July, 2017

Reliable and High Efficiency

Wastewater Pumping in CBS
RELIABLE AND EFFICIENT PUMPING SOLUTIONS
Typical Pump Applications

Domestic sewage pumping station

Airport

Residential building
Public work
Stormwater - Groundwater

Commercial Sewage

Amusement industry

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Typical pump applications in CBS

Groundwater/ Domestic sewage

Stormwater pumping station
Commercial sewage

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Wastewater pumping
applications
Wastewater Pump station

Challenges:
• Clogging
• Energy usage
• Hydrogen sulphide
- Odour
- Corrosion
• Station design
• Operation & maintenance
• Supervision

Recommended pump offering

• 1300/3000 series pumps
• Pre-fabricated stations
• M&C

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Commercial sewage

Challenges:
• Clogging
• Energy usage
• Corrosive chemical products
• Fat/Grease
• High temperature liquids
• Operation & maintenance
• Supervision

Recommended pump offering

• 1300/3000/DOMO/DL pumps Solids separator Grease separator
• Pre-fabricated stations
Grease separator Solids separator
• M&C
• Recommendation: Fat separator/Grease interceptor

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Residential building

Challenges:
• Clogging
• Energy usage
• Continuous duty
• Operation & maintenance
• Supervision

Recommended pump offering

• 1300/3000/DOMO/DL pumps
• Pre-fabricated stations
• M&C

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Stormwater - Groundwater

Challenges:
• Large inflow during short time
and long stand-stills
• Abrasion
• Solids/ Oil
• Variations of use over the year

Recommended pump offering

• 1300/3000/DOMO/DL pumps
• Packaged pump stations
• Pre-fabricated stations

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Challenges regarding the hydraulic
design for wastewater pumping

To achieve the highest customer values

• To maximize the efficiency of the pump
• To maximize the clogging resistance
• To maximize the wear resistance
• Minimize hydraulic loads
• Avoid cavitation
• Acceptable price

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Commercial Buildings
Wastewater Pumping
Flygt

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100-year history of innovation

1997
Unveiling of
1978 1996 N-pump technology
1947 TOP pump station. Designed
Flygt revolutionizes the Launch of the world’s 2009
first submersible with inclined walls to prevent
industry with the world’s Launch of Adaptive 2011
propeller pump solid materials from
first submersible pump N-impeller Flygt Experior: Hydraulics,
accumulating in the corners.
Motors, Intelligence

1956 2012
2011
First submersible 1994 Launch of Slimline
SmartRun reduces
wastewater pump Compit pump station. 2009 propeller pumps
maintenance due to
Reliable and trouble-free Launch of
1985 2009 pre-programmed
station for pressure Flygt 1300
Flygt introduces the Introduction of sump and pipe
electronic wastewater sewage systems and cleaning functions
groundwater applications. Active seal
controller, PPC

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 Wastewater Pump range for CBS

Price 160 Concertor series (2,2 - 7,3 kW)

Asset management,
Intelligence,
Efficiency, Brand
Flygt

Concertor 6020XPC)

Price 130 3000 series (0,75 – 7,7 kW)

Hard Iron
and
Adaptive- N

3045 3069 3085 3102 3127

Domo-series DL-series 1300 –Series (0,75-50 kW)

Price 100
Main offer

0.55 – 1,5kW 0.6 – 1,5kW

Reliability,
affordability,
availability

1305 1310 1315 1320 1325-1335

1 kW 2 kW 5 kW 7,5 kW 10-50kW
Power
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Manufacturing - Shenyang

Shenyang China, lead factory for 1300 series.

Also manufacture 3000, 7000, 2000 & 4000 series.
Wholly owned by Xylem

Value Based Lean Six Sigma (VBLSS) quality program in place with 38% of total
headcount certified; Total of 155 employees
387,500 sq. ft. facility, incl. pump test bays (test standard ISO 9906:2012 and
other standards)
ISO 9001, 14,001 & 18001 certified
5,000 units built annually with warranty rate of 0.0015%
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Emmaboda factory

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1300 series - Reliable and High
Efficiency Wastewater Pumping
What is 1300 series pumps?
Robust
All components are made
from robust materials for easy
maintenance and long life.
Powerful
Motor is specifically designed for
reliable operation in submersible
applications. It can run
continuously without overheating
– a true workhorse.
Durable
Heavy-duty bearings with long
life provide peace of mind.
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Environmentally friendly
Cooling system is designed to
use the surrounding media to
cool the pump; no use of
environmentally hazardous
fluids such as oils.
Safe and straightforward
Cable entry prevents both
cable strain and leakage.
Smooth
The double mechanical seal
provides extra reliability and
protects against leakage.
Flexible
Drilled pump housing, ready for
any installation method.
1300 – Series Portfolio

The 1300 series pumps is a submersible pumps for

sewage pumping
• 7 pump sizes – from 1305 to 1335
• 2 impeller types:
• The Non-clog impeller – Clog free, high efficiency Self-
cleaning hydraulic
• Vortex cast iron impellers
• Multiple motor ratings per model (to match impeller
performance)
• Simplified discharge connections, 1” guide bars up
to 1320
In Total
• Full coverage for cast iron Non-clog hydraulic
• Multiple ratings on all models
• Thermal contacts as standard on all models

• Leakage detector as option

• Lifting handle as option
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 1300 Non-clog overview
Steady 1305 Non-clog
• Maximum flow: 14 l/s
• Maximum pressure: 17 m
• Motor Rating: 0.75 – 1.2 kW
• Outlet: 50 mm
• Weight: 30 kg
Steady 1325 Non-clog
• Maximum flow: 115 l/s
• Maximum pressure: 63 m
• Motor Rating: 9 – 18 kW
• Outlet: 150 mm
• Weight: 170 – 190 kg
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Steady 1310 Non-clog
• Maximum flow: 18 l/s
• Maximum pressure: 25 m
• Motor Rating: 1.4 – 2.4 kW
• Outlet: 50 – 80 mm
• Weight: 46 kg
Steady 1330 Non-clog
• Maximum flow: 310 l/s
• Maximum pressure: 74 m
• Motor Rating: 10 – 24 kW
• Outlet: 250 mm
• Weight: 300 - 420 kg
Steady 1315 Non-clog
• Maximum flow: 54 l/s
• Maximum pressure: 30 m
• Motor Rating: 1.8 – 4.4 kW
• Outlet: 80 – 100 mm
• Weight: 95 kg
Steady 1335 Non-clog
• Maximum flow: 492 l/s
• Maximum pressure: 55 m
• Motor Rating: 18 – 50 kW
• Outlet: 300 mm
• Weight: 580 – 760 kg
Steady 1320 Non-clog
• Maximum flow: 74 l/s
• Maximum pressure: 41 m
• Motor Rating: 3.5 – 7.5 kW
• Outlet: 80 – 100 mm
• Weight: 130 - 156 kg
• Up to 74m head
and 490 l/s delivery
• Power range from
0.75kW up to
50kW
1300 vortex overview
Steady 1305 Vortex
• Maximum flow: 10 l/s
• Maximum pressure: 11 m
• Motor Rating: 0.75 – 1.2 kW
• Outlet: 50 mm
• Weight: 30 kg
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Steady 1310 Vortex
• Maximum flow: 16 l/s
• Maximum pressure: 16 m
• Motor Rating: 1.2 – 2.4 kW
• Outlet: 50 – 80 mm
• Weight: 46 kg
Steady 1315 Vortex
• Maximum flow: 44 l/s
• Maximum pressure: 15 m
• Motor Rating: 2.2 – 4.4 kW
• Outlet: 100 mm
• Weight: 95 kg
Steady 1320 Vortex
• Maximum flow: 54 l/s
• Maximum pressure: 29 m
• Motor Rating: 3.5 – 7.5 kW
• Outlet: 100 mm
• Weight: 140 – 156 kg
Applications

• Commercial sewage
• Public works
• Residential building
• Storm water – Ground water

• Pumping of sewage with suspended solids and filaments

• Emptying of sumps, septic tanks and wastewater discharge tanks
• Draining of flooded excavations and marshy ground
• Emergency draining in flooded areas
• Emptying of drains and tanks in industrial and ecological applications

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Product features

Motor Cable Entry

• Air filled • watertight and
• Class F submersible seal
insulation • Flygt SUBCAB cable

Shaft
• 420 Stainless Steel

Sensors Bearing
• Temperature • Double row
• Leakage (optional)

Outlet Mechanical Seals

• DN50 to DN300 • Upper - carbon/ceramic-
Lower - WCCR/ceramic or
WCCR/WCCR

Impeller
• Self cleaning
Non-clog
• Vortex

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Pump technology: Vortex

The operating principle:

• Simple centrifugal impeller recessed
from pump housing
• A strong vortex is created inside the
pump
• Large throughlet to pass solids
• Lower efficiency offset by greater
clogging and wear resistance

Applications
• Easy applications
• 0 – 4 % dry solids
• Energy consumption is not important,
due to the short running time, it won’t
affect the overall LCC

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Pump technology: Vortex

Benefits:
• Large throughlet
• “Less blockage – No down time”

Disadvantages:
• Soft clogging – Operator won’t notice it
• Low efficiency

Efficiency Input Power

Maximum
Allowed Input
Power

Time Time

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Pump technology: Non-clog

The Self Cleaning technology:

• Combination of high efficiency and self-
cleaning
• Patented design
Horizontal back swept
• Consists of back swept-horizontal leading leading edges
edge, relief groove and Guide Pin
• High efficiency due to optimized 2-vane
hydraulic impeller design (in-house developed
hydraulic design programs, prototype
machines)
• The self-cleaning design leads to sustained
hydraulic efficiency

Relief groove

Guide pin

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Pump technology: Non-clog

Operating principle:
• Stage 1:
- Solid objects pass through the impeller
- Long fibers pushed towards the periphery

• Stage 2:
- Long fibers slide inside the relief groove
- Long fibers pumped away

Applications
• High efficiency
• From easy to demanding applications
• High and low flow applications
• Sustained hydraulic efficiency

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Pump technology: Non-clog

Benefits:
• Self cleaning - Sustained Efficiency
• Non-clogging performance
• No-down time
• Overall energy and maintenance savings – Best overall LCC

Efficiency Input Power

Time Time

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1300 series - Non-clog impeller

Design Principle
• Self-cleaning capabilities
• Hardened cast iron
• Relief groove and guide pin cast into pump housing
• Larger objects are swept forced through the impeller

Result
• More efficient than channel or vortex type impeller resulting in lower energy
consumption
• Increased reliability because of self-cleaning capability
• Less wear resistance, optimized for light and medium applications

Benefits
• High efficiency results in smaller pump selection
• Lower energy consumption since no debris will be build up on the impeller thanks
to the self cleaning impeller design, leads to no-down time

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1300 Non-clog clog test

1315 S

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Installation kits

Wet-well kit
The pump is installed with twin
guide bars on a discharge connection.
Kit contents:
• Discharge connection
• Anchor bolts
• Guide claw with bolts
• Upper guide bar bracket with bolts

Replacement kit
Simple kit to replace an old pump
or upgrade to a larger model.
Kit contents:
• Guide claw with bolts

Free-standing kit
Ideal for portability
Kit contents:
• Hose connection with bolts
• Stand with bolts
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1300 series M&C

1300 pump supervision

• 1300 pumps can be standardized in two different sensor
configurations:
1. Thermal contact connected
2. Thermal contact + leakage sensor connected
- Note: Connected sensors requires a pump cable with 2 separate
control wires

• MiniCAS II
A supervision relay is available to separate the temperature-
and leakage alarms. Supply voltages: 230VAC / 120VAC /
24VAC/DC, 50/60Hz

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Aftermarket Kits

Cable kit
• Cable
• Cable sleeve unit
• Cable end-splice and lug

Motor kit
• Bearings
• Mechanical seals
• O-rings

Impeller kit
• Impeller
• Impeller sleeve
• Screw and washer

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1300 Series Support
Documentation

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1300 brochure

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1300 technical data

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1300 IOM & Kit List

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Flygt Pump Small Range
N 3069 - 3127
N-pumps – Small 3000 series

New 3069
Updated 3085, 3102, 3127

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N-pumps – Small 3000 series

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N-pumps 3069, 3085, 3102 and 3127

1.3kW–7.4 kW ~ Low capacity

Low head to high head products

Performance, 50 Hz

3127

3102
3085

N 3085

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N-technology hydraulic

Sustained high efficiency

Mechanical self-cleaning design
Clog resistant performance

Patented design
Optimized 2 or 3-vane hydraulic design

Easily transport stringy fibrous material

and modern trash

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N-technology hydraulic

Working together for higher efficiency

N-impeller

Insert ring

Guide pin

Relief groove

Pump housing

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N-technology: How it works

Horizontal back swept

leading edges

Guide pin

Relief groove

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Clog test – kitchen rag

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Greater flexibility with modular design
for any application

Customize to meet virtually any application requirements

Examples:
Wastewater
Raw water
Sludge
Cooling water
Storm water
Industrial effluent

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Flygt N-impeller material options

Material Flygt Recommendation

Grey iron WW Applications without abrasives or chlorides

Hard-Iron™ WW Applications with abrasives and/or chlorides

Duplex Low pH liquids or projects where stainless steel is a

Stainless steel firm requirement

Note:
• We will offer a duplex stainless steel material 1.4474. which correspond to USA standard CD4-
MCuN (AISI 329 in bars)
• Special painting is required above 200 ppm of chlorides
• Zinc anodes are required above 500 ppm of chlorides

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Adaptive N on small range

Adaptive N is now standard on all small range products.

Hard Iron and Stainless Steel versions for the full assortment.
3069
3085
3102
3127

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Adaptive N™ range

• Unique axial movement

• Range from 1.3-7.4 kW
• Standardized on 3069, 3085, 3102 and 3127

Benefits:
• Improved reliability
• Sustained high efficiency
• Reduced number of service call outs

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Adaptive N™ – Animation (click on the picture)

• Works like the N- technology

• Move axially upward when needed

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N-technology

• Over 500 000 pumps installed world wide

• Mechanical self cleaning results in clog

free performance

• Sustained high efficiency- reduced energy

costs with 25%

• Grey iron, Hard-Iron™, Stainless steel

impeller.

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Flygt Small Range with Adaptive N™

Benefits
• Unique pump in its class with Adaptive N™ Technology
• Maximum reliability due to self-cleaning, clog-free construction
• Reduced unscheduled maintenance costs
• Reduces energy costs up to 25%
• Easy to configure
• Flexible for all application needs

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Flygt 1300 & N 3000: Summary
1300 Series
• Non-clog & vortex impeller choices
• The 1300 product is a standardized
offer and good performance that gives
value for money
• It is easy to select and has high
availability
• Limited product range
• Standard material & configuration
• Wet installation only
• Class F insulation motor
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N 3000 Series
• Clog-free N-technology impeller
• Ensure trouble-free operation, and
deliver substantial savings in terms of
energy consumption and maintenance
costs.
• Broad product portfolio
• Broad range of material options &
configuration
- Grey cast iron, Hard-iron™ & Stainless
steel impeller
- Adaptive N, grinder & chopper (3127)
• Wet & dry installations
• Class H insulation motor (3085 – 3127)
• IE3 motor option (3085 – 3127)
Packaged pump stations
Standardized PPS solutions

TOP COMPIT MICRO MACRO500

Macro 500 lifting station
Applications

Public building

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Macro 500 lifting station

• Perfect when you need to deal with

sewage and pump to higher located
main pipeline or when it is not
possible to drain off by gravity flow.
• Macro 500 pumping station use Flygt
N pump together with high density
polyethylene water tank, sensitive
multiple level sensor and various
valves.
• The traditional structure concrete
sump covers bigger area, requires
equipment for installation and is often
difficult to maintain
• They also effectively solves the smell
in the underground space

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The power of advanced technology in
your lifting station .....

Flygt N-technology
Self cleaning with
sustained efficiency

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Modular tank configuration

• Modular design; expansion

flexibility
• Simple & fast installation

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Innovative design, reliable operation

Flygt N technology
• Extreme clog resistance and Sustained high efficiency
Polyethylene tank
• HDPE material
• Air tightness, effectively prevent odor leakage
Optimal design
• Anti precipitation design
• Superior suction performance
Safety control
• Multipoint control
• Mutual standby
• Easy installation & maintenance
Reasonable structure
• Modular design
• configuration flexible
• Simple and rapid installation
Convenience
• IP68 Easy installation
• Easy maintenance

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 Thanks for your attention…

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