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Abstract: Via a long-term comprehensive instrumentation program, the performance of a 26 m deep metro station excava-
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tion constructed by the top-down method in downtown Shanghai was extensively examined. The measured excavation re-
sponses included diaphragm wall deflections, wall settlements, ground settlements, uplifts of interior steel columns, axial
forces of propping struts, groundwater table levels, and settlements of adjacent buildings and utility pipelines. Based on the
analyses of field data, the following major findings were obtained: (i) the concrete struts along with the floor slabs effec-
tively suppressed later wall movements and consequently reduced the chance that the maximum wall deflections would oc-
cur above the excavation surfaces, (ii) with the progress of excavation to a lower depth, the diaphragm walls underwent a
serrated settlement pattern over time, (iii) no significant post-excavation wall deflection occurred, (iv) the relationship be-
tween the interior column uplifts and the maximum wall deflections can be described by a linear equation, and (v) most sys-
tem loads due to soil removal were carried by the concrete struts along with the floor slabs. The struts sustained mainly the
released earth pressures due to the exposure of the adjacent portions of diaphragm walls, and the soil removal distant from
the struts imposed limited effects on the strut axial forces.
Key words: top-down excavation, soft clays, field data, buildings and utility pipelines.
Résumé : La performance d’une excavation d’une profondeur de 26 m pour une station de métro au centre-ville de Shan-
ghai, construite selon la méthode de construction descendante, a été étudiée de façon extensive à l’aide d’un programme
For personal use only.
d’instrumentation à long terme. Les comportements étudiés comprennent les déflections du mur à diaphragme, les tasse-
ments des murs et du sol, les soulèvements des colonnes d’acier intérieures, les niveaux de la nappe phréatique, les forces
axiales dans les supports verticaux, et les tassements des bâtiments adjacents et des canalisations. Selon les analyses des
données de terrain, les conclusions suivantes sont obtenues : (i) les supports de béton le long des dalles de plancher suppri-
ment de façon efficace les mouvements futurs des murs et ainsi réduisent les chances que la déflection maximale des murs
se produise au-dessus des surfaces de l’excavation, (ii) en raison de la progression en profondeur de l’excavation, les murs à
diaphragme ont subit, avec le temps, un modèle de tassement dentelé, (iii) aucune déflection significative des murs s’est
produite après l’excavation, (iv) la relation entre les soulèvements des colonnes intérieures et la déflection maximale du mur
peut être décrite par une équation linéaire et (v) la majorité des charges du système causées par l’enlèvement du sol ont été
portées par les supports de béton le long des dalles de plancher. Les supports ont principalement maintenu les pressions des
terres enlevées en raison de l’exposition aux portions adjacentes des murs à diaphragme, et l’enlèvement du sol loin des
supports a causé des effets limités sur les forces axiales des supports.
Mots‐clés : excavation descendante, argiles molles, données de terrain, bâtiments et canalisations.
[Traduit par la Rédaction]
Can. Geotech. J. 48: 704–719 (2011) doi:10.1139/T10-100 Published by NRC Research Press
Tan and Li 705
In the past few decades, performances of excavations have Ningbo Road to the north. The excavation pit was approxi-
been extensively investigated, and some empirical or semi- mately 25 m by 152 m in plan with an excavation depth of
empirical approaches for estimating the magnitudes of exca- 24 to 26 m. It was bounded by Metro Line 2 below East
vation-induced wall deflections and ground movements have Nanjing Road, Hongyi building under construction, and the
been developed on the basis of field measurements (e.g., four-story commercial building Laojiefu to the south; by a
Peck 1969; Mana and Clough 1981; O’Rourke 1981; Finno new development and the eight-story steel-reinforced con-
et al. 1989; Clough and O’Rourke 1990). However, most of crete Huadong Real Estate Group building to the west; by
these field data were obtained from excavations less than the four-story brick masonry “residential building 1” to the
15 m deep, supported by flexible retaining systems (e.g., northwest; by the four-story brick masonry “residential build-
sheet pile walls, soldier pile walls) or without lateral support ing 2” to the northeast; and by the four-story brick masonry
systems or with support systems lacking sufficient stiffness. “commercial building,” the four-story brick masonry “resi-
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More recently, the observed data (Ou et al. 1993, 1998; dential building 3,” and the five-story brick masonry Shang-
Hsieh and Ou 1998; Ng 1998; Long 2001; Moormann 2004; hai Gas Corporation building to the east. Except for the
Liu et al. 2005; Wang et al. 2005; Kung et al. 2007; Leung Hongyi building, all these adjacent buildings are relatively
and Ng 2007; Seo et al. 2010; Tan and Wei 2011) in deep old with histories of 50 to more than 100 years. Prior to ex-
excavations supported by stiff diaphragm walls proved that cavation, a 1 m thick concrete diaphragm wall with a depth
these empirical or semi-empirical approaches may overesti- of 30 m had been constructed between the new development
mate wall deflections and ground movements due to excava- and the planned excavation. All these buildings are supported
tion. Until now, most of these aforementioned studies focused by strip footings, except for Huadong Real Estate Group
on retaining wall deflections and ground settlements during building that was supported by pre-stressed high-strength
excavation. Few cases were known to document pre- and concrete (PHC) pipe piles (13 to 18 m in length, 300 mm in
post-excavation wall deflections and ground settlements, external diameter, and 70 mm in wall thickness). The mini-
long-term development of retaining wall settlements, axial mum distance was 7 m between the excavation and Huadong
forces of propping struts, and movements of interior steel Real Estate Group building and 9 m between the south shaft
columns. These parameters are important indicators of sup- and Metro Line 2 (in service). The excavation was also sur-
porting system stability, and the relevant field measurements rounded by numerous utility pipelines, including one con-
For personal use only.
can help designers, practitioners, and researchers further crete storm sewer with a diameter of 1000 mm and thickness
understand the behavior of deep excavations. For excavation- of 100 mm; two cast-iron water-supply pipelines with diame-
induced building settlements, there were only limited field ters of 300 and 1000 mm and thicknesses of 5 and 10 mm,
data available in the literature (e.g., O’Rourke et al. 1976; respectively; two cast-iron gas-supply pipelines with diame-
Boscardin et al. 1978; Finno and Bryson 2002). For excavation- ters of 300 and 700 mm and thicknesses of 5 and 10 mm,
induced settlements of nearby utility pipelines, few case his- respectively; one cast-iron communication-cable pipeline
tories can be found in the literature. with a diameter of 1000 mm and thickness of 10 mm; three
This study investigated the performance of a 26 m deep cast-iron power-cable pipelines with diameters of 300 and
excavation at East Nanjing Road Station of Metro Line 10, 1000 mm and thicknesses of 5 and 10 mm, respectively; and
which was constructed by the top-down method in soft clays several electricity pipelines. These utility pipelines were
in the commercial district of downtown Shanghai, China. buried at depths of 0.5 to 1.0 m below ground surface (BGS).
Field measurements of lateral deflections and vertical move-
ments of diaphragm walls, ground settlements, axial forces of Subsurface conditions and soil properties
struts, vertical movements of interior steel columns, ground-
water table levels outside the excavation, and settlements of Prior to excavation, soil conditions at the site were ex-
adjacent buildings and utility pipelines were reported, ana- plored by a series of field exploration programs (e.g., bore-
lyzed, and discussed. This project and the relevant field data holes, standard penetration tests, and cone penetration tests).
not only provide a good case history to calibrate and verify The field exploration encountered a thin layer of fill (layer I)
numerical tools, but also to facilitate thorough understanding in the upper 2 m BGS, followed by a layer of firm silty clay
of the general behavior of deep excavations constructed by (layer II) to a depth of 7 m BGS. Below layer II, there ex-
the top-down method in soft clays within congested urban isted a layer of very soft clay (layer III) to a depth of 18 m
environments. BGS. The next layer was soft to firm silty clay (layer IV) ex-
tending to a depth of 39 m BGS, underlain by a stiff silty
clay (layer V) to a depth of 43 m BGS. Beneath layer V was
Project information very dense silty fine sand interbedded with sandy silt (layer
The investigated excavation is located in the commercial VI) to the termination depth of 70 m BGS. The observed
district of downtown Shanghai, China. As the largest city long-term groundwater table at the site was around 0.5 to
and the commercial and financial center of China, Shanghai 0.7 m BGS.
is located at the estuary of Yangtze River on China’s east The soil properties along the depth were characterized by
coast. The city sits on the flat alluvial plain known as the both in situ field vane shear tests and a series of laboratory
Yangtze River Delta featuring high groundwater tables and tests including oedometer tests (confined compression tests),
thick layers of soft clays. Figure 1 presents the site plan of triaxial tests, and unconfined compression tests. The effective
the project along with the instrumentation layout for field cohesion, c′, and the effective friction angle, f0 , were deter-
monitoring. The investigated excavation was parallel to Mid- mined by consolidated undrained triaxial tests; the coefficient
dle Henan Road with East Nanjing Road to the south and of compressibility, av(0.1–0.2), and the constrained modulus,
Fig. 1. Site plan of the project along with the instrumentation layout.
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For personal use only.
E0.1–0.2, were obtained by oedometer tests at stress ranges of commercial activities nearby during construction, the top-
100 to 200 kPa; the undrained shear strength, Su, along the down method supported by braced concrete diaphragm
depth was measured by consolidated–undrained quick shear walls was adopted for this deep excavation.
tests; the specific penetration resistance, Ps, was obtained Figure 3 briefly illustrates the top-down excavation se-
from in situ static cone penetration tests, which accounts for quence at the site. It started with construction of 1 m thick
both cone resistance and sleeve friction. It is calculated by perimeter retaining walls and then the load-bearing elements
(LBE) that would carry the future metro station structures.
4l
½1 Ps ¼ qc þ fs The diaphragm walls were toed through the soft clay layers
D into the underlying very dense silty fine sand stratum to pro-
where qc is cone resistance in MPa, l is length of the cone vide lateral stability and effective cutoff of groundwater. The
rod in metres, D is diameter of the cone rod in metres, and load-bearing elements consisted of ACIP piles, which pene-
fs is sleeve friction in MPa. Both the laboratory and field test- trated into the very dense silty fine sand and sandy silt layers.
ing results indicated that the soft soils in the upper layers fea- The interior H-section steel columns (460 mm × 460 mm)
ture relatively high water content, high void ratio, high were constructed on the deep-seated ACIP piles to sustain
compressibility, and low strength. The in situ vane shear test construction loads as well as function as permanent struc-
results showed that the soft soils in the upper 20 m BGS ex- tures for later use. Then, the ground floors, which also
hibited medium sensitivity, St, of around 2 to 4, which im- worked as struts for supporting the diaphragm walls, were
plies that the strength and stiffness of the soft clays would cast. As excavation proceeded to a lower level, new struts or
degrade substantially once subjected to disturbances arising floor slabs were propped or cast. This process was repeated
from construction activities. The soil profiles along with ba- down to the final excavation levels. The construction was
sic soil properties are presented in Fig. 2. conducted from the two end shafts toward the central stand-
ard segments. Excavation at the south shaft started on 29 No-
vember 2007 and ended on 8 April 2008; excavation at the
Construction sequence and procedure north shaft started on 2 March 2008 and ended on 14 July
The investigated excavation consisted of three sections (i.e., 2008; excavation at the central standard segments started on
the south shaft, the central standard segments, and the north 26 August 2008 and ended on 25 October 2008. Tables 1
shaft). To mitigate potentially adverse impact induced by and 2 summarize the detailed construction activities at the
excavation on the adjacent historic Huadong Real Estate north shaft and the central standard segments.
Group building, a row of auger cast-in-place (ACIP) piles Figure 4 presents the typical cross sections of the north
were installed between the building and the planned metro shaft and central standard segments. The cross section of the
station prior to excavation. The ACIP piles were 31 m in south shaft is similar to that of the north shaft except for
length and 550 mm in diameter, and were spaced at 0.6 m. some minor details. The excavation depths were 26.1 m at
Considering (i) limited construction space, (ii) mitigation of the south shaft, 25.8 m at the north shaft, and 24.24 m at
potentially adverse effects on adjacent buildings and facili- the central standard segments. The depths of the diaphragm
ties as much as possible, and (iii) maintenance of normal walls were 53 m at the south shaft, 46 m at the north shaft,
and 44 m at the standard segments. The use of a deeper dia- of the south and north shafts and the struts at levels 1, 3, and
phragm wall at the south shaft was to minimize the excava- 6 of the standard segments were steel-reinforced concrete,
tion-induced impact on Metro Line 2 (in service), which is and the struts at other levels were steel pipes 609 mm in ex-
only 9 m away from the south shaft. The ACIP piles func- ternal diameter and 16 mm in wall thickness. To enable max-
tioning as the load-bearing elements were 0.8 m in diameter imum working space inside the excavation, diagonal strutting
and 30 m in length at the south shaft, 1.0 m in diameter and was used at the corners. The concrete struts were horizontally
40 m in length at the standard segments, and 1.0 m in diam- spaced at 6 m and the steel pipe struts were horizontally
eter and 30 m in length at the north shaft. Prior to excava- spaced at 2 to 3 m along the longitudinal direction of the ex-
tion, layers of soils at different depths on the excavation side cavation. The vertical distance from the centers of the struts
were reinforced by jet-grouting to restrain wall movements. to the nearest excavation surface directly below was around
The reinforced soils were located at depths of 9.95 to 0.5 m.
12.45 m BGS, 16.90 to 19.10 m BGS, and 26.10 to 29.10 m Because of tight construction schedule, the curing period
BGS at the south shaft; at depths of 16.67 to 18.47 m BGS of the concrete struts and floor slabs was 14 days (concrete
and 24.24 to 27.24 m BGS at the standard segments; and at reached 80%∼90% of the design strength) at the two end
depths of 16.60 to 18.77 m BGS and 25.80 to 28.08 m BGS shafts and was only 6 to 7 days (concrete strength < 70% of
at the north shaft. The measured unconfined compression the design value) at the standard segments. The Young’s
strength of these reinforced soils 28 days after completion of moduli, E, of the concrete and steel used at this site were
grouting was more than 1.2 MPa. It is common engineering 3 × 107 and 2 × 108 kPa, respectively.
practice in Shanghai excavations to reinforce the soils at
some depths on the excavation sides by grouting. The main
Instrumentation
purposes of grouting are to: (i) restrict wall movements dur-
ing excavation (unloading) by reinforcing the soils on the ex- To verify design assumptions and monitor the performance
cavation side, (ii) mitigate potential basal heave during of the deep excavation for securing the safety of this project,
excavation, and (iii) cut off seepage of waterflow below the a long-term comprehensive instrumentation program was
excavation surface. Via laboratory tests, Fang and Yin conducted in situ. Figure 1 presents the instrumentation
(2007) found that the deep cemented soft soils consolidate layout used to monitor the performance of the excavation.
faster than the pure soft ground. The struts at levels 1 and 6 The deflections of the diaphragm walls were monitored by
Fig. 3. Top-down construction sequence at the site. To address the safety concerns regarding the buildings and
utility pipelines in the proximity of the excavation, the settle-
ments of the buildings and pipelines were also surveyed dur-
ing excavation. Thirty-six settlement points (designated as J1
to J36), established on the exterior walls of seven adjacent
buildings, were surveyed by a level instrument. As to the
utilities, a total of 93 settlement points were surveyed by a
level instrument, and they are designated as Y1 to Y16 for
the concrete storm sewer, S1 to S25 for two cast-iron water-
supply pipelines, M1 to M24 for two cast-iron gas pipelines,
T1 to T13 for the cast-iron communication-cable pipeline,
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3(c) Construction of roof slab (0.8 m thick) 23 Mar. 2008 ∼ 24 Mar. 2008 2
3(d) Curing of roof slab 25 Mar. 2008 ∼ 8 Apr. 2008 14
4(a) Excavation to 10.15 m BGS (level 3) 9 Apr. 2008 ∼ 13 Apr. 2008 5
4(b) Installation of level 3 steel pipe struts (Ø609 mm) 13 Apr. 2008 1
4(c) Construction of middle slab 1 (0.8 m thick) 14 Apr. 2008 ∼ 17 Apr. 2008 4
4(d) Curing of middle slab 1 18 Apr. 2008 ∼ 2 May 2008 14
5(a) Excavation to 13.05 m BGS (level 4) 3 May 2008 ∼ 9 May 2008 7
5(b) Moving level 3 struts to level 4 9 May 2008 1
6(a) Excavation to 17.10 m (level 5) 10 May 2008 ∼ 17 May 2008 8
6(b) Installation of level 5 steel pipe struts (Ø609 mm) 15 May 2008 1
6(c) Construction of middle slab 2 (0.8 m thick) 16 May 2008 ∼ 22 May 2008 7
6(d) Curing of middle slab 2 23 May 2008 ∼ 6 June 2008 14
7(a) Excavation to 20.12 m BGS (level 7) 7 June 2008 ∼ 14 June 2008 8
7(b) Moving level 5 struts to level 7 14 June 2008 1
7(c) Casting of level 6 reinforced concrete struts (1.5 m × 1.0 m) 15 June 2008 ∼ 17 June 2008 3
For personal use only.
maximum wall deflection, dhm, and the excavation depth, H, Chicago, Boston (1977), and San Francisco were between
at the site. For a better understanding of this excavation, 0.6%H and 2.2%H, which were above the range of dhm =
some published case histories of excavations in soft to me- 0.1%H to 0.6%H measured in Taipei, Boston (1993), and
dium clays, including 35 cases in Taipei (Ou et al. 1993, this excavation in Shanghai. This phenomenon is due to the
1998; Hsieh and Ou 1998; Kung et al. 2007), four cases in fact that the excavations in Taipei, Shanghai, and Boston
Singapore (Nicholson 1987; Hulme et al. 1989; Wallace et (1993) were supported by stiff diaphragm walls, while the
al. 1992; Lim et al. 2003), four cases in Oslo (NGI 1962; excavations in Oslo, Chicago, Boston (1977), and San Fran-
Murphy et al. 1975; Mitchell 1976), two cases in Boston cisco were supported by flexible sheet piles and (or) soldier
(Ladd et al. 1977; Whittle et al. 1993), two cases in Chicago piles. Although the excavations in Singapore were also sup-
(O’Rourke et al. 1976; Finno and Harahap 1991), and four ported by stiff diaphragm walls, the measured dhm values
cases in San Francisco (Tait and Taylor 1974; Reed 1980; ranged from 0.1%H to 1.0%H, which was above those meas-
Mana and Clough 1981), were also plotted in this figure for ured in Taipei and Shanghai. This may be attributed to the
comparison. The excavations in Taipei, Singapore, and Bos- weaker soil conditions in Singapore in comparison with the
ton (1993) were supported by stiff diaphragm walls, and the soil conditions in Taipei and Shanghai (see Table 3). The
excavations in Oslo, Chicago, Boston (1977), and San Fran- comparison in Fig. 6a indicates that although the excavations
cisco were supported by sheet piles or soldier piles. For ease in Taipei and Shanghai were much deeper than those in Oslo,
of comparison, typical soil properties of the clays at various Chicago, Boston, San Francisco, and the cases reported by
sites are summarized in Table 3. Peck (1969), the use of a braced stiff diaphragm wall can
From Fig. 6a, it was observed that except for Q20, dhm val- substantially reduce the wall deflections caused by excava-
ues at the south and north shafts in this study were greater tion.
than 0.1%H, but less than 0.275%H. Except for Q10, dhm val- Based on 10 excavations in Taipei soft clays, Ou et al.
ues at the standard segments were between 0.275%H and (1993) found that the ratio Hm/H is approximately equal to
0.5%H. The data points of dhm lay far below the limiting 1.0, where Hm is the location of the maximum wall deflec-
line, dhm = 1%H, proposed by Peck (1969) based on the ob- tion. Figure 6b shows the relationship between Hm and H at
served excavations in soft clays supported by sheet piles and this site. It was noticed that the ratios of Hm/H fell between
(or) soldier piles. By comparing excavations at various sites, Hm = H and H + 7 m (i.e., dhm occurred within 7 m below
it was noticed that most of the measured dhm values in Oslo, the excavation surface) when H ≤ 16 m, which were in
agreement with those observations of five excavations less forces and consequently the maximum wall deflections oc-
than 20 m deep in Shanghai soft clays by Wang et al. curred above the excavation surfaces.
(2005). However, the ratios of Hm/H tended to fall between It has been widely acknowledged that consolidation and
Hm = H – 7 and H + 7 m (i.e., some dhm occurred within creep of soft clays could result in significant wall deflections
7 m above the excavation surface and some within 7 m be- and ground movements. To examine this, the maximum post-
low) when H > 16 m. This phenomenon could be explained excavation deflections of the diaphragm wall at each moni-
by examining the measured strut axial forces (refer to the tored location were plotted against the elapsed time in
section titled “Axial forces of struts”). When excavation to Fig. 7. Time coordinate starts from the completion of excava-
each level was executed, the earth pressures released due to tion to the final level on 9 April 2008 at the south shaft, 15
soil removal were basically retained by the level of struts July 2008 at the north shaft, and 26 October 2008 at the
just above (e.g., earth pressure released by excavation to level central standard segments. The monitored results showed
2 would be retained by level 1 struts). If the struts could pro- that the maximum wall deflections increased 1 to 10 mm in
vide enough axial forces, they would suppress further wall the first 4 to 10 days (i.e., during the construction of base
deflections above them. Consequently, the retaining wall de- slabs) and then stabilized quickly over time. No long-term
flection due to soil removal would basically occur below the post-construction wall deflection was observed. It can be
struts and the maximum deflection would stay below the ex- concluded that in this top-down excavation, most of the wall
cavation surface. Otherwise, the retaining wall portion above deflections arose from stress relief related to excavation,
the struts would be mobilized and deflected toward the upper while creep of the soft clays did not induce apparent post-
struts that could provide enough axial forces. When excavat- construction (time-dependent) wall movements.
ing in the upper 16 m, the steel and concrete struts in combi- Figure 8 plots the relationship between the normalized
nation with the cast floor slabs managed to withstand the maximum wall deflections, dhm /He, and the factors of safety
released earth pressures, and hence the maximum wall de- (FOS) against basal heave, in which FOS was calculated us-
flections occurred below the excavation surfaces. When exca- ing the method of Bjerrum and Eide (1956), He is the final
vation proceeded to the lower 10 m, the earth pressures excavation depth, and the two boundary curves shown were
released by each level of excavation increased with depth so proposed by Mana and Clough (1981). The reported data of
that the steel pipe struts at levels 7 and 8 could not fully sus- the top-down excavations in Shanghai soft clays (Liu et al.
tain them. As a result, the wall deflections developed up- 2005; Xu 2007) were also included in this figure for compar-
wards until the concrete struts at level 6 offered extra axial ison. It was noticed that except for a few scattering data, most
Fig. 4. Cross sections of the north shaft and the central standard segments.
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For personal use only.
of the Shanghai cases were around the lower boundary of plied a different settling pattern for the diaphragm walls than
Mana and Clough (1981). This could be attributed to the use expected. Such a phenomenon can probably be explained by
of the top-down technique along with reinforcement of the the different soil movements that took place at different time
soils below the excavation bases by grouting. intervals. When a layer of soils was removed, the soils inside
the excavation pit moved upwards immediately due to stress
Wall settlements relief and consequently pulled the wall up by upward skin
When designing a retaining wall, it is common to assume friction. As time went by, the soils outside the pit started to
that the wall itself will not settle significantly. If the soil con- be mobilized and pulled the wall down by larger downward
ditions below the toe of the wall were complex and (or) the skin friction. The observed wall settlements at the north shaft
wall did not rest on hard bearing stratum, wall settlements were on average greater than those measured at the south shaft
could take place and cause racking or even failure of relevant and the standard segments. This was likely caused mainly by
bracing systems. Hence, it is necessary to monitor the wall the buildings nearby, which imposed additional surcharges to
settlements during excavation to ensure the safety of projects. the ground against the diaphragm walls once their sensitive
Figure 9 presents the development of wall settlements during foundation soils were disturbed by construction activities.
construction of the north shaft. The diaphragm walls initially The field measurements in Figs. 7 and 9 show that both
moved upwards up to 4 mm after completion of the concrete the lateral wall deflections and the vertical wall settlements
struts at level 1. As excavation proceeded to lower levels, the stabilized quickly following casting of the concrete base
diaphragm wall began to settle and the wall settlements in- slabs. This implies that the construction of the rigid base
creased continuously when excavation proceeded. Following slabs imposed immediate effects on suppression of the devel-
the completion of the base slabs, the wall settlements tended opment of wall movements.
to stabilize around 4.5 to 7.5 mm. When taking a close look
at Fig. 9, it can be noticed that during excavation at different Ground settlements
levels, the diaphragm walls underwent serrated settlement pat- Figure 10a presents the relationship between the ground
terns (i.e., the walls moved up first and then down). This im- settlements, dv, and the distance from the diaphragm wall, d,
Fig. 5. Typical wall deflections measured at the south shaft, north shaft, and central standard segments. dh, wall deflection.
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Fig. 6. Relationships between (a) dhm and H; (b) Hm and H. for the final excavation stage, in which both dv and d are nor-
For personal use only.
Fig. 7. Development of the maximum post-excavation wall move- Fig. 9. Development of wall settlements during construction.
ments.
For personal use only.
Fig. 8. Normalized maximum wall deflections versus FOS against Fig. 10. Observed ground settlement profiles versus those predicted
basal heave. by empirical methods: (a) relationship between normalized ground
settlements and normalized distance from the wall for the final ex-
cavation stage; (b) relationship between relative settlements and nor-
malized distance from wall at different excavation stages.
The columns at the south shaft and the standard segments du-
plicated similar uplifting patterns as those at the north shaft.
As uplifts of the interior columns are closely related to the
excavation depths and the associated wall movements to-
wards the excavation side, the measured column uplifts were
plotted against the excavation depths in Fig. 12a and against
the measured maximum wall deflections at different excava-
tion depths in Fig. 12b. In these two figures, the column up-
lifts and the maximum wall deflections are averaged for the
south shaft, standard segments, and north shaft. As shown in
Fig. 12a, the column uplifts, Lh(avg.), increased with the exca-
vation depth, H. Similar to the observed wall deflections in 0.15%H. From Fig. 12b, it was noticed that the column up-
Fig. 6a, Lh(avg.) values at the central standard segments rang- lifts increased almost linearly with the maximum wall deflec-
ing between 0.15%H and 0.22%H were above those observed tions and their relationship can be approximated by a linear
at the north and south shafts ranging between 0.06%H and equation
Fig. 11. Development of the vertical movements of interior steel sign loads were calculated using the beam-on-elastic-foundation
columns. method, where the beam is simulated as a one-dimensional fi-
nite element. To continuously monitor the development of
the axial forces, the steel struts at levels 4 and 7 were not
moved to levels 5 and 8 once excavation at levels 5 and 8
was completed.
As shown in Fig. 13 and Table 4, the system loads due to
excavation were carried mainly by the rigid concrete struts
Z2-1 and Z2-5. The measured maximum axial forces at the
concrete struts Z2-1 and Z2-5 were up to 1.1 and 1.5 times
their design loads, respectively, and the final stabilized axial
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Groundwater table
Figure 14 presents the development of the measured
groundwater table levels over time at SW5 and SW6 outside
the excavation pit. During the entire construction at the north
shaft, the measured groundwater table levels at SW5 and
SW6 fluctuated slightly between 0 and 0.5 m BGS according
to seasonal changes, which were within the long-term
groundwater table levels in Shanghai areas. The measured
groundwater table levels at SW1 to SW4 around the south
shaft and the central standard segments duplicated similar de-
velopment patterns as those monitored at SW5 and SW6.
This proved that the impervious concrete diaphragm walls
along with the jet-grouting reinforcement layers below the fi-
nal excavation surfaces functioned well as waterproof cur-
½2 Lhðavg:Þ ¼ 0:6dhmðavg:Þ tains, which successfully cut off seepage of the waterflow
during excavation.
where Lh(avg.) is the averaged column uplift at each excavation
section and dhm(avg.) is the averaged maximum wall deflection Building settlements
at each excavation section. Figure 15 shows the settlements of the eight-story concrete
Huadong Real Estate Group building supported by PHC pipe
Axial forces of struts piles during construction. Prior to excavation, the maximum
Figure 13 presents the measured axial forces of the struts building settlements developed were around 5 to 35 mm.
at different propping levels at location Z2 of the central The surveyed points close to the excavation, J1, J2, J9, J10, and
standard segments. The design axial loads of struts Z2-1 J11, experienced settlements around 15 to 35 mm, and those
(level 1) to Z2-7 (level 9) are summarized in Table 4. The de- away from the excavation, J3 to J8, experienced settlements
Measured Measured N
Design load, maximum N at stable
Location Strut material N (kN) (kN) state (kN)
Z2-1 (level 1) Concrete 4781 5215 3825
Z2-2 (level 2) Steel pipe 2000 1025 1025
Z2-3 (level 3) Concrete 2500 2370 2370
For personal use only.
around 5 to 10 mm. These significant pre-excavation settle- the pit. The building developed an apparent inclination to-
ments were possibly due to the combined effects of the fol- wards the excavation. Following the completion of the con-
lowing three factors: (i) lack of support from the foundation crete base slab at stage 10(a), the settlements at all the
soils during diaphragm walling, (ii) additional settlements surveyed points continued to increase with time ,but at
under the building’s own weight, and (iii) possible creep ef- smaller rates, until 15 October 2008. Thereafter, the settle-
fects of the soft clays. As the diaphragm wall moved con- ments at J4 to J11 and J10-1 almost stopped, while J1, J2,
tinuously towards the excavation side while soil removal and J3 continued settling over time. The post-excavation
proceeded, the building kept settling over time. Immediately settlements at J1 to J3 and J9 to J11 between 15 July and
after excavation to the final level was completed, the maxi- 15 October 2008 were from to 13 up to 34 mm. As the
mum building settlements of 60 to 95 mm occurred at J1, diaphragm wall did not develop substantial post-excavation
J2, J3, J9, J10, and J11 on the southeast corner closest to deflections, these significant post-excavation building settle-
the pit, and the minimum settlements of 10 to 30 mm oc- ments may have resulted from the following factors: (i) ex-
curred at J6 to J8 on the northwest corner furthest from cavation at the adjacent standard segments close to the wall
J1 to J3 between 26 August and 25 October 2008 and (ii) the sensitive foundation soils around the buildings closer to
For personal use only.
additional building settlements under its own weight due to the excavation would be disturbed more during construction
disturbance of its sensitive foundation soils by construction and therefore the soil strength would degrade more. As a re-
activities. For survey points J1 to J3, at which the building sult, they would experience relatively longer and larger post-
settlements did not stop even after construction at the stand- construction settlements under their own weights. At the
ard segments was completed, factors other than the afore- Shanghai Gas Company building, apparent cracks were ob-
mentioned ones contributed to the observed settlements. served on the south wall along J28 to J30-1 and the north
One possible explanation is that the structural integrity of wall along J27 to J27-1, where the maximum differential set-
the building had been severely damaged by construction-in- tlements were up to 47 mm between J28 and J30-1 and
duced impact, and thus the side along J1 to J3 settled inde- 55 mm between J27 and J27-1.
pendently from the res of the building. This assumption was Different from Huadong Real Estate Group building and
proved by the fact that: (i) during construction, apparent Shanghai Gas Company building, the other five four-story
cracks were observed on the south wall along J2 to J3, the brick masonry buildings (i.e., residential buildings 1 to 3,
west wall along J3 to J4, and the interior wall along J4 to the commercial building, and the Laojiefu building) resting
J10 in an extra survey program, which is data that was not on shallow foundations experienced only very limited settle-
available for the current study; and (ii) the other building ments up to 7 mm throughout the excavation. Similar to the
walls (e.g., J9 to J11, J4 to J7, J7 to J9) completely stopped Shanghai Gas company building, these five buildings stopped
settling since the completion of excavation at the standard settling quickly as the concrete base slab was cast. Because
segments on 25 October 2008. These cracks should be the building settlements were greatly affected by many
caused by the excessive differential settlements, which were factors (e.g., foundation types, structural types, structural
up to 25 mm between J2 and J3, 34 mm between J3 and integrity, distances from excavations, and pre-construction
J4, and 55 mm between J4 and J10. The observed building conditions of the structures), it is difficult to give general
settlements indicated that although a row of isolation piles had explanations about the building settlements. A much more
been installed between the Huadong Real Estate Group build- detailed building survey program and structural analysis are
ing and the excavation pit, this concrete building still under- required for further investigation.
went significant settlements up to 115 mm at J1 and J2 and
differential settlements up to 105 mm between J2 and J7. Settlements of utility pipelines
The way the five-story brick masonry Shanghai Gas Com- Figure 16 presents the typical settlements of the utility
pany building settled was similar to that of Huadong Real pipeline — a 1.0 m diameter concrete storm sewer — during
Estate Group building, while the maximum settlement it ex- construction of the south shaft. The sewer is centered 0.7 m
perienced was only half that of Huadong Real Estate Group below the ground surface. The settlements of the other pipe-
building and no long-term post-excavation settlement was ob- lines duplicated similar settlement patterns, but with different
served after the construction of the base slabs. Such distinc- magnitudes. Prior to excavation, the pipelines settled slightly
tive settling behavior could be partially attributed to thae fact and then moved upwards. The initial settlements were likely
that theHuadong Real Estate Group building was closer to induced by ground settlements resulting from diaphragm
the excavation and much heavier. As explained previously, walling, and the later upheaval was likely caused mainly by
reinforcement of the soils on the excavation side using jet- sociated wall deflections. The measured column uplifts
grouting. Following excavation to deeper levels, the utility were between Lh(avg.) = 0.06%H and 0.22%H. The rela-
pipelines began to settle again and the settlements increased tionship between the column uplifts and the wall deflections
over time. After the base slab was cast, the pipelines almost can be fit by a linear equation, Lh(avg.) = 0.6dhm(avg.)%H.
stopped settling by 26 August 2008, when excavation at the 5. During excavation, the diaphragm walls underwent serrated
standard segments started. settlement patterns. This is likely due to the fact that the
As the settlements of utility pipelines are affected by soils on the two sides of the diaphragm walls were not
many factors (e.g., stiffness and length of the pipelines, pre- mobilized at the same time.
construction conditions of the pipelines, geometrical shapes 6. During top-down excavation, most of the system loads due
For personal use only.
of the excavations, embedment depths of the utilities, soil to soil removal were carried by the rigid concrete struts
conditions, distances relative to the excavations, and types and floor slabs. When each layer of soil was removed,
of adjacent facilities and structures), it is difficult to give a the earth pressures released due to wall exposure were
general interpretation for the observed pipeline behavior basically retained by the level of struts just above the
during excavation. excavation surface. If the struts could provide enough
axial forces, they were able to sustain retaining wall de-
Conclusions flections. Otherwise, the retaining wall would tend to
deflect towards the nearest struts that could provide
Via a long-term comprehensive instrumentation program, greater axial forces to resist the earth pressures. The pro-
the performance of a 26 m deep metro station excavation cess of transferring the excavation-induced loads to the
constructed by the top-down method in soft clays within braced struts was almost completed within 1 to 2 weeks
downtown Shanghai was extensively investigated. Based on after installation of the struts.
the analyses of the field data, the following major findings 7. The impervious concrete diaphragm walls along with the
were obtained: jet-grouting reinforcement layers below the excavation
1. Using the top-down excavation method with braced dia- bases can successfully cut off the seepage of waterflow
phragm walls along with jet-grouting reinforcement, con- during excavation. Therefore, additional settlements due
struction activities of this 26 m deep metro station did to consolidation of soft clays, which would result from
not induce a significantly adverse impact on the urban changing of the water head, can be prevented.
environment.
2. The diaphragm walls developed typical deep-seated inward Acknowledgements
movements (bulging profiles) during excavation. The Many people and organizations contributed to the success of
measured maximum wall deflections were between dhm this project and special thanks are due to Mr. Hong-liang Lan
= 0.1%H and 0.5%H. The ratios of Hm/H were between of Shanghai Geotechnical Investigations & Design Institute
Hm = H and H + 7 m when H ≤ 16 m, and between Co., Ltd. for providing the detailed information for soil condi-
Hm = H – 7 m and H + 7 m when H > 16 m. tions at the project site, Shanghai Jing-Hai Engineering Tech-
3. No significant long-term post-excavation wall movement was nology Company for field instrumentation and field data
observed. Most wall deflections and ground settlements collection, and Dr. Ye Lu of Shanghai University for her sub-
during excavation arose from stress relief incurred by stantial contribution to improve the quality of this manuscript.
soil removal instead of consolidation and (or) creep of The financial support from the National Natural Science Foun-
the soft clays. The immediate casting of the concrete base dation of China (NSFC Grant No. 50908172), Kwang-hua
slabs following the completion of excavation helped stabi- funds for the College of Civil Engineering of Tongji University,
lize the movements of the retaining walls and the ground and Shanghai Leading Academic Discipline Project (No. B308)
as well as the adjacent buildings and utility pipelines. are gratefully acknowledged. Finally, the great comments from
4. The uplifts of the interior steel columns due to excavation the three anonymous reviewers, the Associate Editor, and the
were closely related to the excavation depths and the as- Editor are sincerely appreciated.
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