020013 Needle roller bearings HK253220 10 GB290-89
9 001410166 Clapboard 8
12 001410170 Acti vating Bolt 2
14 001410162 Level up 2
15 105020002 Joint Bearing SIlOEMlO 10 GB9161-88

,
16 104000085 Bolt MIO X 25 10 GBIT5783
17 001410167 Steer Bolt 10
18 Bush 20 PYI70G ..9-20
19 104030024 NutMlO 22 GB/T6170
-38-
Page Model
Steer Board
005-03 OR Series
,--./
-39-
Model Page
Steer Board
GR Series G05-04
20 104000336 Bolt MIO X 40 12 GB/T5781
21 Pole 10 PYI70G.9-27
22 Connect board 10 PYI70G.9-23

,
23 Seat 2 PYI70G.9.28
24 Pin 1.6 X 16 40 GB91-86
25 104000085 Bolt MIO X 25 4 GB/T5782
26 104000130 Bolt M8 X 30 8 GB/T2673
27 104040007 Washer8 8 GB/T93
28 001410164 Press Board 4
29 001410163 Rubber Cover 2
30 Axes 10 PYI70G.9-24
31 Valve bracket 2 PYI70G ..9.7
32 Bolt MIO X 16 4 GB/T5783
33 Washer 10 6 GB/T97.1
34 Screw MIO X 25 8 GB2673-86

,
-40-
Page Model
Work Equipment (circumgyrate bearing )
G06-01 GR Series
12
14
15
16
-41-
-- Model
Work Equiprnent (circumgyrate bearing )
Page
OR Series 006-02
s-. .No. PartNo. Part Description Q'ty Remark
1 001210033 Joint Cover 1 PYI80G.12-9
2 108000001 Grease Cup MlO X 1 5 GB/T1152
3· 001210237 Joint Base 1 PYI80G.12.1-21

.
4 104040006 Washer20 4 GB/T93
5 104020047 Bolt M20 X 11O 4 GB/TIO.l
6 001210018 Rubber Ring 1 PYI80G.12-10
7 001440017 Drawer 1 GRI85.12.1
8 001210019 Bolt 4 PYI80G.12-11
9 104040022 Washer24 4 GB/T93
10 104000357 Bolt M16X45 16 GB/T5783
11 104040004 Washer 16 32 GB/T93
12 001440021 Back-up Bear 1 GRI85.12.4
13 001440043 Share Turntable 1 GR185.12.5.1
14 104070057 Pin ~5 X 80 2 GB/T91
15 001210027 Washer 2 PYI80G.12.5-3
16 104030095 NutM30 X 2 2 GB/T9459
17 Rubber Strap 2 GRI85.12.5-1
18 104070069 Pincp8 X 90 2 GB/T91
19 001210026 Washer 2 PY180G.12.5-1
-42-
Page Model
Work Equiprnent Ccircurngyrate bearing )
G06-03 GR Series
12
14
15
16
-43-
Mode! Page
GR Series 006-04
20 001210056 Nut 2 PYI80G.14-11
21 104000375 Bolt 0<' 16 GBIT5783
22 001440018 Loose-proof Board 16 GR185.l2-1
,
23 104040030 Washer 10 32 GB/T97.1
24 104040008 Washer 10 32 GB/T93
.sz
25 .
104000085
--
BoltMlOX25
t
GB/T5783
-44-
Page Model
Brade
G07-01 GR Series
...-#--_9
28
13
29
~.---J~O
1
;f--32
-45-
Model Page
Brade
OR Series 007-02
s-. No. Part No. Part Description Q'ty ,

Remark
1 001210493 Right Guard Board 1 PYI80G.I0.2.2.3-6
PYI80G.1O.2- GR165, GR180 VllI

2 Right Blade 1
3GR215.l0.1-3 GR165, GR180 VllI
3 108000001 Grease Cup MIO X 1 9 GB/T1152

,
4 104030032 NutM30 2 GB/T6181
5 104040067 Washer 30 2 GB/T849
6 104040068 Washer 30 2 GB/T850
7 104040089 Washer 30 2 GB/T97.1
8 104070011 Pimp6.3 X 60 2 GB/T91
9 001210016 Angle Regulator(Right) 1 PYI80G.1O.6.1
10 104040004 Washer 16 I
1 GB/T93
-
11 104000072 Bolt Ml6 X 60 1 GB/T5783
12 001210011 Shim Block 2 PYI80G.1O.1-7
13 001210007 Copper Groove 4 PYI80G.I0.1-3
14 001210005 Blocking Plate 6 PYI80G.1O.1-1
15 104050005 Blocking Ring 55 4 GB/T893.2
16 105020004 Bearing 2 CB/T9163

,
17 104000053 Bolt MIO X 70 2 CB/T5782
18 001210009 Locking Pole 2 PYI80G.1O.1-5
19 104070018 Pimp5 X 50 2 GB/T91
20 104030047 NutM16 4 GB/T6172
-46-
Page Model
Brade
G07-03 GR Series
---»--_9
13
29
-----'~o
1
~32
..
-47-
GR SERIES ROAD GRAQER PARTS HANDBOOK
- Model
Brade
Page
GR Series G07-04
21 104020024 Bolt M16 X 40 4 GB/T79
22 001210012 Washer 1 PYI80G.1O.1-8
23 1040300888 NutM24 X 2 2 GB/T6178
24 001210010 Pin 2 PYI80G.1O.1-6

fs) 104040008 Washer 10 2 GB/T93
~ -
26 104030014 NutMI0 2 GB/T6170
27 001210008 Copper B ushing 2 PY180G.1O.1-4A
28 001210006 Angle Regulator(Right) 1 PYI80G.1O.1.2
29 001210013 Felt Cushion 8 PYI80G.1O.1-9
30 001210530 Blocking Plate II 2 PYI80G.1O.1-1O
!fI 104040007 Washer 8 38 GB/T93
32 104000086 Bolt M8 X 30 32 GB/T5783
33 Nut M16 40 GB/T6170
JBIT2648.2-95 GR165, GR180 VIII

34 Blade 2
040100011 GR185, GR215 VIII
35 Bolt M16 X 60 40 GB/TlO
PY180G .10.2-1 GR165, GR180 VIII

36 Left blade 2
GR215.1O.1-2 GR185, GR215 VIII
,
37 104000091 BoltM8 X 20 6 GB/T5783

- -
38 104040025 Washer 8 6 GB/T96
39 001210492 Right Guard Board 1 PYI80G.1O.2.2.3-5A

- - -
- --
PYI80G.1O.2.2 GIÜ65 , GR180 VIII
40 Mould Board 1
GR215.1O.1.1 GR185, GR215 VIII
-48-
Page Model
Work Equiprnent (-)
G08-0l GR Series
2
~
5 4
-49-
-' - Model
Work Equiprnent (-)
Page
GR Series G08-02
1 001210033 Joint Cover 1
2 001210237 Joint Base 1
·3 001130008 Drawer 1
,
4 104000119 Bolt M20X100 8 GB5783-86
5 104030018 NutM20 16 GB6170-86
6 104020047 Bolt M20Xll O 4 GB70-85
7 104040006 Washer20 4 GB93-87
8 001210032 Bolt 12
9 001210031 Upper Bustle 6
10 104040008 Washer 10 16 GB93-87
11 Bolt MlOX45 2 GB70-85
12 001210019 Bolt 4
13 104040022 Wasber24 12 GB93-87
14 001210023 WormGear 1 GR Series
-50-
Page Model
Work Equiprnent (=)
G08-03 GR Series
25
11
10
21 12
~~ 7
24
(51-
- Model
Work Equipment (=)
Page
OR Series 008-04
1 Bolt M24X140 8 GB5782-86
2 104040022 Washer24 8 GB93-87
3 001210528 Washer 4
4 001210025 Sliding Shoe 4

-5 001210487 Washer 8
6' 104030039 NutM24 8 GB6170-86
7 104000086 Bolt M8X30 20 GB5783-86
8 104040007 Washer 8 20 GB93-87
9 001210005 Blocking Plate 8
10 001210007 Copper Groove 4
11 001210029 RubberRing 2
12 104070011 Pin 6.3X60 2 GB91-86
13 001210030 Bustle 4
14 001210021 Blocking Plate 8
15 001210008 Copper B ushing 2
16 001210026 Washer 2
17 001210056 Nut 2
18 104070069 Placket Pin 8X90 2 GB91-86
19 108000002 Grease Cup MlOXl 2 GB1152-89
20 104040008 Washer 10 2 GB93-87
21 001210028 Share Turntable 1
22 001140015 Shove Drawing .Cylinder 1

,
23 104000085 Bolt MlOX25 16 GB5783-86
24 104030032 NutM30 2 GB6181-86
25 104040067 Washer 30 2 GB849-88
26 Washer 30 3 GB95-85
27 001210026 Washer 2 PY180G.12.5-1
-52-
Page Model
Swing Chassis Assembly
009-01 OR Series
4 5 6
17
18
19
-53"-
Model Page
Swing Chassis Assembly
OR Series 009-02
1 001210035 Fixed Ring 3
2 001210042 Copper Bushing 6
3 001210040 Up Swing Frame 1
4· 104020053 Bolt MlOX35 1 GB/T83
5 Bolt M12X140 3 GB/T 5782
6 001210034 Fork 3
7 104040005 Washer 12 15 GB/T93
8 Nut M12 3 GB/T6170
9 001210041 Sleeve 2
10 001210038 Sleeve 6
11 001210037 Cover 6
12 104020051 Screw M12X40 12 GB/T70
1 001200065 Rising Cylinder 1
001200099 Rising Cylinder 1
14 108000002 Grease Cup MlOXl 10 GB/T 1152
15 001210039 Down Swing Frame 1
16 001200062 Forking Cylinder 1
17 001210043 Shrinkable Pin 1
18 104040022 Washer24 6 GB/T 93
19 104000352 Bolt M24XlOO 6 GB/T 5782
-54-
Page Model
GlO-Ol Front Frame L- __ GR Series
1 ~- -
2_
19
-55-
Model Page
Front Frame
GR Series GlO-02
1 Bolt M8X20 12 GB/T 5781
2 104040007 Washer 8 12 GB/T 93
3 105020003 Joint Bearing GE90ES 1 GB/T 9163

,
4 Front Frame 1 GR215.14.1
5 001130011 Cover Plate 1
6 001210091 Upper Beryllium Axle 1
7 108000002 Grease Nipple M10X1 9 GB/T 1152
8 001130012 Cover Plate 2
9 001210057 Ante Gland 1
10 001210058 Felt Ring 1
11 001210092 Ante Beryllium Axle 1
12 105020010 Joint Bearing GEG90ES 1 GB/T 9163
13 104070056 Pin 8X80 1 GB/T 91
14 001210093 Flange 1
15 001210055 Axle Bushing 1

,
16 104040019 Washer 12 12 GB/T 862.1
17 104000094 Bolt MlOX1.5X35 6 GB/T 5785
• 18 104000017 Bolt M10X1.5X35 6 GB/T 32.1
19 001210094 Cover Plate 1
-56-
Page Model
Front Frame
GIO-03 GR Series
1- .
2_
19
-57-
_.- ----r
-- Model
:r;r~JII1CT
Front Frame Page
GR Series
GIO-02
20 001210056 Nut 1
21 104000052 Bolt M12X30 4 GB/T 5782
22 104040005 Washer 12 4 GB/T 93

.
23 001210090 Cover Plate 2
24 001210088 Gland 1
25 001210089 Felt Ring 1
26 104050004 Bolt 130 2 GB/T 893.1
-58-
Page Model
Steering Axle
011-01 OR Series
-'- -
-59-
-..'
Model Page
Steering Axle
OR Series 011-02
1 104020006 Screw M12X30 12 GB me

2 104000067 Bolt M20X45 2 GB/T 5782
3 104040005 Washer 12 20 GB/T93
4 104040006 Washer20 2 GB/T 93

.
5 001210137 Cover 2
6 001210136 Compensating Ring 2
105010009 Bearing 32018 4 GB/T297
8 001210135 Wheel Hvb Cpl 2
9 104040069 Flexibility Washer 22 20 QC/T353
10 001210129 Wheel Nut 20

+:»
li 001210133 Spacer Ring 2
---/
12 001210134 Oil Ring 4
13 001210126 Steering Knuckle 1
14 104020011 Screw M12X35 2 GBm9
15 104030012 Nut M12 2 os/r 6170
16 108000001 grease cup MlOXl 6 GB/T 1152
17 104020027 Bolt MI0X20 8 GB/T68
18 Joint Bearing 2 oszr 9146

19 001210049 Cover 2
20 J~.2.r» <t 5" Bushing 2 PYI80G.14.1-1

,
21 001210114 Shaft 1
22 Ball Jonit Assembly 1 PYI80-Q.2
24 Steering Rod Cpl 1 PYI80G.17.20
25 001210104 Axle Brige 11

-
26 Washer30 2
-60-
Page Model
Steering Axle
G11-03 GR Series
41
42
43
-61-
Model
:IJr~ nHCT
Steering Axle Page
GR Series
Gll-04
27 104030095 NutM30X2 2 GB/T 9459
28 / 001210111 Pin 2
29 104070055 Pin 6X60 2 GB/T 91
30 001210127 Wheel Carnber Joint 1
3 C.fYO-511. Joint Bearing 4 GB/T 9146
32 001210110 Guide Disc 4
6) 001200058 Steering Cylinder 1
34 Torque Strut Assembly 1 PYI80G.17.2
35 104000066 Bolt M10X90 3 ou/r 5782
36 Nut M10 3 GBrr 1338
37 001210113 Pin 1
001200059 Hydro Cylinder 1

3'
39 001210125 Plank 2
40 001210109 Pin 2
41 001210105 Locking Plate 4
42 001210132 Knuckle Pin 2
43 001210106 Circ1e Lip 4
e45
105010012
001210108
Needle Bearing NK55/25
Guide Disc
O<.<. NKJ 6S/~ 5 8
6
GB/T 5801
46 105010011 Bearing 889112 2 GB/T 4605
47 104040006 Washer 8 4 GBrr93
48 104020010 Screw M12X45 1 GBrr79
49 001210107 Wheel Carnber Joint 1
50 Conical Grease Nipple 90 o MlOXl 2 GB/T 1153
51 001210130 Steering Knuckle 1
52 104000091 Bolt M8X20 4 GB/T 5783
-62-
Page Model
Steering Rod
GIl-OS GR Series
-63-
Model Page
Steering Rod
OR Series 011-06
1 108000002 Conical Grease Nipple MlOXl 2 GB/T 1152
2 GIand 2 PY180G.17 .20.1-1
3' Ball Joint Shafe 2 PY180G.17.20.1-2

,
4 Down Bal1 Seat 2 PY180G.17.20.1-3
5 Ball Joint Shell(L) 1 PY180G.17.20.1-4
6 Dust Cup 2 PY180G.17.20.1-5
7 104030095 Notch NutM24X2 2 GB/T9459
8 Uncork Pin 2 GB/T 91
9 104030014 NutMlO 4 GB/T 6170
10 001210119 Clamp 4
11 104040008 Washer 10 4 GB/T 93
12 104000372 BoItMI0X50 4 GB/T 5782
13 001210120 Tube 1 PYI80G.17.20-3
14 BalI Joint Shell(R) 2 PYI80G.17.20.4-1
15 Orientation Bolt M8X12 2 GB/T 972

,
-64-
Page Model
Worm Gear
G12-0l GR Series
30
21
8 /
14 20
31
25,
35
10 23
2 r 11
10
23
29 24
26.27---"7tr'~~J\ 22
15---~::::DI1'
3-----:1
16
12
9
5
13
17
-65-
Model Page
Worm Gear
GR Series G12-02
1 HX8000A-16 Gearbox Housing 1
2 HX8000A.3 WormGear 1
3. HX8000A-14 Drive Gear 1

,
4 HX8000A-7 Superior Cover 1
5 HX8000A-9 Bearing Seat 1
6 HX8000A-6 Bearing Cap 1
7 HX8000A -17 Bearing Cap 1
8 HX8000A-2 Cover 1
{iJ HX8000A-12 Axle Bushing 2
10 HX8000A-13 Dish 2
11 HX8000A-15 Worm 1
2 HX8000A-ll Shaft 1
/"'I
13 HX8000A-5 ShimRing 1
1 HX8000A-4 Seal Gasket 1
1~ GB9877.1-88 Seal FB95X130l12 1
16 HX8000A-I0 Combining Bushing 1

,
í7' GB3452.2-82 O-Ring 75X3.1 2
18l
./
GB3452.1-82 O-Ring 50X2.65 2
19 HX8000A.21 Oil Level Indicator 1
20 GB/TIO.I-86 Screw M12X25-8.8 6
-66-
<.ti
_G_R_SE_R_IE_S_R_O_AD__ GR_A_D_E_R_PA_R_T_S_HA_N_D_BO_O_K ,~~
Page Model
Worm Gear
G12-03 GR Series
30
21
8
14 20
31
25
35
10 "-23
2 / 11
10
23
29 24
26.27·---n~~dI'\ 22
15--~~::Df1I'
3-----:1
16
12
9
5
13
17
-67-
./
Model Page
Worm Gear
GR Series G12-04
21 GB93-87 Washer6 8
22 GB93-87 Washer 10 8
. 23 GB/T301-95 Bearing 51209 2

t
24 HX8000A-l Fitting Key 1
25 GB/T297-94 Tap Roller Bearing 32105 - 1
26 GB/T297-94 Tap Roller Bearing32215 _ 1
27 HX8000A-19 Oil Baffle 1
28 GB74-85 Notch Set Screw MlOX15 1
29 GB/TIO.I-86 Screw MlOX70 8
30 GB/T5782-86 Bolt M6X18 8
31 GB/T5782-86 Bolt M16X25 18
32 JBl00I-77 Threaded Plug M16X1.5 1
33 JB982-77 Washer 16 1
34 JB1002-77 Washer42 1
35 GB93-87 Washer 16 26
,
) (1
J
-68-
Page Model
Electrical System
013-01 OR Series
2 3 4 5 6 7 8 9 10 11 12 13
~,
((~)r~--~~
,,~/7
-69-
- Model
OR Series
Electrical System
Page
013-02
Sr,: No. Part No. Part Description Q'ty Remark
1 102000010 W orking Light 2 XGGD03
2 GRI85.16.4 Main Cable 1
3 102000012 Loudspeaker 1 DLl25B/24V

t
4 ZD2530 Scratch Water Equip 1
5 102000011 W orking Light 4 XGGD04
6 LTDI-5/24V Rotating Beacon 1
7 001410161 Operating PI~tform 1
8 JK337 Multi-function Switch 1
9 5W/24 V Interior Light 1
10 102060014 Air-condition 1 XGKT460L-6
11 PS-005 Oil Pressure Transistor 1
12 TS-002 Water Temperature Transducer 1
13 102000013 Light 2 NJ-131
14 TS-002 T.e.Oil Temperature Transducer 1
15 PS-010 T.e. Oil Pressure Transducer 1

,
16 GRI85.16.2 Control Box 1
17 GR185.16 Battery Cable 1
18 102040006 Relay 2 XGJDOl
19 104020013 Screw M6X12 4 GB818-85
-70-
_G_R_SE_R_IE_S_R_O_AD_G_R_A_D_ER __ PA_R_TS__ HA_N_D_BO_O_K ~~
Page Model
Electrical System
013-03 OR Series
2 3 456 7 8 9 10 11 12 13
~,
((§jr-~-~~
,,---.:-/7
14 15 16 17 18 19 20 21
~~c- ~
~-'l...L.L_ - ----===--- - _tr=...--=---<=, 0''--'-'--'----,
I
-71-
Model Page
Electrical System
GR Series G13-04
Sr, No. PartNo. Part Description Q'ty Remark
20 104040009 Washer6 4 GB93-87
21 GB95-85 Washer6 4 GB95--85
22 102000076 Battery 2 6-QW-120B
23 FS-004 Oil Level Transducer 1
24 GB818-85 Screw M5X20 5
25 104040070 Washer 5 5 GB93-87
26 GB95-85 Washer 5 5
27 102040013 Main Switch 1 XGYK21
28 GB5780-86 BoIt M8X40 2
30 GB95-85 Washer 8 2
-72-
Page Model
Instrument Box Ment
G13-05 GR Series
1 2 3 4 5 6 7
16
o
14
-73-
Model Page
Instrument Box Ment
GR Series G13-06
1 ICE911-243001 Water Temperature Gauge 1
2 SSQZ·S67·006 Left Indictor Light 1
3' SSQZ·S67·006 Reverse Light 1

.
4 ICE913-243009 T.C Oil Pressure Gauge 1
5 SSQZ·S67·006 Break Indictor Light 1
6 SSQZ·S67·006 Right Indictor Light 1
7 ICE913-243002 Engine Oil Pressure Gauge 1
S SSQZ·S67·006 Oil Pressure Light 1
9 ICE912-243001 Fuel Level Meter 1
10 JK406C Ignition Switch 1
11 ICE911-24300S T.e. Oil Pressure Gauge 1
12 JK33724V Multi-function Switch 1
13 SSQZ·S67·006 Filter Indictor Light 1
14 ZB2-BA3SC Start-up Switch 1
15 ICE914-243001 Ampere meter 1

,
16 GR215.9.1 Instrument Box 1
-74-
L ]
Page ModeI
Control Box
G13-07 GR Series
11 14 15 16 12 13
Hourmeter
-75--
GR SERlES ROAD GRADER PARTS HANDBOOK
ModeI Page
ContraI Box
GR Series G13-08
1 SG-6S/A Gear-switch 1
2 XB2BC42C Flameout Switch 1
3 JK932-004 Wide Light Switch 1

,
4 JK932-004 Headlight Switch 1
5 JK932-030 Front Working Light Switch 1
6 JK932-004 Rear W orking Light Switch 1
7 JK932-oo4 Circumgyrate Lamp Switch 1
8 JK932-159 Exigence Signal Lamp Switch 1
9 JK932-004 Hot-blast Heating Switch 1
10 8SQZ·311·0oo Cover Board 1
11 ICE985 Hour meter 1
12 GB819-85 Screw M6X30 4
14 102040013 Switch 1
15 102000062 kindling 1
16 102010002 Radio Cassette Player 1 DF-278/24V
-76-
Page Model
Tank
G14-0l GR Series
----
---
--- .:
/
----
---- ~~
1
-
----- -- 5
4
3
2
1
-77-.
Page Model
Tank
G14-0l GR Series
----
---
---
----
----
1
-77-.
Model Page
Tank
GR Series G14-02
1 104000357 BoIt M16X45 4 GBIT5783
2 104040004 Washer 16 4 GB/T93
3 104040058 Washer 16 4 GB/T97.1
4 . 104000299 Stuff M22 X 1.5 2 JB/T 1000
5 104040076 Washer22 2 JBIT 982
6 001130180 Rubber Washer 4 GR215.18 II -2
7 001130235 FueI Cover 4 GR215.18 II -3
8 104040007 Washer 8 12 GB/T 93
9 104000130 BoIt M8 X 25 12 GB/T 5783
10 104000074 BoIt MlO X 35 4 GB/T 5780
11 001440028 Ruuber PIate 2 GRI85.18-1
-78-
Page Model
Engine Operate
015-01 OR Series
1
2
3
7 6
-79-
Model Page
Engine Operate
OR Series 015-02
1 104040009 Washer6 6 GB93
2 104030065 NutM6 4 GB/T6170
3 105020009 Ball Bracket 1 SQ6-RS

,
4 100010002 Throttle Control 1 LJ103A
5 104000086 Bolt M6X30 2 GB/T5783
6 00121055 Connection Fork 2
7 001100064 Connection Rod 1
8 100010003 Accelerator Pedal 1 ZY75-00TP
9 104000319 Bolt M6X35 3 GB/T5783
10 104000324 BoltM6X20 2 GB/T5783
11 001210146 Bracket 1
12 001210144 Plectrum 1
13 104070052 Pin B6X30 1 GB/T 882
,
-
.
-80-
Page Model
Transmission System (-)
G 16-01 GR Series
-81-
,
Model Page
Transrnission System (-)
OR Series 016-02
1 104000095 Bolt M24X2 X 220 - 8 GB/T5782
2 104040022 Washer24 8 GB/T93
3 . 104040028 Washer24 8 GB/T97.1

,
4 104030026 NutM24X2 8
5 XPRC 1333HO18 After Bridge 1
6 001210123 Wheel 4
7 103050001 Tire 4 17.5-25
-
..
-82-
Page Model
Transrnission System (=)
G16-03 GR Series
2423 5 22 5 21 31 32 1033
~~
28~ I
20~
19~
18 IrI
17---:t
I
30
-
-83-
Model Page
Transmission System (=)
GR Series G16-04
Sr, No. PartNo. Part Description Q'ty Remark
1 104000059 Bolt M20 X 65 4 GB/T5782
2 104040006 Washer20 4 GB/T93
3 001340043 Bracket 1
,
~
101020053 Rubber Pipe 1 H251-2450-90 o -TH
(4
5 104040008 Washer 10 16 GB/T93

-
6 104040038 Washer 30 1 JBITI002
7 001210182 Bolt 1
1 8 103040002 Transmission Shaft 1 7207-577
9 104000016 Bolt 8
10 104040005 Washer 12 10 GB/T93
11 103020007 Fluid Power Gear-box 1 4644026365
-12 ) 101030012 O-ring 30X3.55 1 GB/T3452.1
13 104000130 Bolt M8X25 2 GB/T5783
14 104040007 Washer 8 2 GB/T93
15 001440048.10 Flange 1
,
....--.,
16 101020175 Hose 1 ep19-650
17 Pipe Clip 2
18 001440047 Tie-in 1
~ 101030015 O-ring 42.5X3.55 1 GB/T3452.1
-84-
Page Model
G16-05 GR Series
5 22 5 21 31 32 1033
20~
19~
18 11
17~
I
30
-85--
Model Page
GR Series G16-06
20 001440032 Stuff 1
21 104000082 Bolt MlOX30 12 GB/T5783
22 104000053 Bolt MlOX70 4 GB/T5783

,
23 104000047 Bolt M16Xll0 4 GB/T5782
24 104040004 Washer 16 4 GB/T93
25 001340042 Cove 2
--26} 001340044 Rubber Washer 4
27 001340045 Pipe 4
28 001340047 Rubber Sheath 4
29 001210456 Metal Pipe 1
~ 101020090 Rubber Pipe 1 H25I-2500-90 o -TH
31 001440033 Asbestos 1
32 001440034 armor plate 1
33 104000121 Bolt M12X30 2 GB/T5783
-86-
Page Model
Cab assembly
G17-01 GR Series
-87- .
Model Page
Cab assembly
GR Series G17-02
102060014 XGKT460L-6
1 Air condition 1
102060016 XGKT460L-8
2 104030012 NutM12 6 GB/T6170
3 104040005 Spring washer 12 6 GB/T93

,
4 104040053 Washer 12 6 GB/T97.1
5 111020007 Seat 1 XGZY03-AI
6 104000392 Bolt MIOX35 4 GB/T5783
8 104040030 Washer 10 4 GB/T97.1
0018105001 Common Cab

9 Cab 1
001330042 CE Cab
10 104040081 Washer 8 12 GB/T97.1
12 104000320 Bolt M8X15 12 GB/T5783
13 001440147 Left batten 1
14 001440148 Right batten 1
-88-
Page Model
Double Circuit Brake System
G18-0l GR Series
~
I' 111111
rmn
111111 I I
ii iilii
II 11111
iilii i i
11111 I I
Ii-l"'iií.- ii~í-,
11· IIIII IIIII II

W===rF'=dI1 11111 I I
-89-
Model Page
GR Series G18-02
1 101020487 Union 3 Il2LM14 X 1.5ED
'Í 101021980 Rose 2 2SNHAHF121206-1250

J
3 101000449 Brake Valve 1

t
4 001440090 Lid 1 GR185.6.5-1
5 104000264 Bolt M8 X 35 4 GB/T5783
6 101040007 Washer 8 12 GB/T93
7 104030024 NutM8 4 GB/T6170
8 101020420 Union 3 1I5LM18 X 1.5ED
9 101023069 Rose 1 2SNHAHA151508-750
IOJ 101022849 Rose 1 lSNHAHF121506-2000

~
11 001410157 Union 2 GR135.6.3-2
2 101030054 O-Ring50 X 3.1 2 GB/T1235
13 101020202 Union 2 YT12L
14 101020729 Test Union 2 TC-AI2L
15 104000100 Bolt M14 X 1.5 X 32 4

,
16 101040040 Washer 14 8 JBIT982
17 101010006 Clamp 8 XZDNA8-01O
18 101020414 Union 6 II OLM14 X 1.5ED
19 101022847 Rose 4 lSNHAHElOlO04-2400
-90-
Page Model
G18-03 GR Series
~
rr----n rffirlI
,
!
'I 111/11
I'
r II
'UNI I t
J
II
ii iiii ,I iiii ii
.
II
11
II
.111
---;-j"-liii.-
1I11
11I111~~==>,j
li ~-
"
, "
"
11111
iT~I-'
11~ I
I
11
I
-91~
Model Page
Double, Circuit Brake System
GR Series G18-04
20 101030081 P1ug 3 DTM14 X 1.5ED
21 001560126 Tube Assay 2
22
. 101020254 Test Union 2 TC-DI4
2SNHAHF151508-
23 101021178 Union 1
1000
24 101020657 Union 2 YL10L
25 101020601 Union 3 LHI0L
26 101040031 C1amp 4
27 101040035 Accumu1ator 2
28 104000090 Bo1tM8 X 16 8 GB/T5783
29 104040081 Washer 8 8 GB/T97.1
-92-
Page Model
Air conditioning
G19-01 GR Series
-93- .
Model Page
Air conditioning
GR Series G19-02
102060014 XGKT460L-6
1 Air condition 1
102060016 XGKT460L-8
2 104040088 Washer 5 10 GB/T97.1
3 104020219 Screw M5X45 10 GB/T822
4 104040053 Washer 12 7 GB/T97.1

,
5 104040005 Washer 12 6 GB/T93
6 104030012 Nut M12 6 GB/T6170
102060019 TYN35A
7 Warmer 1
102060040 CDKT73
8 104000079 Bolt M8X55 4 GB/T5783
9 104010081 Washer 8 4 GB/T93
10 111010054 Clamp 24-28 4 JB3616.1-1984
11 001330003 Hose 16X2400 1
12 001330004 Hose 16X2000 1
13 001130140 Connector 1
14 001330001 Connector 1
15 101000058 Globe valve 1 QllF-16T-l/2
16 001330002 Connector 1
001130002
17 Bracket 1
001330018
18 104040030 Washer 10 12 GB/T97.1
19 104040008 Washer 10 8 GB/T93

,
20 104000085 Bolt MlOX25 4 GB/T5783
21 104000123 Bolt MlOX55 2 GB/T5783
22 104030014 NutMlO 4 GB/T6170
23 001130003 Adjusting plate 1
24 104000318 BoltMI0X40 2 GB/T5783
-94-
XUZHOU XUGONG ROAO CONSTRUCTION MACHINERV CO.,LTO
Add:No.1 Industry District, Jinshanqiao Developing Zone, Xuzhou, Jiangsu,China
Sales department: 0516-87738058 87738015
Fax: 0516-8773806?
After sal e service 0516-87738100
Fax: 0516-87738103
Postcode:221 004
http:www.xcmgzl.com
E-mail:zlsale@xcmgzl.com
G1\215
CONSTRUCTlON MACHINERY CO.,L TD.

GR SERIES ROAD GRADER
. SELECTIVE PARTS HANDBOOK
XUZHOU XUGNG ROAD CONSTRUCTION MACHINERV CO.,LTD.

GR SERIES ROAD GRADER SELECTIVE PARTS HANDBOOK
Foreword
This handbook only use for consults when choose and buying our grader selective parts.
In this book, we will show you parts of GR series grader ,structure and assembly of the
selective parts.Such people as consumers ~ sellers and buying or maintaining.
To parts can' t disassembly(such as the jointing or rivet joints),we only lines out codes
of assembly not components.
It' s necessary to offer us the irnformation correctly:
1.Leave factory date and number
2.N ame and code of parts you order
3.Amount
4. You need write down your address ~ company and post code if you want to mail order.
GR series grader will improve on with technology developing and consumers' require.So this
handbook will be revised some time; please subject to change without notice.
contents
Front Dozer Blade GOI-OI
Rear-scarification Equiprnent G02-0 1
Work Equiprnent Ccírcumgyrate bearing ) G03-0 1
Scarifier G04-0 1
Front Harrow Hydraulic Systern G05-01

,
Swing Chassis Shrinkable pin Equiprnent .......................•.............................. G06-0 1
Hydraulic Systern of Electric control Swing Chassis Shrinkable pin G07-01
Ice-broken device G08-0 1
Snow-sweeping device G09-0 1
Electrical Systern of Auto-level Device G 1O-O1
Hydraulic Systern of Auto-level Device G 10-03

Page Model
Front Dozer Blade
GOl-Ol GR135
-1-
Model Page
Front Dozer Blade
GR135 GOl-02
Sr,No Part No Part Description Q'ty Remark
1 104000279 BoltM16X55 18 GB/TlO
2 001410420 Scrape Edge 153-19-1170 2 GRI35.26-1
3 104040091 Washer 16 18 GB/T1230

,
4 104030109 NutM16 18 GB/Tl229
5 001410421 Front dozer blade 1 GR135.26.2
6 001410424 Pin 6 GR135.26.4
7 001410422 Steer Bolt 4 GR135.26-2
8 104000130 BoltM8X25 6 GB/T5783
9 104040007 Washer 8 6 GB/T93
10 104040081 Washer 8 6 GB/T97.1
11 108000002 Conical Grease Nipple MlOX1 JBIT 7940.1-95
12 101020525 Union 2 LH12L
13 101020591 Union 4 I12LG3/8ED
14 101022016 Rose 2
15 104020177 Screw M6 X 40 4 GB/TIO.l

,
16 101000389 Cylinder 1 XGYG07-048 -
17 104000060 Bolt M20X100 8 GB/T5782
18 104040006 Washer20 8 GB/T93
19 104030018 NutM20 8 GB/T6170
-2-
Page Model
Front Dozer Blade
GOl-Q3 GR215X
4 5
-3-
Model Page
Front Dozer Blade
OR215X 001-04
Sr,No Part No Part Description Q'ty Remark
1 104000279 BoltM16X55 18 GB/TlO
2 103070027 Blade 2 JBIT2648
3 001210205 Scraper Bar 1 PYI80G.26.1.1
4 104040091 Washer 16 18 GB/Tl230
5 104030109 Nut M16 18 GB/Tl229
6 GB/T6170 NutM12 6
7 104040005 Washer 12 6 GBIT93
8 001210172 Pin 2 PYI80G.26-8
9 104000283 BoltM12X95 6 GB/T5782
10 001210171 Copper bushing 2 PYI80G.26-7
11 108000002 Conical Grease Nipple MlOX1 7 GB/TlI52
12 104050001 Oil Baffle 90 2 GB/T893.1
13 105020006 Joint Bearing CE60ES 1 GB/T9163
14 001210170 Pin 2 PYI80G.26-6
15 001210164 Bushing 6 PYI80G.26-1O
16 001210166 Copper bushing 4 PYI80G.26-2
17 001210165 Bushing 1 PYI80G.26-11
18 001210173 Pin 2 PYI80G.26-9
19 001210168 Pole 1 PYI80G.26.3

,
20 001210168 Pole 1 PYI80G.26.4
21 104000060 Bolt M20X100 8 GB/T5782
22 001560356 Seat 1 GR215X.26.1
r- 23 104040006 Washer20 8 GB/T93
24 104030018 Nut20 8 GB1T6170
-4-
I
Page Model
Rear-scarification Equiprnent
G02-01 GR135
38
26-27 28
~
29
30
L~::::'------32- 33
-r------34
36
.GR SERIES ROAD GRADER SELECTIVE PARTS HANDBOOK
-- ./
Model
OR135
Rear-scarification Equiprnent
Page
002-02
1 001410381 Bracket 1 GR135.25.2
2 001130188 Prn 9 GR215.31-5
3 104070018 Pin 5X50 9 GB/T91
4 001410375 Linkage 1 GR135.25.1
'5 001410378 Pin 1 GR135.25-11
6 104000420 Bolt M5X20 2 GB/T5782
7 104040070 Washer 5 2 GB/T93
8 001410379 Baffle 1 GR135.25-12
9 !04oo0490 Bolt M12X100 8 GB/T5783

.L
10 104040005 Washer 12 8 GB/T93
11 104030012 NutM12 8 GB/T6170
12 001410382 Bracket 1 GR135.25.3
13 104000549 . Bolt M20X70 10 GB/T5783
14 1Qi04oo06 Washer20 14 GB/T93
15 104030018 NutM20 10 GB/T6170
16 104000074 Washer20 14 GB/T97.1
17 104000059 Bolt M20X65 .. 4 GB/T5782
18 001410377 Pin 8 GR135.25-1O
19 108000002 Conical Grease Nipple MlOXl 10 GB/TlI52

,
20 101020591 Joint 4 Il2LG3/8ED
21 101000162 Valve 1 05.42.48-03-02-35
22 104020177 Bolt M6X40 4 GB/TIO.l
23 104040009 Washer6 4 GB/T93
~~ 101000372 Cylinder 1 XGYG07-049
-6-
I
Page Model
Rear-scarification Equipment
GD2-03 GR135
38
26-27 28
~
29
30
l=\iW--f;2:::::------ 32-33
-.,------34
36
-7-
Model Page
--- GR135
G02-04
s-, No. PartNo. Part Description Q'ty Remark
25 GRI35.25.13 Pole 2
26 104000074 Bolt MI0X35 8 GB/T5783

"
27 104040008 Washer 10 8 GB/T93
28, 104040030 Washer 10 8 GB/T97.1
29 001410387 Cover 2 GR135.25-6
30 0014103.88 Bushing 2 GR135.25-7
31 001410389 Bushing 2 GRI35.25-8
32 001410390 Pin 10 GR135.25.9
33 001410384 Pin 10 GR135.25.4
34 001410385 Tooth 5 GRI35.25.5-1

--.
35 104070097 Pin 16X75 1 GB/T879
36 001410386 Tooth 5 GR135.25.5-1
37 001130187 Tooth 9 GR215.31-4
38 101021955 Ijose 2 2SNHAHA121206-5000-STH
-8-
Page Model
G02-05 GR215X
123
-9-
Model Page
GR215X G02-06
1 001560359 Rake Pole 5 GR215X.25.3-1
2 001560379 Rake tooth 5 GR215X.25.3-2
3 104070097 Stretch columnar Pin 16X65 10 GB/T879
4 001560365 Stretch Pin 10 GR215X.9

·5 001560364 Inserted Pin 1 GR215X.25.8
,
6 001560358 Frame of Scarification Equiprrient 1 GR215X.25.2
7 101000564 Cylinder 1 XGYG07-067
8 001560362 Peg 1 GR215X.25-6
9 104030012 Nut 12 3 GB/T6170
10 104040005 Washer 12 3 GB/T93
II 104000666 Bolt M12X100 1 GB/T5783
12 001560363 Bushing 2 GR215X.25-7
13 001560366 Lid 2 GR215X.25-13
14 108000002 Conical Grease Nipple MlOX1 4 GB/T1152
15 104040219 Washer 8 8 GB/T95
16 104000091 Bolt M8X15 8 GB/T5783
17 001560361 Peg 2 GR215X.25-5
18 001560360 Bushing 4 GR215X.25-4
19 104000665 Bolt M12X120 2 GB/T5783
20 001560357 Frame 1
21 104000125 Bolt M20X45 6 GB/T5783
22 184040006 Washer20 6 GB/T93
23 104030087 Nut 16 10 GB/T6170
24 104040004 Washer 16 10 GB/T93
25 104000072 Bolt M16X60 4 GB/T5783
26 104000002 Bolt M16X120 6 GB/T5783
27 001560036 Bushing 1 GR215X.14.1-2
-10-
Page Mod1e
G03-01 GR215X
I , •
27~~
28
11
29
22
20
21
~ ,/
-11- .
Model Page
Work Equiprnent( circurngyrate bearing)
GR215X G03-02
Sr. No. PartNo. Part Description Q'ty Rernark
1 001560024 Joint Cover 1 GR215X.12-1
2 10800000~ Grease Cup MlO X 1 5 GB/T1152
3 001210237 Joint Base 1 PYI80G.12.1-21
.4 104040006 Washer20 4 GB/T93
S 104020047 Bolt M20 X 110 4 GB/TIO.l
6 001210018 RubberRing 1 PYI80G.12-10
7 0015612001 Drawer 1 GR215X.12II.l

.
8 001210019 Bolt 4 PYI80G.12-11
9 104040022 Washer24 4 GB/T93
10 001440020 Worrn gear 1 GRI85.12.2
11 104000357 Bolt M16X45 16 GB/T5783
12 104040004 Washer 16 32 GB/T93
13 001440021 Back-up Bear 1 GRI85.12.4
14 104000375 Bolt M16X55 16 GB/T5783
15 001440018 Loose-proof Board 16 GRI85.12-1
16 104040030 Washer 10 32 GB/T97.1
17 104040008 Washer 10 32 GB!T93
18 104000085 Bolt MI0X25 32 GB/T5783
19 001560028 Peg 2 GR215X.12.5-1

,
20 001210026 Washer 2 PYI80G.12.5-1
21 001210056 Nut 2 PYI80G.14-11
22 104070069 Pin 8 X 90 2 GB/T91
23 0015612013 Share Turntable 1 GR215X.12II.5.1
24 001210036 Lid 2 PY180G.13.1-3
-12-
I
Page Modle
Work Equiprnent (circumgyrate bearing )
G03-03 GR215X
27~~
28
11
29
20 X-
21 " 2
2
-13-
I
Model Page
Work Equiprnent( circurngyrate bearing)
0R215X 003-04
25 104040009 Washer6 6 GB/T93
26 104000259 BoIt M6 X 16 6 GB/T5783
27 001210038 SIeeve 2 PY180G.13.1-5
28 001560030 Cover 2 GR215X.12.5-3
29' 104000393 BoIt M16 X 70 4 GBIT5782
-14-
Page Model
Scarifier
G04-Ol GR135
19
-15- -
Model Page
Scarifier
GR135GOI-02 G04-02
1 108000005 Conical Grease Nipple MlOXl 2 JBm940.2
2 001410444 Baffle 4 GRI35.31-1
3 001410445 Baffle 2 GR135.31-2
4 105020001 Joint Bearing GE50ES 2 GB/T9163
5 104050003 Washer75 4 GB893.2-86
001410454 Right teer Bolt GR135.3l.4

6 1 GR135.3l.2
(001410455) (Left teer Bolt)
7 104000324 BoltM6X20 8 GB/T5782
8 104040009 Washer6 8 GB/T93
9 104000119 Bolt M20XlOQ 2 GB/T5783
10 104010027' Washer20 2 GB/T95
11 104040006 Washer20 2 GB/T93
12 104030018 NutM20 2 GB/T6170
13 104000452 Bolt M30XIlO 2 GB/T5782
14 104040089 Washer 30 2 GB/T95
15 104040075 Washer30 2 GB/T93
16 104040056 NutM30 2 GB1T6170
17 001130188 Bolt 11 GR215.31-5
18 104070018 Pin 5X50 11 GB/T91
19 001130187 Tooth 11 GR215.31-4

,
-16-
Page Model
Scarifier
G04-03 GR215
19
-17- .
Model Page
Scarifier
GR215 G04-04
1 108000005 Conical Greasé Nipple MlOXl 2 JBIT7940.2
2 001130189 Baffle 2 GR215.31-6
3 001130192 Baffle 2 GR215.31-9
.4 105020001 Joint Bearing GE50ES 2 GB/T9163
5' 104050003 Washer75 4 GB893.2-86
001130186 Left Steer Bolt GR215.31-2

6 1 GR215.31-8
001130191 Right Steer Bolt
7 104000324 BoltM6X20 8 GBIT5782
8 104040009 Washer6 8 GBIT93
9 104000119 Bolt M20X100 2 GBIT5783
10 104010027 Washer20 2 GBIT95
11 104040006 Washer20 2 GB/T93
12 104030018 NutM20 2 GB/T6170
13 104000452 Bolt M30Xll0 2 GB/T5782
14 104040089 Washer30 2 GB/T95
15 104040075 Washer30 2 GB/T93
16 104040056 NutM30 2 GB/T6170
17 001130188 Bolt 11 GR215.31-5
18 104070018 Pin 5X50 11 GB/T91
19 001130187 Tooth 11 GR215.31-4

,
-18-
Page Model
Scarifier
004-05 OR215X
-19- -
I
Model Page
Scarifier
GR215X G04-06
1 108000005 Conical Grease Nipple MI0Xl 2 rnff7940.2
2 001410444 Baffle 4 GRI35.31-1
3 001410445 Baffle 2 GR135.31-2
4 105020001 Joint Bearing GE50ES 2 GB/T9163
5' 104050003 Washer75 4 GB/T893.2

001130186 Left Steer Bolt GR215.31-2
6 1
001130191 Right Steer Bolt GR215.31-8
7 104000324 Bolt M6X20 8 GBIT5782
8 104046009 Washer6 8 GB/T93
9 104000119 Bolt M20X100 2 GBIT5783
10 104010027 Washer20 2 GBIT95
11 104040006 Washer20 2 GBIT93
12 104030018 NutM20 2 GB/T6170
13 104000452 Bolt M30XII0 2 GBIT5782
14 104040089 Washer30 2 GB/T95
15 104040075 Washer 30 2 GB/T93
16 104040056 Nut M30 2 GB1T6170
17 001130188 Bolt 11 GR215.31-5
18 104070018 Pin 5X50 11 GB/T91
19 001130187 Tooth 11 GR215.31-4

,
-20-
Page Model
Front Harrow Hydraulic Ssytem
G05-01 GR135
-21-
I
Model Page
Front Harrow Hydraulic System
GR135 G05-02
1 101020420 Union 8 I15LMI8X1.5ED
2 101020432 Union 4 LH15L
3 101040016 Dual Check Valves 1 09301540DWG/Ol
4 101020455 Union 2 YL15L
5 . 101020577 Hose 4 2SNHAHA151506-850
(êV 101000397 Cylinder 1 XGYG07-055
7 101020591 Union 2 I12LG3/8ED
8 101022049 Hose 2 2SNHAHF121506-6300
9 101000396 Cylinder 1 XGYG07-054
10 104000079 BoltM8 X 55 3 GB/T5783
11 104040007 Washer 8 3 GB/T93
12 104040081 Washer 8 3 GB/T97.1
13 104030024 NutM8 3 GB/T6170
-22-
Page Model
Swing Chassis Shrinkable pin Equipment
G06-01 GR135C
í--Tr-------T--------rT--i I
I " , "I
i
I
i i ,'~~~"
" // "-'\.
I
'
i i 'I
i
, I I/I ,\. I,
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i i r( I i i i
I ' 1'1 ' 'I
\, t!~:=::l::=:=::j::=:~j )
\ I I '\. I / I
\ II -. / I
\\ "
I I /
"
\ II ,
\
"J.:
\
\
L
:: o"
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I1
ii
1+_
II
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I' ~
U1
II '
li I
II
II
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II '
II
I1
I
I
I1 I
~--~----lL--
I
-23- -
Model Page
Swing Chassis Shrinkable pin Equiprnent
OR135C . 006-02
s.. No. Part No. Part Description Q'ty Remark

---,
--;;
XGYG07-0n Cylinder 1 XGYG07-0n
2 104000082 BoltMlOX30 4 GB/T5783
3 104040008 Washer 10 4 GB/T93
4 104040030 Washer 10 4 GB/T97.1

,
5 101020591 Union 2 112LG3/8ED
6 101023885 Rose 2 2SNHAHA121206-5000
-24-
Page Model
Swing Chassis Shrinkable pin Equiprnent, .
G06-03 GR135C
I I
I I
I I
I I
I I
I I
I I
I I'
I I
I I
t
I
I
-_:==_~ '"
co
II
II
I
11
II
II
11
II
II
11
II
II
11
II
II
11
.uII
-25- .
Model Page
GR135C G06-04
1 XGY07-0n Cylinder 1 XGY07-0n
2 104000082 Bolt MI0X30 4 GB/T5783
3 104040008 Washer 10 4 GB/T93
·4 104040030 Washer 10 4 GB/T97.1

,
5 101020588 Straight Connector 4 IlOLG3/8ED
ISNHAHA 1SNHAHA 101005-950

6 Hose 1
101005-950
7 101020531 Union 1 LQlOLM14X1.5KDS
Assembled QT-ETDIECD30-0610024
8 101000546 1
Magnet Valve
9 104020101 Bolt M8X40 2 GB/TIO.l
10 104040008 Washer 8 2 GB/T93
ISNHAHF 1SNHAHF 101005-1800

11 Hose Assay 1
101005-1800
12 101020589 Straight Connector 1 IlOLM18X1.5ED
13 ISNHAHA ISNHAHAlO1005-4500
Hose 2
101005-4500
-26-
Page Model
006-05 OR180D
~
~
~
~r---=-~~QIL.~_
~
I I I I
I I I I
II
I I
II
I I
I I I I
I II
~ i ~
:1 I I I , I I:
JlLL L...\lJL __
I
r
I --
~ •..•••• --::::::I.,r-
-- II CJ --
_t:::::!______ -- - .,:-::J - -- -
-'"---r---
I 11 I 11
I 11 11
L __-I"_-_-~- - -L __
~ _
-27-
Model Pqge
GR180D G06-06
1 101020525 Union 2 LH12L
2 111120002 Hose 2 ISNHAHF121005-4250
3 101000092 Cylinder 1 XGYG07-016
'4 104000082 Bolt MlOX30 4 GBIT5783

,
5 104040008 Washer 10 4 GB/T93
6 104040030 Washer 10 4 GB/T97.1
7 101020531 Union 1 LQlOLM14X1.5KDS
8 111120003 Hose 1 ISNHAHF101OO5-1200
9 101000546 Valve 1 QT-ETDIECD30-0610024
10 104020101 Bolt M8X40 2 GB/TIO.l
11 104040008 Washer 8 2 GB/T93
12 101020588 Union 4 IlOLG3/8ED
13 101020610 Union 3 LHlOL
14 101023465 Hose 1 1SNHAHFl 01005-1600
15 101020589 Union 1 IlOLM18X1.5ED
-28-
Page Model
G06-07 GR215
A I I
/" I
/ I
I
1'0)
I
/
I
U1 Ki " i
----=----T-.D -~- ·
, I
I I
...•....
-- I _
---~--~ I
,
C\I
-29- .
Model Page
GR215 G06-08
sr. No. Part No. Part Description Q'ty Remark
1 101000092 Cylinder 1 XGYG07-016
2 104000082 Bolt MlOX30 4 GB/T5783
3 104040008 Washer 10 4 GB/T93
'4 104040213 Washer 10 4 GB/T95

. ISNHAHF121205-4500
5 101020287 Rose 2
Metal Rose
6 001130082 1 GR215.07.1
assembly
7 001210494 Guide Apparatus 1 PYI80G.142.1.1-14
8 101010024 Pipe clamp 1 XZDNA5-322
9 101020191 Union 4 I12LMI8X1.5ED
10 101020310 Hose 1 2SNHAHF 121206-650
11 101020525 Union 1 LH12L
12 101020202 Union 1 YL12L
13 101020729 Test union 1 TC-AI2L
14 101020305 Hose 1. 1SNHAHF15151O-700
Assemble Bolt
15 101000168 4 MBK-OI-01-30
Discreteness
16 101000166 Valve 1 DSG-OI-3C60-D24-N-50
17 101000167 Valve 1 MBP-OI-C-30
18 001130018 Valve Block 1 GR215.7-1
19 001130071 Board 1 GR215.7-2
20 104000082 Bolt M8X20 4 GB/T5783
21 104040008 Washer 8 4 GB/T93
22 101020420 Union 1 I15LMI8X1.5ED
-30-
Page Modle
G06-09 GR215A
\ I
\ I
\ I
\~
-31-
Model Page
GR215A G06-10
Sr. No. Part No. Part Description Q'ty Rernark
1 101000092 Shrinkable Pin 1 XGYG07-016
2 104000082 Bolt MlOX30 4 GB/T5783
3 104040008 Washer 10 4 GB/T93
4 104040030 Washer 10 4 GB/T97.1
5 ' 101021973 Hose 2 2S~121206-3750
6 101021198 Union 2 I12LM22X 1.50
-32-
Page Modle
Hydraulic System of Electric control Swing Chassis Shrinkable pin
G07-0l GR215A
1 t I I
I I I I
II
I I
II
J I
, , , I
!!! / II \ !!!
I" / :: \ ,I'
---~-_-_~_DJ~~-_~\~-~=:J~ __~--l
II II
11 11 I
_n~----~-~rrr=-:= ii n--=-,;_J
H,\ ~
~, i, \ "
C') , , rr--+---r1
N
-33- .
Model Hydraulic System of Electric control Swing Page

GR215A Chassis Shrinkable pin G07-02
1 GR215A.7.2 Cover 1 GR215A.7.2
2 104000090 Bolt M8X16 4 GB/T5783
3 104040007 Washer 8 6 GB/T93
4 104020101 Bolt M8X40 2 GB/TIO.l

.
5 101000546 valve 1 QT-ETDIECD30-061
0024
6 101020588 Union 4 IlOLG3/8ED
7 101023466 Rose 1 1SNHAHF 121005 -600
8 101020202 Union 1 YLl2L
9 101023601 Union 1 IlOLM18X1.5ED
10 101023465 Rose 1 ISNHAHFlOlO05-1600
11 101023464 Rose 2 lSNHAHAI01205-4250-S
12 101000092 Cylinder 1 XGYG07-016
13 104000082 Bolt MlOX30 4 GB/T5783
14 104040008 Washer 10 4 GB/T93
15 104040030 Washer 10 4 GB/T97.1
16 001500154 Board 1 GR215A.7II-l
-34-
I
Page Model
Ice-broken device
G08-01 GR185
22
',--
-35-
I
Model Page
Ice-broken device
GR185 G08-02
1 001440113 Ice-broken wheel 1
2 001440121 Frame 1
3 001440116 Hub 2
4 001440115 Bearing seat 2
5 108040032 Oil seal 4

,
6 105010137 Bearing 22228C 2 GB/T288
7 001440117 Bearing gland 2
9 104000357 Bolt M16X45 32 GB/T5783
10 001440114 Link bracket 2
11 104030018 NutM20 24 GB/T6170
12 104040006 Spring washer 20 24 GBIT93
13 104000490 Bolt M12X100 8 GB/T5783
15 104030012 Nut 12 8 GB/T6170
16 001410377 Axle 8
17 101000537 Hydro cylinder 1
18 001440123 Connecting rod bracket 1
19 001440124 Front board 1
20 104000572 Bolt M20X120 8 GB/T5783
21 00IA40131 Connecting rod 2
22 001130272 Axle 2
23 108000002 Grease cup 10 GB/T1152
25 104000082 BoltM10X30 16 GB/T5783
26 104000092 Bolt M20X80 16 GB/T5783
-36-
Page Model
Ice-broken device
G08-03 GR215
30
29
35-------~
, 34
-37- .
Model Page
Ice-broken device
GR215 G08-04
s-, No. Part No. Part Description Q'ty Remark
1 001560296 Ice-broken wheel 1
2 001560314 Frame 1
3 001560309 Link bracket 2
4 001560305 Damping mass 8
5 001560304 Fixing board 2
6 001560306 Bearing lid 1
7 001560308 Bearing gland 2
8 105010139 Frame bearing 2
11 105010138 Bearing 22312 2 GB/T288
12 001560299 Left eccentric axle 1
13 001560312 Inner bearing seat 2
14 001560297 !lConnecting axle 1
15 001560311 Rubber cover 2
16 001650301 Right eccentric axle 1
17 108040074 Oil seal 2 FB190X160X15
18 001560300 Motor connecting set 1
19 001560302 Spline cover 1

,
20 101000534 Motor 1 MMF305
21 108000002 Grease cup 10 GB/T1152
23 104000082 BoltMlOX30 16 GB/T5783
24 104000490 Bolt M12X100 8 GB/T5783
-38-
Page Model
Ice-broken device
008-05 OR215
30
29
35--------------~
34
'--
-39- -
Model Page
Ice-broken device
GR215 G08-06
s-, No. Part No. Part Description Q'ty Remark
26 104030012 Nut 12 8 GB/T6170
27 001410377 Axle 8
28 101000537 Hydro cylinder 1

.
29 001440123 Connecting rod bracket 1
30 001560313 Front board 1
31 104030018 NutM20 24 GB/T6170
33 104000572 Bolt M20X120 8 GB/T5783
34 001130272 Axle 2
35 001440131 Connecting rod 2
36 104000092 Bolt M20X80 12 GB/T5783
37 101030204 a ring 103x3.55 1 GB/T3452.1
38 108040041 a ring 160x3.55 2 GB/T3452.1
39 101030202 a ring 307x5.3 2 GB/T3452.1
40 104040046 Washer 18 2 JB/T982
41 101030079 Whorl plug M18X1.5 2 JB/Tl 00 1
42 104040102 Washer 30 4 JB/T982
43 '001560307 Whorl plug to observe oillevel 2
44 001560303 ail plug 2
45 101040094 Ventilate plug 1
-40-
Page Model
Snow-sweeping device
G09-01 GR215
-41-
Model Page
OR215 009-02
s.. No. Part No. Part Description Q'ty Remark
1 104000063 Bolt M20X70 12 GB/TlO
2 001130279 Blade 2
3 001130252 Snow Cave Shovel 1
4 104040006 Washer20 20 GB/T93
5 104030018 NutM20 12 GB/T6170

,
6 001130271 Spring 8
7 001130286 Bolt 12
8 001130290 Pole 3
9 104040089 Washer30 12 GB/T97.1
10 104040075 Washer 30 12 GB/T93
II 104030215 NutM30 12 GB/T6175
12 001130259 Pin 3
13 104070018 Pin 5X50 3 GB/T91
14 001130284 Pole 3
;
15 001130255 Abutment 2
16 001130266 . Plate 2
17 001130256 Pin 2
18 104000604 Bolt M5X40 2 GB/T5782
19 104040070 Washer 5 2 GB/T93
20 104030214 NutM5 2 GB/T6175
21 001130262 Suport 2
22 001130274 Crank 1
23 104040005 Washer 12 12 GB/T93
24 104000313 Bolt M12X40 12 GB/T5783
25 104000082 Bolt MlOX30 28 GB/T5783
26 104040008 Washer 10 28 GB/T93
-42-
_G_R_SE_R_IE_S_R_O_AD __ GR_A_D_E_R_SE_L_EC_T_IV_E_P_A_RT_S_H_A_ND_B_O_O_K ~~
Page Model - ./
G09-03 GR215
-43-
Model Page
GR215 G09-04
s-. No. Part No. Part Description

Q'ty
Remark
27 001130272 Pin 4
28 001130275 Swing Rack 1
29 001130268 Pin 2
30 001130270 Pin 1
31 Hydraulic system 1
. 32 001130122 Pin 2
33 001130289 Pin 1
34 104000275 Bolt M16X25 1 GB/T5783
35 104040004 Washer 16 1 GB/T93
36 104040058 Washer 16 1 GB/T96
37 001130257 Bed plate 1
38 001130278 Hinge Joint Rack 1
39 001440124 Connecting Rod Rack 1
40 001440131 Connecting Rod 2
41 104000091 Bolt M8X20 10 GB/T5783
42 104040007 Washer8 10 GB/T93
43 001130285 Pin 10
44 001130283 Front Faceplate 1
45 104030216 NutM8 2 GB/T6175
46 104040081 Washer 8 2 GB/T97.1
47 001130276 Cover plate 1
48 104000010 Bolt M8X25 2 GB/T5783
49 108000002 Grease Nipple MlOX1 9 GB/T1152
50 001130267 Ball Spindle 1
51 001130261 Down Ball Seat 2
52 001130281 Blade 2
53 001130273 Space Bushing 4
-44-
I
Page Model
G09-05 GR215
2 2
19
19
-45-
Model Page
OR215 009-06

•
1 101000451 Hydro Cylider 1 XGYG07-011
2 101020191 Joint 19~ Il2LM 18 X 1.5ED
3 101020525 Square Joint 7 LH12L
4 101022499 Hose Assay 2 2SNHAHF121206-1950-STH
·5 101022498 Hose Assay 2 2SNHAHF121206-1900-STH
6 101000452 Cylider 1 XGYG07-012
7 101022497 Hose Assay 1 2SNHAHF121206-850-STH
8 101022500 Hose Assay 1 2S HAHF121206-600-STH
9 101000450 Solenoid Direction Valve 1 DSG-Ol-2B2B-D24-N-50
10 001130277 Valve Block 1
11 104000023 Bolt M8 X 16 4 GB/T5783
12 104040004 Washer 16 4 GB/T93
2SNHAHF12
13 Hose Assay 2 2SNHAHF 121206-600
1206-600
14 101040015 Double-Pass Hydraulic 2 09302540DWG/Ol
15 101022501 Hose Assay 2 2S HAHDI21506-5200
16 101022503 Hose Assay 1 2S~121206-6600
17 101022502 Hose Assay 2 2SNHAHD121506-5400
18 101020749 Connector 1 I 12LM22X 1.5ED
19 101020721 Connector 4 I15LM22X1.50
20 101000453 Hydro Cylider 1 XGYG07-13
-46-
Page Model
ELECTRICAL System of Auto-level Device
GI0-0l GR215A
1 2 3
ejectricol source
14,
6 5
13
7
12
II 10 9 8
-47-
Model Page
ELECTRICAL System ofAuto-level Device
GR215A GlO-02
si. No. Part No. Part Description Q'ty Remark
1 102050037 Multistick 2 AXPD28-SB
2 102050038 Control Panel 1 AXPD28-XSQ
3 102020045 Cable from Control Panel to Battery 1 AXPD28-DL7
, 4 102020044 Cable from Controller to Control Panel 1 AXPD28-DL6
5 102020040 Cable from Controller to Long-Slope Sensor 1 AXPD28-DL2
6 102020039 Cable from Controller to Electromagnetic Valve 2 AXPD28-DLl
7 102050039 Controller 1 AXPD28-ZKQ
- 8
9
102020041
102010059
Cable from Controller to Rotation Sensor
Rotation Sensor
1
1
AXPD28-DL3
AXPD28-XZ
10 102020043 Cable from Rotation Sensor to Slope Sensor 1 AXPD28-DL5
11 102010056 Slope Sensor 1 AXPD28-HP
12 102010058 Sonic-Ski8 1 AXPD28-SKl8
13 102020042 Cable from Controller to Sonic-Ski8 1 AXPD28-DL4
14 102010055 Long-Slope Sensor 1 AXPD28-CP
-48-
I
Page Model
Hydraulic System of Auto-level Device
GlO-03 GR215AG
2 3 4 5 4 6 7 8 9 10 lI 4 10 12 13
14
r
,,
- - --
I,,
,,
I
"~:ru "1= ii
~----------------~
L..-.J
iF' ---------------1 i " '~
- - '- -',-,- ----------------

,I
J'
-49-
Model Page
Hydraulic System of Auto-level Device
GR215A GlO-04,
1 101020202 Union 4 YL12L
2 101020191 Union 4 Il2LM18X1.5ED
3 101022627 Hose 4 2SNHAHF121206-800
'4 101020420 Union 4 Il5LM18X1.5ED

.
5 101022623 Hose 1 ISNHAHA151508-700
6 101022628 Hose 1 2SNHAHF151506-600
7 101020006 Union 1 I08LMI4Xl.5ED
8 101022624 Hose 1 1SNHAHF080804-650
9 101000062 Priority Valve 1 YXL-F80L-N7
10 101020744 Union 2 Il8LM22X 1.5ED
11 101022626 Hose 1 2SNHAHE221810-1100
12 101020526 Union 1 LH18L
13 101022629 Hose 1 2SNHAHF221810-1000
14 101022630 Union 1 I22L
15 101020432 Union 1 LH15L
16 101022625 Hose 1 ISNHAHFI51508-3000
17 101020005 Union 1 I08LM12X1.5ED
18 101021334 Union I Il5LM12X1.5ED
19 ' 101022013 Union 1 YLl5L
20 101000479 Valve Group 1 105AO100DWG/04
-50-
XUZHOU XUGONG ROAO CONSTRUCTION MACHINERV CO.,LTO
Add:No.1 Industry District, Jinshanqiao Developing Zone, Xuzhou, Jiangsu,China
Sales department 0516-87738058 87738015
Fax: 0516-87738068
After sal e service . 0516-87738100
Fax: 0516-87Z38103
Postcode:221 004
http:www.xcmgzl.com
E-mail:zlsale@xcmgzl.com

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GR215

CONSTRUCTlON MACHINERY CO.,LTO.

XUZHOU XUGNG ROAO CONSTRUCTION MACHINERY CO.,L TO.

Sr,No Part No Part Description Q' ty Remark

1 001210003 Connectable Pipe 1

3 104000079 Bolt M8 x 55 1 GB/T5783

6 111010008 Pipe Clip 65-70 4 JB/T3616.1

7 001100053 Water Pipe 1

9 001130006 Exhaust Gas Pipe<p10X1400 1

10 111010006 Pipe Clip 15-18 2 JB/T3616.1

11 001100001 Water Pipe<p20X201O 1

12 111010090 Pipe Clip 28-32 2 JB/T3616.1

13 100010079 Diving Heat 1 XGSX07-18

14 104000313 Bolt M12X40 4 GB/T5783

15 GR215A II .1-1 Rubber Washer 2

® 111010008 Pipe Clip 60-65 5 JB/T3616.1

18 001440016 Water Pipe 1

Sr,No Part No Part Description Q' ty Remark

20 106000001 Cock 1 CAIO

21 001100052 Water Pipe 1

22 104000047 Bolt M14XUO 4 GB/T5782

23 001340007 Rubber Washer 1

24 001340018 Rubber Sheath 4

27 001340017 Rubber Washer 4

28 GR.l.1 Drive Shaft 1

29 001440001 Connect Plate 1

O 103040017 Transmission Shaft 1 PY132H

Sr,No Part No Part Description Q' ty Remark

"fl 104040006 Washer20 1 GB/T97.1

'4\ 001440010 Linker 1

6 104040029 Washer6 16 GB/T93

8 108040018 Airproof SG38X56X12 1

V 105010003 Axletree 206E 1 GBm76

10' 104040005 Washer 12 6 GB/T93

12 Oil cup M8X1 1 GB/T1152

@ 001440006 Shell Body 1

lí4 105010023 Axletree 6208 1 GBm76

1 104040007 Washer 8 6 GB/T93

104000091 Bolt M8X20 6 GB/T5783

21 104030094 NutM24 1 GB/T6181

Sr,No Part No Part Description Q' ty Remark

Q 001440012 Pipeo 1OX200 1

111010019 Pipe Clip 11-14 2 JBff3616.1

104000100·. Bolt M14X1.5X32 2 rnff999

~ 101030023 Washer 14 4 rs/r 1002

001340006 Rubber Washer 1

s-. No. Part No. Part Description Q'ty Remark

1 001340007 Rubber Washer II 1

3 001340008 Back Support II 1

4 , 104000413 Bolt M14 X 110 4 GB5782-86

6 104030086 NutM14 8 GB6170-86

7 104040030 Washer 10 4 GB97.1-85

8 104030014 NutMIO 13 GB6170-86

9 1040000 85 Bolt MIO X 25 2 GB5783-86

10 104040008 Washer 10 16 GB93-87

1, 104030024 NutM8 2 GB6170-86

14 104040007 Washer8 2 GB93-87

18' 001410002 Clamp 1

19 001470003 Exhaust Gas Pipe 1

20 1110 10006 Pipe Clip 15-18 2 JB3616.1

21 111010040 Pipe Clip 65-70 8 JB3616.1

22 001340025 Gas Pipe no X 1510 1

s-. No. PartNo. Part Description Q'ty Remark