Professional Documents
Culture Documents
3
Continuing our legacy of
innovation and product integration
2011 2016
Flygt innovative, integrated technologies
1956 2009
Creation of the first-ever Launch of Adaptive N-Pump
submersible wastewater pump impeller, which moves upwards to
allow larger objects and debris to
pass through
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A Quick Visit to Emmaboda, Sweden
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Wastewater Pumping System
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Common Problems in Wastewater System
- Clogging
- Sedimentation
- Floating Debris
- Odor
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Common Problems in Wastewater System
- Clogging
- Sedimentation
- Floating Debris
- Odor
9
Clogging
Hard clogging
A large piece stuck in
the pump hydraulics
stops the pump.
11
Soft clogging
A gradual build-up of solids and fibers at the leading edge of the impeller, when
the pump stops, some of the buildups can be flushed back to the sump, and
when the pump restarts it works normally but with reduced performance
How to Solve Soft Clogging Problem?
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Throughlet size
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Throughlet size
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Throughlet size
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What then makes a suitable solution
for soft clogging?
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Flygt Experior ®
Inspired by you, engineered by us
Flygt Experior ®
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Flygt Experior®
Hydraulics
N-technology
Motors
Premium Efficiency Motors
Intelligent controls
SmartRun™
Flygt Experior®
Hydraulics
N-technology
Motors
Premium Efficiency Motors
Intelligent controls
SmartRun™
N-technology Hydraulic
The Operating Principle
Patented design
Optimized 2 or 3-vane hydraulic
design
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N-technology Hydraulic
Working together for clog resistance
performance with sustained high efficiency
N-impeller
Insert ring
Guide pin
Relief groove
Pump housing
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N-technology: How it works
Guide pin
Relief groove
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Comparison with conventional wastewater
impeller
Leading edge
Adaptive N:
N-Impeller – Innovative Technology Award
Sustained high efficiency
Self- cleaning saves money
Hydraulic efficiency
Sustained high
efficiency
Energy consumption
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N-Technology
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Greater flexibility with modular design
For any application
Heavy duty
wastewater
applications handling
tough solids or
abrasive debris?
Various hydraulic
options available to
suit your pumping
conditions.
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Chopper Hydraulics
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N-technology
» Mechanical self cleaning
results in clog resistant
performance
» Sustained high efficiency
Flygt Experior®
Hydraulics
N-technology
Motors
Premium Efficiency Motors
Intelligent controls
SmartRun™
Flygt Premium Efficiency motors (IE3)
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Flygt Experior®
Hydraulics
N-technology
Motors
Premium Efficiency Motors
Intelligent controls
SmartRun™
INTELLIGENCE
Risks With Inferior Pump Control
Clogging
Sedimentation
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SmartRun™
Flygt SmartRun®
Auto Sump and Pump Cleaning with advance hydraulics
design reduce clogging and unplanned nuisance call outs.
PLC
VFD
SmartRun™
Flygt SmartRun™ solution
SmartRun unique features
1. Pump cleaning
2. Sump cleaning
3. Energy minimizer
4. Simplicity :
• Pump and drive protection
• Soft start and stop
• Alternation without communication
SmartRun unique features
1. Pump cleaning
2. Sump cleaning
3. Energy minimizer
4. Simplicity :
• Pump and drive protection
• Soft start and stop
• Alternation without communication
This is how we solve
HARD CLOGGING!
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SmartRun Pump Cleaning
Speed
•Auto – activating pump cleaning -
Torque/current
Max drive output
Trigger
Nominal
BEP
Time
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Pump Cleaning
SmartRun unique features
1. Pump cleaning
2. Sump cleaning
3. Energy minimizer
4. Simplicity :
• Pump and drive protection
• Soft start and stop
• Alternation without communication
SmartRun Sump Cleaning
A sump in one of our field trials before Flygt Same sump after two weeks of operation with
SmartRun™ was installed. Flygt SmartRun™
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Sump Cleaning
Outcomes
•Reduces odor
•Reduces sedimentation
•Reduces clogging
SmartRun unique features
1. Pump cleaning
2. Sump cleaning
3. Energy minimizer
4. Simplicity :
• Pump and drive protection
• Soft start and stop
• Alternation without communication
Energy Minimizer
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Specific energy
Volume
Energy H
Es
Volume
Volume
Energy minimizer
Energy
minimizer
0.7
Es kwh/m3
0.6
0.5
0.4
0.3
0.2
0.1
0 10 20 30 40 50 60
Frequency
Energy minimizer
VFD performance curve
25
Energy
60%
20
70%
minimizer
80% System curve
15
Head (m)
80%
70%
10 60%
5 50hz
45hz
40hz
35hz
25hz 30hz
0
0 50 100 150 200 250
Flow (l/s)
Energy minimizer
0.7
0.6
0.5
0.4
kwh/m3
0.3 Period 1
Period 2
0.2
Period 3
0.1
0
0 10 20 30 40 50 60
Frequency
Energy minimizer
0.7
0.6
0.5
0.4
kwh/m3
0.3
Period 2
0.2 Period 13
0.1
0
0 10 20 30 40 50 60
Frequency
Results
Inflow to pump
Frequency Time trend station
60 1400
50 1200
1000
40
800
30
600
20
400
10 200
0 0
0 10 20 30 40 50 60
Number of periods
Normal run
High inflow
Extreme inflow
Animation of Energy minimizer
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SmartRun unique features
1. Pump cleaning
2. Sump cleaning
3. Energy minimizer
4. Simplicity :
• Pump and drive protection
• Soft start and stop
• Alternation without communication
SmartRun®
Simplicity challenge
• Minimizing the equipment and cables in the control cabinet
• Starting the system without setting any parameters
All In
SmartRun alarm handling
SmartRun®
» Pre-programmed and easy to use
» Pump, Sump Cleaning
» Energy Minimizer Algorithm
The SmartRun Innovation
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Guaranteed Clog Free Pumping
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Clog-Free Case Studies
Lake Como / Comodepur, Italy
Solution
Experior® solution involving Flygt
SmartRun® and four Flygt NP 3202
HT 30 kW pumps
Outcome
• 100% ROI in just eight months
• 20% energy savings after three
months, with no clogging or blockage
issues
76
UK: Heathrow
Pain points
To deliver clog-free pumping of aircraft wastewater – some of the most
challenging wastewater to pump
Solutions
• Clog-free pumping with no emergency call outs
• Energy consumption reduced by 53%
• No extra investment in enlarged cabinets was required
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UK: Heathrow
’
cleaning and servicing.
Ian Jolly
Heathrow Airport
Water Services Department
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Montmorillon, France
Solution
Experior® including two Flygt Adaptive N-
pumps and a Flygt SmartRun® in the
city’s main wastewater pumping
station
Outcome
• Operating personnel are no longer
exposed to potentially hazardous
maintenance situations
• €14,000 savings annually due to
elimination of 140 maintenance call
outs per year, at a minimum cost of
€100 each
79
Sigtuna, Sweden
Solution
Experior® including two Flygt N 3153 HT
pumps, originally started via soft
starters. In 2011, Flygt SmartRun®
was installed with each pump.
Outcome
• Simpler and easier operation, minimal
effort for start-up and preprogrammed
features for pump, sump and pipe
cleaning to reduce maintenance
• Up to 30% energy savings with Flygt
SmartRun®
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Jefferson Parish, NO, USA
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Thank You!