Professional Documents
Culture Documents
JSB
BRICKS
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FKA – UTM
JSB
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FKA – UTM
JSB INTRODUCTION
MASONRY
• Masonry formed by combining individual masonry units,
such as stone and brick, with a binding materials: mortar
• Mainly used to build
walls-vertical structural elements, thin in their proportion to
their length and height-that serve to enclose or
divide a space and to support loads from other elements
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FKA – UTM
FKA – UTM
A masonry unit is a brick, tile stone, glass block, or
JSB concrete block
Masonry
unit
Solid Hollow
Common bricks
Ordinary bricks, designed not to provide good finished
appearance or high strength
Facing bricks
Design to give attractive appearance, free from
imperfections
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FKA – UTM
JSB Basic Types of brick
Engineering bricks
Designed primarily for strength and durability. High
density and well fired
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JSB
MOULDING
• Moulding technique is design to suit the moisture content
of the clay
Semi-dry process
• This process utilises a moisture content in the region of
10%.
• The material is pressed into the mould in up to four
stages. The faces of the brick may, after pressing, be
textured or sand faced
25 Department of Structures and Materials, Faculty of Civil Engineering
UTM
FKA – UTM
JSB
DRYING
• Must be carried out prior to firing
• Drying enables such bricks to be stacked higher in
the kiln without lower bricks becoming distorted
• Also enables the firing temperature to be increased
more rapidly
• Drying is carried out in chambers and takes
several days
29 Department of Structures and Materials, Faculty of Civil Engineering
UTM
FKA – UTM
JSB
FIRING
• Firing is to cause localised melting (sintering) of the clay which
increases strength and decreases the soluble salt content without
loss of shape of the clay unit
• The main constituents of the clay – silica and alumina – do not melt
• The main stages of firing are:
100oC – evaporation of free water
400oC – burning of carbonaceous matter
900-1000oC – sintering of clay
• Engineering bricks normally fired at higher temperature
CLAMPS
• Bricks are stacked in large special formations on a
layer of breeze, though the bricks also contain
some fuel
• The breeze base is ignited and the fire spread
slowly through the stack, which contracts as the
bricks shrink on firing
• The process may take up to one month
31 Department of Structures and Materials, Faculty of Civil Engineering
UTM
JSB
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JSB
CONTINUOUS KILNS
TUNNEL KILNS
• Recently introduced and can reduce firing time to ±1 day
• Units are specially stacked onto large trolleys
incorporating a heat-resistant loading platform
• The trolleys then pushed end-to-end into a straight tunnel
with a waist that fits the loading platform closely
• The bricks pass successively through drying, firing and
cooling zones
Types of
BRICKS
36 Department of Structures and Materials, Faculty of Civil Engineering
UTM
FKA – UTM
JSB CALCIUM SILICATE BRICKS
• BS 187
• This bricks are made by blending together finely ground
sand or flint and lime, ratio 10:1
• The semi-dry mixture is compacted into moulds and then
autoclaved, using high pressure steam for several hours
• Surface reaction occurs between the sand and lime,
producing calcium silicate hydrates which ‘glue’ the sand
particles into a solid mass
• Compressive strength 7-50 N/mm2
• Good overall durability in clean atmosphere
37 Department of Structures and Materials, Faculty of Civil Engineering
UTM
FKA – UTM
JSB CONCRETE BRICKS
• BS 6073
• Recently introduced, comprising well compacted,
low workability concrete mixes
appropriate aggregate size, products of high strength
and durability
• Color and texture can be similar with clay bricks
• Free from efflorescence, tending to shrink slightly
in dry situations
38 Department of Structures and Materials, Faculty of Civil Engineering
UTM
JSB
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FKA – UTM
FKA – UTM
JSB BUILDING BLOCKS
• Rates of production
during construction
substantially greater
with blocks than with
brick-size units
100mm thick block
of size 440 x 215 mm
is equivalent to
approximately six
standard bricks
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JSB
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FKA – UTM
JSB CLAY BUILDING BLOCKS