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A Novel Buck-Boost Control Technique for

Push-Pull Parallel-Resonant Converters


D.J. Thrimawithana*, U. K. Madawala* and P. Lunenburg†
* The University of Auckland/Department of Electrical and Computer Engineering, Auckland, New Zealand

Tru-Test Limited, Mt. Wellington, Auckland, New Zealand

Abstract— This paper presents a new control technique by confined to the resonant tank, not allowing to pass through
which the voltage gain of a push-pull parallel resonant the switch. On the other hand, the voltage stress on
converter can be varied. The technique operates the switches in a series type resonant converter is low and the
converter either in Buck or Boost mode by varying the current stress is high, as the resonant current generally
switching frequency above and below its natural resonance flows through the switch [7].
frequency, respectively. A split-capacitor topology is used In comparison to hard-switched technology, the limited
and a variable phase-shift, modulated into the switch signals controllability of the output is another disadvantage of the
at damped resonance frequency, generates the desired resonant technology. Usually, the zero voltage or zero
switching frequency. The operation of the circuit under all
current switching is sacrificed to achieve control over a
three modes is discussed in detail using a simplified model.
wider load range. Some converters use a pre-regulating
Experimental results of a 50W prototype converter, which
stage to control the output. For example Unitrode
indicate that the output can be varied from 75 to 135% of its
UC3871 converter solution is designed to control a push-
nominal value, are compared with simulated results to show
the validity of the proposed concept.
pull parallel-resonant converter with a buck-type pre-
regulating stage. This solution is less attractive since it
Key words- push-pull, resonant, converters requires additional components, which reduce efficiency
and generate more EMI [6-7].
Various resonant converter topologies that have been
I. INTRODUCTION developed to overcome the deficiencies presented by hard
Ultra compact, low noise and efficient power converters switched converters include half bridge, full bridge, push-
are in demand as they have today become an essential pull type resonant converters and their derivatives.
component in most modern equipment. Design of Among these the current fed push-pull parallel-resonant
converters with conventional hard-switched PWM converter (PPRC) is particularly popular due to its
technology to meet such desirable characteristics is not a simplicity, low to medium power capability, high
viable option as such designs inherently suffer from high efficiency and low component cost. Typically the PPRC
switching losses, switch stresses, and electromagnetic is operated at a constant frequency, which is just below its
interference (EMI), particularly at elevated operating natural resonance frequency. Under this operating
frequencies where compact designs are possible. This condition and at light load, the peak (switch) load voltage
difficulty fueled a new era of converter design and control, of the converter is independent of the loading and is
making use of either the natural or force resonance approximately π times the input DC voltage when a 1:1
phenomena between circuit components in the converter isolation transformer is used [1-7].
itself. These converters are referred as resonant and quasi- A PPRC control technique has been reported for
resonant topologies and their resonance is usually controlling the voltage transfer ratio with zero voltage
achieved by employing dedicated or parasitic circuit switching for a wide load range [8-10]. The technique
components [1-7]. only allows the output voltage of the converter to be
The main characteristic of the resonant technology is increased (boost mode) from its nominal value. This is
that it allows for the converter switches to be operated achieved by decreasing the switching frequency of the
either with zero current or zero voltage, or with both zero converter below its resonant frequency. The main
current and zero voltage. With such operations, the drawbacks of this method are the limited control over the
switching losses and capacitive losses in these topologies voltage transfer ratio and the higher voltage stresses on the
are very low; hence, they can be operated efficiently at a switches.
much higher frequency. Moreover, the well defined The authors propose a novel control technique that
waveforms across the components result in low dv/dt and enables both Buck and Boost modes of operation over the
di/dt, which in turn reduce noise and simplify EMI entire load range without sacrificing the zero voltage
filtering [7]. switching (ZVS). According to literature and to the best
However, the resonant technology has a disadvantage knowledge of the authors, a control technique that
that it suffers from higher component voltage/current facilitates both Buck and Boost operation of a PPRC has
stress than that imposed by the hard-switched converters. not been reported to date. A simplified model is
For example, voltage stress on a switch of a typical presented, and a full description of the technique,
parallel resonant converter is much higher than its input accompanied by simulated and experimental results of a
voltage as the resonant tank voltage appears across the 50W prototype system, is given.
switch even though current stress is low as the current is

1-4244-0136-4/06/$20.00 '2006 IEEE 2805


II. THE PROPOSED TOPOLOGY Idc

Split Winding Tx
Sbuck Ldc
The operation of a conventional push-pull parallel L2
IL2 IL1
L1
T1
resonant converter, where L1 = L2 and shown in Fig. 1, is To Control Unit
C

well understood [1-12]. The converter is normally D1


IC Rload

operated just below the resonant tank frequency ωr (rad/s) Vdc


1:n

as given by (1), to enable zero voltage switching at light S2 S1


load. Typical gate voltages of S1 (VG1), drain-source
IS2 IS1
Control Unit

voltages of S1 (VS1) and S2 (VS2), under this condition


are shown in Fig. 2. Since the average voltage across LDC
should be zero at steady state, the peak voltages across the Fig. 3. A push-pull resonant converter with a pre-regulator stage
switch (Vs)pk and the load (VL)pk can be calculated by (2)
and (3), respectively [8-10].
As discussed in [8-10], the push-pull parallel resonant
1 converter shown in Fig. 1, can be operated at switching
ωr = (1) frequencies lower than the natural frequency of the
4 L1C resonant tank to achieve a variable voltage transfer ratio.
Under these conditions, the gate and switch voltage
(Vs )pk = πVDC (2) waveforms of S1 are shown in Fig. 4, and those for S2
would be the same but 1800 phase-shifted.
(VL )pk = n π VDC (3)

Where ‘n’ is the transformer turns ratio. According to


(2), the peak voltage stress on the switches is
approximately 1.2kV when a converter is operated from a
230V AC mains supply.

Idc

Split Winding Tx
Ldc
L2 L1
IL2 IL1
T1
C
IC
Vdc Rload

1:n

S2 S1
IS2 IS1 Fig. 4. Switch voltages for a PPRC in boost mode
Control Unit

The peak voltage (Vpk) across switches in situations


where the switching frequency (ωs) is lower than the
Fig. 1. A typical current fed push-pull resonant converter natural frequency (ωr), is given by (4) for light loads.
Accordingly, the switch voltage stress under this condition
would be much higher than 1.2kV for a 230V AC mains
operated converter [8-10]. This poses a major difficulty
for many commercial applications since industrial grade
fast semiconductor switches are only available up to about
1.2kV and become expensive at these elevated voltages.

(Vpk )s = πVDC ωωr (4)


s

The technique that the authors propose overcomes this


difficulty by allowing the PPRC to operate in either buck
or boost modes. The switch voltage of the converter could
be varied either above or below the nominal value given
by (3), by varying the switching frequency and still
Fig. 2. Switch voltages of a typical PPRC converter retaining the ZVS for light loads. The proposed technique
is based on the conventional push-pull parallel-resonant
converter but with a slight modification. A schematic
Fig. 3 shows a push-pull parallel resonant converter that diagram of the proposed topology, where the resonant
employs a buck-type pre-regulating stage. The buck capacitor is split across the two switches, is shown in Fig.
converter regulates the input to the push-pull parallel- 5. The isolation transformer is omitted for simplicity, and
resonant converter, in order to maintain a given DC the modified configuration enables the converter to be
transfer ratio across the load [6]. operated in three separate modes depending on the
switching frequency, as described below.

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1. Normal operation – Switches are operated at the 7, to analyse the operation of the circuit. Under this
natural frequency (ωr) of the resonant tank. The operating condition; the control signals to the switches,
peak load voltage is given by (3). voltages across the switches and the currents flowing in
2. Boost operation – Switches are operated below the the circuit are shown in Fig. 8.
natural resonant frequency of the resonant tank. 1. At t=t0, switch S1 is turned off and S2 is turned on.
During this mode the peak voltage produced across At this moment, the current through the split winding
the load is higher than the value given by (3). transformer is a positive maximum, determined by
3. Buck operation – Switches are operated above the the resonant current and the DC current. The
natural resonant frequency of the resonant tank. The resonant current flows through the capacitor and the
peak load voltage is lower than the value given by body diode of S2 charging C1.
(3). 2. At t=t1, the current through S2 starts flowing in the
opposite direction commutating D2 off and S2 on.
The peak voltage across the switches during the buck The resonant current through L is still positive.
mode of operation is given by (4) [13]. A detailed 3. At t=t2, the capacitor voltage (Vs1) reaches the peak
discussion on these three modes of operation is given voltage as given by (2) and starts discharging since
below. the resonant current flows in the opposite direction.
4. At t=t3, the capacitor current has reached the
Idc minimum value.
Ldc
Split Winding Tx 5. At t=t4, the capacitor voltage (Vs1) has reached zero
L2
IL2 IL1
L1
and half the switching period has elapsed. At this
time S1 is turned-on and S2 is turned off, to repeat
IC2 C2 C1 IC1
Rload
steps 1-4 with C2.
Vdc

IS2-ID2 (1) (2)


IS1-ID1
S2 S1 i(t) i(t)
Control Unit
VS2 VS1 L L i(t)+Idc/2
i(t)-Idc/2 Idc/2-i(t)
VG2 VG1 D C1 C1
i(t)+Idc/2

Fig. 5. The proposed push-pull converter topology

(3 to 5)
III. OPERATION OF THE CONVERTER i(t)

The circuit shown in Fig. 5 could be simplified for Same process i(t)+Idc/2
L i(t)-Idc/2
analysis by replacing the split winding transformer with repeated with C1
other capacitor
two current sources and an equivalent resonant inductor as
shown in Fig. 6. All components are assumed to be ideal
during the discussion. The natural operating frequency Fig. 7. Five stages of the resonant cycle in the normal mode
(ωr) of the converter under the normal mode of operation
is governed by L and C, where L = 4L1, L1 = L2 and C =
C1 = C2, and is given by (1).

Equivalent of the Split Winding Tx


Idc/2 Idc/2
Vdc

L
Rload
D2 D1
S2 S1
C2 C1

Fig. 6. An equivalent model of the proposed topology


Fig. 8. Voltage and current waveforms during normal mode

A. Normal Operation
B. Boost Operation
Normal operation takes place when the converter is
operated at a switching frequency (ωs) that is equal to ωr. During Boost operation, the converter is operating at a
In this mode the switch (load) voltage is independent of switching frequency ωs that is lower than the natural tank
the load for light loads and is given by (3). The resonant frequency of the converter (ωr). Under this condition, the
cycle could be divided into five phases, as shown in Fig. switch voltage is independent of the load at light load and

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is given by (4). The resonant period could be divided into current through the split winding transformer
six stages, as shown in Fig. 9, to analyse this mode. These remains constant since Ldc is large.
stages are discussed below in relation to the voltage and 6. At t=t5, half the switching period has elapsed and S1
current waveforms shown in Fig. 10. is turned-on while S2 is turned-off by the control
circuit, repeating the operation discussed from t0-t5
(1)
i(t)
(2)
i(t)
with capacitor C2.
L L i(t)+Idc/2
i(t)-Idc/2
D C1 C1
i(t)+Idc/2 Idc/2-i(t)
C. Buck Operation
The switches are driven at a frequency ωs that is higher
Same process
than the natural frequency of the converter (ωr) to operate
repeated with
other capacitor
the converter in the buck mode. Under these conditions
the switch voltage is given by (4) and it is independent of
(6)
I(max)
(3 to 5)
i(t) the load. During this operation, the resonant period could
be divided into seven stages, as depicted in Fig. 11. The
L I(max)-Idc/2 L i(t)-Idc/2
D C1
corresponding voltage and current waveforms are shown
I(max)+Idc/2
i(t)+Idc/2
in Fig. 12.

(1 to 3) (4)
i(t) i(t)
Fig. 9. The six phases of the resonant cycle in the Boost mode
L L
i(t)-Idc/2 i(t)-Idc/2
C2 C1 D C1
i(t)+Idc/2 i(t)+Idc/2

Same process
repeated with
other side

(6) (5)
i(t) i(t)

L i(t)-Idc/2 L
i(t)+Idc/2
C1 C1
Idc/2-i(t) i(t)+Idc/2

Fig. 11. The seven phases of the resonant cycle in the Buck mode

Fig. 10. The voltages and currents of a PPRC operating in Boost mode

1. At t=t0, switch S1 is turned-off and S2 is turned-on.


At this moment, the current through the split winding
transformer is a positive maximum. The resonant
current flows through the capacitor and the body
diode of S2 charging the capacitor C1 connected
across S1.
2. At t=t1, the current through S2 starts flowing in the
opposite direction commutating D2 off and S2 on.
The resonant current through L is still positive.
3. At t=t2, the capacitor voltage (Vs1) reaches the peak
voltage as given by (4) and C1 starts discharging Fig. 12. The voltages and currents of a PPRC operating in Buck mode
since the resonant current is flowing in the opposite
direction. 1. At t=t0, switch S1 is turned-off and S2 is held-off by
4. At t=t3, the capacitor (C1) current has reached the the control circuit since the voltage across C2 has not
minimum value. reached zero. At this moment the current on L1 is
5. At t=t4, the capacitor voltage (Vs1) has reached zero reaching a positive maximum. The resonant current
and the current through the split winding transformer flows through the capacitors C1 and C2 resulting the
has reached a minimum. At t4 half of the resonant voltage across C1 to build and C2 to decrease.
period has elapsed. Since switching period is greater 2. At t=t1, the current on the inductors have reached a
than the resonant frequency of the tank, S1 is held-off peak.
while S2 is held-on by the control circuit. The diode 3. At t=t2, the voltage across the capacitor C1 is equal to
D1 starts conducting at this moment and C1 voltage is the voltage across C2.
held at zero, until the switches are toggled. The

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4. At t=t3, the voltage across C2 has reached zero and
the body diode of S2 starts conducting, clamping the
voltage across S2 to zero. The control circuit detects
the zero voltage and holds the gate of S2 low until
the switching period is completed.
5. At t=t4, the current through S2 starts flowing in the
opposite direction commutating D2 off and S2 on.
The resonant current through L is still positive.
6. At t=t5, the voltage across C1 is a maximum and the
current on L1 has reached Idc/2. C1 starts discharging
since the resonant current is flowing in the opposite
direction through S2.
7. At t=t6, half the switching period has elapsed and S2 (a)
is turned-off by the control circuit repeating the
operation discussed from t0-t6 with the other side of
the split winding transformer.
VS1

IV. SIMULATION AND EXPERIMENTAL RESULTS VS2


A prototype 50W push-pull resonant converter, shown
in Fig. 13, was built to test the validity of the proposed IL1
control technique. The supply to the converter was
maintained constant at 100V and the load voltage was
allowed to change during the experiments to facilitate the
three modes of operation. The converter was operated in
an open loop configuration and the control unit was driven
with a variable frequency source, dictating the mode of (b)
operation.
Fig. 14. Normal operation (a) Simulation (b) Experimental

Fig. 13. A 50W prototype

The prototype system was constructed with LDC = 3mH, (a)


L1=L2= 218 uH, C1=C2=4.7 nF and S1=S2=IRFB9N60, to
give a natural frequency of 78kHz. However, the
measured natural frequency of the prototype was found to
be 73kHz, and the shift in frequency is attributed to the VS1
leakage inductance of the split winding transformer and
the parasitic capacitance of the switches.
VS2
Fig. 14 compares the simulated and experimentally
obtained switch voltages and inductor current (L1) of the
converter when it is operated close to the natural tank IL1
frequency. The waveforms are in good agreement. Under
this condition, the prototype converter was supplying 23W
to the 2.4kΩ load at 90% efficiency, and the switch
voltage was 330V, as expected.
The converter was operated at 53 kHz to investigate the
(b)
boost mode operation. The simulated and experimental
Fig. 15. Boost operation (a) Simulation (b) Experimental
results are shown in Fig. 15 when the converter was
supplying 28W to a 2.4kΩ load at 90% efficiency. As
predicted, the voltage stress on the switches has increased The buck mode of operation was verified by operating
to 445V from 330V, confirming the boost operation. the converter at 93 kHz with a 2.4 kΩ load resistor. The
simulated and experimental waveforms are shown in Fig.

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16. The measurements showed a decrease in peak load frequency of the converter. The lower power capability of
voltage as predicted by (4). An efficiency of about 90% the converter results in an elongated tale of the buck mode
and a load voltage of 256 V were measured under this switch waveforms. These aspects are being investigated.
operating condition.
The relationship between peak load voltage and the VI. CONCLUSIONS
switching frequency was investigated by operating the A novel control technique to operate a push-pull
converter at switching frequencies above and below the parallel resonant converter as a buck or boost converter,
tank resonant frequency with a 2.7 kΩ load. As evident has been described. The technique uses a split-capacitor
from Fig. 17, the measured peak voltage is in good topology and operates the converter both below and above
agreement with that predicted by (4). its natural resonance frequency to achieve control over the
load voltage with zero voltage switching. The
controllability of switch voltage is achieved at the expense
of higher conduction loss, which is caused by the resonant
current that passes though the switch. Experimental and
simulated results were in good agreement and confirmed
the validity of the proposed concept, which allows the
converter to be operated in three different modes.

ACKNOWLEDGMENT
The authors would like to thank Bob Woodhead and
Tru-Test Ltd for their support as well as the NZ
Technology for Industrial Fellowship (TIF) program for
funding the research project.
(a)
REFERENCES
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2, pp. 10-14, March 2002.
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(b)
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Fig. 16. Buck operation (a) Simulation (b) Experimental
[7] N. Mohan, “Power Electronics: Converters, Applications, and
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250
[11] H. Kitamura, H. Abe, and T. Ninomiya, “Power-loss Reduction of
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Experimental Theoritical
[12] A.W. Green, “Modeling a Push-Pull Resonant Converter Using
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V. DISCUSSION [13] D.J. Thrimawithana, and U. Madawala, “An Analysis of a Novel
Push-Pull Converter,” Tru-Test Ltd, Auckland, New Zealand,
The experimental results obtained from the prototype Tech. Rep., June, 2005
resemble the simulation results and verify the switch
voltage stress given by (4). The maximum power
throughput capability of the converter changes with the
switching frequency. This shows an inverse relationship
with the frequency. The power throughput of the converter
reaches zero when it is operated at twice the natural

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