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fermacell

The Orange Book


Version 5
Last updated June 2013
Contents

Fermacell 4
Partitions 28
Linings 62
Floorings & Ceilings 76
Fire Protection 98
Timber Frames 108
Rainscreens 114
Fix & Finish 118
Wet Areas 130
Partitions
fermacell

The Company 5
Fire 10
Acoustics 11
Case Study / Shopping Centre
Impact
Location / Manchester, UK 18
Moisture 21
Oreet alisi eros nim ilit ea corperi
Environmental
ustrud mincing alisi eros nim ilit 22
ea corperi ustrud mining alisi eros
Product Use
nim ilit ea corperi ustruding alisi
23
COSHH Health
eros nim & Safety
ilit ea corper. 26
THE COMPANY
www.fermacell.co.uk FERMACELL SETTING STANDARDS

Modern construction needs


Fermacell at a glance. modern materials.

Design innovation combined with


increasing pressure from Building
Regulations means that materials must
Environmentally Certified Sound Insulating save time and money on site and offer
Manufactured from recycled Simple Party Wall
materials. constructions. technically superior solutions.

Fermacell is one such material. A high performance


multi-purpose building board that when installed
combines the properties of solid blockwork with
the speed and flexibility of conventional drywall
techniques, and which lets the designer use radical
solutions in internal space planning.
Impact Resistant Ready to Decorate
Reduces double layering Ready to accept paint,
or use of Sheathing Ply. wallpaper, tiles.

COMPOSITION

Fermacell is produced using ordinary materials in


an extraordinary way. Recycled gypsum, recycled
cellulose fibres from post consumer waste paper
and recycled water are combined to form a
Load-carrying Unique Jointing System homogenous mass, which is then formed into a
Up to 50 kg per cavity fixing Glued, square edge boards dense sheet material. After drying, the large format
and 30 kg per screw. produce a continuous
Eliminates Noggings. membrane. boards are cut to size.

The manufacturing technique is not only unique


because of the material it produces, but also due to
the fact that the process itself is fully recycling – all
by-products are fed back into the system, ensuring
no waste is produced. Both the product and the
Fire Resistant Rigid Structure process have been awarded the coveted Rosenheim
60 mins fire resistance from Category 1 racking resistance Institute of Construction Biology and Ecology
single layer partitions up to 10 m provided by 12.5 mm
high. Class ‘0’ certification. Fermacell. certificate.
European class A2.

Moisture Resistant Rapid Finishing


Suitable for humid areas. May FST (Fine Surface Treatment)
be installed before building eliminates plastering trades.
envelope complete.

FERMACELL +44 (0) 870 6090 306 5


THE COMPANY
FERMACELL, THE MULTI-PURPOSE BOARD www.fermacell.co.uk

GeNeral PrOPerTIeS FEATURES & BENEFITS


aND aPPlICaTIONS Feature Advantage Benefit
100% Recycled Materials No paper wrap and fully Sustainability
20% Paper, 80% Gypsum recyclable
There are a bewildering array of and Water
Cellulose Fibre Provides impact resistance Increased strength
construction systems and techniques to Reinforcement from
Recycled Paper
for high traffic areas

consider when specifying internal finishes. Severe Duty Rating


(Single layer of 12.5 mm)
High impact resistance Increased durability and
decreased partition
thicknesses

For partitions, this is most apparent when the Slimmer Party Wall
Solutions
Easier to achieve acoustic
ratings
Potential time & cost
saving
properties required of the finished wall call for Moisture Resistant Can be installed before Potential cost saving
envelope complete
more than one type of building board to be used
F60 from a Single Layer, Less sheets required to Potential cost saving
in the construction. Hotel bathrooms, for example, Class 0 Certified achieve desired fire
resistance
often require Moisture Resistance with Acoustic Holds 30 kg on a Screw, Minimal service ply/patress Potential cost saving
Insulation and Fire Protection. Hospitals will add 50Kg with Toggle Bolt or noggings required
Multi Purpose Board Results in rationalisation Saving through quality
Impact Resistance and flexibility in accepting of boards control
wall mounted fittings to this. These criteria Ecologically Certified Important contribution to Comfort
overall health & wellbeing
almost always demand compromise solutions Easily applied Fine Surface No need for plastering Time and co-ordination
involving specialist board selection and composite Treatment (FST) trades or water ingress
into the building
savings

layers, often with costly and time consuming


consequences. This in turn creates the potential for
confusion, both at detailed drawing stage and on LOAD-CARRYING CAPACITY OF FERMACELL WALLS
site. Additionally, multiple layering inevitably means Fermacell Loadbearing strength in kg (2)
Gypsum
thicker walls. Fibreboards
(thickness) (1)
Fermacell offers a unique, single point solution
to these problems, combining high levels of Fire Picture hooks fixed by nails Screw Toggle
with cont. Bolt/
Resistance, Acoustic Insulation and Impact Strength thread Cavity
with exceptional Screw Holding ability and inherent 5 mm Fixing (4)
dia. (3)
Moisture Resistance.

From Commercial Projects through to DIY, Fermacell


can reap rewards. Fermacell requires minimal
10 mm 15 25 35 20 40
additional work prior to painting and decorating.
12.5 mm 17 27 37 30 50
Wallpapers and tiles can be applied direct to the
board, and plaster smooth finishes, which are 12.5 + 10 mm 20 30 40 35 60
ready to paint in about 45 minutes can be achieved 15 mm 18 28 38 30 55
by non-skilled trades using our FST (Fine Surface 18 mm 20 30 40 35 60
Treatment) system.
(1) Maximum stud centres = 50 x board thickness.
N.B. Where fixings are less than 500 mm apart, reduce the load per fixing by
The end result is a finished partition that 50%. If a stud support separates the fixings, then use the full loadbearing
combines the properties associated with solid strength shown above.
(2) Safety factor: 2 (Static load with relative humidity of up to 85%).
masonry with the flexibility of drywall, in a (3) Depth of cupboard or shelves: max. 350 mm.
construction that is often thinner, quicker and (4) Standard toggle bolt with > 4 mm dia. screw.
(The toggle bolt manufacturer’s instruction should be followed.)
cheaper to install than both. Using a multi-
purpose board that eliminates unnecessary
wet trades makes practical, technical and ParTNerShIPS
commercial sense.
At Fermacell we bring together the expertise
from our trading partners to provide our system
solutions. These include Rockwool Insulation,
Protektor, Lindab and Speedline metal systems.
Our partner’s products are tested with our
products along with the relevant standards to
providing warranted systems in accordance with
the BBA and ETA standards.

6 FERMACELL +44 (0) 870 6090 306


THE COMPANY
www.fermacell.co.uk FERMACELL FOR WALLS AND CEILINGS

Fermacell is available in standard MODULAR BUILDING

sizes as well as custom formats For factory based modular construction and
timber frame housing applications, boards up
up to 6000 mm x 2540 mm. to 6000 x 2540 mm can be supplied reducing
the need of jointing.
Wallboard thicknesses range from
VENTED AND INSULATED RAINSCREEN
10 mm to 18 mm. This choice gives both
specifier and installer the ability to select Fermacell Gypsum Fibreboard has been tested
independently for use as a backer board in vented
the most appropriate product to speed and insulated rainscreen applications. Testing has
installation and eliminate waste. shown it to be weather resistant, and that it does
not degrade with permanent exposure.
ONE-MAN BOARD
One-man boards are available in 1200 x 800, Discolouration may occur due to moisture
1200 x 1200 and 1500 x 1000 mm. absorption in the board surface. A surface
treatment or other protection is recommended
STANDARD SIzE BOARDS for prolonged exposure prior to the installation
of the cladding system.
Standard size boards in thicknesses from 10 mm
to 18 mm are available. Special sizes to eliminate
Test in accordance with CWCT Standard Test
waste and reduce jointing are available to order.
Methods at a UKAS accredited facility.
TAPERED EDGE BOARDS
FLOORING SYSTEMS
Tapered edge boards are available with 2 or 4
Fermacell Flooring Systems are a dry alternative to
sided Tapered edges for conventional Dry Lining
conventional wet screed systems and are designed
installation techniques.
for upgrading both impact and airborne sound
insulation in floors, or for increasing thermal
H2O BOARDS
performance. They are also particularly suitable for
Powerpanel H2O is a cement bonded light-concrete use with warm water underfloor heating systems
board with a laminated structure, reinforced both and can be used for upgrading the fire protection
sides with an alkali-resistance glass fibre mesh. H2O to the upper surface of a floor construction.
is a water resistant board for wet areas and semi
exposed applications ACCESSORIES
A full range of accessories is available including
HD BOARDS
Fermacell Screws, Jointstik, Joint Filler and Fine
Powerpanel HD Board is a cement bonded glass Surface Treatment ensuring perfect results whatever
fibre board reinforced with an aggregate of aerated the applications.
clay and recycled foamed glass granules. HD Boards
are especially practical because they are light-
weight and easy to use with a high strength. The
water repellent properties of the boards prevents
moisture ingress whilst allowing vapour to be
retained. HD Boards can be used in semi and fully
exposed applications, and as a render carrier board.

FERMACELL +44 (0) 870 6090 306 7


THE COMPANY
FERMACELL FOR WALLS AND CEILINGS www.fermacell.co.uk

FerMaCell BOarD DaTa

DATA, NOMINAL VALUES BOARDS


Dimensional tolerances at constant humidity – Board dimensions Sizes (mm) 10 12.5 15 18

Length ± 1 mm Weight per m (kg)


2
11.5 15 18 21

Width ± 1 mm

Diagonal difference ≤ 2 mm

Thickness: 10 / 12.5 / 15 / 18 ± 0.3 mm

Nominal density, strength

Nominal density (production target) 1150 ± 50 kg/m3


Square edge Boards
Bending strength (after drying at 40°C), at right angles to the board surface ≥ 5.8 N/mm2

Transverse strength ≥ 0.3 N/mm2


1500 x 1000 mm • • • •
1200 x 1200 mm • • • •
Certified tensile values according to DIN 1052 (Permit No: z-9.1-434)
2400 x 1200 mm • • • •
Bending perpendicular to the board surface 1.2 N/mm2
2700 x 1200 mm • • • •
Bending in board surface 1.1 N/mm2
3000 x 1200 mm • • • •
Tension in board surface 0.5 N/mm2
Tapered edge Boards
Pressure in board surface 2.0 N/mm2
1200 x 800 mm (4 s.) • •
Pressure perpendicular to the board surface 2.5 N/mm2
2400 x 1200 mm (4 s.) • • •
Shearing in board surface 0.3 N/mm2
2400 x 1200 mm (2 s.) • • •
Shearing perpendicular to the board surface 0.6 N/mm2
Specially cut sizes on request
Modulus calculations (Permit No. z-9.1-434)

E-Modulus perpendicular to the board surface 3800 N/mm2

E-Modulus parallel to the board surface 3800 N/mm2

E-Modulus tension 3800 N/mm2

E-Modulus compression 3800 N/mm2

Shearing modulus G perpendicular to the board surface 1600 N/mm2

Shearing modulus G bending in the board surface 1600 N/mm2

Additional data

Vapour Diffusion Resistance EN ISO 12572 μ 13

Thermal conductivity λ 0.32 W/mK

Specific heat capacity c 1.1 kJ/kgK

Brinell hardness 30 N/mm2

Swelling after 24 hrs saturation < 2%

Thermal co-efficient of expansion 0.001%/K

Expansion/shrinkage on alteration of the relative humidity of 30% (20°C) 0.25 mm/m

Moisture content at 65% relative air humidity and 20°C air temperature 1.3%

Construction material category according to DIN 4102 Part 1 (non-combustible) A2

pH value 7-8

Characteristic strength and stiffness values of Fermacell Thickness of 12.5 MM FERMACELL GIVES
Gypsum Fibreboard in N/mm2 for design calculation according board in mm
CATEGORY 1 RACKING RESISTANCE,
to DIN 1052 (Test report No: z-9.1-434/ETA-03/0050) 10 12.5 15 18 ELIMINATING THE NEED FOR A
Perpendicular to the plane of the board PLYWOOD AND A PLASTERBOARD.
Bending fm,k 4.6 4.3 4.0 3.6

Shear fv,k 1.9 1.8 1.7 1.6

In plane of the board

Bending fm,k 4.3 4.2 4.1 4.0 STRENGTH AND STIFFNESS VALUES
Tension ft,k 2.5 2.4 2.4 2.3 FOR EUROCODE 5 STRUCTURAL DESIGN.
Compression fc,k 8.5 8.5 8.5 8.5

Shear fv,k 3.7 3.6 3.5 3.4

8 FERMACELL +44 (0) 870 6090 306


THE COMPANY
www.fermacell.co.uk FERMACELL TRAINING

TraINING
Our technical support Fermacell is an innovative, high performance product
staff are fully qualified to and installation techniques, whilst not difficult,
are different to standard Dry Lining practice. For
provide detailed technical this reason we recommend that first time users of
solutions – usually at the Fermacell – either specifiers or installers – contact
us for a brief explanation of the main differences in
time of your enquiry. the use of the board. Although this can be usually
accomplished by telephone, we always encourage
Where special detailing or a training, and offer on-site training as required.
non-standard solution is required
RECOMMENDED CONTRACTOR TRAINING
we shall undertake to have given
At Fermacell we have an Recommended Contractor
a preliminary answer within
training scheme. The purpose of the scheme
24 hours. is to enable contractors who want to install
Fermacell to be trained and certified by us in the
Visits either to your premises or site correct installation techniques and practices. The
may be arranged according to your Recommended Contractor training also consists of
requirements. Please call us for further Technical training for the contractors, surveying and
assistance. management staff.

Fermacell’s daily and continued use CPD


in thousands of high profile projects
worldwide is a testament not only Generic, RIBA approved CPD service accredited
to the product’s huge appeal and breadth presentations on the features, benefits and use of
of application, but also to the service and Gypsum Fibreboards can be arranged at short notice.
professionalism of our staff in supporting These presentations are free and are available to
its users. Call our Technical Department to professional and trade bodies, architectural and other
experience the benefits of Fermacell for building practices as well as schools of architecture
yourself +44 (0) 870 6090 306. and building colleges.

INTERNATIONAL CERTIFICATION
Fermacell is produced to the highest international
quality standards – our reputation depends upon it.
In addition to the accreditation of our factories to ISO
9001 to ensure consistent product quality, Fermacell
itself has been certified by various leading authorities,
as well as international equivalent bodies throughout
Europe.

RESEARCH LED R&D


Being the best doesn’t mean you can be complacent.
Increasing innovation in building techniques, changes
in Building Regulations and requests and suggestions
from our customers lead us to develop both new
products and methods of application.

Our purpose built R&D centre in the Harz Mountains


in Germany has a continuous programme of New
Product Development.

FERMACELL +44 (0) 870 6090 306 9


FIRE
PERFORMANCE CRITERIA www.fermacell.co.uk

Fermacell Gypsum Fibreboards carry this Class


0 classification together with Euroclass A2, the
All materials used in second highest performance level under new EU
construction in England rules of appropriately tested gypsum wallboards.
Fermacell also carries a class 1 surface spread of
and Wales must meet flame certification, the highest achievable.
“reaction to fire” and
Fire

The “fire resistance” performance criteria deal


“fire resistance” with the duration that a complete construction
performance criteria. can delay the collapse of a building that is
burning, or even how long it can prevent a fire
from spreading from one room or one property
The “reaction to fire” regulations
Acoustics

to another. The effectiveness of the construction


deal with the potential is measured in the number of minutes achieved
contribution to a fire that basic in a variety of British Standard tests.
materials may make and carry
These tests have become more stringent with
the award of a Class 0 Materials
the introduction of new EU fire resistance tests
of Limited Combustibility – the BS EN 1363 series – which will use plate
classification covering ignitability, thermocouples to give a slower reaction to rises
Impact

fire propagation and surface in temperature leading to a requirement for


additional heat to follow what is nominally the
spread of flame.
same time/temperature curve as specified in
BS 476.
Performance Criteria

Fermacell have solutions for loadbearing and


non-loadbearing constructions, as well as K
Moisture

ratings and assessments for non-standard details.


Please contact the Fermacell Technical Helpline
for further information.
Environmental
Product Use
Health & Safety
COSHH

10 FERMACELL +44 (0) 870 6090 306


ACOUSTICS
www.fermacell.co.uk AN INTRODUCTION TO SOUND

WHAT ARE DECIBELS?


Sound is measured by comparing the pressure
What is acoustics? wave it creates as it travels from its source with the
nominal threshold of hearing pressure and then
The term “acoustics” compressing the range using a logarithmic scale.

embraces all aspects of

Fire
The result is the decibel scale, which starts at
sound: its generation, 0 dB – the point at which humans begin to hear
sound – and progresses to 140 dB, the point at
spread, reduction and which a single short noise is likely to irreparably
reception in the spoken damage hearing. The scale enables sound levels
picked up by the ear to be easily and meaningfully
word, music and all other

Acoustics
analysed – even a 3 dB change in sound pressure
forms of audio. level is considered significant.

Airborne sources of sound, generated in WHAT IS SOUND FREqUENCY?


the air by a vibrating object, include:
The vibrations that produce individual sounds are
measured in cycles per second and written in hertz
• the human voice
(Hz) units which are termed the “frequency”. The

Impact
• radio and television human ear, which picks up sound from 20 Hz to
• loudspeakers 20,000 Hz, has varying sensitivities to different
frequencies although the optimum range is

An Introduction to Sound
• musical instruments between 1,000 Hz to 4,000 Hz.
• machinery
WHAT IS PITCH?
Unwanted or intrusive sound is normally Pitch is another term for frequency.

Moisture
referred to as “noise”.
EFFECTS OF SOUND REDUCTION VALUES
ON AUDIBILITY
Rw Noise level

30 dB Normal conversation can be distinguished

Environmental
35 dB Loud conversation can be distinguished

Loud conversation can be heard but


40 dB
not distinguished

45 dB Loud conversation can be heard

50 dB Shouting can be heard but not distinguished

Speech is totally unheard with a high level


55 dB
of privacy from other domestic noise

High level of privacy including noise from Hi-fi


Product Use

60 dB
and television
Health & Safety
COSHH

FERMACELL +44 (0) 870 6090 306 11


ACOUSTICS
AN INTRODUCTION TO PART E www.fermacell.co.uk

The Approved Document E ParT e aT a GlaNCe


is guidance to acoustic E1 The regulations to protect against sound from
performance standards for other parts of a building or adjoining buildings
apply to dwelling houses, flats and “rooms for
houses, flats, schools, hotels and residential purposes” in hotels, hostels, boarding
hostel types of accommodation.
Fire

houses, halls of residence and care homes and call


for pre-completion testing.
Whether new build or material change of
E2 Internal walls and floors between bedrooms,
use, all projects have different criteria, to WCs and other rooms are required to meet a
improve the sound insulation and privacy specific laboratory test standard of airborne
Acoustics

between domestic and residential rooms. sound insulation of 40 dB Rw or by minimum mass


calculations depending on construction. There is
There are several ways of approaching compliance, no requirement for pre-completion site testing.
primarily with the design of separating walls and
floors that will meet and exceed the requirements E3 Common internal areas of buildings containing
in the guidance document. The onus is then on flats or rooms for residential purposes must be
the installer to ensure good on site workmanship designed to prevent more reverberation than is
and consideration to the prevention of flanking reasonable.
Impact

transmission around the installed systems. As


Part E sets out a requirement for 10% pre- E4 Acoustic insulation guidelines for schools
completion site testing of separating (party) – which require control of sound insulation,
An Introduction to Part E

walls and floors, builders will need to prove, by reverberation and indoor ambient noise levels
site testing, that the sound insulation meets the are contained in Building Bulletin 93.
requirements of the new regulations.
Moisture

Acoustic failure will prove costly.

New build dwellings are exempt if built with


approved Robust Details (RDs), however sample
testing is still carried out.
Environmental
Product Use
Health & Safety
COSHH

12 FERMACELL +44 (0) 870 6090 306


ACOUSTICS
www.fermacell.co.uk THE THEORY OF SOUND INSULATION

The TheOrY OF SOUND INSUlaTION IMPACT SOUND


Impact sound, essentially vibration caused by
Airborne sound insulation is the ability of material the collision of one object with another, usually
separating two rooms to minimise the passage of footsteps, applies only to floors.
airborne sound through either the dividing element
or its surrounding structure. The materials are Testing of impact sound insulation involves

Fire
assessed on a sound reduction index by relating the dropping, in turn, five similar hammer heads that
sound power reduction through the material itself. comprise a standard tapping machine onto a floor
at a rate of ten impacts per second. The resultant
Purpose built laboratories consist of two rooms impact sound is measured in the room below in
with an opening between them, into which a test terms of sound pressure levels.
sample is inserted, thus allowing an evaluation of

Acoustics
partitioning and other insulation structures. The use of a resilient layer during testing is
not allowed.
Similarly, testing on site also involves establishing
the values relating to the sound pressure level SOUND INSULATION DESIGN
reductions between two rooms. Then reverberation
time of the receiving room indicates the By plotting surface mass against “mean” sound
Standardised Level Difference (DnT). insulation, it has been demonstrated by The
Empirical Mass Law that the insulation increases

Impact
While a graph of sound insulation v. frequency by 4 dB to 5 dB with every doubling of the
may be plotted from one third octave band surface mass.

The Theory of Sound Insulation


measurements between 100 Hz and 5,000 Hz, a
simplified rating method has been drawn up. By This has led to the development of a series
overlaying the measured sound insulation graph of practical and economical methods of sound
with a standard curve shape on which the position insulation. They include:
may be altered to meet certain criteria, a single

Moisture
figure may be calculated from the sound insulation • The use of a single light gauge metal stud frame,
spectrum. This single figure, when achieved in lined with a layer of board, to produce separation
lab tests, is the Weighted Sound Reduction Index and discontinuity. Even though the air in the
(Rw) and is called the Weighted Standardised Level cavity can act as a “spring” connection between
Difference (DnT,w ) following site tests. the boards, this method gives insulation at least
5 dB greater than the empirical prediction.

Environmental
100
• The use of glass or rock infill to effectively
90 dampen the air spring in the cavity to produce
a 5 dB improvement to the value.
80
• Double layers of wallboard operating as semi
Sound Reduction Index R(dB)

independent linings and producing up to


70
10 dB improvements.
60 • Creation of virtually independent linings by fixing
Product Use

a resilient bar to one side of the metal stud frame


50 for 6 dB improvement.
• It is possible to optimise airspring discontinuity
40
and produce good low frequency improvements
by incorporating twin independent frames that
30
increase wall width as well as provide structural
Health & Safety

discontinuity. Acoustic cross braces optimise the


20
100
125
160
200
250
315
400
500
630 1000 1600 2500 4000
800 1250 2000 3150 5000 maximum partition heights achievable.
COSHH

Frequency (Hz)

RCP 55 BS 5821 Curve

FERMACELL +44 (0) 870 6090 306 13


ACOUSTICS
SOUND INSULATION IN DWELLINGS www.fermacell.co.uk

SOUND INSUlaTION IN DWellINGS ParT e aND rD SOlUTIONS

SEPARATING WALLS, FLOORS AND STAIRS Fermacell Board totally satisfies the requirements of
Part E. It must be remembered that pre-completion
The airborne sound insulation standard for
tests must be carried out on site by an accredited
separating walls, floors and stairs in purpose built
third party test body on 10% of all different types
dwelling houses and flats is 45 dB, expressed as
Fire

of new dwellings.
DnT,w + Ctr. This target, with the addition of Ctr,
will ensure substantial sound insulation. Floors
An alternative to pre-completion testing is the
and stairs should have maximum values of impact
approval of separating (party) walls and floors
sound insulation of 62 dB LnT,w.
for new builds only, as Robust Details (RDs). They
will be deemed to satisfy Part E if they are built
Acoustics

The figures for dwellings and flats formed by


correctly.
material change of use are 43 dB and 64 dB
respectively.
RD solutions used in projects other than new build
will, however, be subject to pre-completion testing.
Walls in purpose built rooms for residential
purposes carry a standard for airborne sound
insulation of 43 dB DnT,w + Ctr, floors and stairs
require 45 dB DnT,w + Ctr and 64 dB LnT,w impact
sound requirements.
Impact

INTERNAL WALLS AND FLOORS


Sound Insulation in Dwellings

Laboratory values for all categories of internal walls


are 40 dB Rw in both wall and floor calculations.
There is no requirement for pre-completion testing
under the legislation.
Moisture

FERMACELL SOLUTIONS
Environmental

Application Solution Timber frame Steel frame Masonry upgrade

RD* 1H36 or 1H37 1S32/1 3S12 or 3H12


Separating Walls
Part E 1H31RB, 1H35, 1H36 or 1H37 1S31W, 1S32 or 1S32/1 3S11 or 3H11

Internal Walls Part E 1H13 1S15 3S01, 3H01 or 3TP01

Separating Floors Part E 2FCH21, 2FCH22 2FCS21 2FCM21 or 2FCM22

Internal Floors Part E 2H14, 2H15 or 2H16 2S14 or 2S15


Product Use

* RD solutions must be read in conjunction with information supplied by Robust Details Limited.

Fermacell provides dry floor and ceiling solutions to help meet Part E and Robust Detail requirements.
Health & Safety
COSHH

14 FERMACELL +44 (0) 870 6090 306


ACOUSTICS
www.fermacell.co.uk SOUND INSULATION IN SCHOOLS

SOUND INSUlaTION IN SChOOlS

Building Bulletin 93 associated with Document E The table below shows the performance
deals specifically with acoustics in new school requirements for airborne sound insulation
buildings, covering airborne insulation between between rooms expressed in DnT (tmf,max)W
teaching and learning spaces, and impact sound and impact sound insulation of floors maximum

Fire
insulation of their floors. It does not cover weighted BB93 standardised impact sound
administration and ancillary areas. pressure level LnT (tmf.max)W.

AIRBORNE SOUND INSULATION BETWEEN ROOMS

Acoustics
Music performance room / recording studio

Impact sound insulation of floors


Primary / secondary classroom

Open plan teaching / resource

Lecture room (fewer than 50)

Lecture room (more than 50)

Offices / toilets / corridors


Metal / woodwork room
Nursery quiet room
Nursery play room

Science laboratory
Music classroom

Impact
Assembly hall
Drama studio

Dining room
Gymnasium
Library

Sound Insulation in Schools


Nursery play room 55 65

Nursery quiet room 55 40 60

Moisture
Primary / secondary classroom 55 45 45 60
Open plan teaching / resource 50 45 45 40 60
Music classroom 55 55 55 55 55 55

Music performance room / recording studio 60 45 55 55 60 60 55

Lecture room (fewer than 50) 55 45 45 45 55 55 45 60

Environmental
Lecture room (more than 50) 55 45 50 50 60 60 50 50 55

Library 55 40 45 45 55 55 45 50 45 60

Science laboratory 50 45 45 40 55 55 45 50 45 40 65

Drama studio 55 55 55 50 60 60 55 55 55 50 55 55

Metal / woodwork room 55 55 55 50 55 55 55 55 55 50 55 50 65

Assembly hall 55 55 55 50 55 55 55 55 55 50 55 55 55 60

Gymnasium 55 55 55 50 55 55 55 55 55 50 55 50 55 50 65
Product Use

Dining room 55 55 55 50 55 55 55 55 55 50 55 50 55 50 45 65

Offices / toilets / corridors 55 55 55 50 55 55 55 55 55 50 55 50 55 50 50 50 65


Health & Safety
COSHH

FERMACELL +44 (0) 870 6090 306 15


ACOUSTICS
SOUND INSULATION IN HOSPITALS www.fermacell.co.uk

SOUND INSUlaTION IN hOSPITalS Careful selection of internal surface finishes


contributes greatly to the control of reverberation
Hospitals are expected to meet acoustic design and which can also affect acoustic qualities.
performance criteria as set out in a number of HTM
documents. Fire requirement in hospitals outlined in HTM81,
which is based on Approved Document B of the
Fire

Performance requirements for airborne sound building regulations, state that partition walls
insulation set out in the table below, range and floors between rooms must be provided with
from 43 dB Rw to 53 dB Rw depending on the appropriate levels of fire resistance as well as
location of the rooms within the building. acoustic insulation.
Designers seeking to achieve these values should
also consider the potential for eliminating or Robust Fermacell Boards meet the acoustic and
Acoustics

minimising flanking sound transmission (sound fire requirements for walls and floors in hospitals,
that might be transferred through surrounding offering superior strength, resistance to impact
structures, such as plant and mechanical services). damage and pull-out for fixings.

PERFORMANCE REqUIREMENT FOR AIRBORNE SOUND INSULATION BETWEEN ROOMS IN dB(Rw) for HTM56
Impact

Speech therapy rooms

Toilets and bathrooms


Sound Insulation in Hospitals

Examination rooms

Plant motor rooms


Single-bed wards
Treatment rooms
Consulting room

Multi-bed wards
Seminar rooms

Ward pantries
Utility rooms
Day rooms

Nurseries
Offices
Moisture

Consulting room 43

Examination rooms 43 43

Treatment rooms • 53 43
Speech therapy rooms 48 48 • 48
Environmental

Offices 43 43 53 48 48

Seminar rooms 48 43 48 53 43 38

Single-bed wards 43 43 • 48 43 48 43

Multi-bed wards 53 53 48 • 48 43 53 43

Day rooms 53 53 43 • 48 43 53 43 48

Nurseries • • 43 • 53 48 • 48 43 43

Toilets and bathrooms 48 48 48 53 43 43 48 48 48 48 43


Product Use

Utility rooms • • 43 • 53 48 • 48 43 43 48 43

Ward pantries 48 48 48 53 43 38 48 43 43 48 43 48 38

Plant motor rooms • • • • • • • • • • • • • •


•Special construction may be necessary. Please consult Building Control for details.
Health & Safety
COSHH

16 FERMACELL +44 (0) 870 6090 306


ACOUSTICS
www.fermacell.co.uk SOUND INSULATION IN HOSPITALS

FERMACELL SOLUTIONS FOR WALLS


Acoustic performance (RW dB) Fire resistance (minutes) Timber frame Steel frame Masonry upgrade

30 1H13 1S15 3S11

38 60 1H22 or 1H21 1S11 3S12

90 1H31 1S31 –

Fire
30 1H23 or 1H31 1S11 or 1S16 3S11

43 60 1H23 or 1H31 1S21 3S12

90 1H31 1S31 –

30 1H23 or 1H31 1S11 or 1S21 3S11

48 60 1H23 or 1H31 1S21 3S12

Acoustics
90 1H32 or 1H31 1S31 –

30 1H32, 1H23 or 1H35 1S21 3S11

53 60 1H32, 1H23 or 1H35 1S31 or 1S21 3S12

90 1H32 1S31 –

HTM08-01 has recently been introduced and offers simpler guidance on performance of partitions
within Hospitals. These areas include:

Impact
(1) The performance requirements are shown as on-site figures.
(2) Guidance is given on designing from Laboratory (Rw) performance to on-site performance

Sound Insulation in Hospitals


(DnT,w). A minimum difference of 5dB should be allowed, and even up to 7dB to allow for
typical services and construction details.
(3) The effect of doors in partitions is clearly defined, allowing a more common sense approach
for design.

Moisture
(4) An additional allowance must be made for the area of the separating element and the volume
of the room.
(5) Fermacell systems can provide simple solutions for all these criteria, Tables 3, 4, 5 and appendix
a should be referenced for design.

Environmental
Product Use
Health & Safety
COSHH

FERMACELL +44 (0) 870 6090 306 17


IMPACT
RESISTANCE PERFORMANCE - DUTY RATING TO BS5234:PART2 www.fermacell.co.uk

CERAM TEST DATA TO BS 5234:Pt2

Duty Rating & Impact Test


Description
Build
Result
wall height
Performance – Tested
to BS 5234-2:1992. Partition 4.50 m long by 3.0 m high
with overal thickness of 100 mm;
Fire

Fermacell comprising 1 layer each side of Severe


3m
1S15 (1) 12.5 mm Fermacell Board fixed Duty
The simplest Fermacell steel stud to 0.6 mm 75 mm x 50 mm steel
studs at 600 mm centres
partitions have been tested to
BS5234-2 and achieves a SEVERE
duty rating.* Partition 4.50 m long by 5.0 m high
Acoustics

with overall thickness of 105 mm;


Fermacell comprising 1 layer each side of Severe
5m
1S15 (2) 12.5 mm Fermacell Board fixed to Duty
0.6 mm 75 mm x 50 mm steel studs
at 600 mm centres

Independent Lining 4.50 m long by


3.0 m high with overall thickness of
Fermacell 75mm; comprising 1 layer one side Severe
Thus specifying duty rating with 3S01 (3) of 12.5 mm Fermacell Board fixed to
3m
Duty
Impact

Fermacell solutions is a simple process. 0.6 mm 75 mm x 50 mm steel studs


at 600 mm centres
In addition Fermacell has carried out
a vast range of testing, to DIN 4103,
Resistance Performance

for greater wall heights with different Partition 4.50 m long by 3.0 m high
board configurations, stud profiles and Fermacell
with overall thickness of 100 mm;
comprising 1 layer each side of Severe
centres. This allows Fermacell to provide 1S15 H2O 3m
12.5 mm Powerpanel H2O Board Duty
(4)
a comprehensive range of rated build fixed to 0.6 mm 75 mm x 50 mm
Moisture

heights. This includes soft and hard body steel studs at 600 mm centres

impact testing. A severe duty can be


achieved by using a single 75 mm DIN 1S15 (1) 1S15 (2)
standard stud with a single layer of
12.5 mm Fermacell to one side.
Environmental

3S01 (3) 1S15 H2O (4)


Product Use
Health & Safety
COSHH

*up to 3 and 5 metres

18 FERMACELL +44 (0) 870 6090 306


IMPACT
www.fermacell.co.uk FERMACELL HARD IMPACT TEST TO DIN 4103

FerMaCell SOFT IMPaCT TeST FerMaCell harD IMPaCT TeST


TO DIN 4103 TO DIN 4103

The certificate for soft impact is based on an The resistance to hard impact is determined by a
assessment of the ability of the whole partition drop ball test. A steel ball 63.5 mm in diameter
to withstand a semi static load. A soft impact on weighing 1030 g is released in free fall on to the

Fire
light-weight partitions can result from, for example, face of a 12.5 mm Fermacell Board. The drop ball
the impact of a human body or in the case of panic tests are carried out on 1200 mm wide pieces of
caused by fire as a result of the crowd pressure in board, spanned between two supports at 625 mm.
corridors that line an escape route. The impact points are in the middle of the board
and near the edge of the board.

Acoustics
TYPICAL PARTITION TESTING TYPICAL PARTITION TESTING

Impact
Fermacell Hard Impact Test to DIN 4103

Moisture
Environmental
KEY
(1) Fermacell Board 12.5 mm
(2) C Stud 100 mm x 0.6 mm
(h) (Height of partition) = 3000 mm
(a) Deflection of the partition
(F) Location of force applied with 50 mm diameter ram
Product Use

Load type Force

Soft horizontal impact kN


Health & Safety

F1 Force applied over stud to create


1.119
deflection of 5 mm
COSHH

F2 Force applied between studs to create


0.605
deflection of 5 mm

F3 Force applied between studs to break


1.505
through board

FERMACELL +44 (0) 870 6090 306 19


LOAd CARRYINg CAPAbILITY
FERMACELL FIxINGS AND LOADINGS www.fermacell.co.uk

FerMaCell FIxINGS aND lOaDINGS LOAD-CARRYING CAPACITY OF FERMACELL WALLS


Fermacell Loadbearing strength in kg (2)
The flexibility of fixing to Fermacell means you can Gypsum
put your shelves or cupboards where you want to. Fibreboards
(thickness) (1)

FIxINGS TO WALLBOARDS
Picture hooks fixed by nails Screw Toggle
Fire

with cont. Bolt (4)


• Fermacell Boards have a great hanging strength. thread
5 mm
• Many items can be fixed directly to the boards dia. (3)
without fastening to the sub-structure.
• The table below shows the loadbearing
capability of a wide range of fittings.
Acoustics

10 mm 15 25 35 20 40
• The loadbearing capability refers to static
(dead) loads only. 12.5 mm 17 27 37 30 50

12.5 + 10 mm 20 30 40 35 60
• For live loads which are subject to increase
(eg washbasins or stair-rails), the maximum 15 mm 18 28 38 30 55
load should be calculated and patresses of 18 mm 20 30 40 35 60
plywood or reinforcing pads of Fermacell 12.5 mm H2O N/A N/A N/A N/A 40
added behind the wall.
2 x 12.5 mm H2O N/A N/A N/A N/A 50
Impact

• Fixing back to the existing studs will provide


additional support where required. (1) Maximum stud centres = 50 x board thickness.
N.B. Where fixings are less than 500 mm apart, reduce the load per fixing
Fermacell Fixings and Loadings

by 50%. If a stud support separates the fixings, then use the full loadbearing
MAxIMUM WALL LOADING strength shown above.
(2) Safety factor: 2 (Static load with relative humidity of up to 85%).
• With single stud walls a maximum of (3) Depth of cupboard or shelves: max. 350 mm.
(4) Standard toggle bolt with > 4 mm dia. screw.
150 kg/lm is recommended. (The toggle bolt manufacturer’s instruction should be observed.)
Moisture

• For separated stud walls and independent wall The stated load values can be added up, if the fixing centres are ≥ 500 mm.
For lesser fixing centres, 50% of the relevant permissible load per fixing should
linings, a maximum of 40 kg/lm is recommended. be used. The total single loads for walls should not exceed 1.5 kN/m and for
This figure is increased when the studs are braced. free-standing Dry Lining and double studwalls not physically connected to
one another, 0.4 kN/m. The stability of the wall or casing should be verified
as described above according to DIN 4103 Part 1 and BS 5234.
FIxINGS TO CEILINGS

• Ceiling loads can easily be fixed to Fermacell


Environmental

CEILING LOADING
ceilings. Special steel cavity fixings and steel Maximum allowable load in kg (1)
spring fixings can be used. per Fermacell Board thickness in mm (2)

• Smaller loads may be fixed directly with fully Fermacell Board thickness (mm) kg (3)

threaded screws. 10 mm 20

12.5 mm 22

15 mm 23

10 + 10 mm 24
Product Use

12.5 + 12.5 mm 25

12.5 mm H2O 20

(1) Tested to DIN 4103, safety factor 2.


(2) Support spacing of the sub-structure ≤ 35 x board thickness.
Board fixed to the sub-structure with ceiling toggle fixings.
(3) Observe the manufacturers operating and installation instructions.
Health & Safety

Where additional loads are to be applied then the loading capability of


the sub-structure should be checked.
MAxIMUM TILE WEIGHTS
COSHH

• With Fermacell Boards, tiles can be directly fixed.


The maximum load of tiles is 35 kg/m2.
Toggle type fixings for
loaded ceiling fittings
• For any weight greater than that please
contact our Technical Department on
+44 (0) 870 6090 306 for more details.

20 FERMACELL +44 (0) 870 6090 306


MOISTURE
www.fermacell.co.uk FERMACELL GYPSUM FIBREBOARD

However, the totally environmentally-friendly board


is not limited to providing cost effective systems
The exceptional moisture only for external use – its benefits when used
resistance qualities of internally are equally as impressive. With such a
high resistance to moisture and mould it is the
Fermacell high density first choice for use as a tile backer in bathrooms,
boards have been

Fire
laundries, kitchens and shower rooms and as a
liner for plant rooms. The board also plays a key
confirmed by a series of role lining bathroom pods manufactured off site.**
the most uncompromising
Furthermore, Fermacell Board can make a significant
tests developed specifically
contribution to improved BREEAM ratings of new and

Acoustics
for rainscreen evaluation.* refurbished commercial and residential buildings.

Simulated cascading rain, 600 kpa wind The moisture resistance qualities of Fermacell are
speeds and intense humidity, far in accompanied by a host of additional advantages
excess of normal weather conditions that including: substantial financial benefits (Fermacell
would hit a building in its entire lifetime, can save up to 50% per m² when compared to other
have demonstrated that the 12.5 mm boards); its excellent fire and acoustic properties; its
Fermacell as a backerboard product is ease of fixing, cutting, jointing and general handling;

Impact
ideal for external use. and considerably less remedial problems.

Fermacell Moisture Resistant Plasterboard


It may be applied as a sheathing board All these benefits are accompanied by Fermacell’s
on both timber frames and structural commitment to a totally environmentally friendly
steel framed external wall infill panels, product manufactured from 100% recyclable
used as a liner for unexposed eaves soffits materials which therefore makes Fermacell itself also
and canopies and also for lining roof completely recyclable.

Moisture
trusses used as separating wall frames.
Fermacell’s nominal density is 1,150 ± 50 kg/m² and
its bending strength value after drying at 40°C is ≥5.8
N/mm² with a transverse strength
of ≥0.3 N/mm².

Environmental
Bending, pressure and shearing tensile values
perpendicular to the board surface are
1.2 N/mm², 2.5 N/mm² and 0.6 N/mm² respectively
and bending, pressure and shearing in the board
surface are certified as 1.1 N/mm², 2.0 N/mm² and
0.3 N/mm² respectively. The tension in the board
surface is recorded at 0.5 N/mm².
Product Use

E-Modulus calculations perpendicular to the


board surface, parallel to the surface, tension and
compression are all 3,800 N/mm² while shearing
modulus G perpendicular to the board surface and
bending in board surface are both 1,600 N/mm².
Health & Safety

*The tests were conducted in accordance with guidelines set down by the
Centre for Windows and Cladding Technology and embraced air permeability,
static and dynamic watertightness, and wind resistance from both serviceability
and safety points of view.
COSHH

**Tiled Areas - We recommend reducing stud centres to 400mm for tiled areas
to ensure a solid and stable background.

FERMACELL +44 (0) 870 6090 306 21


ENVIRONMENTAL
CREDENTIALS www.fermacell.co.uk

At a state-of-the-art production facility in


Holland, gypsum, a waste product from a nearby
Fermacell, the high power station, and cellulose fibres from recycled
performance Dry Lining paper and magazines collected throughout the
Netherlands are mixed with recycled water in an
board with Class 0 fire 80%-20% ratio to produce homogenous sheet
rating, excellent acoustic
Fire

materials that are cured and cut to size.

qualities and superb All by products are fed back into the production
resistance to impact cycle and Fermacell have even instigated a
scheme for the collection and recycling of off
and moisture, brings
cuts and waste created on construction sites,
Acoustics

the highest levels of giving customers the opportunity to enhance their


environmental care and environmental reputations by demonstrating social
responsibility through reduced demand for land fill.
sustainability to the
construction industry. Since its introduction to the U.K. in 1971, Fermacell,
one of the brands of world-wide building materials
Fermacell’s unique manufacturing group Xella International, has developed a fine
reputation for effective solutions that meet
technique produces board of
Impact

today’s challenging building and sustainability


quality, flexibility and strength requirements.
completely from recycled
Environmental Credentials

materials, making it a totally The product, and its manufacturing process, have
been awarded the coveted Rosenheim Institute
sustainable product that is ideal of Construction Biology and Ecology Certificate
for walls, ceilings or floors. and the Low Emissions Product Eco Certificate.
Moisture

In addition Fermacell itself has been defined as a


“healthy living building material” for allergy-free
environments.

• BBA certificate No 90/2439


• DN EN ISO : 14001
Environmental

• Recycled content to ISO 14021: newspaper and


gypsum recovered from desulphurisation plants
(100%)
• ETA – 03/0050: Nr. Z-1/746-1/04
• EWC – European Waste Catalogue Ref listing REF
– NO 1708 02
• Life expectancy = life of the building
• Environmental certification: Rosenheim Institute
Product Use

Ecology Certificate
• eco INSTITUT – Quality Assurance
• WRAP – Recycled Content – Fermacell 91.5%
• LONDON Remade – Green Procurement –
Fermacell 100%
• Greenspec – Material Details
Health & Safety

• GreenGuide –
England
Wales
COSHH

Scotland

22 FERMACELL +44 (0) 870 6090 306


PROdUCT USE
www.fermacell.co.uk PRISONS, HOSPITALS, SCHOOLS, RETAIL AND GALLERIES

Architects, main contractors and installers


also have a second common denominator:
Different construction an installation method that is fast, and easy
projects naturally have to schedule into the fitting out programme.
Fermacell boasts both those benefits, as well as
different partitioning the unique FST finishing system which ensure a
requirements, but it is often

Fire
quality finish that eliminates the wet trades such
as plastering.
the case that no matter
what the final use of a eDUCaTION aND healThCare
building, there are common
This sector is probably the most demanding of any

Acoustics
partitioning needs. element of construction today.

Acoustic, Fire, Impact Performance


As well as calling for high performance levels,
and Environmental considerations are
sustainability credentials and speedy construction
at the top of the list of partitioning
which in many cases allows the partitions to be
priorities: whether it is an educational
installed before the building envelope is complete,
establishment; retail store; sport
these projects also demand partitioning that is able
or recreational centre or residential
to withstand the “treatment” of people as well as

Prisons, Hospitals, Schools, Retail and Galleries

Impact
development, partitioning with a
objects. In fact impact resistance is as critical as the
demonstrable pedigree such as Fermacell
acoustic properties of Fermacell.
is no longer an option. It is an essential.
Note: For further guidance please refer to:

EDUCATION

Moisture
www.partnershipsforschools.org.uk
‘Standard Specifications, Design & Guidance:
Partitions In Schools’ Fermacell Referenced as
Gypsum Fibreboard ISBN: 978-1-88478-923-8

HOSPITALS

Environmental
Note: For further guidance on wall requirements
to meet radiation protection, please contact our
Technical Department on +44 (0) 870 6090 306.

Product Use
Health & Safety
COSHH

FERMACELL +44 (0) 870 6090 306 23


PROdUCT USE
PRISONS, HOSPITALS, SCHOOLS, RETAIL AND GALLERIES www.fermacell.co.uk

eDUCaTION aND healThCare MOST POPULAR SYSTEMS


1S15
The Education and Healthcare construction sectors
are alike in many ways and have similar needs when
specifying internal partitions, linings and ceilings.
Fire

The careful selection of the systems used in these 1S21


public buildings is vital as they have to perform
at the highest level in demanding environments.
Particular attention has to be paid to the ‘whole life
costs’ of the products used during the construction
1S29
as the cost of maintenance of the building has to
Acoustics

be managed from strict budgets.

Fermacell Gypsum Fibreboards provide significant


benefits and often exceed the requirements in 1S31
relation to durability and low life costs with such
projects. Due to the composition of Fermacell
Boards our systems give the Architect, Main
Contractor and Client peace of mind as they have
Prisons, Hospitals, Schools, Retail and Galleries
Impact

the ability to withstand the everyday knocks and


1S32
impacts that the partitions in these sectors receive
everyday.

Fermacell Boards have very high load carrying


capabilities which means that the amount of
reinforcement within the partition can be drastically
Moisture

reduced, saving cost and on site installation


time. Due to the strength of Fermacell, high 3S11

performance partitions with high fire protection


and excellent acoustic performance can be achieved
with a narrow width partition which means that
the overall footprint of the partitions can be
Environmental

significantly reduced saving space and optimising


room space.

For individual system performance please


All Fermacell Boards are tested during refer to the Partition performance tables
rigorous performance tests by third party test starting on page 40.
establishments, listed here are the most commonly
specified Fermacell systems in the Education and
Healthcare sector.
Product Use
Health & Safety
COSHH

24 FERMACELL +44 (0) 870 6090 306


PROdUCT USE
PRISONS, HOSPITALS, SCHOOLS, RETAIL AND GALLERIES

reTaIl reSIDeNTIal

Loadbearing comes high on the list of essentials The single board solution with fewer layers and less
in retail developments, although an ability to cope insulation than plasterboard is one of the many
with impact is equally as important. An enviable attractions that Fermacell holds for the house builder,
loadbearing performance enables retailers using particularly those operating in the high end of the

Fire
Fermacell to install most of the fixtures and fittings market and self builders seeking the best for their
directly to the Fermacell Board reducing the property. The Fermacell package of superior acoustic
amount of reinforcement. performance, strength, speed, quality, ease of finish,
and moisture resistance have made it a firm favourite
SPOrTS, reCreaTION aND The arTS in this market – and even more so with builders of
timber frame properties seeking a strong breathing

Acoustics
The smooth finish of Fermacell, enhanced by wall construction that eliminates the need for
the use of Fine Surface Treatment and the even plywood as a racking board at the same time.
smoother double sanded version, is ideal for arts
and cultural centres where large, heavy pictures PrISONS aND DeTeNTION CeNTreS
and paintings are hung and regularly rehung in a
quality environment. There is no environment more demanding than
the HM Prison and Magistrates Court facilities.
These needs for strong partitioning are Fermacell provides an accepted solution with a

Prisons, Hospitals, Schools, Retail and Galleries

Impact
accompanied by a requirement for high impact range of historical and current projects throughout
resistance, but probably not quite as high as sports England, Wales & Scotland. Drawing on this expertise
and recreation centres where hard ball sports and Fermacell can provide tailored design and accepted
hefty human impact resistance is paramount. Not systems to suit all requirements demanded by Home
only does Fermacell meet all these criteria – it can Office or HM Prison Services.
be supplied in standard size sheets up to 3 m high
(special longer boards available) making it ideal for

Moisture
installations of this type.

Note: For further design guidance please refer to:

‘Designing Galleries: the complete guide to

Environmental
developing & designing spaces & services for
temporary exhibitions’ Author: Mike Sixsmith
ISBN: 0728707802 - Fermacell reference section
‘Wall-Lining Material’.

Product Use
Health & Safety
COSHH

FERMACELL +44 (0) 870 6090 306 25


COSHH HEALTH & SAFETY
CONTROL OF SUBSTANCES HAZARDOUS TO HEALTH AND HEALTH & SAFETY INFORMATION

healTh aND SaFeTY


Fermacell Gypsum Due to the multifunctional nature of Fermacell
Fibreboards are produced Gypsum Fibreboards, they are stored and used in
both internal and external environments. Care must
for use in commercial and be taken when using Fermacell and its associated
domestic construction
Fire

accessories in areas of limited ventilation and around


other working personnel. Although Fermacell itself
projects as a Dry Lining does not contain any dangerous chemicals, it is
board for partitions, linings, imperative that safe working practices are followed.
ceilings, fire protection,
Health and Safety Executive Guidance Note EA44
Acoustics

flooring and a cladding outlines the general approach to control occupational


backerboard. exposure to airborne dust, but it should always be
considered that good working practice will ensure
Control of Substances Hazardous to Health (Coshh) and Health & Safety Information

COSHH Data Sheets for all Fermacell products that occupational exposure is minimised. When
including accessories are available, please installing Fermacell Boards these include:
contact our Technical Department on
+44 (0) 870 6090 306 or • Ensure good ventilation when cutting Fermacell
email fermacell-uk@xella.com • Use dust extractors where possible to minimise
Impact

airborne dust contamination when cutting with


At Fermacell, we take our responsibilities power tools
for the health of people seriously, which
• Use a dust mask that meets EN 149 specifications
is why we strive to ensure that where
possible all of our products are safe from • Avoid contact of the dry products with the skin
an environmental and health viewpoint. • Irrigate eyes immediately with water in the event of
Moisture

contact with dust


• Always wash exposed skin after use

FERMACELL JOINTSTIK AND FLOOR GLUE


Skin contact: Wipe off uncured product with a
Environmental

paper towel or cotton pad. Wash skin thoroughly


with soapy water. Cured product should not be
removed. Please note: should skin irritation persist
obtain medical assistance.
Eye contact: Keep the eyelids open and rinse
thoroughly with clean running water, and obtain
medical assistance immediately.
Ingestion: DO NOT induce vomiting.
Product Use

Seek IMMEDIATE medical assistance.


Health & Safety
COSHH

26 FERMACELL +44 (0) 870 6090 306


COSHH HEALTH & SAFETY
CONTROL OF SUBSTANCES HAZARDOUS TO HEALTH AND HEALTH & SAFETY INFORMATION

FERMACELL FINE SURFACE TREATMENT


AND JOINT FILLER
General information: Wash soiled clothing
before reuse.
Inhalation: Inhalation of dust when mixing
or sanding may cause short term irritation.

Fire
Use a dust mask that meets EN 149 specifications.
Skin contact: Flush and wash with water
and soap.
Eye Contact: Rinse eyes immediately with
clean water.

Acoustics
Ingestion: Drink plenty of milk or water.

For further COSHH information for the full

Control of Substances Hazardous to Health (Coshh) and Health & Safety Information
range of Fermacell products please contact
+44 (0) 870 6090 306.

Safe working habits and conditions also embrace


subjects such as lifting of heavy materials (which

Impact
should be undertaken in the correct manner
using mechanical handling equipment where
appropriate); cutting and handling of metal
components (the wearing of gloves to avoid cuts
and abrasions is recommended); and the avoidance
of contact between the eyes and liquid products.

Moisture
Please see the diagrams opposite for handling and
storage guidance.

Where possible, Fermacell Boards should be stored


on a flat level base. They should be protected from

Environmental
moisture; wet boards should be allowed to dry out
completely on a level surface before use. The
stacking of boards on their edges can lead to
deformation of the boards and damage to the
edges. Boards should generally be carried upright
and the use of board lifters is advised when fitting
boards to ceilings.

Occupational Exposure Standards are reviewed


Product Use

annually by the Health and Safety Executive


in the light of any new medical evidence.
The tables shown indicate the OES values
of the constituents of Fermacell Gypsum Fibreboard
and demonstrate that exemplary working habits
and good working practice are the main health and
Health & Safety

safety issues associated with the use of the product.

Please contact our Technical Department


COSHH

on +44 (0) 870 6090 306 or


email fermacell-uk@xella.com for further
COSHH information.

FERMACELL +44 (0) 870 6090 306 27


Partitions

Introduction 29

Components & Accessories 32

Detailed Overview 33

Component Details 34

Installation Overview 39

Performance Details 40
PARTITIONS
www.fermacell.co.uk INTRODUCTION

MARKET SECTORS Using Fermacell Boards on


either Metal or Timber partitions
Arts
provides properties associated

Partitions
Education with solid masonry with the

Introduction
flexibility and speed of drywall,
Residential
in a construction that is often
Healthcare thinner, quicker and cheaper to

Components & Accessories


install than both.

Linings
Recreation
This is largely achievable due to the all
Industrial/Office
round performance of the Fermacell
Boards that provide superior Fire, Acoustic
Prisons

& Ceilings
and Impact performance that eliminates

Floorings
wet trades making practical, technical and
PERFORMANCE RATINGS commercial sense.

Detailed Overview
41 71 MeTal STUD ParTITIONS

Fire Protection
dB dB

Fermacell Boards are fixed to steel studs(1), which


30 120 have a 0.6 mm gauge metal thickness with a 50 mm
mins mins
fixing face allowing a versatile, high performing and
cost effective solution for domestic to commercial
applications often achieving superior Fire, Acoustic

Timber Frames
FERMACELL PERFORMANCE
and Impact resistance over drywall construction.
The excellent screw retention properties of Fermacell

Component Details
Impact – Severe duty, able to
means that significantly fewer noggings or plywood
withstand impact from people as
well as objects (door handles etc). is needed for dead load fixtures and fittings; this
also allows junctions to be started from any point.
Acoustics – Greater acoustic
performance often with less layers
than plasterboard constructions TIMBer STUD ParTITIONS

Rainscreens
providing slimmer partitions.
These are more commonly used in domestic
Loadbearing – The composition
Installation Overview
applications. Timber partitions provide versatility
of Fermacell allows up 50 kg per
fixing to be hung from Fermacell and performance including racking strength for
using a toggle bolt and 30 kg from timber framed properties. The ability of Fermacell
a single screw. to be stapled to timber studs means increased
speed of fixing.
Fix & Finish

Speed of construction – Fermacell


allows the partitions to be installed
before the building envelope TWIN FraMe SYSTeMS
is complete. Due to the unique
finishing system (FST) the overall
Fermacell partitions achieve a number of
installation of Fermacell is faster
Performance Details

than plasterboard. advantages over masonry construction by reducing


the weight, build time and cost often associated
Environmental – Fermacell Boards
Wet Areas

with masonry construction. We offer a number of


are manufactured from 100%
Robust Detail Compliant solutions.
recycled content and are recyclable.
Decreasing the carbon footprint
(1) Typically DIN standard
and increasing the BREEAM rating
of the building.

FERMACELL +44 (0) 870 6090 306 29


PARTITIONS
INTRODUCTION www.fermacell.co.uk

A key component within


the new £28 million AV Hill
Partitions

research facility at the


Introduction

University of Manchester
is the Fermacell Dry Lining
board.
Components & Accessories
Linings

The building was constructed


using a range of internal partition
systems developed by Fermacell,
Protector and Rockwool. The
& Ceilings

partitions deliver the highest


Floorings

levels of environmental care


and sustainability. The systems
components comprise high
Detailed Overview
Fire Protection

impact boards, robust metal


studs and a thermal/acoustic
wool insulation core combining
to give excellent sound and fire
protection with a severe
duty rating.
Timber Frames

The six-storey building incorporates laboratories,


Component Details

meeting rooms, cellular offices and open plan areas


for researchers. It will house the University’s Life
Science and Medical facilities for Bio-Medical Science
Research. Built between the existing Michael Smith
Building, Core Technology Facility and Stopford
Building, each neighbouring structure can be
Rainscreens

accessed via link bridges at third floor level.


Installation Overview

Designed by Wilson Mason and Partners, the


AV Hill building was orchestrated by Main
Contractors Morgan Ashurst. The building is
approximately 70 m long and 40 m wide and
occupies over 9465 m2 gross internal areas.
Fix & Finish

Alan Williams, Partner Architect at Wilson Mason,


commented: “The University wanted a high quality,
day lit building. The inclusion of the light well at the
Performance Details

heart of the building delivers daylight to all levels.


The light well extends the full height of the building
and is up to 30 m high. We are delighted that the
Wet Areas

building received an excellent BREEAM


(BRE Environmental Assessment Method) rating.”

30 FERMACELL +44 (0) 870 6090 306


PARTITIONS
www.fermacell.co.uk INTRODUCTION

Partitions
Introduction
Components & Accessories

Linings
& Ceilings
Floorings
Detailed Overview

Fire Protection
Timber Frames
Fermacell recommended contractor Cheshire-based article which has a ‘wow factor’ with a minimalist

Component Details
Total Fire Stopping Systems, worked alongside concept.
the Architect to develop the use of Fermacell for
the scheme. Director Clare Church commented: The Fermacell Board was selected for a number
“Because of the composition of Fermacell we have of reasons including quicker installation and
been able to commence on site 6 months before subsequent Client alterations are easily managed,
the building envelope was watertight and thereby its environmentally friendly properties, 100%

Rainscreens
accelerate the programme. recyclable, water and impact resistance together
with the inherent strength for direct fixing of heavy Installation Overview
We have completed a range of installations, loads i.e. cupboards and shelving without the need
standard partition types 1S21 and 1S31, Shaftwall, for noggings or plywood.”
Security walls and wall linings to a height of
26 metres integrating large slot windows and Fermacell offers a range of systems of varying
link bridges. thicknesses and performances. “The versatility
Fix & Finish

assists the Architect when specifying products


The fact that Fermacell combines all the attributes for fire, acoustics and strength, and eliminates
we are looking for in one board, rather than having plastering trades with a BBA approval and longevity
to select multiple types of board on site avoids the of 30 years. The recommended contractor Total
Performance Details

risk of incorrect board selection. Firestopping Systems have given the Client,
Architect and Main Contractor confidence tackling
My colleague Neil Fairhurst managed the Partitions difficult aspects such as the Atrium wall, lining
Wet Areas

& Ceiling packages and it’s great to see a large 26 metre columns and the gable ends.”
project from a bare concrete frame to the finished

FERMACELL +44 (0) 870 6090 306 31


PARTITIONS
COMPONENTS & ACCESSORIES www.fermacell.co.uk

aCCeSSOrIeS

COMPONENTS ACCESSORIES
Partitions

Fermacell Board
Introduction

Fermacell Square edge or Fermacell Board Knife


Tapered edge for Direct Bond. For scoring and snapping
Fermacell Boards.

Thickness 10 mm, 12.5 mm, 15 mm and 18 mm

Sizes 1200 x 1000 mm to 1200 x 3000 mm


Components & Accessories
Linings

Fermacell Fine Surface Treatment


For giving Fermacell Boards a smooth Fermacell Spatula
finish prior to painting. For applying Fine Surface Treatment.

Coverage 6 m2 per ltr


Size 450 mm
Pack Size 3 ltr or 10 ltr
& Ceilings
Floorings

Fermacell Joint Filler DIN standard by others


For filling 5–7 mm gaps between boards Metal Stud System
& stopping screw heads.

Size
Detailed Overview

5 m2 per kg for filling Tapered edge Nominal 0.6 gauge 50 mm fixing face
Fire Protection

Coverage joints. 10 m2 for finishing glue joints


and screw heads.
30/50 mm Fermacell
Pack Size 5 kg or 20 kg
Powerpanel Screws
For fixing Powerpanel H2O boards to
steel or studs.
Fermacell Jointstik
For edge glueing square edged 20 m2 walls
Coverage
Fermacell Boards. 22 m2 ceilings
250 (30 mm)
Pack Size
Timber Frames

500 (50 mm)


20 lm / 310 ml tube
Coverage 37 lm / bulk applicator refill
Component Details

310 ml tubes or Fermacell Powerpanel H2O


Pack Size 580 ml bulk applicator refills Surface Finish
Cement-based surface covering for a
smooth plaster finish, without the need
Fermacell Mesh Jointing Tape for reinforcement mesh. Colour: grey.
Mesh tape or paper tape used to reinforce
Tapered edge joints. Coverage 1 ltr at 1 mm thickness

Pack Size 10 ltrw


Rainscreens

Pack Size 45 mtr roll

Fermacell Primer/Sealer
Installation Overview

For sealing floors, walls and ceilings prior


Fermacell Paper Jointing Tape to waterproof applications or tiling.
Paper tape or mesh tape used to reinforce
Tapered edge joints.
6 – 8 m2 per bottle (1 kg)
Coverage 33 – 40 m2 per bottle (5 kg)

Pack Size 75 mtr roll Pack Size 1 kg bottle or 5 kg bottle


Fix & Finish

30/40/55 mm Fermacell Screws


For fixing Fermacell Boards to steel and Fermacell Flexible Sealing Tape
timber subframes. For sealing and waterproofing at corners.
Performance Details

Coverage 13 m2 for walls Coverage As required

Pack Size Box of 250 screws or box of 1000 screws


Pack Size
5 m long, 12 cm wide 0.5 kg
50 m long, 12 cm wide 1 kg
Wet Areas

Fermacell Waterproofing
Fermacell Powerpanel H2O Application
12.5 mm thickness. For sealing all splashback areas prior
to tiling.

1200 x 1000 mm, 1200 x 2600 mm or 4 – 6 m2 per 5 kg bucket


Size Coverage 16 – 25 m2 per 20 kg bucket
1200 x 3000 mm
Pack Size 5 kg or 20 kg bucket

32 FERMACELL +44 (0) 870 6090 306


PARTITIONS
www.fermacell.co.uk DETAILED OVERVIEW

MeTal STUD CONSTrUCTION

Finishing Partitions – following stopping of screws or staples and


filling of joints, Fermacell accepts a range of finishes. Fermacell FST

Partitions
(Fine Surface Treatment) is used as an alternative to plastering.
Refer to finishing section of manual for guidelines on FST,

Introduction
plastering, tiling or wall papering.

Components & Accessories

Linings
Fermacell screws @ 250 mm c/c
Twin stud construction
DIN standard stud

& Ceilings
Mineral insulation

Floorings
Acoustic strip to all head
and foot track and abutments

Detailed Overview

Fire Protection
Timber grounds to
full stud height and
fill stud profile

Timber Frames
Door header
formed with the

Component Details
track 200mm folded
over and secured to
studs each end
Min. 200 mm
overlap at door
head stud/track
junctions

Rainscreens
Installation Overview

Board edges glued


with Fermacell
Jointstik or taped
Joints dry butted and jointed with
Fix & Finish

on first layer of Fermacell Tape


double boarded and Joint Filler
partitions

Acoustic isolation
strip to all floor and
Performance Details

wall intersections,
fire rated and
Wet Areas

acoustic mastic seal


as required.

Fermacell Board should be fixed at max 250 mm centres for partitions applications.

FERMACELL +44 (0) 870 6090 306 33


PARTITIONS
COMPONENT DETAILS www.fermacell.co.uk

JUNCTIONS, CONNeCTIONS, exPaNSION JOINTS

WALL AND CEILING JUNCTIONS WITH SINGLE-LAYER FERMACELL BOARDING


Partitions

Separate wall and ceiling connections


Introduction

Where Fermacell abuts other materials such as plaster, [2] [1]


exposed concrete, masonry, steel or wood, care must
be taken as each has a different differential movement
rate (expansion and contraction with environmental
changes).
(1) Junctions with elastic/flexible sealing material.
Components & Accessories

The back of the profile being fixed to the wall must


Linings

be backed with an isolation strip (for fire and acoustic


purposes). Any gaps can then be filled with a flexible
sealant which has a permanent expansion of at least
20 %. Nominally the gap left should be a minimum
of 3–5 mm.
(2) Junctions using Fermacell Joint Filler.
Fit studwork and isolation material. When fixing the
boards to the studs, leave a 5–7 mm gap and fill with
& Ceilings
Floorings

Fermacell Joint Filler.


For fire resistance requirements:
Use a fire rated isolation strip. Rockwool type material
should be of a thickness ≤ 5 mm.
(1) Junctions with sealing material
(2) Junctions with Fermacell Joint Filler
Detailed Overview
Fire Protection

DEFLECTION CONNECTIONS A = Expansion in mm


Deflection head details
Deflection head details are required where deflection

20
≤≤ 20
is expected to exceed 10 mm.

A
There are three sections which must have the same
Min. board

≥ 20
Timber Frames

minimum distance left for the deflection head to work. overlap 10 mm


These are:-
Component Details

1. The distance from the top of the board ≤ 20 ≤ 20 ≤≤ 20


20
AA

A
to the Soffit.
2. The distance from the top of the stud to
A

the head track.


≤ 20
AA

3. The distance from the bottom of the head track leg


to the first fixing into the stud.
A = Deflection ≤ 20 mm, typically 25 mm
Fermacell partition, single-layer boarding. F-30 B/F 60-B,
Rainscreens

Deflection Head Detail Deflection Head constructions will give a reduction in overall acoustic performance unless special detailing is used.

FERMACELL partition, single- FERMACELL partition,


Installation Overview

layer boarding, F 30 B/F 60-B, double-layer boarding, F


DEFLECTION CONNECTIONS A = Expansion inDeflection
mm
A = Expansion in mm Head Detail Deflection Head Detail
A = Expansion in mm
A = Expansion in mm
Deflection head detail can be constructed using
Fermacell strips or timber sections. The total thickness
of the Fermacell strips or timber section must
20
20

A
≤ 20
≤ 20
≤≤≤ 20
A

A
A

A
A

correspond to the deflection specified/expected,


Fix & Finish

plus the overlap for the boarding. Min. board


≥ 20

overlap 10 mm
≥ 20

Minimum timber widths for F30 and F60 solutions are:


F30 = Minimum 50 mm wide timber
20

≤ 20 ≤A 20 ≤ 20

A = Expansion in mm A A = Expansion in mm
≤≤≤ 20
20

≤ 20

F60 = Minimum 70 mm wide timber A = Expansion in mm


A
AA

AA
A

For F90 partitions use Fermacell strips, minimum


Performance Details

20
A
AA
≤ 20

≤≤ 20
≤ 20

20

50 mm wide.
A
A
A

AA
≤ 20≤ 20 ≤
20

For F120 solution please contact the Fermacell


≥ 20
≥ 20

≤20

A
≤≤ 20

A
AA

A
A

A
A

Technical Department.
Wet Areas

≤ 20
≤ 20 ≤ 20 ≤ 20

≤ 20 ≤ 20 ≤ 20

A
A
A

For wall heights above 5000 mm, the deflection


head detail must be mechanically stabilised with
A

A
A

≤≤ 20

appropriate extra measures, such as support brackets.


20
A

AA
A
A

A = Deflection in ≤ 20 mm

Fermacell partition,FERMACELL partition,


double-layer boarding, F 90-A,single- FERMACELL partition, FERMACELL sep
Deflection Head
FERMACELL
layer boarding,
Detail
partition, single-
F 30 B/F 60-B,
FERMACELL partition, F 90-A,
double-layer boarding, FERMACELL
FERMACELL s
double-layer bo
FERMACELL partition, single- FERMACELL partition, FERMACELL separated studpartition,
partition,single- FERMACELL partition,
layer
Fermacell separated
layer boarding,
stud partition,
Deflection
boarding, F 30 Head
B/F F
60-B,30 B/F
double-layer
Detail 60-B,
boarding,
double-layer boarding, F 90-A, double-layer
Deflection Head boarding,
Detail F 90-A,
double-layer layer boarding,
boarding, F 90-A, F 30 B/F 60-B, double-layer
double-layer boarding, F 90-A,
Deflection Head
Deflection Head Detail Deflection Head Detail
Deflection
Deflection
F 90-A, Deflection HeadHead
Detail Head Detail
Detail Deflection Head Deflection
Detail A is shown
Dimension Head
here as 20mm. This shouldDetail
Deflection
be adjusted Head Detaildeflection on a project specific basis.
for required Deflection He

34 FERMACELL +44 (0) 870 6090 306


PARTITIONS
www.fermacell.co.uk COMPONENT DETAILS

JUNCTIONS, CONNeCTIONS, exPaNSION JOINTS

CORNER & T-JUNCTIONS


Partitions
T-junctions with single or double-layer
boarding, with C stud fixed to Fermacell [1]

Introduction
Board. [2]
[5]

(1) Fermacell Boards 12.5 or 10 mm


(2) Insulating material [4]
[1]
[7]
(3) Edge isolation strips [5] [2]
(4) Stud profile [8] [8]

[3] [9] [5] [7] [4]
(5) Header or footer track

Components & Accessories


[9]
(7) Fermacell screws 3.9 x 30 mm [3]
T-junctions with single or double-layer boarding, with Protektor C stud fixed to FERMACELL board.

Linings
(8) Staples, galvanised, for fixing Fermacell
in Fermacell
(9) Fermacell Joint Filler

T-junctions with single or double-layer boarding, with Protektor C stud fixed to FERMACELL board.

& Ceilings
Floorings
CORNER & T-JUNCTIONS

Corner connections with single 1) FERMACELL boards


or double-layer boarding. [1] 2) Insulating material
[2]
3) Edge insulating strip
(1) Fermacell Boards 12.5 or 10 mm 4) Protektor Stud profi
[5]

Detailed Overview
(2) Insulating material 5) Protektor Header or

Fire Protection
(4) Stud profile [4]
[1] 6) Inner corner profile
(5) Header or footer track [5] [7] [2]
7) FERMACELL screws
(6) Inner corner profile [5] 1) FERMACELL boards 12.5 or 1
A = screws
(7) Fermacell Expansion
3.9 x 30in
mm mm [9]
[5] [9]
[8] 8) Staples,
2) Insulating galvanised,
material
[6]
(8) Staples, galvanised, for fixing Fermacell FERMACELL
3) Edge insulating stripsin FER
in Fermacell 9) FERMACELL
4) Protektor Stud profileJoint F
(9) Fermacell Joint Filler
≤ 20

5) Protektor Header or footer tr


A

6) Inner corner profile


≥ 20

7) FERMACELL screws 3.9 x 30

Timber Frames
[7] 8) Staples, galvanised, for fixing

Component Details
FERMACELL in FERMACELL
≤ 20 ≤ 20 ≤ 20

9) FERMACELL Joint Filler


Corner connections with single or double-layer boarding
A

CORNER & T-JUNCTIONS


A

Wall T-junction with interrupted


[1]
longitudinal flanking transmission
and inner corner profile. [2]
Corner connections with single or double-layer boarding

Rainscreens
[8] [8]
(1) Fermacell Boards 12.5 or 10 mm
FERMACELL separated stud partition,
(2) Insulating material [5] Installation Overview
90-A, (5) Header or footerdouble-layer
track boarding, F 90-A, [6]
(6) Header or footerDeflection
track Head Detail [7] [9] [5]
(7) Fermacell screws 3.9 x 30 mm
(8) Staples, galvanised, for fixing Fermacell
in Fermacell
(9) Fermacell Joint Filler
Fix & Finish

A = Expansion in mm
Performance Details
≤ 20

A
≥ 20

Standard Details are available from Fermacell. Please contact the


Wet Areas
≤ 20 ≤ 20 ≤ 20

Technical Department Helpline on +44 (0) 870 609 0306


A
A

parated stud partition,


separated stud partition,
oarding, F 90-A, FERMACELL separated stud partition,
dboarding,
Detail F 90-A,Deflection Head Detail
double-layer boarding, F 90-A,
ead Detail

FERMACELL +44 (0) 870 6090 306 35


PARTITIONS
COMPONENT DETAILS www.fermacell.co.uk

JUNCTIONS, CONNeCTIONS aND exPaNSION JOINTS

MOVEMENT CONTROL JOINTS


Partitions

Movement control joints ≥ 20 ≥10 ≥ 20 ≥10


A A
Movement control joints are required in
Introduction

Fermacell steel stud partitions. They should


also be placed in linings or partitions to
mirror any structural movement joints in
the main shell of the building.

Fermacell stud partition wall, single-layered boarding F 30-A/F 60-A. Expansion joint
The spacing of movement control joints is
Components & Accessories

dependant on the jointing method used.


When using the adhesive Jointstik method
Linings

≥10 ≥ 20 ≥10 ≥ 20 ≥10


then they can be placed at maximum 10 A A A
m intervals. When using the Joint filler
method or Tapered edge board method
then they can be placed at maximum
intervals of 8 m.

Where required, movement joints and end


& Ceilings

wall movement joints can be used together


Floorings

Fermacell stud partition wall, double-layered boarding, F 90-A. Expansion joint


to provide the simplest solution.
≥10 ≥ 20 ≥10 ≥ 20 ≥10
A = Degree of expansion in mm A A A

Minimum expansion allowance = 10mm


Detailed Overview
Fire Protection

For Powerpanel H2O Movement Joints


must be placed at maximum 8 m intervals.

Fermacell separated stud partition wall, double-layer boarding, F 90-A. Expansion joint
Timber Frames

Component Details

CURVED PARTITIONS

Bending Fermacell
Gypsum Fibreboards
When preparing curved wall and ceiling
structures using standard size 10 mm and
12.5 mm Fermacell Boards, there are three
Rainscreens

methods of application. These depend on


the areas where the curved walls are to be
used and the required radius.
Quarter element
Installation Overview

For a radius ≥ 4000 mm, use dry bending


with stud spacing ≤ 300 mm. In this case,
standard size boards are fixed lengthways
on to the studs.
Fix & Finish

For a radius between ≤ 4000 mm to ≥


1000 mm, wet bending (locally, on site)
is recommended; the stud centres should
be ≤ 250 mm. The Fermacell Boards must
be humidified/wetted over a period of Half element
about 10 hours, placed over pre-formed
templates to the required radius. After
Performance Details

drying, the Fermacell Boards will regain


their original properties, but will be a
curved board.
Wet Areas

‘S’ curved wall

36 FERMACELL +44 (0) 870 6090 306


PARTITIONS
www.fermacell.co.uk COMPONENT DETAILS

JUNCTIONS, CONNeCTIONS aND exPaNSION JOINTS

REDUCTION JUNCTIONS

Partitions
Wall movement joints and façade ≥ 20
junctions. A A

Introduction
Exterior facades, principally curtain walls,
can be subject through wind loads, causing
pressure and suction movements, and must
be designed accordingly. Ensure that no
structural forces affect the Fermacell Boards
and that the required sound-reduction and
fire resistance characteristics are met.

Components & Accessories


Fermacell partition, single-layer boarding,

Linings
F 30-A /F 60-A. Wall movement joint and/or
façade junction with a steel stud and strips
of board.

A= Expansion in mm

& Ceilings
Floorings
REDUCTION JUNCTIONS

Reduction junctions (Tapered wall


and façade junctions).
When joining partitions to narrow building
components (such as window posts), the

Detailed Overview
thickness of the partition must be reduced

Fire Protection
to match the size of the junction section.
To compensate acoustically, a lead sheet
can be fitted in the reduced wall section
on one or both sides.

Reduction junction for a double stud wall


with sound reduction requirements Max 500mm, Typical RwdB 44–56

Timber Frames
Component Details
SKIRTING

Skirting and 12.5 12.5 12.5 12.5


Recessed Skirting
The junction of the Fermacell Boards with
the floor can be constructed in various ways

Rainscreens
to meet function and design requirements.
• Conventional skirting Installation Overview
• Recessed skirting
• Recessed skirting partition with double-
layer boarding – to maintain the sound
reduction and fire resistance, additional
layers of board material should be built
into the wall cavity.
Fix & Finish
≥25

Recessed skirting F 90-A according to report


on DIN 4102 Part 4 (sizes in mm)
Performance Details

Wet Areas

12.5 12.5

FERMACELL +44 (0) 870 6090 306 37


PARTITIONS
COMPONENT DETAILS www.fermacell.co.uk

DOOrS aND WINDOWS

DOOR MOUNTINGS, FRAMES AND WALL OPENINGS


Partitions

Door mountings, frames, glazing [1] [2] [3]


and wall openings
Introduction

Please refer to the Fermacell Data


Sheet about door reinforcement
recommendations.

Frame fixing to steel studs with timber inserts


(1) Fermacell (2) Header/footer track (3) Rockwool
Components & Accessories

(4) C stud (5) Door frame (6) Timber reinforcement


Linings
& Ceilings
Floorings

[5] [6] [4]

Frame fixing to steel studs


with timber inserts
FIxING DOOR FRAMES TO 2 MM THICK DOOR REINFORCEMENT max. KITS
600 600 600
Detailed Overview

max.
Fire Protection

Door frame installation methods 600 600 600


There are many different methods of fixing max.
max.
that can be used for securing door frames 600
600 600
600 600
600
to/in Fermacell partitions and fire walls. sub-structure (dimensions in mm)
These depend on the room height (wall
height), door width, weight of the door
[1]
leaf, including door furniture, etc. [1] [3] [4] [5]
Please see the Fermacell datasheet
regarding door frame reinforcement.
Timber Frames

The guidelines for different door support [4]


types are based on the following door
Component Details

weights as a guide. Double door and


leaf and a half doors will always require
additional support.
≤ 25 kg doors – Timber inserts are required
max. [2]
up to 2.5m of the partition height. 600 600 600
200 mm overlap
25 kg – 50 kg doors – Timber inserts are
required to the full partition height. An
L bracket is required at the head of the
Rainscreens

Installation method for frames with Protektor reinforcing sub-structure (dimensions in mm) [2]
timber support.
50 kg – 60 kg doors – Timber inserts are
required to the full partition height. An L
Installation Overview

bracket is required at the head and the foot


of the timber support.
60 kg + doors – Steel Door Reinforcement
kit and timber insert.
When boarding around doors and
openings it is imperative that joints do not
Fix & Finish

run vertically from corners. The boards [1] [6]


should be cut to allow joints to sit above Installation method for frames with reinforcing
[3]
the door head and offset from the edge of Installation method for
sub-structure (dimensions frames with Protektor reinforcing
in mm) sub-structure (dimensions in mm)
the door/opening by > 200 mm.
Installation method
(1) Header/footer profile for frames with Protektor reinforcing sub-structure (dimensions in mm)
Installation methods for glazing
(2) C stud
Where glazing details are to be installed (3) C stud with reinforcement kit
Performance Details

in Fermacell walls, additional support will [1]


(4) Header/footer Lock profile
be required. Installation method for frames with Protektor reinforcing sub-structure (dimensions in mm)
(5) Frames
(6) Fixing strap
Wet Areas

38 FERMACELL +44 (0) 870 6090 306


PARTITIONS
www.fermacell.co.uk INSTALLATION OVERVIEW

STeel STUDS

STEP ONE STEP TWO

Partitions
Ensure the floor is clean Fix the base track to the
and flat; mark out the floor at 600 mm centres

Introduction
line of the partition using suitable fixings.
allowing for the width of Isolating strips must
the Fermacell Boards. be used to ensure the
correct Acoustic and Fire
performance.

Components & Accessories

Linings
STEP THREE STEP FOUR

Once the base track is The intermediate studs

& Ceilings
Floorings
fixed, plumb the top should be cut no more
track in to position that 10 mm shorter than
and fix with Fermacell the floor to ceiling height
screws or proprietary and not mechanically
fixings. Fix end studs to fixed. They should be
the substrates ensuring installed facing the same
adequate acoustic direction.

Detailed Overview
insulation at 600 mm

Fire Protection
Door openings should
centres. be marked and the studs
either side of the door
opening fixed.
Installation method for frames with Protektor reinforcin

STEP FIVE STEP SIx

Timber Frames
Install insulation (if Screw fix the boards as
required) making sure per the fixing sequence
that there is a cavity (7 & 8) at 250 maximum

Component Details
between the insulation centers using Fermacell
and one face of the screws. The vertical
Fermacell Boards. Cut the joints can be “mirrored“
Fermacell Boards 10 mm through the partition
less than the room height when using Fermacell
and install tight to the Jointstik. Do not fix the
ceiling line. boards to the top and
bottom tracks.

Rainscreens
Installation Overview

600 600 STEP SEVEN


600 STEP EIGHT
max.

Ensure the boards are Screw fix to the open


2 1
fixed as per this fixing side of the stud first
sequence to ensure a flat working from the end
and uniform surface. of the partition.
Fix & Finish

1.8
1.7
≤ 250 mm

6.1 5.1 4.1 3.1 2.1 1.1


2 1
6.2 2.2 1.2
Fixing sequence
6.3 2.3 1.3
7 6 5 4 3 2 1
2.4 1.4
Performance Details

1.5
1.6
7 6 5 4 3 2 1
Wet Areas

FERMACELL +44 (0) 870 6090 306 39


PARTITIONS
PERFORMANCE DETAILS www.fermacell.co.uk

FerMaCell ParTITION WallS ON STeel WallS WIThOUT INSUlaTION

Sound Insulation
(Without Fire Rating)

Wall Thickness
Partitions

(With Fire Rating)


Wall Weight

Wall Height

Wall Height

Fire Rating

DIN 4103
BS 5234/
Introduction

SYSTEM SPECIFICATIONS kg/m2 m m mm mins Rw Grade

1S15
Components & Accessories

Studs 50 mm DIN standard studs @ 600 mm centres

Severe
Linings

31 3 3 75 30 41
Facings 1 layer 12.5 mm Fermacell Board each side

Studs 75 mm DIN standard studs @ 600 mm centres

Severe
32 4.5 4.5 100 30 43
Facings 1 layer 12.5 mm Fermacell Board each side

Studs 100 mm DIN standard studs @ 600 mm centres

Severe
33 6 5 125 30 43
Facings 1 layer 12.5 mm Fermacell Board each side
& Ceilings
Floorings

Studs 125 mm DIN standard studs @ 600 mm centres

Severe
34 7.9 5.5 150 30 43
Facings 1 layer 12.5 mm Fermacell Board each side

1S15/2
Detailed Overview

Studs 75 mm DIN standard studs @ 600 mm centres

Severe
Fire Protection

38 4.5 4.5 105 60 43


Facings 1 layer 15 mm Fermacell Board each side

1S16
Studs 75 mm DIN standard studs @ 600 mm centres

Severe
Timber Frames

1 layer 12.5 mm Fermacell Board each side plus 44 4.85 4.5 110 30 46
Facings
1 layer 10 mm Fermacell Board outer side
Component Details

Studs 100 mm DIN standard studs @ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Board each side plus 45 6.65 5 135 30 48
Facings
1 layer 10 mm Fermacell Board outer side
Studs 125 mm DIN standard studs @ 600 mm centres Severe
1 layer 12.5 mm Fermacell Board each side plus 46 8.35 5.5 160 30 48
Facings
1 layer 10 mm Fermacell Board outer side
Rainscreens

1S22
Studs 75 mm DIN standard studs @ 600 mm centres
Severe
Installation Overview

63 6.5 5.5 125 60 52


Facings 2 layers 12.5 mm Fermacell Board each side

Studs 100 mm DIN standard studs @ 600 mm centres


Severe

63 8.95 6.5 150 60 54


Facings 2 layers 12.5 mm Fermacell Board each side

Studs 125 mm DIN standard studs @ 600 mm centres


Severe
Fix & Finish

64 10.8 7.5 175 60 54


Facings 2 layers 12.5 mm Fermacell Board each side
Performance Details
Wet Areas

40 FERMACELL +44 (0) 870 6090 306


PARTITIONS
www.fermacell.co.uk PERFORMANCE DETAILS

FerMaCell ParTITION WallS ON STeel WallS WIThOUT INSUlaTION

Sound Insulation
(Without Fire Rating)

Wall Thickness

Partitions
(With Fire Rating)
Wall Weight

Wall Height

Wall Height

Fire Rating

DIN 4103
BS 5234/

Introduction
SYSTEM SPECIFICATIONS kg/m2 m m mm mins Rw Grade

1S23

Components & Accessories


Studs 75 mm DIN standard studs @ 600 mm centres

Severe

Linings
1 layer 12.5 mm plus 10 mm Fermacell Board each 67 7.65 5.5 130 60 57
Facings
side plus 1 layer 10 mm Fermacell Board outer side
Studs 100 mm DIN standard studs @ 600 mm centres

Severe
1 layer 12.5 mm plus 10 mm Fermacell Board each 68 9.7 6.5 155 60 59
Facings
side plus 1 layer 10 mm Fermacell Board outer side
Studs 125 mm DIN standard studs @ 600 mm centres

Severe

& Ceilings
Floorings
1 layer 12.5 mm plus 10 mm Fermacell Board each 69 11.25 7.5 180 60 59
Facings
side plus 1 layer 10 mm Fermacell Board outer side

1S35
Studs 75 mm DIN standard studs @ 600 mm centres

Severe
79 9.35 6.5 140 90 60

Detailed Overview
1 layer 12.5 mm Fermacell Board each side plus

Fire Protection
Facings
2 layers 10 mm Fermacell Board each outer side
Studs 100 mm DIN standard studs @ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Board each side plus 80 11.25 7.5 165 90 62
Facings
2 layers 10 mm Fermacell Board each outer side
Studs 125 mm DIN standard studs @ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Board each side plus 81 12 8.5 190 90 62
Facings
2 layers 10 mm Fermacell Board each outer side

Timber Frames
Component Details

Rainscreens
Installation Overview

Fix & Finish


Performance Details

Wet Areas

FERMACELL +44 (0) 870 6090 306 41


PARTITIONS
PERFORMANCE DETAILS www.fermacell.co.uk

FerMaCell ParTITION WallS ON STeel WallS WITh INSUlaTION

Sound Insulation
(Without Fire Rating)

Wall Thickness
Partitions

(With Fire Rating)


Wall Weight

Wall Height

Wall Height

Fire Rating

DIN 4103
BS 5234/
Introduction

SYSTEM SPECIFICATIONS kg/m2 m m mm mins Rw Grade

1S11
Components & Accessories

Studs 50 mm DIN standard studs @ 500 mm centres


Linings

Heavy
Facings 1 layer 10 mm Fermacell Board each side 27 4 3 70 30 48

Insulation 40 mm mineral stone wool density 40 kg/m 3

Studs 75 mm DIN standard studs @ 500 mm centres

Heavy
Facings 1 layer 10 mm Fermacell Board each side 28 4.55 4.5 95 30 48

Insulation 40 mm mineral stone wool density 40 kg/m3


& Ceilings
Floorings

Studs 100 mm DIN standard studs @ 500 mm centres

Heavy
Facings 1 layer 10 mm Fermacell Board each side 28 6.3 5 120 30 48

Insulation 40 mm mineral stone wool density 40 kg/m 3

Studs 50 mm DIN standard studs @ 600 mm centres


Detailed Overview
Fire Protection

Severe
Facings 1 layer 12.5 mm Fermacell Board each side 34 3.7 3 75 30 48

Insulation 40 mm mineral stone wool density 40 kg/m 3

Studs 75 mm DIN standard studs @ 600 mm centres

Severe
Facings 1 layer 12.5 mm Fermacell Board each side 34 4.5 4.5 100 30 52

Insulation 60 mm mineral stone wool density 20 kg/m3


Timber Frames

Studs 100 mm DIN standard studs @ 600 mm centres

Severe
Facings 1 layer 12.5 mm Fermacell Board each side 35 5.7 5 125 30 52
Component Details

Insulation 60 mm mineral stone wool density 20 kg/m 3

Studs 125 mm DIN standard studs @ 600 mm centres

Severe
Facings 1 layer 12.5 mm Fermacell Board each side 37 7.6 5 150 30 54

Insulation 100 mm mineral stone wool density 20 kg/m3


Rainscreens

1S14
Studs 75 mm DIN standard studs @ 600 mm centres
Severe

1 layer 12.5 mm Fermacell Board each side plus


Installation Overview

Facings 46 5 4.5 110 30 55


1 layer 10 mm Fermacell Board outer side
Insulation 60 mm mineral stone wool density 20 kg/m3

Studs 100 mm DIN standard studs @ 600 mm centres


Severe

1 layer 12.5 mm Fermacell Board each side plus


Facings 46 6.65 5 135 30 57
Fix & Finish

1 layer 10 mm Fermacell Board outer side


Insulation 60 mm mineral stone wool density 20 kg/m3

1S21
Studs 75 mm DIN standard studs @ 600 mm centres
Severe
Performance Details

Facings 1 layer 12.5 mm Fermacell Board each side 35 5 4 100 60 52

Insulation 40 mm mineral stone wool density 45 kg/m 3


Wet Areas

42 FERMACELL +44 (0) 870 6090 306


PARTITIONS
www.fermacell.co.uk PERFORMANCE DETAILS

FerMaCell ParTITION WallS ON STeel WallS WITh INSUlaTION

Sound Insulation
(Without Fire Rating)

Wall Thickness

Partitions
(With Fire Rating)
Wall Weight

Wall Height

Wall Height

Fire Rating

DIN 4103
BS 5234/

Introduction
SYSTEM SPECIFICATIONS kg/m2 m m mm mins Rw Grade

1S21 (CONTINUED)

Components & Accessories


Studs 75 mm DIN standard studs @ 600 mm centres

Linings
Severe
Facings 1 layer 12.5 mm Fermacell Board each side 35 5 4.5 100 60 54

Insulation 60 mm mineral stone wool density 30 kg/m 3

Studs 100 mm DIN standard studs @ 600 mm centres

Severe
Facings 1 layer 12.5 mm Fermacell Board each side 35 6 5 125 60 52

Insulation 40 mm mineral stone wool density 45 kg/m3

& Ceilings
Floorings
Studs 100 mm DIN standard studs @ 600 mm centres

Severe
Facings 1 layer 12.5 mm Fermacell Board each side 35 6 5 125 60 54

Insulation 60 mm mineral stone wool density 30 kg/m 3

Detailed Overview
1S24

Fire Protection
Studs 50 mm DIN standard studs @ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Board each side plus 58 4 4 95 60 59
Facings
1 layer 10 mm Fermacell Board each outer side
Insulation 40 mm mineral stone wool density 20 kg/m3

1S25

Timber Frames
Studs 2 x 75 mm DIN standard studs @ 600 mm centres 3.5 3.5

Component Details
Severe
(10)
, (10),
Facings 1 layer 12.5 mm Fermacell Board each side 38 ≥185 60 60
4 (9), 4 (9),
Insulation 70 mm mineral stone wool density 30 kg/m 3
5 (11) 5 (11)
Studs 2 x 75 mm DIN standard studs @ 600 mm centres 3.5 3.5
Severe

(10)
, (10),
Facings 1 layer 12.5 mm Fermacell Board each side 38 ≥185 60 57
5 (9), 5 (9),
Insulation 40 mm mineral stone wool density 45 kg/m 3
6 (11)
6 (11)

Rainscreens
1S29
Studs 50 mm DIN standard studs @ 600 mm centres
Installation Overview
Severe

1 layer 12.5 mm Fermacell Board each side plus


Facings 46 4 3 85 60 54
1 layer 10 mm Fermacell Board outer side
Insulation 40 mm mineral stone wool density 40 kg/m3

Studs 75 mm DIN standard studs @ 600 mm centres


Fix & Finish

1 layer 12.5 mm Fermacell Board each side plus


Severe

Facings 46 5 5 110 60 56
1 layer 10 mm Fermacell Board outer side
70 mm mineral stone wool density 30 kg/m3 or
Insulation
60 mm mineral stone wool density 35 kg/m3
Studs 100 mm DIN standard studs @ 600 mm centres
Performance Details

1 layer 12.5 mm Fermacell Board each side plus


Severe

Facings 46 6.65 5 135 60 57


1 layer 10 mm Fermacell Board outer side
70 mm mineral stone wool density 30 kg/m or 3
Insulation
Wet Areas

60 mm mineral stone wool density 35 kg/m3

(9) Wall thickness, heights and construction properties quoted are for separated steel stud partitions with U channels and C studs fixed parallel to each other and jointed
with an isolation strip (for example a self adhesive insulation strip). No mechanical bracing across studs. (10) Wall thickness, heights and construction properties quoted
are for separated steel stud partitions with U channels and C studs fixed parallel to each other without any jointing between the two separated stud sections. (11) Wall
thickness, heights and construction properties quoted are for separated steel stud partitions with U channels and C studs fixed parallel to each other and connected to each
other at <1/3 height with a fillet of board or an off-cut of steel stud.

FERMACELL +44 (0) 870 6090 306 43


PARTITIONS
PERFORMANCE DETAILS www.fermacell.co.uk

FerMaCell ParTITION WallS ON STeel WallS WITh INSUlaTION

Sound Insulation
(Without Fire Rating)

Wall Thickness
Partitions

(With Fire Rating)


Wall Weight

Wall Height

Wall Height

Fire Rating

DIN 4103
BS 5234/
Introduction

SYSTEM SPECIFICATIONS kg/m2 m m mm mins Rw Grade

1S31
Components & Accessories

Studs 50 mm DIN standard studs @ 500 mm centres


Linings

Severe
Facings 2 layers 10 mm Fermacell Board each side 57 4.1 4 90 90 52

Insulation 40 mm mineral stone wool density 100 kg/m 3

Studs 75 mm DIN standard studs @ 500 mm centres

Severe
Facings 2 layers 10 mm Fermacell Board each side 57 6.4 4 115 90 60

Insulation 60 mm mineral stone wool density 30 kg/m3


& Ceilings
Floorings

Studs 100 mm DIN standard studs @ 500 mm centres

Severe
Facings 2 layers 10 mm Fermacell Board each side 58 8.6 4 140 90 60

Insulation 60 mm mineral stone wool density 30 kg/m 3


Detailed Overview

1S31
Fire Protection

Studs 50 mm DIN standard studs @ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Board each side plus
Facings 58 4 4 90 90 59
1 layer 10 mm Fermacell Board each outer side
Insulation 50 mm mineral stone wool density 50 kg/m 3

Studs 50 mm DIN standard studs @ 600 mm centres

Severe
Facings 2 layers 12.5 mm Fermacell Board each side 64 4 4 100 90 59
Timber Frames

50 mm mineral stone wool density 50 kg/m3 or


Insulation
60 mm mineral stone wool density 30 kg/m3
Component Details

Studs 75 mm DIN standard studs @ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Board each side plus
Facings 58 6.1 5.5 120 90 62
1 layer 10 mm Fermacell Board each outer side
Insulation 60 mm mineral stone wool density 30 kg/m 3

Studs 75 mm DIN standard studs @ 600 mm centres


Severe
Rainscreens

Facings 2 layers 12.5 mm Fermacell Board each side 64 6.5 5.5 125 90 62

Insulation 60 mm mineral stone wool density 30 kg/m 3


Installation Overview

Studs 100 mm DIN standard studs @ 600 mm centres


Severe

1 layer 12.5 mm Fermacell Board plus


Facings 59 8.5 6.5 145 90 62
1 layer 10 mm Fermacell Board each outer side
Insulation 60 mm mineral stone wool density 30 kg/m3

Studs 100 mm DIN standard studs @ 600 mm centres


Fix & Finish

Severe

Facings 2 layers 12.5 mm Fermacell Board each side 65 8.95 6.5 150 90 62

Insulation 60 mm mineral stone wool density 30 kg/m3

Studs 75 mm DIN standard studs @ 600 mm centres


Severe
Performance Details

120 minute solution Facings 2 layers 12.5 mm Fermacell Board each side 65 8.95 4.5 125 120 62

Insulation 50 mm mineral stone wool density 50 kg/m 3


Wet Areas

44 FERMACELL +44 (0) 870 6090 306


PARTITIONS
www.fermacell.co.uk PERFORMANCE DETAILS

FerMaCell ParTITION WallS ON STeel WallS WITh INSUlaTION

Sound Insulation
(Without Fire Rating)

Wall Thickness

Partitions
(With Fire Rating)
Wall Weight

Wall Height

Wall Height

Fire Rating

DIN 4103
BS 5234/

Introduction
SYSTEM SPECIFICATIONS kg/m2 m m mm mins Rw Grade

1S31 (CONTINUED)

Components & Accessories


Studs 125 mm DIN standard studs @ 600 mm centres

Linings
Severe
1 layer 12.5 mm Fermacell Board each side plus
Facings 59 10.4 7.5 170 90 62
1 layer 10 mm Fermacell Board each outer side
Insulation 60 mm mineral stone wool density 30 kg/m 3

Studs 125 mm DIN standard studs @ 600 mm centres

Severe
Facings 2 layers 12.5 mm Fermacell Board each side 65 10.8 7.5 175 90 62

& Ceilings
Floorings
Insulation 50 mm mineral stone wool density 50 kg/m 3

1S31W
75 mm acoustic DIN standard studs
Studs
@ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Board each side plus

Detailed Overview
Facings 58 4 4 120 90 64
1 layer 10 mm Fermacell Board each outer side

Fire Protection
60 mm mineral stone wool density 50 kg/m or 3
Insulation
60 mm mineral stone wool density 35 kg/m3
75 mm acoustic DIN standard studs
Studs
@ 600 mm centres

Severe
Facings 2 layers 12.5 mm Fermacell Board each side 64 4 4 125 90 64
60 mm mineral stone wool density 50 kg/m3 or
Insulation
60 mm mineral stone wool density 35 kg/m3

Timber Frames
100 mm acoustic DIN standard studs
Studs
@ 600 mm centres

Component Details
Severe
1 layer 12.5 mm Fermacell Board each side plus
Facings 59 4.5 4.5 145 90 64
1 layer 10 mm Fermacell Board each outer side
60 mm mineral stone wool density 50 kg/m or 3
Insulation
60 mm mineral stone wool density 35 kg/m3
100 mm acoustic DIN standard studs
Studs
@ 600 mm centres
Severe

Facings 2 layers 12.5 mm Fermacell Board each side 65 4.5 4.5 150 90 64

Rainscreens
60 mm mineral stone wool density 50 kg/m3 or
Insulation
60 mm mineral stone wool density 35 kg/m3 Installation Overview

When using Acoustic Studs, confirm the test data with the Stud manufacturer first Fix & Finish
Performance Details

Wet Areas

(9) Wall thickness, heights and construction properties quoted are for separated steel stud partitions with U channels and C studs fixed parallel to each other and jointed
with an isolation strip (for example a self adhesive insulation strip). No mechanical bracing across studs. (10) Wall thickness, heights and construction properties quoted
are for separated steel stud partitions with U channels and C studs fixed parallel to each other without any jointing between the two separated stud sections. (11) Wall
thickness, heights and construction properties quoted are for separated steel stud partitions with U channels and C studs fixed parallel to each other and connected to each
other at <1/3 height with a fillet of board or an off-cut of steel stud.

FERMACELL +44 (0) 870 6090 306 45


PARTITIONS
PERFORMANCE DETAILS www.fermacell.co.uk

FerMaCell ParTITION WallS ON STeel WallS WITh INSUlaTION

Sound Insulation
(Without Fire Rating)

Wall Thickness
Partitions

(With Fire Rating)


Wall Weight

Wall Height

Wall Height

Fire Rating

DIN 4103
BS 5234/
Introduction

SYSTEM SPECIFICATIONS kg/m2 m m mm mins Rw Grade

1S32
Components & Accessories

Studs 2 x 50 mm DIN standard studs @ 600 mm centres 3.5 (9), 3.5 (9),
Linings

1 layer 12.5 mm Fermacell Board each side plus 3.15 3.15

Severe
Facings 60 (10) , (10) , ≥150 90 64
1 layer 10 mm Fermacell Board each outer side
50 mm mineral stone wool density 50 kg/m3 or 4.5 4.5
Insulation (11) (11)
60 mm mineral stone wool density 35 kg/m3
Studs 2 x 50 mm DIN standard studs @ 600 mm centres 3.5 (9), 3.5 (9),
3.2 3.2

Severe
Facings 2 layers 12.5 mm Fermacell Board each side 68 (10) , (10) , ≥155 90 64
& Ceilings
Floorings

50 mm mineral stone wool density 50 kg/m3 or 4.5 4.5


Insulation
60 mm mineral stone wool density 35 kg/m3 (11) (11)

Studs 2 x 75 mm DIN standard studs @ 600 mm centres 4.5 4


(9)
, ,
(9)
1 layer 12.5 mm Fermacell Board each side plus

Severe
Facings 60 3.5 3.5 ≥200 90 64
1 layer 10 mm Fermacell Board each outer side (10)
, (10)
,
Detailed Overview
Fire Protection

50 mm mineral stone wool density 50 kg/m3 or 6.5 5


Insulation
60 mm mineral stone wool density 35 kg/m3 (11) (11)

Studs 2 x 75 mm DIN standard studs @ 600 mm centres 4.5 4


(9)
, ,
(9)

Severe
Facings 2 layers 12.5 mm Fermacell Board each side 69 3.5 3.5 ≥205 90 64
(10)
, (10)
,
50 mm mineral stone wool density 50 kg/m3 or 6.5 5
Insulation
60 mm mineral stone wool density 35 kg/m3 (11) (11)
Timber Frames

1S32/2
Studs 2 x 75 mm DIN standard studs @ 500 mm centres
Component Details

Severe
Facings 2 layers 10 mm Fermacell Board each side 61 3.5 (10) 3.5 (11) ≥205 60 64

Insulation 70 mm mineral stone wool density 33–60 kg/m 3


Rainscreens

Robust detail solution must


have a minimum cavity gap
Installation Overview

of 200 mm between inner


board faces.
Fix & Finish

Performance Details
Wet Areas

(9) Wall thickness, heights and construction properties quoted are for separated steel stud partitions with U channels and C studs fixed parallel to each other and jointed
with an isolation strip (for example a self adhesive insulation strip). No mechanical bracing across studs. (10) Wall thickness, heights and construction properties quoted
are for separated steel stud partitions with U channels and C studs fixed parallel to each other without any jointing between the two separated stud sections. (11) Wall
thickness, heights and construction properties quoted are for separated steel stud partitions with U channels and C studs fixed parallel to each other and connected to each
other at <1/3 height with a fillet of board or an off-cut of steel stud.

46 FERMACELL +44 (0) 870 6090 306


PARTITIONS
www.fermacell.co.uk PERFORMANCE DETAILS

FerMaCell ParTITION WallS ON STeel WallS WITh INSUlaTION

Sound Insulation
(Without Fire Rating)

Wall Thickness

Partitions
(With Fire Rating)
Wall Weight

Wall Height

Wall Height

Fire Rating

DIN 4103
BS 5234/

Introduction
SYSTEM SPECIFICATIONS kg/m2 m m mm mins Rw Grade

1S33

Components & Accessories


Studs 75 mm DIN standard studs @ 900 mm centres

Linings
Severe
Facings 1 layer 18 mm Fermacell Board each side 50 4 4 111 90 57

Insulation 60 mm mineral stone wool density 50 kg/m 3

Studs 100 mm DIN standard studs @ 900 mm centres

Severe
Facings 1 layer 18 mm Fermacell Board each side 50 5.9 5 136 90 57

Insulation 60 mm mineral stone wool density 50 kg/m3

& Ceilings
Floorings
Studs 100 mm DIN standard studs @ 600 mm centres

Severe
Facings 1 layer 18 mm Fermacell Board each side 50 5.9 4.5 136 120 57

Insulation 80 mm mineral stone wool density 50 kg/m 3

Detailed Overview
1S34/1

Fire Protection
Studs 125 mm DIN standard studs @ 600 mm centres

Severe
1 layer 12.5 mm plus 10 mm Fermacell Board each
Facings 71 10.8 7 180 90 62
side plus 1 layer 10 mm Fermacell Board outer side

Insulation 40 mm mineral stone wool density 40 kg/m3

1S34/2

Timber Frames
Studs 125 mm DIN standard studs @ 600 mm centres

Component Details
Severe
1 layer 12.5 mm Fermacell Board each side plus
Facings 81 12 9 190 90 63
2 layers 10 mm Fermacell Board each outer side
Insulation 40 mm mineral stone wool density 40 kg/m3

Studs 125 mm DIN standard studs @ 600 mm centres


Severe

1 layer 12.5 mm Fermacell Board each side plus


Facings 81 12 7 190 120 63
2 layers 10 mm Fermacell Board each outer side

Rainscreens
Insulation 40 mm mineral stone wool density 40 kg/m3

1S36 Installation Overview


Studs 2 x 75 mm DIN standard studs @ 600 mm centres
Severe

1 layer 12.5 mm Fermacell Board each side plus


Facings 73 4.5 4 (10)
≥230 90 70
1 layer 10 mm Fermacell Board each outer side
Insulation 2 x 60 mm mineral stone wool density 30 kg/m3

Studs 2 x 75 mm DIN standard studs @ 600 mm centres


Fix & Finish
Severe

Facings 2 layers 12.5 mm Fermacell Board each side 79 4.5 4 (10)


≥235 90 70

Insulation 2 x 60 mm mineral stone wool density 30 kg/m3

Studs 2 x 100 mm DIN standard studs @ 600 mm centres


Severe

Performance Details

1 layer 12.5 mm Fermacell Board each side plus


Facings 74 4.5 4 (10)
≥280 90 71
1 layer 10 mm Fermacell Board each outer side
Insulation 2 x 80 mm mineral stone wool density 90 kg/m3
Wet Areas

Studs 2 x 100 mm DIN standard studs @ 600 mm centres


Severe

Facings 2 layers 12.5 mm Fermacell Board each side 80 4.5 4 (10)


≥285 90 71

Insulation 2 x 80 mm mineral stone wool density 90 kg/m 3

(9) Wall thickness, heights and construction properties quoted are for separated steel stud partitions with U channels and C studs fixed parallel to each other and jointed
with an isolation strip (for example a self adhesive insulation strip). No mechanical bracing across studs. (10) Wall thickness, heights and construction properties quoted
are for separated steel stud partitions with U channels and C studs fixed parallel to each other without any jointing between the two separated stud sections. (11) Wall
thickness, heights and construction properties quoted are for separated steel stud partitions with U channels and C studs fixed parallel to each other and connected to each
other at <1/3 height with a fillet of board or an off-cut of steel stud.

FERMACELL +44 (0) 870 6090 306 47


PARTITIONS
PERFORMANCE DETAILS www.fermacell.co.uk

FerMaCell ParTITION WallS ON STeel WallS WITh INSUlaTION

Sound Insulation
(Without Fire Rating)

Wall Thickness
Partitions

(With Fire Rating)


Wall Weight

Wall Height

Wall Height

Fire Rating

DIN 4103
BS 5234/
Introduction

SYSTEM SPECIFICATIONS kg/m2 m m mm mins Rw Grade

1S41
Components & Accessories

Studs 75 mm DIN standard studs @ 600 mm centres


Linings

Severe
1 layer 15 mm Fermacell Board each side plus
Facings 76 5.5 5 135 120 62
1 layer 12.5 mm Fermacell Board each outer side
Insulation 50 mm mineral stone wool density 50 kg/m 3

Studs 100 mm DIN standard studs @ 600 mm centres

Severe
1 layer 15 mm Fermacell Board each side plus
Facings 77 6.5 6 160 120 62
1 layer 12.5 mm Fermacell Board each outer side
& Ceilings
Floorings

Insulation 50 mm mineral stone wool density 50 kg/m 3

Studs 125 mm DIN standard studs @ 600 mm centres

Severe
1 layer 15 mm Fermacell Board each side plus
Facings 77 7 6.5 185 120 62
1 layer 12.5 mm Fermacell Board each outer side
Detailed Overview

Insulation 50 mm mineral stone wool density 50 kg/m 3


Fire Protection

1S42
Studs 2 x 75 mm DIN standard studs @ 600 mm centres

Severe
1 layer 15 mm Fermacell Board each side plus
Facings 72 6.5 6.5 ≥215 120 62
1 layer 12.5 mm Fermacell Board each outer side (11) (11)

Insulation 50 mm mineral stone wool density 50 kg/m 3

Studs 2 x 75 mm DIN standard studs @ 600 mm centres


Timber Frames

Severe
Facings 2 layers 15 mm Fermacell Board each side 78 6.5 6.5 ≥220 120 62
Component Details

(11) (11)
Insulation 50 mm mineral stone wool density 50 kg/m 3

1S51
Studs 100 mm DIN standard studs @ 600 mm centres
Severe
2 layers 12.5 mm Fermacell Board each side plus
Facings 89 6.5 6 170 180 64
1 layer 10 mm Fermacell Board each outer side
Insulation 80 mm mineral stone wool density 50 kg/m3
Rainscreens

Studs 125 mm DIN standard studs @ 600 mm centres


Severe
Installation Overview

2 layers 12.5 mm Fermacell Board each side plus


Facings 89 7 6.5 195 180 64
1 layer 10 mm Fermacell Board each outer side
Insulation 80 mm mineral stone wool density 50 kg/m3

1S52
Studs 75 mm DIN standard studs @ 600 mm centres
Fix & Finish

Severe

2 layers 12.5 mm Fermacell Board each side plus


Facings 90 6.5 6.5 ≥220 180 ≥64
1 layer 10 mm Fermacell Board each outer side (11) (11)

Insulation 80 mm mineral stone wool density 50 kg/m3


Performance Details
Wet Areas

(9) Wall thickness, heights and construction properties quoted are for separated steel stud partitions with U channels and C studs fixed parallel to each other and jointed
with an isolation strip (for example a self adhesive insulation strip). No mechanical bracing across studs. (10) Wall thickness, heights and construction properties quoted
are for separated steel stud partitions with U channels and C studs fixed parallel to each other without any jointing between the two separated stud sections. (11) Wall
thickness, heights and construction properties quoted are for separated steel stud partitions with U channels and C studs fixed parallel to each other and connected to each
other at <1/3 height with a fillet of board or an off-cut of steel stud.

48 FERMACELL +44 (0) 870 6090 306


PARTITIONS
www.fermacell.co.uk PERFORMANCE DETAILS

FerMaCell h2O ParTITION WallS ON STeel STUD

Sound Insulation
(Without Fire Rating)

Wall Thickness

Partitions
(With Fire Rating)
Wall Weight

Wall Height

Wall Height

Fire Rating

DIN 4103
BS 5234/

Introduction
SYSTEM SPECIFICATIONS kg/m2 m m mm mins Rw Grade

1S15 H2O

Components & Accessories


Studs 50 mm DIN standard studs @ 600 mm centres

Severe

Linings
1 layer 12.5 mm Powerpanel H2O inner side plus 29 3.05 3.05 75 30 41
Facings
1 layer 12.5 mm Fermacell Board outer side
Studs 75 mm DIN standard studs @ 600 mm centres

Severe
1 layer 12.5 mm Powerpanel H2O inner side plus 29 4 4 100 30 41
Facings
1 layer 12.5 mm Fermacell Board outer side
Studs 100 mm DIN standard studs @ 600 mm centres

Severe

& Ceilings
Floorings
1 layer 12.5 mm Powerpanel H2O inner side plus 29 4.8 4.8 125 30 41
Facings
1 layer 12.5 mm Fermacell Board outer side

1S11 H2O
Studs 75 mm DIN standard studs @ 600 mm centres

Severe

Detailed Overview
Facings 1 layer 12.5 mm Powerpanel H2O each side 30 4.5 4.5 100 30 49

Fire Protection
Insulation 60 mm mineral stone wool density 25 kg/m 3

Studs 100 mm DIN standard studs @ 600 mm centres

Severe
Facings 1 layer 12.5 mm Powerpanel H2O each side 30 5 5 125 30 49

Insulation 60 mm mineral stone wool density 25 kg/m 3

1S12 H2O

Timber Frames
Studs 50 mm DIN standard studs @ 600 mm centres

Component Details
Severe
1 layer 12.5 mm Powerpanel H2O inner side plus
Facings 33 3.7 3 75 30 49
1 layer 12.5 mm Fermacell Board outer side
Insulation 40 mm mineral stone wool density 50 kg/m3

Studs 75 mm DIN standard studs @ 600 mm centres


Severe

1 layer 12.5 mm Powerpanel H2O inner side plus


Facings 33 4.2 4.2 100 30 51
1 layer 12.5 mm Fermacell Board outer side
Insulation 60 mm mineral stone wool density 25 kg/m3

Rainscreens
Studs 100 mm DIN standard studs @ 600 mm centres
Severe

Installation Overview
1 layer 12.5 mm Powerpanel H2O inner side plus
Facings 33 6 5 125 30 51
1 layer 12.5 mm Fermacell Board outer side
Insulation 60 mm mineral stone wool density 25 kg/m3

1S13 H2O
Studs 50 mm DIN standard studs @ 600 mm centres
Fix & Finish

1 layer 12.5 mm Powerpanel H2O on inner side plus


Severe

Facings 1 layer 12.5 mm plus 10 mm Fermacell Board 48 4 3 85 30 56


outer side
Insulation 60 mm mineral stone wool density 25 kg/m3
Performance Details

Studs 75 mm DIN standard studs @ 600 mm centres


1 layer 12.5 mm Powerpanel H2O on inner side plus
Severe

Facings 1 layer 12.5 mm plus 10 mm Fermacell Board 48 5 4.5 110 30 56


Wet Areas

outer side
Insulation 60 mm mineral stone wool density 25 kg/m3

Studs 100 mm DIN standard studs @ 600 mm centres


1 layer 12.5 mm Powerpanel H2O on inner side plus
Severe

Facings 1 layer 12.5 mm plus 10 mm Fermacell Board 48 7.2 5 135 30 56


outer side
Insulation 60 mm mineral stone wool density 25 kg/m3

FERMACELL +44 (0) 870 6090 306 49


PARTITIONS
PERFORMANCE DETAILS www.fermacell.co.uk

FerMaCell h2O ParTITION WallS ON STeel STUDS WITh INSUlaTION

Sound Insulation
(Without Fire Rating)

Wall Thickness
Partitions

(With Fire Rating)


Wall Weight

Wall Height

Wall Height

Fire Rating

DIN 4103
BS 5234/
Introduction

SYSTEM SPECIFICATIONS kg/m2 m m mm mins Rw Grade

1S31 H2O
Components & Accessories

Studs 2 x 50 mm DIN standard studs @ 600 mm centres


Linings

Severe
Facings 2 layers 12.5 mm Powerpanel H2O on both sides 64 3.5 3 155 90 61

Insulation 2 x 40 mm mineral stone wool density 50 kg/m3


& Ceilings
Floorings

1S41 H2O
Studs 75 mm DIN standard studs @ 600 mm centres

Severe
Facings 2 layers 12.5 mm Powerpanel H2O each side 55 4 4 125 120 57

Insulation 60 mm mineral stone wool density 25 kg/m 3


Detailed Overview
Fire Protection

Studs 100 mm @ 600 mm centres

Severe
Facings 2 layers 12.5 mm Powerpanel H2O each side 55 5.85 5.85 150 120 57

Insulation 60 mm mineral stone wool density 25 kg/m3

1S42 H2O
Studs 75 mm DIN standard studs @ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Board each side plus
Timber Frames

Facings 60 4.85 4.85 125 120 60


1 layer 12.5 mm Powerpanel H2O each outer side
Component Details

Insulation 60 mm mineral stone wool density 25 kg/m3

Studs 100 mm @ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Board each side plus
Facings 60 7.45 6.5 150 120 60
1 layer 12.5 mm Powerpanel H2O each outer side
Insulation 60 mm mineral stone wool density 25 kg/m3

1S43 H2O
Rainscreens

Studs 2 x 75 mm DIN standard studs @ 600 mm centres


Installation Overview

Severe

Facings 2 layers 12.5 mm Powerpanel H2O on both sides 65 4 3.5 205 120 63

Insulation 2 x 60 mm mineral stone wool density 30 kg/m3


Fix & Finish

Performance Details
Wet Areas

50 FERMACELL +44 (0) 870 6090 306


PARTITIONS
www.fermacell.co.uk PERFORMANCE DETAILS

FerMaCell TIMBer WallS WITh INSUlaTION – NON lOaDBearING

Sound Insulation
Wall Thickness

Partitions
Wall Weight

Wall Height

Fire Rating

DIN 4103
BS 5234/

Introduction
SYSTEM SPECIFICATIONS kg/m2 m mm mins Rw Grade

1H11

Components & Accessories


Studs 60 mm x 40 mm @ 600 mm centres

Linings
Severe
Facings 1 layer 12.5 mm Fermacell Board each side 38 3.1 85 30 44

Insulation 40 mm mineral stone wool density 30 kg/m 3

Studs 80 mm x 40 mm @ 600 mm centres

Severe
Facings 1 layer 12.5 mm Fermacell Board each side 40 4.1 105 30 44

Insulation 40 mm mineral stone wool density 30 kg/m3

& Ceilings
Floorings
Studs 75 mm x 50 mm @ 600 mm centres

Severe
Facings 1 layer 12.5 mm Fermacell Board each side 41 4.1 100 30 47

Insulation 70 mm mineral stone wool density 30 kg/m 3

Studs 89 mm x 38 mm @ 600 mm centres

Detailed Overview

Fire Protection
Severe
Facings 1 layer 12.5 mm Fermacell Board each side 40 4.1 114 30 44

Insulation 40 mm mineral stone wool density 30 kg/m 3

1H12
Studs 60 mm x 40 mm @ 500 mm centres

Heavy
Facings 1 layer 10 mm Fermacell Board each side 32 3.1 80 30 44

Timber Frames
Insulation 40 mm mineral stone wool density 30 kg/m3

Studs 80 mm x 40 mm @ 500 mm centres

Component Details
Heavy
Facings 1 layer 10 mm Fermacell Board each side 34 4.1 100 30 44

Insulation 40 mm mineral stone wool density 30 kg/m 3

Studs 75 mm x 50 mm @ 500 mm centres


Heavy

Facings 1 layer 10 mm Fermacell Board each side 35 4.1 95 30 44

Insulation 40 mm mineral stone wool density 30 kg/m3

Rainscreens
Studs 89 mm x 38 mm @ 500 mm centres
Heavy

Installation Overview
Facings 1 layer 10 mm Fermacell Board each side 34 4.1 109 30 44

Insulation 40 mm mineral stone wool density 30 kg/m3

1H15
Studs 2 x 60 mm x 40 mm @ 600 mm centres with 30 mm air gap
Fix & Finish
Severe

Facings 1 layer 12.5 mm Fermacell Board each side 41 3.1 175 30 57

Insulation 2 x 60 mm mineral stone wool density 20 kg/m 3

Studs 2 x 50 mm x 75 mm @ 600 mm centres with 30 mm air gap


Severe

Facings 1 layer 12.5 mm Fermacell Board each side 41 3.1 205 30 57


Performance Details

Insulation 2 x 60 mm mineral stone wool density 20 kg/m3

Studs 2 x 38 mm x 89 mm @ 600 mm centres with 30 mm air gap


Wet Areas
Severe

Facings 1 layer 12.5 mm Fermacell Board each side 41 3.1 233 30 57

Insulation 2 x 60 mm mineral stone wool density 20 kg/m 3

FERMACELL +44 (0) 870 6090 306 51


PARTITIONS
PERFORMANCE DETAILS www.fermacell.co.uk

FerMaCell TIMBer WallS WITh INSUlaTION – NON lOaDBearING

Sound Insulation
Wall Thickness
Partitions

Wall Weight

Wall Height

Fire Rating

DIN 4103
BS 5234/
Introduction

SYSTEM SPECIFICATIONS kg/m2 m mm mins Rw Grade

1H22
Components & Accessories

Studs 75 mm x 50 mm @ 600 mm centres


Linings

Severe
Facings 1 layer 12.5 mm Fermacell Board each side 40 4.1 100 60 44
40 mm mineral stone wool density 45 kg/m3 or
Insulation
60 mm mineral stone wool density 30 kg/m3
Insulation 70 mm x 30 kg/m3 47

Studs 89 mm x 38 @ 600 mm centres

Severe
& Ceilings
Floorings

Facings 1 layer 12.5 mm Fermacell Board each side 41 4.1 114 60 44


40 mm mineral stone wool density 45 kg/m3 or
Insulation
60 mm mineral stone wool density 30 kg/m3
Insulation 70 mm x 30 kg/m3 47

1H22RB
Detailed Overview
Fire Protection

Studs 75 mm x 50 mm @ 600 mm centres

Severe
Facings 1 layer 12.5 mm Fermacell Board each side 40 4.1 100 60 52*
40 mm mineral stone wool density 45 kg/m3 or
Insulation
60 mm mineral stone wool density 30 kg/m3
Studs 89 mm x 38 @ 600 mm centres

Severe
Resilient Bar to inner side
Facings 1 layer 12.5 mm Fermacell Board each side 41 4.1 114 60 52*
Timber Frames

40 mm mineral stone wool density 45 kg/m3 or


Insulation
60 mm mineral stone wool density 30 kg/m3
Component Details

1H23
Studs 2 x 60 mm x 40 mm @ 600 mm centres with 30 mm air gap

Severe
Facings 1 layer 12.5 mm Fermacell Board each side 42 3.1 175 60 57

Insulation 70 mm mineral stone wool density 30 kg/m 3

Studs 2 x 75 mm x 50 mm @ 600 mm centres with 30 mm air gap


Rainscreens

Severe

Facings 1 layer 12.5 mm Fermacell Board each side 43 3.1 205 60 57

Insulation 70 mm mineral stone wool density 30 kg/m3


Installation Overview

Studs 2 x 89 mm x 38 mm @ 600 mm centres with 30 mm air gap


Severe

Facings 1 layer 12.5 mm Fermacell Board each side 43 3.1 233 60 57

Insulation 70 mm mineral stone wool density 30 kg/m 3


Fix & Finish

1H29
Studs 75 mm x 50 mm @ 600 mm centres
Severe

1 layer 12.5 mm Fermacell Board each side plus


Facings 53 4.1 110 60 51
1 layer 10 mm Fermacell Board outer side
Insulation 70 mm mineral stone wool density 30 kg/m 3
Performance Details

Studs 89 mm x 38 mm @ 600 mm centres


Severe

1 layer 12.5 mm Fermacell Board each side plus


Facings 53 4.1 124 60 51
Wet Areas

1 layer 10 mm Fermacell Board outer side


Insulation 70 mm mineral stone wool density 30 kg/m 3

* - Interpolated performance

52 FERMACELL +44 (0) 870 6090 306


PARTITIONS
www.fermacell.co.uk PERFORMANCE DETAILS

FerMaCell TIMBer WallS WITh INSUlaTION – NON lOaDBearING

Sound Insulation
Wall Thickness

Partitions
Wall Weight

Wall Height

Fire Rating

DIN 4103
BS 5234/

Introduction
SYSTEM SPECIFICATIONS kg/m2 m mm mins Rw Grade

1H31

Components & Accessories


Studs 60 mm x 40 mm @ 600 mm centres

Linings
1 layer 12.5 mm Fermacell Board each side plus

Severe
Facings 62 3.1 105 90 51
1 layer 10 mm Fermacell Board each outer side
50 mm mineral stone wool density 50 kg/m3 or
Insulation
70 mm mineral stone wool density 30 kg/m3
Studs 80 mm x 40 mm @ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Board each side plus
Facings 64 4.1 125 90 54

& Ceilings
1 layer 10 mm Fermacell Board each outer side

Floorings
Insulation 70 mm mineral stone wool density 30 kg/m3

Studs 75 mm x 50 mm @ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Board each side plus
Facings 64 4.1 120 90 54
1 layer 10 mm Fermacell Board each outer side

Detailed Overview

Fire Protection
Insulation 70 mm mineral stone wool density 30 kg/m3

Studs 89 mm x 38 mm @ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Board each side plus
Facings 64 4.1 134 90 54
1 layer 10 mm Fermacell Board each outer side
Insulation 70 mm mineral stone wool density 30 kg/m3

1H31RB

Timber Frames
Studs 75 mm x 50 mm @ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Board each side plus

Component Details
Facings 64 4.1 120 90 60*
1 layer 10 mm Fermacell Board each outer side
Insulation 70 mm mineral stone wool density 30 kg/m3

Studs 89 mm x 38 mm @ 600 mm centres


Severe

Resilient Bar to inner side 1 layer 12.5 mm Fermacell Board each side plus
Facings 64 4.1 134 90 60*
1 layer 10 mm Fermacell Board each outer side
Insulation 70 mm mineral stone wool density 30 kg/m3

Rainscreens
1H32
75 mm x 50 @ 600 mm centres (one-sided traverse
Installation Overview
Studs
30/50 timber without mineral stone wool strip)
Severe

1 layer 12.5 mm Fermacell Board each side plus 65 3.6 150 90 54


Facings
1 layer 10 mm Fermacell Board each outer side
Insulation 50 mm mineral stone wool density 50 kg/m3
75 mm x 50 mm @ 600 mm centres (one-sided traverse
Fix & Finish

Studs
30/50 timber with mineral stone wool strip)
Severe

1 layer 12.5 mm Fermacell Board each side plus 65 3.6 150 90 57


Facings
1 layer 10 mm Fermacell Board each outer side
Insulation 50 mm mineral stone wool density 50 kg/m3
Performance Details

* - Interpolated performance
Wet Areas

FERMACELL +44 (0) 870 6090 306 53


PARTITIONS
PERFORMANCE DETAILS www.fermacell.co.uk

FerMaCell TIMBer WallS WITh INSUlaTION – NON lOaDBearING

Sound Insulation
Wall Thickness
Partitions

Wall Weight

Wall Height

Fire Rating

DIN 4103
BS 5234/
Introduction

SYSTEM SPECIFICATIONS kg/m2 m mm mins Rw Grade

1H35
Components & Accessories

Studs 2 x 60 mm x 40 mm @ 600 mm centres with 10 mm air gap


Linings

Severe
1 layer 12.5 mm Fermacell Board each side plus
Facings 65 3.1 175 90 66
1 layer 10 mm Fermacell Board each outer side
Insulation 50 mm mineral stone wool density 50 kg/m 3

Studs 2 x 75 mm x 50 mm @ 500 mm centres with 10 mm air gap

Severe
1 layer 12.5 mm Fermacell Board each side plus
Facings 69 4.1 205 90 66
1 layer 10 mm Fermacell Board each outer side
& Ceilings
Floorings

Insulation 50 mm mineral stone wool density 50 kg/m3

Studs 2 x 89 mm x 38 mm @ 500 mm centres with 10 mm air gap

Severe
1 layer 12.5 mm Fermacell Board each side plus
Facings 70 4.1 233 90 66
1 layer 10 mm Fermacell Board each outer side
Detailed Overview

Insulation 50 mm mineral stone wool density 50 kg/m3


Fire Protection

1H36
Studs 2 x 75 mm x 50 mm @ 500 mm centres with 30 mm air gap

Severe
Facings 2 layers 10 mm Fermacell Board each side 41 4.1 280 60 62

Insulation 2 x 60 mm mineral stone wool density 20 kg/m 3

Studs 2 x 50 mm x 100 mm @ 600 mm centres with 30 mm air gap

Severe
Timber Frames

Facings 2 layers 12.5 mm Fermacell Board each side 41 4.1 290 60 64


Component Details

Insulation 2 x 60 mm mineral stone wool density 20 kg/m3

Robust Detail compliant with


240 mm gap between inner
faces of boards

1H37
Rainscreens

Studs 2 x 75 mm x 50 mm @ 500 mm centres with 90 mm air gap


Severe

Facings 2 layers 10 mm Fermacell Board each side 41 4.1 230 60 64


Installation Overview

Insulation 2 x 60 mm mineral stone wool density 20 kg/m 3

* Studs 2 x 89 mm x 38 mm @ 500 mm centres with 90 mm air gap


Severe

Facings 2 layers 10 mm Fermacell Board each side 41 3.1 233 60 64

Insulation 2 x 60 mm mineral stone wool density 20 kg/m3


Fix & Finish

* 9 mm Sheathing Board or 10 mm Fermacell Board


Robust Detail compliant with
240 mm gap between inner
faces of boards
Performance Details
Wet Areas

54 FERMACELL +44 (0) 870 6090 306


PARTITIONS
www.fermacell.co.uk PERFORMANCE DETAILS

FerMaCell TIMBer WallS WIThOUT INSUlaTION – NON lOaDBearING

Sound Insulation
Wall Thickness

Partitions
Wall Weight

Wall Height

Fire Rating

DIN 4103
BS 5234/

Introduction
SYSTEM SPECIFICATIONS kg/m2 m mm mins Rw Grade

1H13

Components & Accessories


Studs 60 mm x 40 mm @ 600 mm centres

Severe

Linings
37 3.1 85 30 41
Facings 1 layer 12.5 mm Fermacell Board each side

Studs 80 mm x 40 mm @ 600 mm centres

Severe
39 4.1 105 30 41
Facings 1 layer 12.5 mm Fermacell Board each side

Studs 75 mm x 50 mm @ 600 mm centres

Severe
40 4.1 100 30 41
Facings 1 layer 12.5 mm Fermacell Board each side

& Ceilings
Floorings
Studs 89 mm x 38 mm @ 600 mm centres

Severe
40 4.1 114 30 41
Facings 1 layer 12.5 mm Fermacell Board each side

Studs 75 mm x 50 mm @ 600 mm centres

Severe
46 4.1 100 60 41
Facings 1 layer 15 mm Fermacell Board each side

Detailed Overview

Fire Protection
1H14
Studs 75 mm x 50 mm @ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Board each side plus 52 4.1 110 30 43
Facings
1 layer 10 mm Fermacell Board outer side
Studs 89 mm x 38mm @ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Board each side plus 52 4.1 124 30 43
Facings

Timber Frames
1 layer 10 mm Fermacell Board outer side

Component Details
1H21
Studs 75 mm x 50 mm @ 500 mm centres
Severe
61 4.1 115 60 48
Facings 2 layers 10 mm Fermacell Board each side

Studs 75 mm x 50 mm @ 600 mm centres


Severe

1 layer 12.5 mm Fermacell Board each side plus 67 4.1 120 60 51


Facings
1 layer 10 mm Fermacell Board each outer side

Rainscreens
Studs 89 mm x 38 mm @ 500 mm centres
Severe

61 4.1 129 60 48
Facings 2 layers 10 mm Fermacell Board each side Installation Overview

Studs 89 mm x 38 mm @ 600 mm centres


Severe

1 layer 12.5 mm Fermacell Board each side plus 67 4.1 134 60 51


Facings
1 layer 10 mm Fermacell Board each outer side

Similar performance is achievable by using 40 mm x 60 mm studs, and 40 mm x 80 mm studs with the same boarding
and insulation configurations.
Fix & Finish

1H33
Studs 60 mm x 40 mm @ 600 mm centres
Severe

1 layer 12.5 mm Fermacell Board each side plus 83 3.1 125 90 54


Facings
2 layers 10 mm Fermacell Board each outer side
Performance Details

Studs 80 mm x 40 mm @ 600 mm centres


Severe

1 layer 12.5 mm Fermacell Board each side plus 83 4.1 145 90 54


Facings
Wet Areas

2 layers 10 mm Fermacell Board each outer side


Studs 75 mm x 50 mm @ 600 mm centres
Severe

1 layer 12.5 mm Fermacell Board each side plus 83 4.1 140 90 54


Facings
2 layers 10 mm Fermacell Board each outer side
Studs 89 mm x 38 mm @ 600 mm centres
Severe

1 layer 12.5 mm Fermacell Board each side plus 83 4.1 154 90 54


Facings
2 layers 10 mm Fermacell Board each outer side

FERMACELL +44 (0) 870 6090 306 55


PARTITIONS
PERFORMANCE DETAILS www.fermacell.co.uk

FerMaCell TIMBer WallS – h2O – NON lOaDBearING

Sound Insulation
(Without Fire Rating)

Wall Thickness
Partitions

(With Fire Rating)


Wall Weight

Wall Height

Wall Height

Fire Rating

DIN 4103
BS 5234/
Introduction

SYSTEM SPECIFICATIONS kg/m2 m m mm mins Rw Grade

1H13 H2O
Components & Accessories

Studs 60 mm x 40 mm @ 600 mm centres


Linings

Severe
1 layer 12.5 mm Fermacell Powerpanel H2O Board
Facings 33 3.1 3.1 85 60 40
each side
Insulation 60 mm mineral stone wool density 25 kg/m3

Studs 75 mm x 50 mm @ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Powerpanel H2O Board
Facings 35 4.1 4.1 100 60 40
each side
& Ceilings
Floorings

Insulation 60 mm mineral stone wool density 25 kg/m3

Studs 89 mm x 38 mm @ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Powerpanel H2O Board
Facings 36 4.1 4.1 114 60 40
each side
Detailed Overview

Insulation 60 mm mineral stone wool density 25 kg/m3


Fire Protection
Timber Frames

Component Details
Rainscreens

Installation Overview
Fix & Finish

Performance Details
Wet Areas

56 FERMACELL +44 (0) 870 6090 306


PARTITIONS
www.fermacell.co.uk PERFORMANCE DETAILS

FerMaCell TIMBer WallS WIThOUT INSUlaTION – lOaDBearING

Sound Insulation
Wall Thickness

Partitions
Applied Load

Wall Weight

Wall Height

Fire Rating

DIN 4103
BS 5234/

Introduction
SYSTEM SPECIFICATIONS kN/stud kg/m2 m mm mins Rw Grade

1HT14

Components & Accessories


Studs 80 mm x 60 mm @ 600 mm centres

Severe

Linings
12 35 3 105 30 41
Facings 1 layer 12.5 mm Fermacell Board each side

Studs 89 mm x 38 mm @ 600 mm centres

Severe
5.56 35 2.6 114 30 41
Facings 1 layer 12.5 mm Fermacell Board each side

1HT15

& Ceilings
Floorings
Studs 80 mm x 40 mm @ 600 mm centres

Severe
6.4 39 3 110 30 41
Facings 1 layer 15 mm Fermacell Board each side

Studs 89 mm x 38 mm @ 600 mm centres

Severe
5.56 39 2.6 119 30 41
Facings 1 layer 15 mm Fermacell Board each side

Detailed Overview

Fire Protection
1HT21
Studs 80 mm x 50 mm @ 600 mm centres

Severe
10 64 2.6 130 60 47
Facings 2 layers 12.5 mm Fermacell Board each side

Timber Frames
Component Details

Rainscreens
Installation Overview

Fix & Finish


Performance Details

Wet Areas

FERMACELL +44 (0) 870 6090 306 57


PARTITIONS
PERFORMANCE DETAILS www.fermacell.co.uk

FerMaCell TIMBer WallS WITh INSUlaTION – lOaDBearING

Sound Insulation
Wall Thickness
Partitions

Applied Load

Wall Weight

Wall Height

Fire Rating

DIN 4103
BS 5234/
Introduction

SYSTEM SPECIFICATIONS kN/stud kg/m2 m mm mins Rw Grade

1HT11
Components & Accessories

Studs 80 mm x 40 mm @ 600 mm centres


Linings

Severe
Facings 1 layer 12.5 mm Fermacell Board each side 8 40 3 105 30 44

Insulation 40 mm mineral stone wool density 30 kg/m 3

Studs 75 mm x 50 mm @ 600 mm centres

Severe
Facings 1 layer 12.5 mm Fermacell Board each side 9.3 40 3 100 30 44

Insulation 40 mm mineral stone wool density 30 kg/m3


& Ceilings
Floorings

Studs 89 mm x 38 mm @ 600 mm centres

Severe
Facings 1 layer 12.5 mm Fermacell Board each side 5.56 41 2.6 114 30 44
90 mm mineral stone wool density 10 kg/m3 or
Insulation
40 mm mineral stone wool density 30 kg/m3
Detailed Overview
Fire Protection

1HT22
Studs 89 mm x 38 mm @ 600 mm centres

Severe
Facings 1 layer 18 mm Fermacell Board each side A 58 3 125 60 ≥46

Insulation 90 mm mineral stone wool density 30 kg/m 3

Studs 120 mm x 45 mm @ 600 mm centres

Severe
Facings 1 layer 15 mm Fermacell Board each side 10.8 48 3 150 60 ≥46
Timber Frames

Insulation 120 mm mineral stone wool density 30 kg/m 3


Component Details

Studs 140 mm x 38 mm @ 600 mm centres

Severe
Facings 1 layer 15 mm Fermacell Board each side 10 48 3 150 60 ≥46

Insulation 140 mm mineral stone wool density 30 kg/m3

1HT23
Studs 89 mm x 38 mm @ 600 mm centres
Rainscreens

Severe

2 layers 12.5 mm Fermacell Board inner side plus 60/


Facings 5.56 56 2.6 127 ≥46
1 layer 12.5 mm Fermacell Board outer side 30†
Installation Overview

Insulation 90 mm mineral stone wool density 10 kg/m3

1HT23 – Twin Wall


Studs 2 x 89 mm x 38 mm @ 600 mm centres
Fix & Finish

2 layers 12.5 mm Fermacell Board inner side plus


Severe

2 layers 12.5 mm Fermacell Board outer side.


Facings 5.56 112 2.6 270 60 ≥66
Inner cavity single layer may be timber based
product. Refer to Fermacell technical information
Insulation 2 x 90 mm mineral stone wool density 10 kg/m3
Performance Details
Wet Areas

(9) Wall thickness, heights and construction properties quoted are for separated steel stud partitions with U channels and C studs fixed parallel to each other and jointed
with an isolation strip (for example a self adhesive insulation strip). No mechanical bracing across studs. (10) Wall thickness, heights and construction properties quoted
are for separated steel stud partitions with U channels and C studs fixed parallel to each other without any jointing between the two separated stud sections. (11) Wall
thickness, heights and construction properties quoted are for separated steel stud partitions with U channels and C studs fixed parallel to each other and connected to each
other at <1/3 height with a fillet of board or an off-cut of steel stud.

58 FERMACELL +44 (0) 870 6090 306


PARTITIONS
www.fermacell.co.uk PERFORMANCE DETAILS

FerMaCell TIMBer WallS WITh INSUlaTION – lOaDBearING

Sound Insulation
Wall Thickness

Partitions
Applied Load

Wall Weight

Wall Height

Fire Rating

DIN 4103
BS 5234/

Introduction
SYSTEM SPECIFICATIONS kN/stud kg/m2 m mm mins Rw Grade

1HT 31-6

Components & Accessories


Studs 100 mm x 60 mm @ 600 mm centres

Linings
Severe
Facings 2 layers 15 mm Fermacell Board each side 15 84 3.5 160 90 ≥51

Insulation 100 mm mineral stone wool density 20 kg/m 3

1HT 32-2RB

& Ceilings
Floorings
Studs 140 mm x 60 mm @ 600 mm centres

Severe
2 layers 12.5 mm Fermacell Board each side
Facings 16.8 78 3.5 ≈ 215 90 ≥60*
with a resilient bar to inner side
Insulation 140 mm mineral stone wool density 30 kg/m3

Detailed Overview

Fire Protection
Resilient Bar to inner side

1HT 32-12RB
Studs 140 mm x 60 mm @ 600 mm centres

Severe
2 layers 15 mm Fermacell Board each side
Facings 16.8 ≈ 94 3.5 ≈ 225 90 ≥60*
with a resilient bar to one side
Insulation 140 mm Homatherm

Timber Frames
Component Details
Resilient Bar to inner side

1HT 35-1
100 mm x 60 mm @ 600 mm centres plus
Studs
60 mm x 45 mm @ 600 mm centres
Severe

Facings 2 layers 15 mm Fermacell Board each side 15 87 3.5 230 90 66

Rainscreens
Insulation 100 mm mineral stone wool density 30 kg/m3
N.B. Only 100 mm x 60 mm stud is loaded. Installation Overview

Fix & Finish


Performance Details

Wet Areas

FERMACELL +44 (0) 870 6090 306 †


60 minutes fire from double board side 59
PARTITIONS
PERFORMANCE DETAILS www.fermacell.co.uk

FerMaCell NON exPOSeD WallS – lOaDBearING

Sound Insulation
Wall Thickness
Partitions

Applied Load

Wall Weight

Wall Height

Fire Rating

DIN 4103
BS 5234/
Introduction

N/
SYSTEM SPECIFICATIONS mm2
kg/m2 m mm mins Rw Grade

1HG31-1
Components & Accessories

Studs 100 mm x 60 mm @ 600 mm centres


Linings

Severe
1 layer 12.5 mm Fermacell Board inner side plus 30/
Facings 2.5 63 3 142.5 68†
2 layers 15 mm Fermacell Board outer side 90**
Insulation 100 mm mineral stone wool density 30 kg/m3

Studs 100 mm x 60 mm @ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Board inner side plus 30/
External protection sheeting Facings 2 62 3 142.5 68†
2 layers 15 mm Fermacell Board outer side 90**
& Ceilings
Floorings

material as required. Contact


Fermacell technical helpline Insulation 100 mm mineral stone wool density 20 kg/m3
for further information.
Studs 120 mm x 45 mm @ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Board inner side plus 30/
Facings 2 62 2.6 162.5 68†
2 layers 15 mm Fermacell Board outer side 90**
Detailed Overview

Insulation 120 mm mineral stone wool density 30 kg/m3


Fire Protection

1HG31-8
Studs 140 mm x 60 mm @ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Board inner side plus 30/
Facings 2 ≈ 77 3 190 ≥68†
3 layers 12.5 mm Fermacell Board outer side 90**
Insulation 140 mm mineral stone wool density 20 kg/m3
Timber Frames

Component Details

External protection sheeting


material as required. Contact
Fermacell technical helpline
for further information.

1HG32
Studs 140 mm x 80 mm @ 600 mm centres
Rainscreens

1 layer 12.5 mm Fermacell Board inner side plus


Severe

30/
Facings 1 layer 15 mm Fermacell Powerpanel HD Board 2 ≈ 53 3 167.5 ≥66†
90**
outer side
Installation Overview

Insulation 140 mm mineral stone wool density 20 kg/m3

Studs 140 mm x 60 mm @ 600 mm centres


1 layer 12.5 mm Fermacell Board inner side plus
Severe

30/
Facings 1 layer 15 mm Fermacell Powerpanel HD Board 2 ≈ 53 3 167.5 ≥66†
90**
outer side
Fix & Finish

Insulation 140 mm mineral stone wool density 20 kg/m3


Performance Details
Wet Areas

** From inside 30, from outside 90


60 †As part of a twin wall system FERMACELL +44 (0) 870 6090 306
PARTITIONS
www.fermacell.co.uk PERFORMANCE DETAILS

FerMaCell exTerNal lOaDBearING WallS

Sound Insulation
Wall Thickness

Partitions
Applied Load

Wall Weight

Wall Height

Fire Rating

DIN 4103
BS 5234/

Introduction
N/
SYSTEM SPECIFICATIONS mm2
kg/m2 m mm mins Rw Grade

1HA11

Components & Accessories


Studs 140 mm x 60 mm @ 600 mm centres

Linings
1 layer 12.5 mm Fermacell Board plus vapour barrier
inner side plus 1 layer 12.5 mm Fermacell Board

Severe
Facings plus breather membrane, 60 mm PS15 rigid 2 54 3 ≈ 230 30 48
insulation, 3 mm reinforcement and 3 mm render
outer side
Insulation 140 mm mineral stone wool density 20 kg/m3

& Ceilings
Floorings
1HA31
Studs 140 mm x 60 mm @ 600 mm centres
2 layers 12.5 mm Fermacell Board inner side plus

Severe
Facings 2 layers 12.5 mm Fermacell Board outer side plus 2 ≈ 77‡ 3 190‡ 90 ≥51
Weatherboard

Detailed Overview
Insulation 140 mm mineral stone wool density 30 kg/m3

Fire Protection
Studs 100 mm x 60 mm @ 600 mm centres
2 layers 15 mm Fermacell Board inner side plus

Severe
Facings 2 layers 15 mm Fermacell Board outer side plus 2 ≈ 77‡ 3 165 90 ≥51
Weatherboard
Insulation 100 mm mineral stone wool density 20 kg/m3

Timber Frames
Component Details

Rainscreens
Installation Overview

Fix & Finish


Performance Details

Wet Areas

FERMACELL +44 (0) 870 6090 306 ‡ Without weatherboard 61


Linings

Introduction 63

Components & Accessories 66

Detailed Overview 67

Component Details 68

Installation Overview 70

Performance Details 71
LININgS
www.fermacell.co.uk INTRODUCTION

MARKET SECTORS Fermacell is perfectly suited for


wall lining solutions, from lining
Refurbishment
of proprietary metal systems to

Partitions
Academic traditional timber frame as well

Introduction
as dot and dab fixing.
Residential
The use of Fermacell with wall lining
Healthcare
systems creates a quick and simple way to

Components & Accessories

Linings
Recreation
install systems that reduce the wet trades
required as the fast and simple jointing
Industrial systems for Fermacell Boards Fine Surface
Treatment (FST).

& Ceilings
Floorings
PERFORMANCE RATINGS
MeTal FraMe lINING SYSTeMS
20 60
dB dB
The use of Fermacell with metal frame Dry Lining

Detailed Overview
systems allows a dry system to be installed

Fire Protection
30 60 for lining walls where the background may be
mins mins
unsuitable for “dabbing”, where the existing wall
may be out of true or the surface may not allow the
adhesion of the Fermacell Bonding Compound.
FERMACELL PERFORMANCE
Metal frame systems allow the system to be fixed

Timber Frames
Impact – Able to withstand impact directly to the existing wall allowing different
from people as well as objects
cavity widths to be accommodated. This can be

Component Details
(door handles etc).
as little as 15 mm with a metal furring system.
Insulation and vapour barriers can be installed
Acoustics – Enhanced acoustic
insulation providing simple behind the Fermacell Boards. Where possible place
solutions to upgrade existing walls. the insulation between the battens and the wall
where there is a narrow cavity otherwise this will
Ease of construction – A variety reduce its overall effectiveness and may cause cold

Rainscreens
of Shaftwall and variable cavity bridging. We recommend that thermal calculations
lining systems allowing simple, are undertaken to eliminate cold bridging issues.
Installation Overview

cost effective solutions for


refurbishment projects eliminating
wet trades.

Environmental – Fermacell Boards


Fix & Finish

are manufactured from 100%


recycled content and are recyclable.
Decreasing the carbon footprint
and increasing the BREEAM rating
of the building.
Performance Details

Wet Areas

FERMACELL +44 (0) 870 6090 306 63


LININgS
INTRODUCTION www.fermacell.co.uk
Partitions

Introduction
Components & Accessories
Linings
& Ceilings
Floorings

Detailed Overview
Fire Protection
Timber Frames

Component Details

TIMBer BaTTeNS It is important to note that the surface to which the


boards are to be bonded should be clean, dry and
Fermacell may be fixed to timber battens of a mechanically stable. Plaster dabs (Fermacell bonding
minimum size of 50 mm x 30 mm using 30 mm compound) should be applied to the existing wall
Fermacell screws or Galvanised staples. The use (see the Lining Section for spacing). This method will
of battens adds little to the lining thickness and allow a quick and cost effective way of cosmetically
Rainscreens

provides a service cavity. lining an existing wall.


Installation Overview

Where greater level of thermal insulation are INDePeNDeNT Wall lININGS


required insulation boards may be sandwiched
between the battens and the wall. If possible place Independent Wall linings are generally used where a
the insulation between the battens and the wall clear cavity is required from the existing background.
otherwise this will reduce its overall effectiveness A DIN standard C stud is used as a framework to
Fix & Finish

and may cause cold bridging. support the Fermacell Boards and these are set
generally at 400 mm centres for greater stability.
DIreCT BOND – “DOT aND DaB” Greater centres are allowable, please contact our
Technical department for further information. As
Performance Details

Fermacell can be installed using the dot and the C stud is not fixed to the background there is no
dab method; to do so Tapered edge boards restriction in the size of cavity and space is allowed
Wet Areas

must be used. for acoustic insulation or services.

Note – on external walls a vapour barrier should be used.

64 FERMACELL +44 (0) 870 6090 306


LININgS
www.fermacell.co.uk INTRODUCTION

The new school, built by Costain Limited, was part


of a £210m investment by Lewisham to transform
Fermacell helps BREEAM secondary education in the borough through the
Building Schools for the Future programme.
rating of new Sedgehill

Partitions
School.

Introduction
Designed by the Architects Co-Partnership, the school
maximizes the use of natural light and ventilation,
Environmentally friendly Fermacell offers excellent thermal insulation, as well as night
time cooling. Other environmental features include
Dry Lining is an integral part of
20% renewable energy and the overall carbon
many of the internal walls within

Components & Accessories


footprint of the new school is around half that of the

Linings
the new Sedgehill Secondary old one.
School in Lewisham which is
Sedgehill Secondary School opened at the beginning
aiming to achieve an “excellent”
of 2009 and accommodates 1,700 boys and girls
BREEAM rating. aged between 11 and 19 years. A Performing Arts

& Ceilings
Specialist School, it offers first class amenities

Floorings
Pupils continued their education including drama and dance facilities comprising four
studios as well as a central external performance
within the old school building
facility not only for use by the students, but also
during a phased demolition the local community.

Detailed Overview
process and the creation of, in

Fire Protection
effect, a five building campus Behrouz Shomali from Architects Co-Partnership,
commenting on the project said: “The design concept
surrounding a central courtyard.
is based around a sea shell – the idea being to deliver
an inclusive learning environment.”
A feature of the complex is a
circular series of six cantilevered A range of Fermacell partition and lining systems

Timber Frames
were used within the scheme and, in particular, the
barrel vault walkways around the

Component Details
3S11 and adjustable cavity wall lining systems.
main school courtyard.
There are a number of major benefits to using
the Fermacell 3S11 system. One of these is that it
provides a cavity when installed independently to
the Metsec structural steel framing allowing the

Rainscreens
contractor to overcome any protruding fixings and
provide a vapour barrier. Installation Overview

Fermacell is not only a high performance, multi-


purpose building board providing exceptional fire,
impact and moisture resistant properties; but it offers
high levels of acoustic and weight carrying capacity.
Fix & Finish

Also, from a BREEAM viewpoint, it is highly desirable


because it is 100% recyclable and manufactured
from 80% recycled gypsum and 20% cellulose fibres
derived from recycled papers.
Performance Details

Wet Areas

FERMACELL +44 (0) 870 6090 306 65


LININgS
COMPONENTS & ACCESSORIES www.fermacell.co.uk

DIreCT BOND & aDJUSTaBle Wall lININGS

COMPONENTS ACCESSORIES
Partitions

Fermacell Board
Introduction

Fermacell Square edge or Fermacell Board Knife


Tapered edge for Direct Bond. For scoring and snapping
Fermacell Boards.

Thickness 10 mm, 12.5 mm, 15 mm and 18 mm

Sizes 1200 x 1000 mm to 1200 x 3000 mm


Components & Accessories
Linings

Fermacell Fine Surface Treatment


For giving Fermacell Boards a smooth Fermacell Spatula
finish prior to painting. For applying Fine Surface Treatment.

Coverage 6 m2 per ltr


Size 450 mm
Pack Size 3 ltr or 10 ltr
& Ceilings
Floorings

DIN standard Lining System


Fermacell Joint Filler by Others
For filling 5–7 mm gaps between boards
& stopping screw heads.

Size
Detailed Overview

5 m2 per kg for filling Tapered edge Nominal 0.6 gauge 50 mm fixing face
Fire Protection

Coverage joints. 10 m2 for finishing glue joints


and screw heads.

Pack Size 5 kg or 20 kg

Fermacell Jointstik
For edge glueing square edged
Fermacell Boards.
Timber Frames

20 lm / 310 ml tube
Coverage 37 lm / bulk applicator refill
Component Details

310 ml tubes or
Pack Size 580 ml bulk applicator refills

30/40/55 mm Fermacell Screws


For fixing Fermacell Boards to steel and
timber subframes.
Rainscreens

Coverage 13 m2 for walls

Pack Size Box of 250 screws or box of 1000 screws


Installation Overview

Fermacell Bonding Compound


For dot & dabbing Tapered edge
Fermacell Boards.
Fix & Finish

Coverage 3–4 kg/m2

Pack Size 20 kg bag

Fermacell Mesh Jointing Tape


Mesh tape or paper tape used to reinforce
Performance Details

Tapered edge joints.


Wet Areas

Pack Size 45 mtr roll

Fermacell Paper Jointing Tape


Paper tape or mesh tape used to reinforce
Tapered edge joints.

Pack Size 75 mtr roll

66 FERMACELL +44 (0) 870 6090 306


LININgS
www.fermacell.co.uk DETAILED OVERVIEW

lINING SYSTeM CONSTrUCTION

Partitions
Introduction
Compound at 400–600 mm
depending on board size

Components & Accessories

Linings
Fermacell Screws
Fermacell Bonding
@ 250 mm c/c
Compound continuous
(12.5 mm board)
50 mm from edge

Board edges glued


with Fermacell

& Ceilings
Floorings
Jointstik or taped
and jointed with
Fermacell
Fermacell Tape
Bonding
and Joint Filler,
Compound
dependent on

Detailed Overview
board type used

Fire Protection
Metal Furring
Lining system

Timber Frames
mechanically
fixed as required

Component Details
or DIN standard
independent
lining

Dot and Dab lining system with

Rainscreens
Tapered edge Fermacell Boards
Installation Overview

With Dot and dab fixing, Fermacell recommends two mechanical fixings
Fix & Finish

once bonding has set. Advisable where greater loads are to be fixed directly
to the boards.

For installation data please refer to the Fermacell Handy Guide.


Performance Details

Wet Areas

FERMACELL +44 (0) 870 6090 306 67


LININgS
COMPONENT DETAILS www.fermacell.co.uk

INDePeNDeNT & aDJUSTaBle Wall lININGS

LININGS
Partitions

(1) Independent Wall Lining


Independent wall linings can be constructed
Introduction

by using DIN standard C Stud sections


• Allow a minimum cavity of 10 mm; a
vapour control barrier should be installed
as required
• Fix the bottom track allowing for the
desired cavity at 600 mm centres using
Components & Accessories

proprietary fixings. Plumb the ceiling line


Linings

track in to position and fix


• Cut the DIN standard studs 5 mm shorter
than the floor – ceiling height and position
at the recommended centres for the board
width
• Insulation can be inserted either between
the studs or in the cavity providing there
is adequate clearance to the existing
& Ceilings
Floorings

substrate
• Install the board as per fixing instructions in
the Fixing and Finishing section
* For double layer systems the second layer
can be screw fixed or stapled into place –
Detailed Overview

please contact our technical department for


Fire Protection

staple fixing details.

LININGS

(2) Adjustable cavity steel lining systems


Variable cavity width from 30 – 125 m can
be achieved by using DIN standard Lining
Timber Frames

systems.
• Mark horizontal lines at 800 mm centres
Component Details

and 600 mm vertical centres on the


existing wall
• Fix the bottom track allowing for the
desired cavity at 600 mm centres using
proprietary fixings. Plumb the ceiling line
track and fix
• Install the adjustable brackets fixing directly
to the wall using proprietary fixings at the
Rainscreens

intersections of the setting out lines


• Cut the adjustable channels 5 mm shorter
than the floor – ceiling height and position
Installation Overview

inline with the brackets. Fix the brackets to


the channels, bend back excess
• Install the board as per fixing instructions in
the Fixing and Finishing section
Fix & Finish

Performance Details
Wet Areas

68 FERMACELL +44 (0) 870 6090 306


LININgS
www.fermacell.co.uk COMPONENT DETAILS

DIreCT BOND & INDePeNDeNT Wall lININGS

LININGS

Partitions
(3) Timber lining systems
• Allow a minimum cavity of 50 mm and a

Introduction
breather membrane to BS 4016 should be
installed for timber frame constructions
• Construct the timber lining as required
• Insulation can be inserted either between
the studs or in the cavity allowing adequate
clearance to the existing substrate

Components & Accessories


• Install the board as per fixing instructions in

Linings
the Fixing and Finishing section. Fermacell
Boards can be screw fixed or stapled in
to place – please contact our technical
department for staple fixing details

DOT & DAB

& Ceilings
Floorings
(4) Dot and Dab (Direct Bond)
• Ensure the masonry background is dry
and dust free
• Direct bonding is not recommended for
solid exterior walls prone to moisture

Detailed Overview
ingress, an adjustable or independent

Fire Protection
lining system should be used instead
• The minimum finished dab thickness
should be no less than 10mm and not
greater than 25 mm
• Apply Fermacell Bonding Compound dabs
at 400 mm or 600 mm centres vertically to
suit the board width
• Each dab should be 50-75 mm wide

Timber Frames
x 250 mm long and 25 mm in from the
board edge at 30 mm vertical centres

Component Details
• A continuous ribbon of Fermacell Bonding
Compound should be applied around the
perimeter of the external walls and around
door/window frames and sockets
• The contact area of the dabs should be at
least 20% of the board surface

Rainscreens
Installation Overview

Fix & Finish


Performance Details

Wet Areas

FERMACELL +44 (0) 870 6090 306 69


LININgS
INSTALLATION OVERVIEW www.fermacell.co.uk

Wall lININGS

STEP ONE
Partitions

Ensure the floor is clean and flat; mark out the Plumb the ceiling line with the floor track and
line of the wall lining allowing for the width of mark out.
Introduction

the Fermacell Boards and any desired cavity. Fix the base and ceiling tracks at 600 mm
If using an adjustable cavity metal system centres using suitable fixings and insert DIN
mark out the bracket centres along the standard studs into the tracks.
channel paths. If using an adjustable cavity system, fit the
brackets and then secure the channels to them.
Components & Accessories
Linings

STEP TWO STEP THREE

Insert any desired Screw fix the boards


& Ceilings

insulation whilst at maximum 250 mm


Floorings

maintaining a cavity from centres using Fermacell


the background, cut the screws. When direct
Fermacell Boards 10 mm bonding using a
less than the room height traditional dot & dab
and install, leaving gaps method, the use of
as required for jointing to Tapered edge boards is
Detailed Overview

the ceiling. recommended.


Fire Protection

STEP FOUR STEP FIVE

Square edge boards: After 8 hours remove the


Timber Frames

Apply Fermacell Jointstik excess Jointstik and fill


to the board edge, tightly the screw heads, sand
Component Details

butt the next board and the Joint Filler for Tapered
screw fix. edge boards once dry.
Tapered edge board:
Position and fix the next
board. Once bonding
is dry, apply Fermacell
Joint filler, embedding a
reinforcement tape, and
Rainscreens

strike off flush with the


taper area.
Installation Overview

STEP SIx

For both Square edge


and Taper Edge boards
apply Fermacell Fine
Fix & Finish

Surface Treatment to
the entire surface for a
smooth finish prior to
painting. See installation
manual for other
finishing options.
Performance Details
Wet Areas

70 FERMACELL +44 (0) 870 6090 306


LININgS
www.fermacell.co.uk PERFORMANCE DETAILS

FerMaCell INDePeNDeNT Wall lININGS – STeel

Improved Sound
Wall Thickness

Partitions
Wall Weight

Wall Height

Fire Rating

Insulation

DIN 4103
BS 5234/

Introduction
SYSTEM SPECIFICATIONS kg/m2 m mm mins ΔR1w Grade

3S01

Components & Accessories


Studs 50 mm DIN standard studs @ 600 mm centres

Linings
Heavy
Facings 1 layer 12.5 mm Fermacell Board one side 20 3 62.5 N/A N/A

Insulation Optional

Studs 75 mm DIN standard studs @ 600 mm centres

Severe
Facings 1 layer 12.5 mm Fermacell Board one side 20 3.5 87.5 N/A N/A

Insulation Optional

& Ceilings
Floorings
Studs 100 mm DIN standard studs @ 600 mm centres

Severe
Facings 1 layer 12.5 mm Fermacell Board one side 20 4.1 112.5 N/A N/A

Insulation Optional

Detailed Overview
3S11

Fire Protection
Studs 50 mm DIN standard studs @ 600 mm centres

Heavy
Facings 1 layer 15 mm Fermacell Board one side 23 3 65 30 20

Insulation 50 mm mineral wool density 40 kg/m3

Studs 75 mm DIN standard studs @ 600 mm centres

Severe
Facings 1 layer 15 mm Fermacell Board one side 23 3.5 90 30 20

Timber Frames
Insulation 50 mm mineral stone wool density 40 kg/m3

Studs 100 mm DIN standard studs @ 600 mm centres

Component Details
Severe
Facings 1 layer 15 mm Fermacell Board one side 23 4.1 115 30 20

Insulation 50 mm mineral stone wool density 40 kg/m 3

3S12
Studs 50 mm DIN standard studs @ 600 mm centres
Severe

1 layer 12.5 mm Fermacell Board plus 32 3 72.5 30 ‡ N/A

Rainscreens
Facings
1 layer 10 mm Fermacell Board one side
Studs 75 mm DIN standard studs @ 600 mm centres
Severe

Installation Overview

1 layer 12.5 mm Fermacell Board plus 32 3.5 97.5 30 ‡ N/A


Facings
1 layer 10 mm Fermacell Board one side
Studs 100 mm DIN standard studs @ 600 mm centres
Severe

1 layer 12.5 mm Fermacell Board plus 32 4.5 122.5 30 ‡ N/A


Facings
1 layer 10 mm Fermacell Board one side
Fix & Finish

3S21
Studs 50 mm DIN standard studs @ 600 mm centres
Severe

Facings 2 layers 12.5 mm Fermacell Board one side 41 3 75 60 ‡ 22

Insulation 50 mm mineral stone wool density 38 kg/m 3


Performance Details

Studs 75 mm DIN standard studs @ 600 mm centres


Severe

Facings 2 layers 12.5 mm Fermacell Board one side 41 3.5 100 60 ‡ 22


Wet Areas

Insulation 50 mm mineral stone wool density 38 kg/m3

Studs 100 mm DIN standard studs @ 600 mm centres


Severe

Facings 2 layers 12.5 mm Fermacell Board one side 41 4.75 125 60 ‡ 22

Insulation 50 mm mineral stone wool density 38 kg/m 3

FERMACELL +44 (0) 870 6090 306 71


LININgS
PERFORMANCE DETAILS www.fermacell.co.uk

FerMaCell INDePeNDeNT Wall lININGS – STeel

Improved Sound
Wall Thickness
Partitions

Wall Weight

Wall Height

Fire Rating

Insulation

DIN 4103
BS 5234/
Introduction

SYSTEM SPECIFICATIONS kg/m2 m mm mins ΔR1w Grade

3S31
Components & Accessories

Studs 50 mm DIN standard studs @ 600 mm centres


Linings

Severe
1 layer 15 mm Fermacell Board plus
Facings 53 3.5 90 90 ‡ ≥22
2 layers 12.5 mm Fermacell Board outer side
Insulation 50 mm mineral stone wool density 40 kg/m3

Studs 75 mm DIN standard studs @ 600 mm centres

Severe
1 layer 15 mm Fermacell Board plus
Facings 53 4 115 90 ‡ ≥22
& Ceilings

2 layers 12.5 mm Fermacell Board outer side


Floorings

Insulation 60 mm mineral stone wool density 40 kg/m3

Studs 100 mm DIN standard studs @ 600 mm centres

Severe
1 layer 15 mm Fermacell Board plus
Facings 53 4.5 140 90 ‡ ≥22
2 layers 12.5 mm Fermacell Board outer side
Detailed Overview
Fire Protection

Insulation 100 mm mineral stone wool density 30 kg/m3

Studs 125 mm DIN standard studs @ 600 mm centres

Severe
1 layer 15 mm Fermacell Board plus
Facings 53 5 165 90 ‡ ≥22
2 layers 12.5 mm Fermacell Board outer side
Insulation 100 mm mineral stone wool density 30 kg/m3
Timber Frames

Component Details

DIreCT BOND
Wall Thickness

Performance
Wall Weight
Rainscreens

Thermal
Installation Overview

m2
SYSTEM SPECIFICATIONS kg/m2 mm
k/W

3TP01
Facings 1 layer 10 mm Tapered Edge Fermacell Board one side 12.5 10 0.03
Fix & Finish

Facings 1 layer 12.5 mm Tapered Edge Fermacell Board one side 15 12.5 0.03
Performance Details
Wet Areas


Classification from both sides
72 FERMACELL +44 (0) 870 6090 306
LININgS
www.fermacell.co.uk PERFORMANCE DETAILS

FerMaCell INDePeNDeNT Wall lININGS – h2O

Improved Sound
Wall Thickness

Partitions
Wall Weight

Wall Height

Fire Rating

Insulation

DIN 4103
BS 5234/

Introduction
SYSTEM SPECIFICATIONS kg/m2 m mm mins ΔR1w Grade

3S01 H2O

Components & Accessories


Studs 50 mm DIN standard studs @ 600 mm centres

Heavy

Linings
1 layer 12.5 mm Fermacell Powerpanel H2O Board 19 2.55 62.5 N/A N/A
Facings
one side
Studs 75 mm @ 600 mm centres

Heavy
1 layer 12.5 mm Fermacell Powerpanel H2O Board 19 3.5 87.5 N/A N/A
Facings
one side

& Ceilings
Floorings
3S02 H2O
Studs 75 mm DIN standard studs @ 600 mm centres

Heavy
2 layers 12.5 mm Fermacell Powerpanel H2O Board 32 3.5 100 N/A N/A
Facings

Detailed Overview
one side

Fire Protection
3S11 H2O
Studs 75 mm DIN standard studs @ 600 mm centres

Timber Frames
Severe
2 layers 12.5 mm Fermacell Powerpanel H2O Board
Facings 37 3.5 100 30 ‡ 21
one side

Component Details
Insulation 60 mm mineral stone wool density 30 kg/m3

Rainscreens
Installation Overview

Fix & Finish


Performance Details

Wet Areas


Classification from both sides
FERMACELL +44 (0) 870 6090 306 73
LININgS
PERFORMANCE DETAILS www.fermacell.co.uk

FerMaCell VarIaBle CaVITY Wall lININGS

Flanking Sound
inc. blockwork
Wall Thickness
Partitions

Performance
Wall Weight

Wall Height

Fire Rating

Resistance

DIN 4103
BS 5234/
Thermal
Introduction

SYSTEM SPECIFICATIONS kg/m2 m mm mins RL,W k2 k/W Grade

3WS01
Components & Accessories

DIN Std
Wall Liner System @ 600 mm centres
Linings

Studs

Severe
Facings 1 layer 12.5 mm Fermacell Board one side 17 8 ≥42 n/a 57 0.53

Insulation 20 mm mineral stone wool density 20 kg/m 3

DIN Std
Wall Liner System @ 600 mm centres
Studs

Severe
Facings 1 layer 12.5 mm Fermacell Board one side 20 8 62.5 n/a 57 1.28
& Ceilings
Floorings

Insulation 50 mm mineral stone wool density 20 kg/m 3

DIN Std
Wall Liner System @ 600 mm centres
Studs

Severe
Facings 1 layer 12.5 mm Fermacell Board one side 20 8 87.5 n/a 57 1.28
Detailed Overview

Insulation 50 mm mineral stone wool density 20 kg/m 3


Fire Protection

3WS02
DIN Std
Wall Liner System @ 600 mm centres
Studs

Severe
Facings 2 layers 12.5 mm Fermacell Board one side 32 8 ≥55 30 62 0.57

Insulation 20 mm mineral stone wool density 20 kg/m 3

DIN Std
Wall Liner System @ 600 mm centres
Timber Frames

Studs

Severe
Facings 2 layers 12.5 mm Fermacell Board one side 35 8 75 30 62 1.31
Component Details

Insulation 50 mm mineral stone wool density 20 kg/m 3

DIN Std
Wall Liner System @ 600 mm centres
Studs
Facings 2 layers 12.5 mm Fermacell Board one side 35 8 100 30 62 1.31 Severe

Insulation 50 mm mineral stone wool density 20 kg/m 3


Rainscreens

3WS11
DIN Std
Wall Liner System @ 600 mm centres
Installation Overview

Studs
Severe

Facings 1 layer 12.5 mm Fermacell Board one side 17 8 ≥62.5 30 57 1.31

Insulation 50 mm mineral stone wool density 40 kg/m 3

DIN Std
Wall Liner System @ 600 mm centres
Studs
Severe
Fix & Finish

Facings 1 layer 12.5 mm Fermacell Board one side 20 8 62.5 30 57 1.31

Insulation 50 mm mineral stone wool density 40 kg/m 3

3WS12
DIN Std Wall Liner System 50 mm DIN standard studs
Performance Details

Studs @ 600 mm centres


Severe

Facings 2 layers 12.5 mm Fermacell Board one side 32 8 ≥75 60 62 1.31


Wet Areas

Insulation 50 mm mineral stone wool density 40 kg/m 3

DIN Std
Wall Liner System @ 600 mm centres
Studs
Severe

Facings 2 layers 12.5 mm Fermacell Board one side 35 8 75 60 62 1.31

Insulation 50 mm mineral stone wool density 40 kg/m 3

For installation details please refer to the Fermacell Handy Guide.



Classification from both sides
74 FERMACELL +44 (0) 870 6090 306
LININgS
www.fermacell.co.uk PERFORMANCE DETAILS

FerMaCell Wall lINING ON TIMBer

Flanking Sound
inc. blockwork
Wall Thickness

Partitions
Performance
Wall Weight

Wall Height

Fire Rating

Resistance

DIN 4103
BS 5234/
Thermal

Introduction
SYSTEM SPECIFICATIONS kg/m2 m mm mins RL,W k2 k/W Grade

3WH01

Components & Accessories


Battens 30 mm x 50 mm @ 600 mm centres

Linings
Severe
Facings 1 layer 12.5 mm Fermacell Board one side 16 8 42.5 30 59 0.78

Insulation 30 mm mineral stone wool density 20 kg/m 3

Battens 40 mm x 50 mm @ 600 mm centres

Severe
Facings 1 layer 12.5 mm Fermacell Board one side 16 8 52.5 30 59 1.03

Insulation 40 mm mineral stone wool density 20 kg/m3

& Ceilings
Floorings
Battens 60 mm x 40 mm @ 600 mm centres

Severe
Facings 1 layer 12.5 mm Fermacell Board one side 17 8 72.5 30 59 1.53

Insulation 60 mm mineral stone wool density 20 kg/m 3

Detailed Overview
3WH02

Fire Protection
Battens 30 mm x 50 mm @ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Board plus
Facings 26 8 52.5 60 63 0.81
1 layer 10 mm Fermacell Board one side
Insulation 30 mm mineral stone wool density 20 kg/m 3

Battens 40 mm x 50 mm @ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Board plus
Facings 26 8 62.5 60 63 1.06

Timber Frames
1 layer 10 mm Fermacell Board one side
Insulation 40 mm mineral stone wool density 20 kg/m 3

Component Details
Battens 60 mm x 40 mm @ 600 mm centres

Facings
1 layer 12.5 mm Fermacell Board plus
27 8 82.5 60 63 1.56 Severe
1 layer 10 mm Fermacell Board one side
Insulation 60 mm mineral stone wool density 20 kg/m 3

Battens 30 mm x 50 mm @ 600 mm centres


Severe

Rainscreens
Facings 2 layers 12.5 mm Fermacell Board one side 29.5 8 55 60 63 0.82

Insulation 30 mm mineral stone wool density 20 kg/m 3


Installation Overview
Battens 40 mm x 50 mm @ 600 mm centres
Severe

Facings 2 layers 12.5 mm Fermacell Board one side 31 8 65 60 63 1.07

Insulation 40 mm mineral stone wool density 20 kg/m3

Battens 60 mm x 40 mm @ 600 mm centres


Fix & Finish
Severe

Facings 2 layers 12.5 mm Fermacell Board one side 32 8 85 60 63 1.57

Insulation 60 mm mineral stone wool density 20 kg/m 3


Performance Details

Wet Areas

FERMACELL +44 (0) 870 6090 306 75


& Ceilings
Floorings

Introduction 77

Components & Accessories 80

Detailed Overview 81

Component Details 82

Installation Overview 84

Performance Details 86
FLOORINgS & CEILINgS
www.fermacell.co.uk INTRODUCTION

MARKET SECTORS Using Fermacell Flooring and


Residential & Ceiling systems provide simple
Self build solutions to acoustic and fire

Partitions
requirements.

Introduction
Refurbishment

The flooring systems offer a dry screed


Healthcare
system solution which provides impact
Education acoustic performance for refurbishment

Components & Accessories


as well as new build and timber frame.

Linings
Timber Frame
The range of systems we produce not only increase
sound insulation but also give a dry screed solution
to overlay underfloor heating and levelling solutions
PERFORMANCE RATINGS
to uneven floors.

& Ceilings
Floorings
17 69
dB dB Fermacell’s ceiling systems provide superior acoustic
and fire performance to timber and concrete ceilings
by using either a resilient bar or a suspended
30 90
ceiling system, decreasing the airborne acoustic

Detailed Overview
mins mins

Fire Protection
transmission.

FERMACELL PERFORMANCE

Impact sound insulation – Fermacell


flooring systems offer a variety

Timber Frames
of cost effective, simple to install
solutions for improving the acoustic

Component Details
insulation of solid masonry floors
and timber floor constructions.

Airborne sound insulation –


The use of Fermacell with resilient
or suspended ceiling systems to the
underside of the joists will greatly

Rainscreens
enhance the airborne acoustic
performance. Installation Overview

Fire protection – Using the floor


elements along with our ceiling
systems provide superior fire
protection from above and below
Fix & Finish

the structure.

Speed of installation – The


Fermacell dry flooring systems
allows a dry screed to be laid on
Performance Details

uneven floors and heating systems,


eliminating drying times and
reducing installation time and cost.
Wet Areas

Environmental – Fermacell Boards


are manufactured from 100%
recycled content and are recyclable,
decreasing the carbon footprint
and increasing the BREEAM rating
of the building.

FERMACELL +44 (0) 870 6090 306 77


FLOORINgS & CEILINgS
INTRODUCTION www.fermacell.co.uk

Fermacell and Jupiter


provide innovative
Partitions

Underfloor heating
Introduction

solution.

A luxury Swanage apartment


Components & Accessories

development by Swan Country


Linings

Homes is benefiting from a


unique solution utilising the
Jupiter Ideal ECO underfloor
heating system in conjunction
with Fermacell Flooring Elements
& Ceilings
Floorings

over suspended timber floors.


Detailed Overview
Fire Protection

Fermacell 2E22 25 mm thick Flooring Elements,


combined with Jupiter recycled wood fibre heating
elements, has created a low-height underfloor
heating solution that substantially outperformed
Timber Frames

the acoustic requirements of Part E of the Building


Component Details

Regulations for separating floors. Not only this, but


it has also saved a brick course at each floor level.

Swan Country Homes, developers of the eight


elegantly finished 2 bed apartments and two luxury
penthouses on Broad Leys, opted for the Jupiter/
Rainscreens

Fermacell solution in preference to a more complex


Robust Detail solution. The latter option required
Installation Overview

either pipework being installed in between joists


and putting a floating floor on top, or laying down
a resilient batten, or cradle and batten system with
chipboard on top.
Fix & Finish

This innovative new approach has paid dividends


for the developer. Only two overlaid components
were needed - dramatically reducing build time
and providing the perfect substrate for a multitude
Performance Details

of floor finishes; whilst maintaining the thermal


transparency required by modern efficient underfloor
heating systems.
Wet Areas

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FLOORINgS & CEILINgS
www.fermacell.co.uk INTRODUCTION

Partitions
Introduction
Components & Accessories

Linings
& Ceilings
Floorings
Detailed Overview

Fire Protection
Pre-completion testing produced acoustic “Fermacell Flooring Elements have a much lower
performances which comfortably exceeded thermal resistance than chipboard, therefore
Part E requirements. The minimum airborne sound the response time of the heating system is much
result was 11 dB over the requirement, whilst quicker, and when you turn the heating down –

Timber Frames
the minimum impact sound result surpassed the or off – there is minimal delay.

Component Details
guidelines by 14 dB.
In addition, Fermacell is not an insulator, and so
Chris Smith, Managing Director of Jupiter can make UFH systems more efficient – the pipe
Underfloor Heating, commented: “On the face of temperature can be up to 5 degrees lower, saving
it our quote appeared to be more expensive than energy and money.”
that of the competitors. However, our proposal

Rainscreens
required only 55 mm depth compared to the Mark Swan commented: “Floor heating system
minimum 100 to 145 mm depth needed for the components need to be compatible in order to Installation Overview
Robust Detail construction. By saving a brick provide an efficient, integrated solution. We
course at each floor level, Swan Homes was able certainly achieved that through the joint initiative
to make substantial savings on build cost. put forward by Fermacell and Jupiter. Not only did
the Fermacell Gypsum Fibreboard enable us to save
“We worked very closely with Fermacell on this a brick course at each level of the building, but it
Fix & Finish

project in order to come up with an alternative enabled us to comfortably surpass the required
solution to the traditional tried and tested route.” acoustic sound test standards laid down by Part E
requirements.”
Andrew Richardson, Technical Manager with
Performance Details

Fermacell commented: “The Fermacell UFH overlay


2E22 combines the heat transfer benefits of a wet
screed system with the speed and installation and
Wet Areas

flexibility of wooden board systems such


as chipboard.

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FLOORINgS & CEILINgS
COMPONENTS & ACCESSORIES www.fermacell.co.uk

FlOOrING eleMeNTS

COMPONENTS COMPONENTS
Partitions

Fermacell Flooring Element 30 mm, 60 mm Fermacell


Introduction

Honeycomb sheets
For screeding, levelling and
insulating floors. 1500 mm x 1000 mm
A retaining sheet for honeycombing infill.
20 mm, 25 mm, 30 mm, 40 mm, 45 mm
Pack Size and 50 mm
Pack Size 30 mm – 30 sheets, 60 mm – 15 sheets
Coverage 1500 mm x 500 mm per sheet
Components & Accessories

Coverage 1.5 m2 per board


Linings

Fermacell Floor Glue Honeycomb Infill


For bonding floor elements. Mass providing infill for
honeycomb sheets.
Pack Size 1 kg bottle
Pack Size 22.5 kg bag/48 per pallet
Coverage 25 m – 28 m2/bottle
& Ceilings

Coverage
Floorings

2 bags per m2 for 30 mm infill

Fermacell Joint Filler Fermacell Bonded Levelling


For stopping screw heads. Compound
Cement base levelling compound for
levelling from 40 mm to 2000 mm.
Detailed Overview

Pack Size 5 kg or 20 kg
Fire Protection

Pack Size 80 lt bag (22 kg) /16 per pallet


10 m2 per kg for fine finishing glue
Coverage joints and stopping screw heads
Coverage 10 litres/ m2 per 10mm of leveling

19 mm or 22 mm Fermacell
Floor Screws Fermacell Self Levelling Compound
For securing flooring elements. To level uneven floors.
Timber Frames

Pack Size 1000 or 250


Pack Size 5 ltr bag/25 kg
Component Details

Coverage 15 per m2
Coverage 5m2 per bag at 10 mm of levelling

30 mm, 50 mm, 100 mm


Fermacell Perimeter Strip
Fermacell Levelling Set
To reduce flanking transmission
between flooring and walls. For levelling dry flooring compound.

60 lm for 30mm and 50mm depth


Rainscreens

Pack Size
30 lm for 100mm depth Pack Size Each 15 kg
Installation Overview

Fermacell Dry Levelling Compound Fermacell H2O Flooring


Element 25 mm
To level uneven floors 10 mm – 60 mm.
For use in wet areas.

Pack Size 50 ltr bag


Pack Size 60 per pack
Fix & Finish

Coverage 5 m2/bag @ 10 mm thick


Coverage 1250 mm x 500 mm per sheet

Fermacell Trickle Protection Sheet 23 mm Fermacell H2O


For use under Fermacell Dry Flooring Screws
Levelling Compound.
Performance Details

For fixing H2O flooring elements.

Pack Size 1.5 m x 50 m Roll


Pack Size 500
Wet Areas

Coverage 75 m2
Coverage 20 m2

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FLOORINgS & CEILINgS
www.fermacell.co.uk DETAILED OVERVIEW

TIMBer JOIST/FlOOr CONSTrUCTION

FerMaCell FlOOrING SOlUTIONS

Partitions
Fermacell flooring solutions are designed for use

Introduction
as floating floors in a wide variety of applications.
Manufactured from Fermacell Gypsum Fibreboards,
they give a dry, robust and simple solution to your
flooring requirements.

Components & Accessories


Used in conjunction with Fermacell to the ceiling,

Linings
the flooring elements give a wide variety of solutions
as a complete floor/ceiling specification.

There are five main areas of use for Fermacell


flooring, and the constructions vary slightly
according to the specific application. All the systems

& Ceilings
Floorings
share the same basic technology which produces
a continuous floating membrane capable of
installation and use in 24 hours, and which is
ready to accept a wide range of floor finishes.

Detailed Overview

Fire Protection
CEILING LOADS
1. Improving acoustic insulation:
Types 2E31 & 2E32
2. Over floor heating: Types 2E22 & 2E11
3. Levelling uneven floors: A range of solutions
from 0 – 2000 mm are available.
4. Improving thermal insulation:

Timber Frames
Types 2E13 & 2E14

Component Details
5. Wet-room floors: TE Powerpanel H2O
Flooring element.

FerMaCell CeIlING SOlUTIONS

Fermacell ceiling solutions give simple solutions

Rainscreens
to timber, steel and concrete floors by providing
acoustic, fire, thermal mass and fixing performance.
Installation Overview

Due to the nature of the Fermacell Robust details Maximum allowable load in kg (1)
can be easily achieved as 2 layers of 10 mm board to per Fermacell Board thickness in mm (2)

the ceiling, giving the minimum mass requirement. Fermacell Board thickness (mm) kg (3)
This mass is used in multiple layers in thermal mass Toggle type fixings for
10 mm loaded ceiling
20 fittings
Fix & Finish

applications giving a fast dry solution.


12.5 mm 22

15 mm 23
Due to the screw holding ability, simple fittings can
be screwed directly into the ceiling board, or where 10 + 10 mm 24

greater loads are required, specialist fittings can


Performance Details

12.5 + 12.5 mm 25

be used. Please see table opposite, or contact our 12.5 mm H2O 20


Technical Department for more details on
Wet Areas

+44 (0) 870 6090 306. (1) Tested to DIN 4103, safety factor 2.
(2) Support spacing of the sub-structure ≤ 35 x board thickness.
Board fixed to the sub-structure with Fermacell screws.
(3) Observe the manufacturers operating and installation instructions.

Where additional loads are to be applied then the loading capability


of the sub-structure should be checked.

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FLOORINgS & CEILINgS
COMPONENT DETAILS www.fermacell.co.uk

MF CeIlING CONSTrUCTION
Partitions

Introduction

Recommended Maximum Ceiling Loadings


Maximum loading
Metal angle suspension centres Primary Channel Centres
inc board kg/m2
1200 600 74
1200 900 50
Components & Accessories

1200 1200 35
Linings

Minimum 150 mm overlap


& Ceilings

Edge Channel
Floorings

fixed at 600 mm
centres Soffit
Cleat
Detailed Overview
Fire Protection

Primary Channels fixed between


600 - 1200 mm depending on
ceiling weight.
Ceiling Channels
at 400 or 450 mm
centres secured
Metal right Angle at max
by clips to Primary
1200 mm centres along
Channels
Timber Frames

Primary Channel depending


on ceiling weight.
Component Details

Suitable Fixing

Structural Soffit
Rainscreens

Strap Hanger or
Angle Section
Installation Overview

Primary Channel
Fix & Finish

Top hat ceiling


Channel
Fermacell to suit
specification
Performance Details

"U" Channel Wafer Head


Perimeter Support Jackpoint Screws
Wet Areas

Note: Where ceiling weight exceeds 20 kg/m2 use Wafer Head Self Drilling Screws in lieu
of Connecting Clips. It is recommended that all double board systems are screw fixed.
25 mm flat strap may be used on ceiling drops up to 1 metre deep.

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FLOORINgS & CEILINgS
www.fermacell.co.uk COMPONENT DETAILS

FlOOrING & CeIlING CONSTrUCTIONS

Partitions
Introduction
Fermacell Acoustic Fermacell Acoustic
Floor Element – Floor Element –
2E31 or 2E32 2E31 or 2E32

Components & Accessories


Timber Floor

Linings
Concrete Rib Deck
Engineered 'I' Joist
MF Ceiling System
2 x 15 mm Fermacell

10 mm Fermacell Resilient Bar

& Ceilings
Floorings
Detailed Overview
Fermacell Acoustic

Fire Protection
Fermacell Acoustic
Floor Element – Floor Element –
2E31 or 2E32 2E31 or 2E32

Timber Floor
Concrete Slab Timber Joist
Insulation
MF Ceiling System

Timber Frames
Resilient Bar

Component Details
10 mm Fermacell 2 x 10 mm Fermacell

Rainscreens
Fermacell Acoustic
Floor Element – Fermacell Acoustic
2E31 or 2E32 Floor Element –
2E31 or 2E32
Installation Overview

Screed
Fermacell 60 mm
Honeycomb Mass
Acoustic Flooring
Precast Concrete Floor
Fix & Finish

Thick Timber
MF Ceiling System Floorboards

Timber Joists

10 mm Fermacell
Performance Details

Wet Areas

FERMACELL +44 (0) 870 6090 306 83


FLOORINgS & CEILINgS
INSTALLATION OVERVIEW www.fermacell.co.uk

FlOOrING SYSTeM

aCOUSTIC FlOOrING
Partitions

STEP ONE STEP TWO


Introduction

Place an edging strip For the first row of


along the walls to boarding remove the
avoid flanking acoustic overlaps to ensure a close
transmission, and to fit against the perimeter
allow for differential strip. An off cut from the
movement. first row can be used to
Components & Accessories

start the next row but


must be a minimum of
Linings

250 mm in length, avoid


cruciform (cross) joints.

STEP THREE
& Ceilings

STEP FOUR
Floorings

Lay the Fermacell flooring The Fermacell flooring


boards as shown in step system must be screwed
1 and glue the overlaps or stapled together at
with Fermacell flooring 200 mm centres to apply
adhesive. clamping pressure whilst
Detailed Overview

If the Fermacell flooring the glue sets.


Fire Protection

boards are being laid


on levelling compound,
we recommend that
you work from the door
to avoid disturbing the
granules. This method is
shown in step 2.
Timber Frames

STEP FIVE
Component Details

When the glue is dry


and the excess has been
scraped off, Fermacell
Joint Filler should be used
for finishing the joints
and filling screw heads.
Rainscreens

Installation Overview
Fix & Finish

Performance Details
Wet Areas

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FLOORINgS & CEILINgS
www.fermacell.co.uk INSTALLATION OVERVIEW

FlOOr leVellING SYSTeMS & hONeYCOMB FlOOrING

FlOOr leVellING SYSTeMS

Partitions
STEP ONE STEP TWO

Introduction
Mark on the walls the Lay the Fermacell levelling
finished floor level. The compound to a minimum
thickness of the Floor of 10 mm deep a
Elements must be taken maximum of 60 mm.
into account when
calculating the finished

Components & Accessories


floor level (‘FFL’).

Linings
Repeat step 1 Acoustic
Flooring.

& Ceilings
STEP THREE STEP FOUR

Floorings
Level using the Fermacell Using pads of Fermacell
floor levelling set, strips to spread body weight
of graded timber may be lay the appropriate
used to set the height of Fermacell Flooring
the compound. element as steps 2–5

Detailed Overview
Acoustic Flooring.

Fire Protection
The Fermacell Trickle
Protection Sheet must
be used for timber floors
to avoid loss of the
granules.

Timber Frames
*when using Fermacell Self Levelling Compound the compound must be completely dry before installing the Fermacell Flooring Elements.

Component Details
aCOUSTIC hONeYCOMB FlOOrING

STEP ONE STEP TWO

Rainscreens
Place an edging strip Lay the Honeycomb
along the walls to flooring element and
avoid flanking acoustic infill with the honeycomb Installation Overview
transmission, and to infill, level and repeat
allow for differential steps 2-5.
movement. The Fermacell
Trickle Protection Sheet
must be used for timber
floors to avoid loss of the
granules.
Fix & Finish
Performance Details

Wet Areas

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FLOORINgS & CEILINgS
PERFORMANCE DETAILS www.fermacell.co.uk

FerMaCell CeIlINGS IN STeel aND TIMBer SUBSTrUCTUreS

Ceiling performance irrespective of structure above.

Ceiling Weight
Partitions

Construction

Fire Rating
Introduction

Height
SYSTEM SPECIFICATIONS kg/m2 mm mins

2S11↑U
Components & Accessories

Channels 60 mm x 0.6 @ max 400 mm centres


Linings

Facings 2 layers 10 mm Fermacell Board one side 27 75 30


Suspended steel ceiling system with fire protection from below.
Type
Min 0.6 gauge. Confirm hanging and layout first
Channels 60 mm x 0.6 @ max 500 mm centres

Facings 2 layers 12.5 mm Fermacell Board one side 33 80 30


& Ceilings

Suspended steel ceiling system with fire protection from below.


Floorings

Type
Min 0.6 gauge. Confirm hanging and layout first

2S11↑U↓O
Channels 60 mm x 0.6 @ max 400 mm centres

Facings 2 layers 10 mm Fermacell Board one side


Detailed Overview
Fire Protection

28 130 30
Insulation 40 mm mineral stone wool density 30 kg/m3
Suspended steel ceiling system with fire protection from above
Type
and below. Min 0.6 gauge. Confirm hanging and layout first
Channels 60 mm x 0.6 @ max 500 mm centres

Facings 2 layers 12.5 mm Fermacell Board one side


35 135 30
Insulation 40 mm mineral stone wool density 30 kg/m3
Timber Frames

Suspended steel ceiling system with fire protection from above


Type
and below. Min 0.6 gauge. Confirm hanging and layout first
Component Details

2S21↑U
Channels 60 mm x 0.6 @ max 400 mm centres

Facings 3 layers 10 mm Fermacell Board one side


39 85 60
Insulation None
Suspended steel ceiling system with fire protection from below.
Type
Rainscreens

Min 0.6 gauge. Confirm hanging and layout first


Channels 60 mm x 0.6 @ max 500 mm centres
Installation Overview

Facings 2 layers 15 mm Fermacell Board one side


38 85 60
Insulation None
Suspended steel ceiling system with fire protection from below.
Type
Min 0.6 gauge. Confirm hanging and layout first
Fix & Finish

2S34↑U
Channels 60 mm x 0.6 @ max 500 mm centres
1 layer 15 mm Fermacell Board plus
Facings
2 layers 12.5 mm Fermacell Board one side
51 95 90
Insulation None
Performance Details

Suspended steel ceiling system with fire protection from below.


Type
Min 0.6 gauge. Confirm hanging and layout first
Channels 60 mm x 0.6 @ max 400 mm centres
Wet Areas

Facings 4 layers 10 mm Fermacell Board one side


52 95 90
Insulation None
Suspended steel ceiling system with fire protection from below.
Type
Min 0.6 gauge. Confirm hanging and layout first

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FLOORINgS & CEILINgS
www.fermacell.co.uk PERFORMANCE DETAILS

FerMaCell CeIlINGS IN STeel aND TIMBer SUBSTrUCTUreS

Ceiling Weight

Partitions
Construction

Fire Rating

Introduction
Height
SYSTEM SPECIFICATIONS kg/m2 mm mins

2S34↑U↓O

Components & Accessories


Channels 60 mm x 0.6 @ max 500 mm centres

Linings
1 layer 15 mm Fermacell Board plus
Facings
2 layers 12.5 mm Fermacell Board one side
52 140 90
Insulation 40 mm mineral stone wool density 40 kg/m3
Suspended steel ceiling system with fire protection from above
Type
and below. Min 0.6 gauge. Confirm hanging and layout first
Channels 60 mm x 0.6 @ max 400 mm centres

& Ceilings
Floorings
Facings 4 layers 10 mm Fermacell Board one side
53 140 90
Insulation 40 mm mineral stone wool density 40 kg/m3
Suspended steel ceiling system with fire protection from above
Type
and below. Min 0.6 gauge. Confirm hanging and layout first

Detailed Overview
2H13↑U

Fire Protection
Min primary timber size 60 mm x 40 mm and min batten size 24 mm
Battens
x 48 mm at max 400 mm centres. Confirm support layout as required
Facings 2 layers 10 mm Fermacell Board one side
28 85 30
Insulation None

Type Suspended timber ceiling system with fire protection from below
Min primary timber size 60 mm x 40 mm and min batten size 24 mm
Battens

Timber Frames
x 48 mm at max 450 mm centres. Confirm support layout as required
Facings 2 layers 12.5 mm Fermacell Board one side

Component Details
37 90 30
Insulation None

Type Suspended timber ceiling system with fire protection from below

2H23↑U
Min primary timber size 60 mm x 40 mm and min batten size 24 mm
Battens
x 48 mm at max 400 mm centres. Confirm support layout as required

Rainscreens
Facings 3 layers 10 mm Fermacell Board one side
46 95 60
Insulation None Installation Overview

Type Suspended timber ceiling system with fire protection from below
Min primary timber size 60 mm x 40 mm and min batten size 24 mm
Battens
x 48 mm at max 500 mm centres. Confirm support layout as required
Facings 2 layers 15 mm Fermacell Board one side
40 95 60
Fix & Finish

Insulation None

Type Suspended timber ceiling system with fire protection from below

2H34↑U
Min primary timber size 60 mm x 40 mm and min batten size 24 mm
Battens
x 48 mm at max 500 mm centres. Confirm support layout as required
Performance Details

1 layer 15 mm Fermacell Board plus


Facings
2 layers 12.5 mm Fermacell Board one side 57 95 90
Wet Areas

Insulation None

Type Suspended timber ceiling system with fire protection from below
Min primary timber size 60 mm x 40 mm and min batten size 24 mm
Battens
x 48 mm at max 400 mm centres. Confirm support layout as required
Facings 4 layers 10 mm Fermacell Board one side
63 105 90
Insulation None

Type Suspended timber ceiling system with fire protection from below

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FLOORINgS & CEILINgS
PERFORMANCE DETAILS www.fermacell.co.uk

FerMaCell CeIlINGS WITh STeel aND TIMBer SUBSTrUCTUreS

Ceiling Weight
Partitions

Construction

Fire Rating
Introduction

Depth
SYSTEM SPECIFICATIONS kg/m2 mm mins

2S01 H2O
Components & Accessories

Channels 60 mm x 0.6 @ max 500 mm centres


Linings

Facings 1 layer 12.5 mm Powerpanel H2O one side


16 70 N/A
Insulation None
Suspended steel ceiling system with fire protection from below.
Type
Min 0.6 gauge. Confirm hanging and layout first

2S11 H2O↑U
& Ceilings
Floorings

Channels 60 mm x 0.6 @ max 500 mm centres


1 layer 12.5 mm Fermacell Board plus
Facings
1 layer 12.5 mm Powerpanel H2O one side
32 80 30
Insulation None
Suspended steel ceiling system with fire protection from below.
Detailed Overview

Type
Min 0.6 gauge. Confirm hanging and layout first
Fire Protection

2S11 H2O↑U↓O
Channels 60 mm x 0.6 @ max 500 mm centres
1 layer 12.5 mm Fermacell Board plus
Facings
1 layer 12.5 mm Powerpanel H2O one side
34 135 30
Insulation 40 mm mineral stone wool density 30 kg/m3
Suspended steel ceiling system with fire protection from above
Timber Frames

Type
and below. Min 0.6 gauge. Confirm hanging and layout first
Component Details

Sound Insulation
Ceiling Weight

Fire Rating
Rainscreens

SYSTEM SPECIFICATIONS kg/m2 Rw mins


Installation Overview

2S14
Studs 225 mm Steel Joists set at 400 mm Centres with structural floorboard
Fix & Finish

Facings 1 layer 10 mm Fermacell Board one side 11.5 >40 30

Insulation 100 mm mineral stone wool density 40 kg/m 3

Studs 225 mm Steel Joists set at 400 mm Centres with structural floorboard

Facings 1 layer 12.5 mm Fermacell Board one side 15 N/A 30


Performance Details

Insulation None

2S16
Wet Areas

Studs 225 mm Steel Joists set at 400 mm Centres with structural floorboard

Facings 2 layers 10 mm Fermacell Board one side 23 >40 60

Insulation 100 mm mineral stone wool density 40 kg/m3

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FLOORINgS & CEILINgS
www.fermacell.co.uk PERFORMANCE DETAILS

FerMaCell TIMBer CeIlINGS

Sound Insulation
Ceiling Weight

Partitions
from below
Fire Rating

Introduction
SYSTEM SPECIFICATIONS kg/m2 Rw mins

2H12

Components & Accessories


Timber battens min 48 mm x 24 mm, steel resilient bar or
Battens

Linings
MF suspended ceiling at max 400 mm centres
Facings 1 layer 10 mm Fermacell Board one side
16 >40 30
Insulation Optional - required for acoustic performance

Type Timber joisted ceiling systems with a layer of structural overlay board
Timber battens min 48 mm x 24 mm, steel resilient bar or
Battens
MF suspended Ceiling at max 500 mm centres

& Ceilings
Floorings
Facings 1 layer 12.5 mm Fermacell Board one side
19 40 30
Battens optional when joist
Insulation Optional
centres exceeds 400mm
Type Timber joisted ceiling systems with a layer of structural overlay board

2H15

Detailed Overview

Fire Protection
Engineered timber joists min 235 mm deep/without timber battens
Battens
minimum 50 mm x 30 mm at max 400 mm centres

min. 40 dB
Part E
Facings 1 layer 12.5 mm or 1 x 15 mm Fermacell Board one side
35 N/A*
Insulation Optional

Type Timber joisted ceiling systems with a layer of structural overlay board

* For fire rating on Engineered Joists please contact

Timber Frames
our Technical department on 0870 6090 306

Component Details
2H21
Timber battens min 48 mm x 24 mm, steel resilient bar or
Battens
MF suspended ceiling at max 425 mm centres
min. 40 dB
Part E

Facings 2 layers 12.5 mm Fermacell Board one side


35 60
Insulation Optional

Rainscreens
Type Timber joisted ceiling systems with a layer of structural overlay board
Installation Overview

Fix & Finish


Performance Details

Wet Areas

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PERFORMANCE DETAILS www.fermacell.co.uk

FerMaCell TIMBer CeIlINGS

Sound Insulation
Ceiling Weight
Partitions

from below
Fire Rating
Introduction

SYSTEM SPECIFICATIONS kg/m2 Rw mins


Components & Accessories
Linings

2H23
Timber battens min 48 mm x 24 mm, steel resilient bar or
Battens
MF suspended ceiling at max 400 mm centres
Facings 2 layers 10 mm Fermacell Board one side
29 45 60
50 mm mineral stone wool density 60 kg/m3 or
Insulation
100 mm mineral stone wool density 30 kg/m3
& Ceilings

Type Timber joisted ceiling systems with a layer of structural overlay board
Floorings

Timber battens min 48 mm x 24 mm, steel resilient bar or


Battens
MF suspended ceiling at max 400 mm centres
Facings 2 layers 12.5 mm Fermacell Board one side
35 50 60
50 mm mineral stone wool density 60 kg/m3 or
Insulation
100 mm mineral stone wool density 30 kg/m3
Detailed Overview
Fire Protection

Type Timber joisted ceiling systems with a layer of structural overlay board

2H31
Timber joists with 2 sets of battens min 60 mm x 40 mm, or for lower
Battens
batten steel resilient bar or MF suspended Ceiling at max 350 mm centres
Facings 2 layers 10 mm Fermacell Board one side
38 N/A 90
50 mm mineral stone wool density 80 kg/m3 with wire netting
Insulation
Timber Frames

to hold up insulation
Type Timber joisted ceiling systems with a layer of structural overlay board
Component Details

Timber joists with 2 sets of battens min 60 mm x 40 mm, or for lower


Battens
batten steel resilient bar or MF suspended Ceiling at max 350 mm centres
Facings 2 layers 12.5 mm Fermacell Board one side
44 N/A 90
50 mm mineral stone wool density 80 kg/m3 with wire netting
Insulation
to hold up insulation
Type Timber joisted ceiling systems with a layer of structural overlay board
Rainscreens

Installation Overview
Fix & Finish

Performance Details
Wet Areas

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FerMaCell TIMBer CeIlINGS

Height below joist


Ceiling Weight

Partitions
Construction

from below
Fire Rating

Introduction
SYSTEM SPECIFICATIONS kg/m2 mm mins

2H32

Components & Accessories


Battens Steel resilient bar or MF suspended ceiling at max 400 mm centres

Linings
Facings 2 layers 15 mm Fermacell Board one side
46 ≥60 90
Insulation 2 layers 100 mm mineral stone wool density 30 kg/m3

Type Timber joisted ceiling systems with a layer of structural overlay board

& Ceilings
Floorings
2H33
Battens Timber battens (60/40) or steel acoustic hangers at 350 mm centres

Facings 2 layers 10 mm Fermacell Board one side


34 70 90

Detailed Overview

Fire Protection
Insulation None

Type Glulam floors

Battens Timber battens (60/40) or steel acoustic hangers at 400 mm centres

Facings 2 layers 12.5 mm Fermacell Board one side


40 75 90
Insulation None

Type Glulam floors

Timber Frames
2H34

Component Details
Timber battens min 48 mm x 24 mm, steel resilient bar or
Battens
MF suspended ceiling at max 350 mm centres
1 layer 15 mm Fermacell Board plus
Facings
2 layers 12.5 mm Fermacell Board one side 54 ≥65 90
Insulation None

Type Timber joisted ceiling irrespective of any overlay system

Rainscreens
Timber battens min 48 mm x 24 mm, steel resilient bar or
Battens
MF suspended ceiling at max 425 mm centres
Facings 4 layers 10 mm Fermacell Board one side
≥65
Installation Overview
54 90
Insulation None

Type Timber joisted ceiling irrespective of any overlay system

2H41
Timber joists with 2 sets of battens min 60 mm x 40 mm, or for lower
Fix & Finish

Battens
batten steel resilient bar or MF suspended Ceiling at max 350 mm centres
Facings 2 layers 10 mm Fermacell Board one side
38 110 120
50 mm mineral stone wool density 100 kg/m3 with wire netting
Insulation
to hold up insulation
Performance Details

Type Timber joisted ceiling systems with a layer of structural overlay board
Timber joists with 2 sets of battens min 60 mm x 40 mm, or for lower
Battens
batten steel resilient bar or MF suspended Ceiling at max 350 mm centres
Wet Areas

Facings 2 layers 12.5 mm Fermacell Board one side


44 115 120
50 mm mineral stone wool density 100 kg/m3 with wire netting
Insulation
to hold up insulation
Type Timber joisted ceiling systems with a layer of structural overlay board

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PERFORMANCE DETAILS www.fermacell.co.uk

FerMaCell TIMBer rOOF CONSTrUCTIONS

Ceiling Weight
Partitions

Construction

from below
Fire Rating
Introduction

Height
SYSTEM SPECIFICATIONS kg/m2 mm mins

2HD11
Components & Accessories

* Timber battens min 50 mm x 30 mm, steel resilient bar or


Battens
Linings

MF suspended ceiling at max 400 mm centres


Facings 1 layer 10 mm Fermacell Board one side
17 40 30
Insulation 100 mm mineral stone wool density 15 kg/m3

Type Timber joisted ceiling systems without a layer of structural overlay board
Timber battens min 48 mm x 24 mm, steel resilient bar or
Battens
MF suspended ceiling at max 500 mm centres
& Ceilings
Floorings

Facings 1 layer 12.5 mm Fermacell Board one side


20 45 30
Insulation 100 mm mineral stone wool density 15 kg/m3

Type Timber joisted ceiling systems without a layer of structural overlay board

2HD12
Detailed Overview
Fire Protection

* Timber battens min 48 mm x 24 mm, steel resilient bar or


Battens
MF suspended ceiling at max 400 mm centres
Facings 2 layers 10 mm Fermacell Board one side
29 45 30
Insulation Optional

Type Timber joisted ceiling systems without a layer of structural overlay board
Timber battens min 48 mm x 24 mm, steel resilient bar or
Battens
MF suspended ceiling at max 500 mm centres
Timber Frames

Facings 2 layers 12.5 mm Fermacell Board one side


35 50 30
Component Details

Insulation None Required

Type Timber joisted ceiling systems without a layer of structural overlay board

2HD13
Timber battens min 48 mm x 24 mm, steel resilient bar or
Battens
MF suspended ceiling at max 400 mm centres
Facings 1 layer 10 mm Fermacell Board one side
Rainscreens

16 35 30
Insulation Optional
Installation Overview

Type Timber joisted ceiling systems with a layer of structural overlay board
Timber battens min 48 mm x 24 mm, steel resilient bar or
Battens
MF suspended ceiling at max 500 mm centres
Facings 1 layer 12.5 mm Fermacell Board one side
19 40 30
Insulation None Required
Fix & Finish

Type Timber joisted ceiling systems with a layer of structural overlay board

* Roofing Battens
Performance Details
Wet Areas

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www.fermacell.co.uk PERFORMANCE DETAILS

FerMaCell TIMBer rOOF CONSTrUCTIONS

Ceiling Weight

Partitions
Construction

from below
Fire Rating

Introduction
Height
SYSTEM SPECIFICATIONS kg/m2 mm mins

2HD21

Components & Accessories


Timber battens min 48 mm x 24 mm, steel resilient bar or
Battens

Linings
MF suspended ceiling at max 400 mm centres
Facings 2 layers 10 mm Fermacell Board one side
29 45 60
Insulation Optional

Type Timber joisted ceiling systems with a layer of structural overlay board
Timber battens min 48 mm x 24 mm, steel resilient bar or
Battens
MF suspended ceiling at max 500 mm centres

& Ceilings
Floorings
Facings 2 layers 12.5 mm Fermacell Board one side
35 50 60
Insulation Optional

Type Timber joisted ceiling systems with a layer of structural overlay board

Detailed Overview
2HD34

Fire Protection
* Timber battens min 48 mm x 24 mm, steel resilient bar or
Battens
MF suspended ceiling at max 500 mm centres
1 layer 15 mm Fermacell Board plus
Facings
2 layers 12.5 mm Fermacell Board one side 54 ≥65 90
Insulation None

Type Timber joisted ceiling systems without a layer of structural overlay board
Timber battens min 48 mm x 24 mm, steel resilient bar or

Timber Frames
Battens
MF suspended ceiling at max 3500 mm centres

Component Details
Facings 4 layers 10 mm Fermacell Board one side
54 ≥65 90
Insulation None

Type Timber joisted ceiling systems without a layer of structural overlay board

* Roofing Battens

Rainscreens
Installation Overview

Fix & Finish


Performance Details

Wet Areas

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PERFORMANCE DETAILS www.fermacell.co.uk

FerMaCell FlOOrING

Element Weight

Point Loading
Partitions

Performance
from above
Admissible

Fire Rating
Thickness

Thermal
Introduction

[1/Δ]
SYSTEM SPECIFICATIONS kN/m2 kN mm mins
m2K/W

2E11
Components & Accessories

Type 20 mm dry flooring element


Linings

0.23 2* 20 30 0.06
Areas of Application 1 + 2

2E22
Type 25 mm dry flooring element
& Ceilings
Floorings

0.29 3* 25 60 0.075
Areas of Application 1 + 2 + 3
Detailed Overview

2E13
Fire Protection

20 mm dry flooring element +


Type
20 mm rigid foamed polystyrene 0.23 2 40 30 0.56
Areas of Application 1 + 2

2E14
Timber Frames

20 mm dry flooring element +


Type
Component Details

30 mm rigid foamed polystyrene 0.23 2 50 30 0.81


Areas of Application 1 + 2

2E31
20 mm element dry flooring elements +
Rainscreens

Type
10 mm wood fibre insulating slab 0.25 3 30 90 0.26
Areas of Application 1 + 2 + 3
Installation Overview

OPTION
Include 35 mm element - using 25 mm dry flooring
Type
2 layers 12.5 mm Fermacell Board 0.25 3 35 90 0.26
Areas of Application 1 + 2 + 3
Fix & Finish

2E32
20 mm dry flooring element +
Type
10 mm mineral wool insulating slab 0.25 1 30 90 0.31
Areas of Application 1
OPTION
Performance Details

Include 35 mm dry flooring element +


Type
2 layers 12.5 mm Fermacell Board 0.25 1 35 90 0.31
Wet Areas

Areas of Application 1

* Where the flooring elements are laid directly onto a concrete or stable base, then
the point loading increases as follows:
2E11 - 3.0kN
2E22 - 4.0kN

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www.fermacell.co.uk PERFORMANCE DETAILS

FerMaCell POWerPaNel FlOOrING

Point Loading

Partitions
Performance
from above
Admissible

Fire Rating
Thickness
Element

Thermal
Weight

Introduction
[1/Δ]
SYSTEM SPECIFICATIONS kN/m2 kN mm mins
m2K/W

H2O TE Flooring

Components & Accessories


25 mm Powerpanel dry flooring element
Type

Linings
for wet areas 0.25 3 25 90 0.15
Areas of Application 1 + 2 + 3

& Ceilings
Floorings
raNGeS OF USe aND aPPlICaTION

Detailed Overview
The addition of extra layers does not restrict the

Fire Protection
Premises and corridors in buildings for habitation, range of use and does not change the resistance
1 hotel bedrooms with bathrooms.
to concentrated loads. If the flooring elements
are laid on top of a concrete slab, the allowable
Offices and corridors, surgeries including wards
2 and waiting rooms and corridors ≤ 50 m2 adjacent concentrated load rating increases to 2.5 kN for
to an apartment, office or similar buildings. the 2E11 flooring elements and to 3.5 kN for the
2E22 flooring elements. The scope of use extends

Timber Frames
Corridors in hotels, retirement homes and boarding to field 3 for 2E11 and to field 4 for 2E22.
3 schools or similar buildings. Treatment and operating

Component Details
rooms not containing any heavy equipment.

Areas containing tables such as classrooms,


3 cafés, restaurants, dining rooms, lecture halls
and reception lounges.

Corridors in hospital buildings, retirement homes,


4

Rainscreens
treatment rooms and operating rooms containing
heavy equipment.
Installation Overview
Areas intended for large gatherings of people,
for example: classrooms, auditoria, churches,
4 theatres, cinemas, conference rooms, waiting
rooms, concert halls.

Large open areas, for example: museums, exhibition


Fix & Finish

4 halls, entrances to public buildings and hotels.

Sports and leisure halls, for example: dance halls,


4 gymnasia, fitness rooms, stages, specialist shops
and superstores.
Performance Details

Wet Areas

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PERFORMANCE DETAILS www.fermacell.co.uk

FerMaCell COMPleTe aCOUSTIC FlOOr-CeIlING SOlUTIONS

Overall Thickness

Airborne Sound

Impact Sound
Partitions

Performance
Fire Rating

Insulation
Introduction

DnTw
SYSTEM SPECIFICATIONS mm mins
+ Ctr
(L'n,w)

2FCH21
Components & Accessories

Facings 2 layers 10 mm Fermacell Board one side


Linings

Insulation 100 mm mineral wool density 30 kg/m3


Min 235 mm x 50 mm solid timber joists at 400 mm centres with
Main Floor
22 mm chipboard overlay ≥305 60 ≥45 ≤62
Flooring
2E31 or 2E32 Fermacell acoustic flooring element
Solution
Ceiling MF or resilient bar system set at max 400 mm centres
& Ceilings

Solution at 90° to joist


Floorings

2FCH22
Facings 2 layers 15 mm Fermacell Board one side

Insulation 100 mm mineral wool density 30 kg/m3


Detailed Overview

Min 241 mm x 50 mm engineered timber I Joists at 400 mm centres


Fire Protection

Main Floor
with 22 mm chipboard overlay ≥320 60* ≥45 ≤62
Flooring
2E31 or 2E32 Fermacell acoustic flooring element
Solution
Ceiling MF or resilient bar system set at max 400 mm centres
Solution at 90° to joist
Robust Detail compliant * Expected performance

2FCS21
Timber Frames

Facings 2 layers 12.5 mm Fermacell Board one side


Component Details

Insulation 100 mm mineral wool density 40 kg/m3


Min 225 mm x 50 mm steel joists at 400 mm centres with
Main Floor
22 mm chipboard overlay. Steel gauge as required structurally ≥305 60 ≥45 ≤62
Flooring
2E31 or 2E32 Fermacell acoustic flooring element
Solution
Ceiling MF or resilient bar system set at max 400 mm centres
Solution at 90° to joist
Rainscreens

Robust Detail compliant

2FCM21
Installation Overview

Facings 1 layer 10 mm Fermacell Board one side

Insulation As required
As required

Main Floor Mass concrete floor 300 kg/m² min


60 ≥45 ≤62
Flooring
Fix & Finish

2E31 or 2E32 Fermacell acoustic flooring element


Solution
Ceiling 50 mm x 50 mm timber battens at 400 mm centres.
Solution Min 75 mm ceiling void
Robust Detail compliant
Facings 1 layer 10 mm Fermacell Board one side

Insulation As required
Performance Details

As required

Main Floor Mass concrete floor 300 kg/m² min


60 ≥45 ≤62
Flooring
Wet Areas

2E31 or 2E32 Fermacell acoustic flooring element


Solution
Ceiling MF ceiling system at 400 mm centres.
Solution Min 75 mm ceiling void

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www.fermacell.co.uk PERFORMANCE DETAILS

FerMaCell COMPleTe aCOUSTIC FlOOr-CeIlING SOlUTIONS

Overall Thickness

Airborne Sound

Impact Sound

Partitions
Performance
Fire Rating

Insulation

Introduction
DnTw
SYSTEM SPECIFICATIONS mm mins
+ Ctr
(L'n,w)

2FCM22

Components & Accessories


Facings 1 layer 10 mm Fermacell Board one side

Linings
Insulation As required

As required
Main Floor Precast concrete floor 300 kg/m² min + 40 mm screed
60 ≥50 ≤62
Flooring
2E31 or 2E32 Fermacell acoustic flooring element
Solution
Ceiling 50 mm x 50 mm timber battens at 400 mm centres.
Solution Min 75 mm ceiling void

& Ceilings
Floorings
Robust Detail compliant Facings 1 layer 10 mm Fermacell Board one side

Insulation As required

As required
Main Floor Precast concrete floor 300 kg/m² min + 40 mm screed
60 ≥50 ≤62
Flooring
2E31 or 2E32 Fermacell acoustic flooring element

Detailed Overview
Solution

Fire Protection
Ceiling
MF ceiling system at 400 mm centres. Min 75 mm ceiling void
Solution

2FCM23
Facings 1 layer 10 mm Fermacell Board one side

Insulation As required
As required
Main Floor Mass concrete floor 300 kg/m² min

Timber Frames
60 ≥45 ≤62
Flooring 2E22 Fermacell flooring element with proprietary hot water floor

Component Details
Solution heating system
Ceiling 50 mm x 50 mm timber battens at 400 mm centres.
Solution Min 75 mm ceiling void
Facings 1 layer 10 mm Fermacell Board one side

Insulation As required
As required

Main Floor Mass concrete floor 300 kg/m² min


60 ≥45 ≤62

Rainscreens
Flooring 2E22 Fermacell flooring element with proprietary hot water floor
Solution heating system
Ceiling
Installation Overview
MF ceiling system at 400 mm centres. Min 75 mm ceiling void
Solution

2FCM24
Facings 1 layer 10 mm Fermacell Board one side

Insulation As required
As required

Fix & Finish

Main Floor Precast concrete floor 300 kg/m² min + 40 mm screed


60 ≥50 ≤62
Flooring 2E22 Fermacell flooring element with proprietary hot water floor
Solution heating system
Ceiling 50 mm x 50 mm timber battens at 400 mm centres.
Solution Min 75 mm ceiling void
Performance Details

Facings 1 layer 10 mm Fermacell Board one side

Insulation As required
As required

Wet Areas

Main Floor Precast concrete floor 300 kg/m² min + 40 mm screed


60 ≥50 ≤62
Flooring 2E22 Fermacell flooring element with proprietary hot water floor
Solution heating system
Ceiling
MF ceiling system at 400 mm centres. Min 75 mm ceiling void
Solution

FERMACELL +44 (0) 870 6090 306 97


Fire Protection

Introduction 99

Components & Accessories 102

Component Details 103

Performance Details 105


FIRE PROTECTION
www.fermacell.co.uk INTRODUCTION

MARKET SECTORS Fermacell provides simpler


solutions for Shaftwall and
Healthcare
Beam and Column Encasement.

Partitions
Education

Introduction
BeaM & COlUMN eNCaSeMeNT
Commercial property
A 30 minute construction is achieved using a single
layer of 10 mm Fermacell for beam and column
Recreation
encasement. Using only a single Hp/A rating,

Components & Accessories


Fermacell’s solution is easier to specify. Due to

Linings
Retail the unique composition of Fermacell Boards the
installation time of the encasement systems can
Prisons and detention be reduced by stapling the boards together or to
timber sections and beams.

& Ceilings
Floorings
PERFORMANCE RATINGS
ShaFTWall
20 52
dB dB From simple fire rated independent linings to full
Shaftwall solutions, Fermacell offers a range of

Fire Protection
30 240 performance systems from 30 minutes to 2 hours.
mins mins
Using simple stud systems and standard Fermacell
Boards, without the need for any specialist board,
the Fermacell Shaftwall system offers speed
FERMACELL PERFORMANCE of installation, whilst retaining our excellent
environmental credentials.

Timber Frames
Impact – Severe duty, able to
withstand impact from people as

Component Details
well as objects (door handles etc).

Acoustics – Greater performance


often with less layers than
plasterboard constructions.

Rainscreens
Load bearing – The composition
of Fermacell allows up 50 kg per
fixing to be hung from Fermacell
using a toggle bolt and 30 kg from
a single screw.

Speed of construction – Fermacell


allows Fire Protection systems to
Fix & Finish

be installed before the building


envelope is complete. Due to the
unique finishing system (FST) the
overall installation of Fermacell is
faster than plasterboard systems.
Performance Details

Environmental – Fermacell Boards


Wet Areas

are manufactured from 100%


recycled content and are recyclable.
Decreasing the carbon footprint
and increasing the BREEAM rating
of the building.

FERMACELL +44 (0) 870 6090 306 99


FIRE PROTECTION
INTRODUCTION www.fermacell.co.uk

The resplendent and


gently curving six storey
Partitions

University Campus Suffolk


Introduction

(UCS) waterfront building


– located alongside the
Orwell quay – has been
Components & Accessories

designed by architects
Linings

RMJM.

Martin Lardner Burke from


RMJM commented: “The
& Ceilings
Floorings

simplicity and flexibility of the


Fermacell system allowed us
to easily meet and overcome
requirements and potential
Fire Protection

issues on site”. The development


is Suffolk’s first University and
is a joint initiative between the
Universities of East Anglia and
Essex. The scheme has established
Timber Frames

a new university student hub


Component Details

and administration HQ.

Main contractors on the scheme were Willmott


Dixon Construction, with Essex-based BG Contracts
Rainscreens

as sub contractors. Fermacell is a product that


Willmott Dixon has used on various projects enabling
them to meet and exceed all of the performance
requirements.

Through the construction stage the Fermacell


Boards were robust enough to take the day-to-day
Fix & Finish

knocks of site conditions. This eliminated the


co-ordination and setting out issues giving the Client
and design teams greater scope. The hub has been
awarded an ‘excellent’ rating by BREEAM. Fermacell’s
Performance Details

environmental credentials certainly contributed to


this award.
Wet Areas

100 FERMACELL +44 (0) 870 6090 306


FIRE PROTECTION
www.fermacell.co.uk INTRODUCTION

Partitions
Introduction
Components & Accessories

Linings
& Ceilings
Floorings
Fire Protection
Timber Frames
Component Details
The centre pieces of the building are two art lecture Fermacell Technical Manager Andy Richardson
theatres – each able to accommodate 140 people. commented: "The level of fire protection will

Rainscreens
It also comprises an impressive reception area depend on a number of factors. These include
and restaurant, as well as two exhibition areas. whether the Fermacell Boards are integrated within
Throughout the building are a further three 80 a timber or steel structure, if there is insulation
seater and six 60 seater classrooms, with a host present and the height of the walls. We can react
of inter-changeable rooms available. very quickly to given design requirements and
provide solutions for walls up to 15 metres high.”
Fermacell was not only specified for the internal
Fix & Finish

walling because of its durability and robustness. Simple to install – although the technique is slightly
As with any public building, protection against fire different to plasterboard – Fermacell does not need
was a major consideration when designing a wet plaster skim to produce a suitable surface for
the partitions. Fermacell carries Class O painting. It is inherently stronger than conventional
Performance Details

classification as standard which means that it plasterboard and, as well as its strength and fire
achieves high levels of fire protection. Even with properties, it also provides acoustic, impact and
slim partitions it is possible to achieve up to moisture resistance.
Wet Areas

120 minutes fire protection and a single layer can


achieve 60 minutes protection up to 10 m high.

FERMACELL +44 (0) 870 6090 306 101


FIRE PROTECTION
COMPONENTS & ACCESSORIES www.fermacell.co.uk

COMPONENTS ACCESSORIES
Partitions

Fermacell Board
Introduction

Fermacell Square edge or Fermacell Board Knife


Tapered edge. For scoring and snapping
Fermacell Boards.

Thickness 10 mm, 12.5 mm, 15 mm and 18 mm

Sizes 1200 x 1000 mm to 1200 x 3000 mm


Components & Accessories
Linings

Fermacell Fine Surface Treatment


For giving Fermacell Boards a smooth Fermacell Spatula
finish prior to painting. For applying Fine Surface Treatment.

Coverage 6 m2 per ltr


Size 250 mm
Pack Size 3 ltr or 10 ltr
& Ceilings
Floorings

Metal Framing Systems or Timber by others

Fermacell Joint Filler


For filling 5–7 mm gaps between boards
& stopping screw heads.

5 m2 per kg for filling Tapered edge


Fire Protection

Coverage joints. 10 m2 for finishing glue joints


and screw heads.

Pack Size 5 kg or 20 kg

Fermacell Jointstik
For edge glueing square edged
Fermacell Boards.
Timber Frames

20 lm / 310 ml tube
Coverage 37 lm / bulk applicator refill
Component Details

310 ml tubes or
Pack Size 580 ml bulk applicator refills

30/40/55 mm Fermacell Screws


For fixing Fermacell Boards to
steel and timber subframes.
Rainscreens

Coverage 13 m2 for walls

Pack Size Box of 250 screws or box of 1000 screws


Fix & Finish

Performance Details
Wet Areas

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FIRE PROTECTION
www.fermacell.co.uk COMPONENT DETAILS

BeaM & COlUMN eNCaSeMeNT

BEAM & COLUMN ENCASEMENT

Partitions
Using only a single Hp/A rating, Fermacell’s Steel Solution

Introduction
solution is easier to specify (see tables below).
BEAM ENCASEMENT
The following tables are valid for steel sections Fire resistance category
with a section factor of Hp/A ≤ 300m-1
F 30-A F 60-A F 90-A F 120-A
according to the formula: Hp/A = 2b – 2h – b2

Components & Accessories


Fermacell in mm
A

Linings
10 10 + 10 15 + 12.5 18 + 18
Where Hp = Heated perimeter and
Minimum lining thickness for steel girders with Hp/A ≤ 300 m-1
A = Cross Sectional Area of Metal Element

COLUMN ENCASEMENT
Timber Solution
Fire resistance category

& Ceilings
Fire resistance category

Floorings
F 30-A F 60-A F 90-A F 120-A F 180-A
F 30-B F 60-B
Fermacell in mm
Fermacell in mm
2 x 15 +
10 10 + 10 10 2 x 10 4 x 15 5 x 15
1 x 12.5
Minimum lining thickness of timber beams and columns Minimum lining thickness for steel supports with Hp/A ≤ 300 m-1

Fire Protection
Classification to DIN 4102

TYPICAL LAYOUTS

Calculation of board dimensions must take into account the board thickness needed to achieve

Timber Frames
the required fire rating. Support frames must be set at maximum 400mm centres.

Component Details

Rainscreens

Proprietary steel encasement systems are suitable for use with Fermacell. Timber grounds may
be placed in the web as supports. These must be set at a maximum of 400 mm centres.
Fix & Finish
Performance Details

Wet Areas

FERMACELL +44 (0) 870 6090 306 103


≥ 40
Stag
FIRE PROTECTION
COMPONENT DETAILS www.fermacell.co.uk

Staggered joint
BeaM & COlUMN eNCaSeMeNT Encasement of a steel support

≥ 400 mm
for 4-sided exposure to fire

3 SIDED BEAM CONSTRUCTIONS


Partitions

Encasement of a steel supp


Introduction

for 4-sided exposure to fire


Components & Accessories

Encasement of a steel support


Linings

≥ 30 mm

≥ 30 mm
for 4-sided exposure to fire
3 layer steel beam encasement
for 4-sided exposure to fire

≥ 30 mm ≥ 30 mm
& Ceilings
Floorings

Single-layer steel beam encasement 2 layer steel beam encasement


for 3-sided exposure to fire for 3-sided exposure to fire

Multiple layers can be stapled board to board using proprietary diverging staples, refer to the
Fermacell Dry Lining Walls and Ceilings guide for further details, or contact our Technical Department
on +44 (0) 870 6090 306.
Fire Protection

3 layer steel beam encasement


1 layer timber beam lining F 30-B
for 4-sided exposure to fire
for 3-sided exposure to fire

3 layer steel beam encasem


for 4-sided exposure to fire
Timber Frames

Component Details

1 layer timber beam lining F30-B 2 layer timber support lining


3 layer steel beam encasement for 3-sided
1 layer timber beamexposure to fire
lining F 30-B F60-B for 4-sided exposure to fire
for 4-sided exposure to fire 2 layer timber support lining F 60-B
for 3-sided exposure to fire
For 30 minute constructions with one layer of Fermacell, edge joints should be sealed with exposure
for 4-sided a fire to fire
Rainscreens

rated mastic. For multiple layer constructions, the outer layer should be jointed with Fermacell Joint
1 layer timber beam lining F 30-B
filler or Jointstik.
for 3-sided exposure to fire

USING FERMACELL POWERPANEL HD BOARD


Fix & Finish

Fire resistance/ Fermacell Fermacell


Hp/A Report
r beam lining F 30-B Fire test category Powerpanel HD Gypsum Fibreboard
2 layer timber support lining F 60-B
posure to fire F 30-A ≤ 300 15 mm –
for 4-sided exposure to fire
F 60-A ≤ 300 15 mm –
Performance Details

P-30004/1293 2 layer timber support linin


F 90-A ≤ 160 15 mm – for 4-sided exposure to fire
F 120-A ≤ 120 15 mm 12.5 mm
Wet Areas

Layer buildup dependent on Hp/A rating.

Classification to DIN 4102

2 layer timber support lining F 60-B


for 4-sided exposure to fire
104 FERMACELL +44 (0) 870 6090 306
FIRE PROTECTION
Staggered joint
≥ 400 mm

www.fermacell.co.uk PERFORMANCE DETAILS

BeaM & COlUMN eNCaSeMeNT

Board Weight

Partitions
from below
Fire Rating
port

Introduction
e

SYSTEM SPECIFICATIONS kg/m2 mins

BEAM ENCASEMENT

Components & Accessories


SubFrame Steel clip system, timber grounds

Linings
11.5 30
Facings 1 layer 10 mm Fermacell Board one side

SubFrame Steel clip system, timber grounds


23 60
Facings 2 layers 10 mm Fermacell Board one side

SubFrame Steel clip system, timber grounds


1 layer 15 mm Fermacell Board plus 33 90

& Ceilings
Facings

Floorings
1 layer 12.5 mm Fermacell Board one side
For Hp/A > 300m-1 SubFrame Steel clip system, timber grounds
42 120
Facings 2 layers 18 mm Fermacell Board one side

COLUMN ENCASEMENT

Fire Protection
SubFrame Steel clip system, timber grounds or frameless casing
11.5 30
Facings 1 layer 10 mm Fermacell Board one side

SubFrame Steel clip system, timber grounds or frameless casing


23 60
Facings 2 layers 10 mm Fermacell Board one side
ment
SubFrame Steel clip system, timber grounds or frameless casing
e 51 90
2 layer 15 mm Fermacell Board plus
Facings

Timber Frames
1 layer 12.5 mm Fermacell Board one side
For Hp/A > 300m-1

SubFrame Steel clip system, timber grounds or frameless casing

Component Details
72 120
Facings 4 layers 15 mm Fermacell Board one side

SubFrame Steel clip system, timber grounds or frameless casing


90 180
Facings 5 layers 15 mm Fermacell Board one side

Rainscreens
Fix & Finish
Performance Details

ng F 60-B
e
Wet Areas

FERMACELL +44 (0) 870 6090 306 105


FIRE PROTECTION
PERFORMANCE DETAILS www.fermacell.co.uk

FIre PrOTeCTION WITh INDePeNDeNT lINING SYSTeMS

Improved Sound
Wall Thickness
Partitions

Wall Weight

Wall Height

Fire Rating

Insulation

DIN 4103
BS 5234/
Introduction

SYSTEM SPECIFICATIONS kg/m2 m mm mins ΔR1w Grade

3S11
Components & Accessories

Studs 50 mm DIN standard studs @ 600 mm centres


Linings

Heavy
Facings 1 layer 15 mm Fermacell Board one side 23 3 65 30 20

Insulation 50 mm mineral wool density 40 kg/m 3

Studs 75 mm DIN standard studs @ 600 mm centres

Severe
Facings 1 layer 15 mm Fermacell Board one side 23 3.5 90 30 20

Insulation 50 mm mineral wool density 40 kg/m3


& Ceilings
Floorings

Studs 100 mm DIN standard studs @ 600 mm centres

Severe
Facings 1 layer 15 mm Fermacell Board one side 23 4.1 115 30 20

Insulation 50 mm mineral wool density 40 kg/m 3

3S12
Fire Protection

Studs 50 mm DIN standard studs @ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Board plus 32 3 72.5 30 N/A
Facings
1 layer 10 mm Fermacell Board one side
Studs 75 mm DIN standard studs @ 600 mm centres

Severe
1 layer 12.5 mm Fermacell Board plus 32 3.5 97.5 30 N/A
Facings
1 layer 10 mm Fermacell Board one side
Studs 100 mm DIN standard studs @ 600 mm centres
Timber Frames

Severe
1 layer 12.5 mm Fermacell Board plus 32 4.5 122.5 30 N/A
Facings
Component Details

1 layer 10 mm Fermacell Board one side

3S21
Studs 50 mm DIN standard studs @ 600 mm centres

Facings 2 layers 12.5 mm Fermacell Board one side 41 3 75 60 22 Severe

Insulation 50 mm mineral wool density 38 kg/m 3


Rainscreens

Studs 75 mm DIN standard studs @ 600 mm centres


Severe

Facings 2 layers 12.5 mm Fermacell Board one side 41 3.5 100 60 22

Insulation 50 mm mineral wool density 38 kg/m3

Studs 100 mm DIN standard studs @ 600 mm centres


Severe

Facings 2 layers 12.5 mm Fermacell Board one side 41 4.75 125 60 22

Insulation 50 mm mineral wool density 38 kg/m3


Fix & Finish

Performance Details
Wet Areas

106 FERMACELL +44 (0) 870 6090 306


FIRE PROTECTION
www.fermacell.co.uk PERFORMANCE DETAILS

FIre PrOTeCTION WITh ShaFTWall SYSTeMS

Sound Insulation
without Fire Rating

Wall Thickness

Partitions
with Fire Rating
Wall Height

Wall Height

Fire Rating

DIN 4103
BS 5234/

Introduction
SYSTEM SPECIFICATIONS m m mm mins Rw Grade

SHAFTWALL 1

Components & Accessories


Back to Back 100 mm x 0.7 mm Shaftwall profile stud
Studs

Linings
at max 400 mm centres

Severe
1 layer 15 mm Fermacell Board plus 60/
Facings 6 4 112.5 47
1 layer 12.5 mm Fermacell Board one side 30

Insulation 60 mm mineral wool density 33 kg/m3 with infill strips

Fire performance for integrity only 60/60

SHAFTWALL 2

& Ceilings
Floorings
Back to Back 100 mm x 0.7 mm Shaftwall profile stud
Studs
at max 400 mm centres

Severe
1 layer 15 mm Fermacell Board plus 120/
Facings 6 4 125 52
2 layers 12.5 mm Fermacell Board one side 60

Insulation 60 mm mineral wool density 33 kg/m3 with infill strips

Fire Protection
Fire performance for integrity only 120/120
Back to Back 100 mm x 0.7 mm Shaftwall profile stud
Studs
at max 400 mm centres

Severe
1 layer 15 mm Fermacell Board plus 120/
Facings 6 4 137.5 52
3 layers 12.5 mm Fermacell Board one side 120

Insulation 60 mm mineral wool density 33 kg/m3 with infill strips

Timber Frames
ShaFTWall

Component Details
From simple fire rated independent linings to full shaftwall solutions, Fermacell offers a range of
performance systems from 30 minutes to 2 hours. Using simple stud systems and standard Fermacell
Boards, without the need for any specialist board, the Fermacell Shaftwall system offers speed of
installation, whilst retaining our excellent environmental credentials.

Rainscreens
Fix & Finish
Performance Details

Wet Areas

FERMACELL +44 (0) 870 6090 306 107


Timber Frames

Introduction 109

Detailed Overview 111

Performance Details 112


TIMbER FRAMES
www.fermacell.co.uk INTRODUCTION

MARKET SECTORS TIMBer STUD ParTITIONS

Self build
These are more commonly

Partitions
Factory built/Offsite used in domestic applications.

Introduction
Fermacell Timber stud
Education/Healthcare partitions provide versatility
Social housing and performance including
Category 1 racking strength

Linings
for Timber Framed properties.
PERFORMANCE RATINGS

41 66 The ability of Fermacell to be stapled


dB dB
or nailed to timber studs means a

& Ceilings
Floorings
significantly increased speed of fixing.
30 90
mins mins

TWIN FraMe SYSTeMS

Detailed Overview
FERMACELL PERFORMANCE Fermacell partitions achieve a number of

Fire Protection
advantages over masonry construction by reducing
the weight, build time and cost often associated
Impact – Severe duty, able to with masonry construction. Fermacell also meets
withstand impact from people as
Part E and a number of Robust Detail Compliant
well as objects (door handles etc).
systems as a gypsum based board.
Acoustics – Greater acoustic

Timber Frames
performance often with less layers raCkING STreNGTh
than plasterboard constructions
providing slimmer partitions.
Testing carried out at the CERAM testing centre
confirmed that Fermacell can replace timber sheet
Loadbearing – The composition
materials when used in timber frame constructions
of Fermacell allows up 50 kg per
fixing to be hung from Fermacell as the racking board adding lateral structural
using a toggle bolt and 30 kg from strength to the building. This means that Fermacell

Rainscreens
a single screw. can be used as a Dry Lining board giving fire and
acoustic properties, and a structural board also
Speed of construction – Fermacell saving time and money on fixing separate gypsum
Performance Details

allows the partitions to be installed and timber sheet materials. The table on page 8
before the building envelope shows the racking test data.
is complete. Due to the unique
finishing system (FST) the overall
installation of Fermacell is faster
Fix & Finish

than plasterboard.

Environmental – Fermacell Boards


are manufactured from 100%
recycled content and are recyclable.
Decreasing the carbon footprint
and increasing the BREEAM rating
of the building.
Wet Areas

FERMACELL +44 (0) 870 6090 306 109


TIMbER FRAMES
INTRODUCTION www.fermacell.co.uk

Years of experience in
the European Timer
Partitions

frame market has allowed


Introduction

Fermacell to evolve into a


multifunctional solution.

Combining the speed of


Linings

installation with enhanced


performance in sound, fire,
racking and moisture resistance,
makes Fermacell a product that
& Ceilings

should never be overlooked.


Floorings

Fermacell – the real alternative


to plasterboard.
Detailed Overview
Fire Protection
Timber Frames

TIMBer FraMe SYSTeMS

Fermacell has a number of Timber frame solutions


to suit Loadbearing or non-Loadbearing applications
for walls, as well as dry screed systems for acoustic
flooring and simple robust ceiling solutions. When the
one product provides all these benefits, specifying,
Rainscreens

logistics and installation is made much easier.

Timber walls with Fermacell do NOT need noggins,


Performance Details

thus reducing cost again as well as providing easier


installation for services and insulation.

By using Fermacell the construction time of timber


Fix & Finish

frame can be reduce by stapling or nailing Fermacell


to the timber substrate; in addition the use of
Fermacell Jointstik and FST (Fine Surface Treatment)
reduces the drying times associated with traditional
dry lining / plastering methods.
Wet Areas

110 FERMACELL +44 (0) 870 6090 306


TIMbER FRAMES
www.fermacell.co.uk DETAILED OVERVIEW

TIMBer FraMe SYSTeMS

INTerNal WallS rOBUST DeTaIlS aND ParT e

Partitions
Simple single stud solutions with 12.5mm Fermacell to Fermacell offers simple acoustic solutions to

Introduction
each side exceed the Part E requirement of Rw 40dB, Part E, BB93 and HTM requirements. Fermacell
as well as providing a wall ready to accept tiles or a also meets and exceeds Robust Detail compliancy
simple FST and paint finish. This give a 30 minute fire as a gypsum based board due to exceeding
rating and can be fixed to directly for dead loading the mass requirements in thinner board layers.
such as Kitchen Cabinets, shelving, large TV’s etc.
Please refer to screw loading on page 6. BreaThING WallS

Linings
TWIN FraMe SYSTeMS Breathing walls rely on the racking board to be
positioned on the inside of the timber frame,
Fermacell partitions achieve a number of unlike traditional timber frame systems where
advantages over masonry construction by reducing it is normally positioned to the cold cavity side.

& Ceilings
Floorings
the weight, build time and often cost associated A vapour control layer is not needed in a breathing
with masonry construction. wall construction as the structure allows the free
passage of moisture. Such constructions can include
ClOSeD PaNelS aND OPeN PaNelS a natural fibre insulation board or a breather

Detailed Overview
membrane holding the thermal insulation in place.
IN OFFSITe MaNUFaCTUrING

Fire Protection
Using a natural fibre insulation board will add to the
air tightness of the building and will also add to the
Fermacell is produced in a panel size of 6000 mm thermal mass of the building.
x 2540 mm. This gives the flexibility of board sizing
and joint reduction in a factory environment where
exTerNal WallS aND raINSCreeN
processing time is key.

Timber Frames
The ability of Fermacell to withstand a degree of Fermacell has been independently tested as a
moisture lends it to reducing those programme Rainscreen backed board for Vented and Insulated
glitches on site where inclement weather can really systems. Thus the same board can be used on
slow things down. Prefabricated spandrel panels the inside and the outside of the frame. This gives
are already fitted into roof spaces where no weather an inherently greater fire performance at boundary
protection is in place, with no degradation of the conditions, especially where reduced distance
boards. We would always recommend that our between dwellings are now commonplace.

Rainscreens
advice is sought in these matters first as Fermacell
is moisture resistant, not waterproof. raCkING PerFOrMaNCe Performance Details

FIre PrOTeCTION Independent testing at CERAM has shown that 12.5


mm Fermacell, either square edged or taper edged,
With the increasing pressure to provide fire protection gives a Category 1 Racking performance. This allows
Fix & Finish

to timber frame buildings during and after the build, for the substitution of a traditional two layer system
finding a cost effective solution is easy with Fermacell. with a single layer to give structural performance as
Due to it’s moisture resistance, Fermacell can be well as fire, acoustic, hanging and moisture resistance.
installed before the building envelope is complete.
For the minimal risk, Fermacell gives an inherent fire SIPS PaNelS
protection to the timber frame during the build.
As well as then providing an internal lining board to Fermacell can provide additional fire protection to
Wet Areas

all areas for acoustic, hanging, racking and impact SIPS panels. A single layer of 18 mm Fermacell, with
protection. This can have a significant positive effect insulation, gives a loaded 89x38 mm timber frame a
on programme of works on any tightly controlled site. single layer solution, which can be factory fitted as
an added benefit.

FERMACELL +44 (0) 870 6090 306 111


TIMbER FRAMES
PERFORMANCE DETAILS www.fermacell.co.uk

FerMaCell TIMBer WallS WITh INSUlaTION – NON lOaDBearING

Sound Insulation
Wall Thickness
Partitions

Wall Weight

Wall Height

Fire Rating

DIN 4103
BS 5234/
Introduction

SYSTEM SPECIFICATIONS kg/m2 m mm mins Rw Grade

1H12
Studs 89 mm x 38 mm @ 500 mm centres
Linings

Heavy
Facings 1 layer 10 mm Fermacell Board each side 34 4.1 109 30 44

Insulation 40 mm mineral stone wool density 30 kg/m 3

Studs 75 mm x 50 mm @ 500 mm centres

Heavy
Facings 1 layer 10 mm Fermacell Board each side 35 4.1 95 30 44

Insulation 40 mm mineral stone wool density 30 kg/m3


& Ceilings
Floorings

1H13
Studs 89 mm x 38 mm @ 600 mm centres

Severe
40 4.1 114 30 41
Facings 1 layer 12.5 mm Fermacell Board each side
Detailed Overview

Studs 75 mm x 50 mm @ 600 mm centres

Severe
Fire Protection

40 4.1 100 30 41
Facings 1 layer 12.5 mm Fermacell Board each side

Studs 75 mm x 50 mm @ 600 mm centres

Severe
46 4.1 105 60 41
Facings 1 layer 15 mm Fermacell Board each side

1H22
Studs 89 mm x 38 @ 600 mm centres
Timber Frames

Severe
Facings 1 layer 12.5 mm Fermacell Board each side 41 4.1 114 60 44
40 mm mineral stone wool density 45 kg/m3 or
Insulation
60 mm mineral stone wool density 30 kg/m3
Insulation 70 mm x 30 kg/m3 47

Studs 75 mm x 50 mm @ 600 mm centres


Severe
Facings 1 layer 12.5 mm Fermacell Board each side 40 4.1 100 60 44
40 mm mineral stone wool density 45 kg/m3 or
Insulation
60 mm mineral stone wool density 30 kg/m3
Rainscreens

Insulation 70 mm x 30 kg/m3 47

3H11 – Independent Lining


Performance Details

Studs 75 mm x 50 mm @ 600 mm centres


Severe

Facings 1 layer 12.5 mm Fermacell Board one side 26 3 87.5 n/a* **

Insulation 70 mm mineral stone wool density 30 kg/m3


Fix & Finish

Studs 89 mm x 38 mm @ 600 mm centres


Severe

Facings 1 layer 12.5 mm Fermacell Board one side 26 3 101.5 n/a* **

Insulation 40 mm mineral stone wool density 30 kg/m 3

* For a Fire Performance of a complete wall, please contact the Fermacell Technical Department.
** Up to ΔRw 20dB Sound Improvement as an independant lining.
Wet Areas

112 FERMACELL +44 (0) 870 6090 306


TIMbER FRAMES
www.fermacell.co.uk PERFORMANCE DETAILS

FerMaCell TIMBer WallS WITh INSUlaTION – lOaDBearING

Sound Insulation
Wall Thickness

Partitions
Applied Load

Wall Weight

Wall Height

Fire Rating

DIN 4103
BS 5234/

Introduction
kN/
SYSTEM SPECIFICATIONS stud
kg/m2 m mm mins Rw Grade

1HT11
Studs 89 mm x 38 mm @ 600 mm centres

Linings
Severe
Facings 1 layer 12.5 mm Fermacell Board each side 5.56 41 2.6 114 30 44
90 mm mineral stone wool density 10 kg/m3 or
Insulation
40 mm mineral stone wool density 30 kg/m3
Studs 75 mm x 50 mm @ 600 mm centres

Severe
Facings 1 layer 12.5 mm Fermacell Board each side 9.3 40 3 100 30 44

& Ceilings
Floorings
Insulation 40 mm mineral stone wool density 30 kg/m 3

1HT22
Studs 89 mm x 38 mm @ 600 mm centres

Severe
Facings 1 layer 18 mm Fermacell Board each side A 58 3 125 60 ≥46

Detailed Overview

Fire Protection
Insulation 90 mm mineral stone wool density 30 kg/m3

Studs 120 mm x 45 mm @ 600 mm centres

Severe
Facings 1 layer 15 mm Fermacell Board each side 10.8 48 3 150 60 ≥46

Insulation 120 mm mineral stone wool density 30 kg/m 3

Studs 140 mm x 38 mm @ 600 mm centres

Severe
Facings 1 layer 15 mm Fermacell Board each side 10 48 3 150 60 ≥46

Timber Frames
Insulation 140 mm mineral stone wool density 30 kg/m3

1HT23 – Twin Wall


* Studs 2 x 89 mm x 38 mm @ 600 mm centres
2 layers 12.5 mm Fermacell Board inner side plus
Severe

2 layers 12.5 mm Fermacell Board outer side. Inner


Facings 5.56 112 2.6 270 60 ≥66
cavity single layer may be timber based product.
Refer to Fermacell technical information

Rainscreens
Insulation 2 x 90 mm mineral stone wool density 10 kg/m3

* 9 mm Sheathing Board or 10 mm Fermacell Board


Performance Details

3HT22
Studs 89 mm x 38 mm @ 600 mm centres
1 layer 18 mm Fermacell Board inner side plus
Severe

Fix & Finish

Facings Timber Sheathing board to 9mm OSB, ply or similar A ≈ 31 3 116 60† ≈ 43
outer side
Insulation 90 mm mineral stone wool density 35 kg/m3
75 mm x 50 mm or 70 mm x 44 mm
Studs
@ 600 mm centres
Severe

1 layer 18 mm Fermacell Board inner side plus


Facings Timber Sheathing board to 9mm OSB, ply or similar A ≈ 31 3 102 60† ≈ 43
outer side
Wet Areas

Insulation 75 mm mineral stone wool density 35 kg/m3

A – Loading up to maximum for timber grade stress in accordance with EN 1995-1-1 and EN 1995-1-2

Fire rating from Fermacell side only

FERMACELL +44 (0) 870 6090 306 113


Rainscreens

Introduction 115

Detailed Overview 116


RAINSCREENS
www.fermacell.co.uk INTRODUCTION

Fermacell provides
outstanding performance

Partitions
in new gateway building.

Introduction
More than 20,000 m2 of Fermacell
Boards has been used in the
construction of the new

Linings
£5.6 million Gateway Building
at the University of Cumbria,
Lancaster Campus.

Not only was Fermacell selected

& Ceilings
Floorings
for the internal walls but has
also been utilised as an external
carrier board for the structure’s

Detailed Overview
rainscreen cladding.

Fire Protection
Timber Frames
Fermacell has been widely used in rainscreen
applications on timber frame constructions
throughout Europe for the past 20 years.

The environmentally friendly design of the University


of Cumbria incorporates natural ventilation and the
integration – wherever possible - of local natural
materials such as Cumbrian Stone and Zinc cladding.

Rainscreens
The use of 12.5 mm Fermacell as an external
backer board proved very successful in this
application. It was exposed to the rain for nearly
three months before the rainscreen cladding was
installed and coped admirably with the conditions.
Fix & Finish

Rigorous testing of Fermacell as an external


backing board was undertaken at the Taylor
Woodrow Technology Centre in Leighton Buzzard
in accordance with strict guidelines set down
by the CWCT (Centre for Windows and Cladding
Technology).
Wet Areas

No other competitive board systems – to our


knowledge - have gone through this test process,
which has been developed specifically for rainscreen
evaluation. Fermacell passed the tests with flying
colours, and with a cost saving per m2 when
compared with established products.

FERMACELL +44 (0) 870 6090 306 115


RAINSCREENS
DETAILED OVERVIEW www.fermacell.co.uk

INSUlaTeD & VeNTIlaTeD raINSCreeNS


Partitions

INSULATED
Introduction

4
Linings

7
2

6
& Ceilings
Floorings

1
Detailed Overview

3
Fire Protection
Timber Frames

VENTED

4
Rainscreens

7
2

6
Fix & Finish

3
Wet Areas

116 FERMACELL +44 (0) 870 6090 306


RAINSCREENS
www.fermacell.co.uk DETAILED OVERVIEW

INSUlaTeD & VeNTIlaTeD raINSCreeNS

Fermacell Gypsum Fibreboard has been tested 1. 12.5 mm Fermacell Square edge board
independently for use as a backer board in vented 2. Dry Lining (Fermacell / Internal Lining Board) with

Partitions
rainscreen applications. Testing has shown it to be vapour control layer where required
weather resistant, and that it does not degrade

Introduction
3. Fermacell Jointstik adhesive to horizontal joints
with permanent exposure. Discolouration may and minimum 50 mm foil tape over all joints
occur due to moisture absorption in the board and screws.
surface. A surface treatment or other protection 4. Metal or Timber stud to suit loading requirements.
is recommended for prolonged exposure prior to
5. Head & Foot Track
the installation of the cladding system.
6. Insulation

Linings
Test in accordance with CWCT Standard Test 7. Screws wafer head zinc plated 4.2 mm gauge with
Methods at UKAS accredited facility. 10.5 mm Head. eg Hilti S-DD03Z 4.2 x 25 mm
Taylor Woodrow Technology @ 150 mm c/c.
Leighton Buzzard 8. Anchor Fixing
LU7 4OH

& Ceilings
Floorings
Shown is an indicative cladding system using
Test Sequence brackets and rails, and an insulated system. Suitable
(i) Water tightness : Static system to be specified by architect or specifier
(ii) Air Permeability : Pressure Cycling
Fermacell is not only an excellent Rainscreen backer

Detailed Overview
(iii) Wind Resistance : up to 1.5 kN (+Ve & -Ve)

Fire Protection
(iv) Air Permeability : Pressure Cycling material, Fermacell is also a high performance,
(v) Water tightness : Static multipurpose building board. It combines in a
(vi) Wind Resistance : Above 2.1 kN (+Ve & -Ve) single product exceptional fire, impact and moisture
(vii) Dynamic Water Test : 600 Kpa resistant properties with high levels of acoustic
insulation and weight carrying capacity.

Timber Frames
12.5 mm Fermacell
Fixing type Material condition Applied load

6 mm Woodscrew Dry 0.8 KN

6 H Insulation screw Dry 0.9 KN

5 mm Woodscrew Dry 0.8 KN

Rainscreens
6 mm Woodscrew Soaked 0.7 KN

6 H Insulation screw Soaked 0.9 KN

5 mm Woodscrew Soaked 0.7 KN

15 mm Fermacell
Fixing type Material condition Applied load
Fix & Finish

6 mm Woodscrew Dry 1.1 KN

6 H Insulation screw Dry 1.0 KN

5 mm Woodscrew Dry 1.1 KN

6 mm Woodscrew Soaked 1.0 KN

6 H Insulation screw Soaked 0.9 KN

5 mm Woodscrew Soaked 1.0 KN


Wet Areas

Independent Test Data from Third Party

For technical data on Fermacell Board properties please see page 8.

FERMACELL +44 (0) 870 6090 306 117


Fix & Finish
Steel Studs
Acoustic Studs
Curved Studs

Introduction 119

Components & Accessories 120

Detailed Overview 122

Installation Overview 124


FIX & FINISH
www.fermacell.co.uk INTRODUCTION

The use of Fermacell Gypsum


Fermacell Boards are Fibreboards alleviates the majority
fitted and finished of the fitting and finishing

Partitions
slightly differently to problems associated with

Introduction
traditional plasterboard; traditional Dry Lining methods.
thus speeding up the The screw retention capabilities of
installation time by Fermacell allows most fixtures to be fitted

Components & Accessories


reducing drying out times

Linings
directly to the board (see table below).
and providing a more user
friendly finishing system BOarD FITTING
with our FST (Fine Surface Fermacell Boards are cut and fitted in a similar way
Treatment).

& Ceilings
to plasterboard eliminating the need for specialist

Floorings
tools and skills.

BOarD JOINT reINFOrCeMeNT

Detailed Overview

Fire Protection
Fermacell's Joint filler or Jointstik provides quicker
and more simple application versus traditional Dry
Lining methods; with Jointstik a stronger joint can be
achieved without the need for further reinforcement.

SUrFaCe FINISh

Timber Frames
With Fermacell’s FST (Fine Surface Treatment) a skim
plaster type finish can be achieved in a fraction of the
time without the need of specialist skills; allowing the
experienced tradesman, self builder or DIY enthusiast
to achieve a flawless finish.

Rainscreens
LOAD-CARRYING CAPACITY OF FERMACELL WALLS
Fermacell Loadbearing strength in kg (2)
Gypsum
Installation Overview

Fibreboards
(thickness) (1)
Picture hooks fixed by nails Screw Toggle
with cont. Bolt/
thread Cavity
5 mm Fixing (4)
Fix & Finish

dia. (3)

10 mm 15 25 35 20 40

12.5 mm 17 27 37 30 50

12.5 + 10 mm 20 30 40 35 60
Wet Areas

15 mm 18 28 38 30 55

18 mm 20 30 40 35 60

(1) Maximum stud centres = 50 x board thickness. N.B. Where fixings are less
than 500 mm apart, reduce the load per fixing by 50%. If a stud support
separates the fixings, then use the full loadbearing strength shown above.
(2) Safety factor: 2 (Static load with relative humidity of up to 85%).
(3) Depth of cupboard or shelves: max. 350 mm.
(4) Standard toggle bolt with > 4 mm dia. screw. (The toggle bolt
manufacturer’s instruction should be followed.)

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COMPONENTS & ACCESSORIES www.fermacell.co.uk

FOr all FerMaCell SYSTeMS

COMPONENTS ACCESSORIES
Partitions

Fermacell Board
Introduction

Fermacell Square edge or Fermacell Board Knife


Tapered edge. For scoring and snapping
Fermacell Boards.

Thickness 10 mm, 12.5 mm, 15 mm and 18 mm

Sizes 1200 x 1000 mm to 1200 x 3000 mm


Components & Accessories
Linings

Fermacell Fine Surface Treatment


For giving Fermacell Boards Fermacell Spatula
a smooth finish prior to painting. For applying Fine Surface Treatment.

Coverage 6 m2 per ltr


Size 250 mm
Pack Size 3 ltr or 10 ltr
& Ceilings
Floorings

Metal Framing Systems or Timber by others

Fermacell Joint Filler


For filling 5–7 mm gaps between boards
& stopping screw heads.
Detailed Overview

5 m2 per kg for filling Tapered edge


Fire Protection

Coverage joints. 10 m2 for finishing glue joints


and screw heads.

Pack Size 5 kg or 20 kg

Fermacell Jointstik
For edge glueing square edged
Fermacell Boards.
Timber Frames

20 lm / 310 ml tube
Coverage 37 lm / bulk applicator refill
310 ml tubes or
Pack Size 580 ml bulk applicator refills

30/40/55 mm Fermacell Screws


For fixing Fermacell Boards to steel and
timber subframes.
Rainscreens

Coverage 13 m2 for walls

Pack Size Box of 250 screws or box of 1000 screws


Installation Overview
Fix & Finish
Wet Areas

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www.fermacell.co.uk COMPONENTS & ACCESSORIES

FITTING FerMaCell BOarDS

TOOLS YOU WILL NEED


Fermacell Boards can be installed on to a variety of
backgrounds; typically Metal studs, Timber studs,

Partitions
Electric Screwdriver
directly bonded, or mounted on a SFS frame to
exterior walls.

Introduction
Electric screwdriver with a minimum speed
of 3500 rpm. A cordless screwdriver may
be used, but check the speed first. Slower
speed tools may cause lipping when
installing boards on steel studwork.
GeNeral SITe GUIDelINeS.

Fermacell components should not be installed when

Components & Accessories


Pneumatic Gun the mean relative humidity is ≥80%.

Linings
If using staples or nails, a pneumatic gun
and compressor operating at 7 bar will be
needed. (This equipment is available from Fermacell Boards should be fixed at a mean relative
many hire centers).
humidity of ≤80% and a room temperature of
+5° C. The temperature of the adhesive should
be +10° C.

& Ceilings
Floorings
Plumb Line
Plumb line or long spirit level. The boards must be acclimatised to the installation
area, and in the 12 hours after jointing the relative
room climate should not change significantly.
Lower temperatures prolong curing times.

Detailed Overview

Fire Protection
Mastic Gun Filling joints with Joint filler and the application
Mastic gun for Jointstik tubes. of FST should only be carried out at a mean
relative humidity of ≥70% (corresponding to a
board moisture content of ≤1.3%), and the room
temperature should be +5° C.

Timber Frames
Decorator’s Scraper
Decorator’s scraper or similar for removing Wet trades or wet screeding, or asphalting should
excess Fermacell Jointstik (after curing). be completed prior to joint filling.
The adhesive method of jointing can be used
prior to these applications, however, check
with the our Technical Department first on
Taping knife +44 (0) 870 6090 306.
Taping knife or plastering trowel for
applying Fermacell Joint filler to the joint.

Rainscreens
Gas burner heating can damage the boards due
to the risk condensation and thermal shock. This
applies particularly to cold interiors with poor
Installation Overview

Rigid Bladed Scoring Knife ventilation. Rapid heating, which can result in
Rigid bladed scoring knife, such as a thermal shock, must be avoided.
Fermacell knife, for scoring and snapping
the boards.
Fix & Finish

A Circular or Jig Saw


A circular or jig saw may also be used.
If using a hand-held electric circular
saw, we recommend using a vacuum
attachment to collect dust.
Wet Areas

Steel Trowel
A steel trowel for applying Fermacell FST
(Fine Surface Treatment). Special Fermacell
applicators are available from selected
distributors.

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FIX & FINISH
DETAILED OVERVIEW www.fermacell.co.uk

FINIShING
Partitions

Introduction
Components & Accessories
Linings
& Ceilings
Floorings

Detailed Overview
Fire Protection

PlaSTerS aND TexTUreD PlaSTerS PaINTING


Timber Frames

A plaster is not normally recommended as the Fermacell Boards can be painted directly. Refer to
same finish can be achieved using FST, which is our instruction manual for recommendations for
much faster and a fraction of the cost. Where joint treatment in this case. Fermacell FST gives
a skim is to be used, for whatever reason, our a smooth surface ready to accept a paint finish.
recommendation is that the boards should be Typically a mist coat and two undiluted top coats
sealed with a Board Sealer or High Suction Plaster are required. Where vinyl or oil based paints are
Primer, as recommended by the skim manufacturer. to be used without the prior application of FST,
Rainscreens

Fibre tape must be applied to all joints, and a we recommend the boards are sealed first.
test area of at least 1 m2 should be completed
Installation Overview

first, to confirm compatibility / suitability. We do not recommend the use of eggshell paint
finishes. However, where eggshell paints are used,
a minimum of two coats of FST must be applied
first, followed by a sealant. In all cases, refer to
Fix & Finish

the relevant British standards. In all cases, the


paint manufacturers recommendations should
be followed.
Wet Areas

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www.fermacell.co.uk DETAILED OVERVIEW

FINIShING

Partitions
Introduction
Components & Accessories

Linings
& Ceilings
Floorings
Detailed Overview

Fire Protection
TIlING that require sealing must be protected against
the penetration of water to a height of 2000 mm

Timber Frames
above the bath floor, with adequate spacing above
Before tiling, all areas should be clean and free
the actual shower and bath areas. For showers,
from dust. If a priming coat is required, this should
waterproofing must extend to at least 300 mm
be allowed to dry for 24 hours before tiling work
above the shower head.
starts.

Corners and penetration should be sealed with


Wet areas like showers and bathrooms, which are
recommended sealing tapes or collars. It is
subject to frequent splashing, should be treated

Rainscreens
recommended that all walls in any shower or
with a waterproofing system such as the Fermacell
bathroom are sealed against rising moisture
Waterproofing system. This is a paintable system Installation Overview
to a height of 150mm. In all cases refer to
suitable for use with cement based adhesives. Tile
manufacturers instructions. Fermacell recommends
adhesives with a low water content should be used
a maximum tile size of 300 mm x 300 mm.
and tiles fixed with a thin bead adhesive method,
For larger tiles please contact our Technical
without pre-wetting.
Department on +44 (0) 870 6090 306.
Fix & Finish

Generally tiles should not be grouted for a 24 hour


period after fixing. Follow the adhesive and tile
manufacturer’s recommendations. Wall surfaces
Wet Areas

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FITTING FerMaCell BOarDS

1. STUDWORK
Partitions

If you are using a steel subframe, a minimum Allow for full height stud every 500 mm of wall
50 mm fixing face and a 0.6 mm gauge stud length when using 1500 mm x 1000 mm one-
Introduction

must be used, with associated head and floor man boards, or every 600 mm of wall length
track to suit. when using other sizes in 12.5 mm thickness or
If you are using timber for the subframe, you every 400 mm of wall length when using
will need (75 mm x 50 mm) P.S.E. well seasoned 10 mm thickness, plus one extra stud for the
timber for both the vertical studwork and the final wall fix. Allow two times the wall length
head and floor track. An 89 mm x 38 mm studs for the head and floor tracks. In all cases ensure
may be used, but only with the adhesive or that studwork spacing is suitable for the size
Components & Accessories

Tapered edge jointing system. of board to be used.


Linings

2. FIxING

For the steel frame use ≥ 40 mm screws with For timber frame use ≥ 80 mm screws with wall
wall plugs (if appropriate) for fixing head and plugs (if appropriate) for fixing head and floor
floor tracks, and end studs to the existing tracks and end studs to the existing structure.
structure. Allow for fixing frame anchors at ≤ Allow for fixing frame anchors at ≤ 600 mm
& Ceilings
Floorings

600mm centres. Intermediate studs are not centres. Use 100 mm round headed nails for
fixed to the head and floor track. screw fixing the studs to the head and sole
plate (3 per fixing, 6 per stud).
Detailed Overview
Fire Protection

3. MINERAL FIBRE INSULATION

For most general applications we recommend This grade of insulation gives excellent all round
40 mm thick, 45 kg/m3 mineral fibre insulation thermal and acoustic properties and when used
in batt or roll form. The width of the insulation in conjunction with 12.5 mm board provides
should match the stud spacing (see note 1). F60 partitions (see Fermacell systems 1S21and
1H22).
Timber Frames

4. FERMACELL BOARDS

Fermacell Boards available in both Square and Our Tapered edge boards are designed to
Tapered edge (2 sides and 4). For board sizes accommodate a joint reinforcement tape as with
Rainscreens

please refer to board size table on page 8. traditional Dry Lining. Once the tape has been
Square edge boards can be easily fitted and bedded into place and the Tapered area filled
finished using Fermacell Jointstik and Fine and the Fermacell Filler is set the entire surface is
Installation Overview

Surface Treatment. then coated with Fine Surface Treatment.


*For double layers systems the base layer should be square
edged Fermacell. If Tapered edge Fermacell is used as a base
layer then all joints must be filled with Fermacell filler, prior
to fitting the outer layer of board.
Fix & Finish

5. FERMACELL SCREWS

The boards should be screwed to the studs or Nails should be galvanised, 45 mm long and a
frame using Fermacell screws (3.9 x 30 mm) at minimum of 2.2 mm gauge. Staples and nails
250 mm centres along the studs. Staples should should be fixed at 200 mm centres. Refer to
be 38 mm long, have a head width of 10mm the fixings tables for specific fixings information
and be a minimum of 1.4 mm gauge. dependant on Fermacell thickness and
application. Fixings should be 10 mm from the
edge of the board, and 50 mm from corners.
Wet Areas

Please fixing sequence in table 5b.

For screw spacing and usage for wall and ceilings please refer to our Dry Lining Wall & Ceilings Guide.
Fermacell Boards are fixed at the following maximum screw centres:-
(1) Wall 250 mm
(2) Ceiling 200 mm

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www.fermacell.co.uk INSTALLATION OVERVIEW

FITTING FerMaCell BOarDS

6 FERMACELL JOINTSTIK

Partitions
Jointstik is used for gluing square edge boards Because the adhesive expands on contact with
together. Each cartridge will cover 20 linear air, the bead should be applied to the edge of

Introduction
meters of joint using a 3 mm bead. This equates square edge boards and not the ‘V’ between
to approximately 8 boards. the tapers of Tapered edge boards.
Fermacell Jointstik adhesive is applied to the If the bead is applied incorrectly, excess Jointstik
edge of the board in a continuous 3 mm bead may be trapped between board and subframe
prior to fixing the next board. causing subsequent lipping.

Components & Accessories

Linings
7 FERMACELL JOINTSTIK

Once Jointstik is applied the next board is then Any greater than this may result in weaker
fitted to the subframe, spreading the adhesive joints. If Jointstik has been for a long period
across the face of the board edge and ensuring it may be hard to remove, a Surform or any
a tight fit of less than 1 mm. Allow the adhesive similar tool may be used to remove it. The joint

& Ceilings
Floorings
to harden fully before attempting to remove and screw heads should then be filled with
any excess (typically 24 hours). Once hardened, Fermacell Joint Filler. All joints above 2500 mm
the excess can be struck off with a decorator's partition height must be jointed using Jointstik
scraper. There is no requirement for noggings or reinforced with noggings. Horizontal joints
behind these joints. The final gap between are jointed in the same manner as vertical
boards with Jointstik should be less than 1 mm. Joints.

Detailed Overview

Fire Protection
8 FERMACELL JOINT FILLER

A hard filler used for jointing Tapered edge If using Tapered edge boards, jointing tape
boards, jointing the gaps between cut edges will be required. We recommend a paper tape
and for filling screw heads. As well as an rather than a self adhesive fibre tape as this
alternative to Jointstik when using square edge gives a stronger joint. When using Fermacell
boards. Joint Filler for Tapered edge boards, allow 1 kg
*For double layers systems the base layer should be per 4 meters of joint length, and 1 kg per 7–8

Timber Frames
square edged Fermacell. If Tapered edge Fermacell meters of joint length for jointing off cuts.
is used as a base layer then all joints must be filled
with Fermacell filler, prior to fitting the outer layer
of board.

9 FERMACELL JOINT FILLER

Offcuts and Square edge boards


5–7 mm
Fermacell Joint Filler may be used to joint square

Rainscreens
Edge boards and off cuts. Where square edge boards
or offcuts are installed prior to jointing, a 5 – 7 mm
gap is left between boards, which is then filled with
Installation Overview
Fermacell Joint Filler ensuring that the joint filler is
pushed fully through the gap. (Fermacell Jointstik
adhesive is not a gap filler). The filler can then be
rubbed down prior to final decoration. Ensure filled
joints are backed/supported.
Fix & Finish

10 FLExIBLE SEALANT

For use in sealing the gap between boards and The edges of the boards must be primed prior
other material surfaces such as walls, floors to application, and the sealant should be fire or
and ceilings. Typically, this should be where acoustic rated as required.
any building movement is expected on internal
corners or abutments. Typically a 3 – 5 mm gap
should be left.
Wet Areas

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FITTING FerMaCell BOarDS

5b. FIxING SEqUENCE


Partitions

When fixing boards in a double


height partition, cross joints must
Introduction

be avoided by installing boards as 2 4


shown in Diagram A. When fixing 2 4
boards, work from one side of the
board to the other (e.g. from left to Diagram A
right) or from the centre outwards. 1 3
Don’t fix the four corners first 1 3
as this can set up stresses in the
Components & Accessories

board. Ensure that there is a gap


at junctions with other adjoining
Linings

surfaces. This applies to both layers


of a double layer partition system.
See Diagram B.
≥ 200 mm
When using Fermacell square ≥ 200 mm
edge one-man boards (1500 mm
x 1000 mm), you should alternate Diagram B
the orientation of the boards as ≥ 200 mm
shown in Diagram C. This 4 5
& Ceilings

≥ 200 mm
Floorings

sequence prevents cross joints.


A similar system for using
1200 mm x 1200 mm taper edge
boards (Tapered on 4 sides) is 1 2 3
shown in Diagram D. All joints
should be staggered by a minimum
of 200 mm both horizontally and
Detailed Overview

4 5
Fire Protection

vertically.

Diagram C
Isolation Strips
1 2 3
Typically strips 50 mm to 75 mm
wide and 10 mm thick, these
should be sized to suit the wall
thickness. These can be either
purchased as a roll or may be
offcuts from the insulation material
Timber Frames

from the wall.


These strips are placed between
the head and floor track and
2 4
the end studs, and adjoining
surfaces to prevent flanking sound Diagram D
transmission. Alternative materials
may be used, but these must be 1 3 5
suitable for the performance of
the partition in regard to fire and
acoustics.
2 4
Rainscreens

Fixing and jointing Tapered


1
Installation Overview

edge boards 3 5

Tapered edge boards are fitted to Joint variation 1: Two factory Tapered edge
the subframe with the board edges boards with Fermacell Jointing Tape and
touching. The boards are jointed Fermacell Joint Filler
using Fermacell Joint Filler and is
applied to the joint, ensuring that
the central ‘V’ of the joint is fully
Fix & Finish

filled, paper tape is bedded into


the joint and the filler is struck off
flush with the taper.
Self adhesive fibre tape may be Joint variation 2: Two factory Tapered
used instead of paper tape and the edge boards with paper tape and
filler pushed through the mesh to Fermacell Joint Filler
the back of the joint. Please note
that the joint strength when using
fibre tape is less than paper tapes
Wet Areas

and cracking may occur in certain


circumstances. Once the filler is
dry, a second fill may be necessary
to take up any shrinkage, fill the Joint variation 3: One factory Tapered edge
screw heads and apply Fine Surface board and one edge cut on-site, bevelled
Treatment to the entire surface. and chamfered, with Fermacell Jointing
Tape and Fermacell Joint Filler

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www.fermacell.co.uk INSTALLATION OVERVIEW

FIxING CeNTreS aND USaGe ON WallS aND CeIlINGS

Staples (galvanised and resinated) Fermacell screws


BOARD THICKNESS Gauge ≥ 1.5 mm, Head Width ≥ 10 mm Gauge = 3.9 mm

Partitions
Fixing Fermacell to Walls Length (mm) Spacing (mm) Use (no./m2) Length (mm) Spacing (mm) Use (no./m2)
Metal – single-layer

Introduction
10 mm – – – 30 250 26
12.5 mm – – – 30 250 20
15 mm – – – 30 250 20
18 mm – – – 40 250 20
Metal – 2 layered /
2nd. layer into the stud

Components & Accessories


1st Layer: 12.5 mm – – – 30 400 12

Linings
2nd Layer: 10 mm or 12.5 mm – – – 40 250 20
1st Layer: 15 mm – – – 30 400 12
2nd Layer: 12.5 mm or 15 mm – – – 40 250 20
Wood – single layer
10 mm ≥30 200 32 30 250 26
12.5 mm ≥35 200 24 30 250 20
15 mm ≥44 200 24 40 250 20
Wood – 2 layered /

& Ceilings
Floorings
2nd. layer into the stud
1st Layer: 12.5 mm ≥35 400 12 30 400 12
2nd Layer: 10 mm or 12.5 mm ≥50 200 24 40 250 20

BOARD TO BOARD FIxING

Detailed Overview

Fire Protection
Wall zone per m2 wall surface Length (mm) Spacing (mm) Use (no./m2) Length (mm) Spacing (mm) Use (no./m2)

10 mm Fermacell on 10 mm Fermacell 18 – 19 150 43 30 250 26

12.5 mm Fermacell on 12.5 or 15 mm Fermacell 21 – 22 150 43 30 250 26

15 mm Fermacell on 15mm Fermacell 25 – 28 150 43 30 250 26

18 mm Fermacell to 18 mm Fermacell 31 – 34 150 43 40 250 26

Timber Frames
Fixing Fermacell to Ceilings Length (mm) Spacing (mm) Use (no./m2) Length (mm) Spacing (mm) Use (no./m2)
Metal – single-layer
10 mm – – – 30 200 22
12.5 mm – – – 30 200 19
15 mm – – – 30 200 16
Metal – double-layer /
2nd layer into the sub-structure
1st Layer: 10 mm – – – 30 300 16
2nd Layer: 10 mm – – – 40 200 22

Rainscreens
1st Layer: 12.5 mm – – – 30 300 14
2nd Layer: 12.5 mm – – – 40 200 19
1st Layer: 15 mm – – – 30 300 12
Installation Overview

2nd Layer: 12.5 mm or 15 mm – – – 40 200 16


Timber – single layer
10 mm ≥30 150 30 30 200 22
12.5 mm ≥35 150 25 30 200 19
15 mm ≥44 150 20 40 200 16
Fix & Finish

Timber – double-layer /
2nd layer into the sub-structure
1st Layer: 10 mm ≥30 300 16 30 300 16
2nd Layer: 10 mm ≥44 150 30 40 200 22
1st Layer: 12.5 mm ≥35 300 14 30 300 14
2nd Layer: 12.5 mm ≥50 150 25 40 200 19
1st Layer: 15 mm ≥44 300 12 40 300 12
2nd Layer: 12.5 mm or 15 mm ≥60 150 22 40 200 16
Wet Areas

BOARD TO BOARD FIxING


Ceiling zone per m2 ceiling surface Length (mm) Spacing (mm) Use (no./m2) Length (mm) Spacing (mm) Use (no./m2)

10 mm Fermacell on 10 mm Fermacell 18 – 19 120 35 30 150 30

12.5 mm Fermacell on 12.5 or 15 mm Fermacell 21 – 22 120 35 30 150 30

15 mm Fermacell on 15 mm Fermacell 25 – 28 120 35 30 150 30

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FINIShING

We do not recommend the use of a skim plaster USe OF FST


finish to the board as our simple FST system
Partitions

gives a fast and easy equivalent that this dry Apply straight from the tub using a trowel or
in 45 minutes, ready to accept a paint finish.
Introduction

a Fermacell FST applicator. Work on 1-2m² at a


time and ensure that the surface is fully covered.
SUrFaCe PreParaTION Then remove the excess FST in a smoothing
out motion using a trowel or a FST applicator.
The surface should be dry and free of stains and Do not scrape off too hard or too much will be
Components & Accessories

dirt. Any damage or indentations must be filled removed. The FST will dry within 45 minutes and
Linings

with Fermacell Joint filler and allowed to dry. subsequent layers can be applied as required.
Before any decoration, the moisture content If necessary, smooth the surface with ‘fine 240
of the boards must be less than 1.3%. This grit’ sandpaper, prior to final decoration. For
moisture content will be achieved automatically larger projects or modular applications, FST
within 48 hours if the relative humidity of the is available in a sprayable format for use with
airless spray equipment. Spray nozzle sizes
& Ceilings

air is kept below 70%, the air temperature is


Floorings

over 15°C and the boards are stored off the should be 431-435 (i.e. a 40° spray angle with
ground in well ventilated conditions. an opening size of 31-35).

FerMaCell FST WallPaPerING


Detailed Overview
Fire Protection

(FINe SUrFaCe TreaTMeNT)


With the exception of vinyl wallpapers, all
FST is a ready-mixed face filler used for types of paper can be applied to Fermacell
smoothing the surface of the boards. A 10 litre using standard trade pastes, without priming
tub will cover approximately 60 m2 of wallboard. the surface. When using vinyl papers, it is
FST is used where an equivalent of skim-coat recommended that the board is primed and
a suitable paste is used.
Timber Frames

smoothness is required. FST can also be used


for a feather fill over Tapered edge board joints,
prior to the final finish coat as described above.
Rainscreens

Installation Overview
Fix & Finish
Wet Areas

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www.fermacell.co.uk INSTALLATION OVERVIEW

CreaTING COrNerS

INTerNal COrNerS FerMaCell TO FerMaCell USING


a FlexIBle FIller

Partitions
There are a number of ways to construct an

Introduction
internal corner depending on the installers Leave a 3-5 mm gap the gap at the junction
preference. between the boards the gap is filled using a
flexible filler.
FerMaCell TO exISTING
SUBSTraTeS A paper jointing tape, if desired, can be bedded

Components & Accessories


over the filled gap using a coat of Fermacell

Linings
Leave a 3 -5 mm gap between the Femacell and Joint Filler.
other building backgrounds, the gap can then
be filled with a flexible decorators’ filler and over Once the filling material and tape (if used)
coated with Fermacell Fine Surface Treatment had dried the corner is then over coated with
(FST) at the same time as finishing coat is Fermacell Fine Surface Treatment (FST) at the

& Ceilings
same time as the rest of the boards.

Floorings
applied to the boards.

exTerNal COrNerS
FerMaCell TO FerMaCell USING
FerMaCell JOINT FIller Fermacell boards are strong enough to

Detailed Overview

Fire Protection
withstand day to day impacts on external
Leave a 5-7 mm gap at the junction between corners with out the requirement of additional
the boards, the gap is filled using Fermacell corner protection.
Joint Filler
To create an external corner the boards should
A paper jointing tape, if desired, can be bedded be aligned flush and fixed to the stud using
over the filled gap using an additional coat of Fermacell screws or staples with timber studs

Timber Frames
Fermacell Joint Filler. and secured with Fermacell Jointstik.

Once the filling material and tape (if used) Once the Jointstik is dry it can then be struck
had dried the corner is then over coated with off and any deviation dressed with Fermacell
Fermacell Fine Surface Treatment (FST) at the Joint Filler. A final coat of Fermacell Fine Surface
same time as the rest of the boards. Treatment is then applied the corner at the same
time as the rest of the board.

Rainscreens
Alternatively the boards are fixed to the studs Installation Overview

leaving a 5-7mm gap, which is then filled with


Fermacell Joint Filler. And then finished as above.

The installer may elect to use protection in areas


of extreme activity or when they are looking for
Fix & Finish

uniformity of the angle. This can be provided


by bedding a steel reinforced paper bead or
suitable skim bead to the corner using Fermacell
Joint filler and over coating with Fermacell Fine
Surface Treatment.
Wet Areas

FERMACELL +44 (0) 870 6090 306 129


Wet Areas

Introduction 131

Components & Accessories 134

Detailed Overview 135

Component Details 136

Installation Overview 137


WET AREAS
www.fermacell.co.uk INTRODUCTION

MARKET SECTORS From shower areas to swimming


pools and wet areas water-
Self build
proofing has always provided

Partitions
New build a challenge for the developer.

Introduction
Factory built Fermacell has four options for exposure to
water and moisture.
Recreation

Components & Accessories


FerMaCell GYPSUM FIBreBOarDS

Linings
PERFORMANCE RATINGS In general domestic applications and where the
relative humidity does not exceed 80% or where
49 60 protection from water is provided by tiles, regular
dB dB
Fermacell Gypsum Fibreboards can be used in

& Ceilings
Floorings
partitions and linings.
30 120
mins mins

FerMaCell POWerPaNel h2O BOarDS


aND FlOOrING eleMeNTS

Detailed Overview
FERMACELL PERFORMANCE

Fire Protection
For shower and wet areas in commercial and
Impact – Severe duty, able to domestic applications, Fermacell Powerpanel H2O
withstand impact from people as board provides an impervious to water solution. H2O
well as objects (door handles etc). boards can also be used for semi exposed external
applications such as soffits.
Acoustics – Greater acoustic

Timber Frames
performance often with less layers
than plasterboard constructions FerMaCell POWerPaNel hD BOarDS

Component Details
providing slimmer partitions.
Fermacell Powerpanel HD Boards are for external
Loadbearing – Fermacell gives cladding on timber-framed construction providing
a category 1 racking strength. weatherproofing, structural rigidity, fire
Powerpanel HD and Fermacell also
protection and sound proofing.
provide structural solutions to Euro

Rainscreens
Code 5.
FerMaCell GYPSUM FIBreBOarDS Installation Overview
Speed of construction – Fermacell WITh FerMaCell WaTerPrOOFING
allows the partitions to be installed
before the building envelope SYSTeM
is complete. Due to the unique
finishing system (FST) the overall
The Fermacell Waterproofing system is for surface
installation of Fermacell is faster
Fix & Finish

than plasterboard. sealing Fermacell Boards against moisture providing


an impervious coating. This allows the installer/
developer to utilise the benefits of Fermacell and
sealing the boards against water in wet areas
(splashback areas) at the same time.
Wet Areas

FERMACELL +44 (0) 870 6090 306 131


WET AREAS
INTRODUCTION www.fermacell.co.uk

Fermacell’s H2O board at


the heart of new Evesham
Partitions

Leisure Centre.
Introduction

More than 20,000 square metres


of Fermacell Board has been
used in three different types of
Components & Accessories
Linings

application within a superb new


£11m Leisure Centre complex
built for Wychavon District
Council in Worcestershire.
& Ceilings
Floorings

Detailed Overview
Fire Protection
Timber Frames

Evesham Leisure Centre’s facilities include a


Component Details

25 metre swimming pool and a 12 metre studio


pool. Both pools partition walls are lined with
Fermacell Powerpanel H2O boards, which provide
an ideal base for tiling and other wall finishes.
In addition, 12.5 mm Fermacell Board has also
been utilised as an external backing board for
Rainscreens

the building’s cladding, as well as on many of


the interior walls.
Installation Overview

The aesthetically pleasing building - designed


by project architects Roberts Limbrick - features
a dramatic green, copper clad curved entrance
and climbing wall enclosure providing a unique,
Fix & Finish

recognisable focus to the 4,500 m2 Centre, which


has been developed to replace an outdated facility
developed more than 30 years ago.
Wet Areas

132 FERMACELL +44 (0) 870 6090 306


WET AREAS
www.fermacell.co.uk INTRODUCTION

Partitions
Introduction
Components & Accessories

Linings
& Ceilings
Floorings
Detailed Overview

Fire Protection
Timber Frames
FaCIlITIeS Brian Dukes, Site Agent for main contractors

Component Details
Galliford Try, commented: “We specified the use
The main entrance to the Centre leads directly to of Fermacell’s H2O board on this project. One
the main foyer space which contains a dramatic of its strengths is that it is ideally suited to the
climbing wall, reception and café with views environment.
directly into the pool area and up to the fitness
suite above. The reception area leads to a multi Internally Fermacell Boards (with glued joints)

Rainscreens
purpose room providing facilities for dance, were used by the sub contractor for Galliford
exercise classes, soft play and functions. There is Try, providing lightweight walls achieving all the Installation Overview

also a pool, wet health, sports hall and changing requirements for fire, acoustics and severe duty
facilities on this floor. rating using a single board rather than using
many different combination of boards with
A large changing village with facilities for group other systems. This enabled partition walls to
and accessible changing leads to a 25 m x 5-lane be constructed both rapidly and to the required
Fix & Finish

level deck Community Pool, a separate 13 m standard providing a very high quality, robust finish
x 7 m level deck Studio Pool, with movable floor throughout the first floor. A high standard of finish
for flexibility of use and the Wet Health Suite which is provided poolside with the H2O readymixed
includes two Spa Pools, a Steam Room and Sauna. surface finish.
Spectator access to the main pool is provided direct
from the café area.
Wet Areas

FERMACELL +44 (0) 870 6090 306 133


WET AREAS
COMPONENTS & ACCESSORIES

GeNeral DOMeSTIC USe

STaNDarD FerMaCell BOarDS


Partitions

Standard Fermacell Boards have a high vapour special primers. This makes standard Fermacell
Introduction

resistively capability and can perform up to relative Boards a cost effective and simple solution for
humidity up to 80%. around bath areas that are tiled full height.

Making them versatile for domestic usage in Wet areas and painted areas – Standard Fermacell
kitchens and bathrooms, the boards themselves Boards can be waterproofed using the Fermacell
Components & Accessories

are ready to accept a tiled finish with no need for Waterproofing system with the following products:
Linings

PRIMER SEALER
The Fermacell Waterproofing application:
• impermeable to water
& Ceilings

• Free of solvents and softening agents


Floorings

• Quick drying time of 2 to 3 hours


For sealing the
Fermacell Boards
• Superior adhesive strength and excellent
and Powerpanel H2O crack resistance
Detailed Overview
Fire Protection

• Compatible tile adhesives,


solvent free coatings and sealants

FLExIBLE SEALING TAPES 30/50 mm FERMACELL POWERPANEL SCREWS


Timber Frames

For fixing Powerpanel


H2O boards to steel or
Component Details

timber studs.
Coverage
For watertight corner and
20 m2 walls
joint protection
22 m2 ceilings
Pack size
500 (35 mm)
500 (50 mm)
Rainscreens

Installation Overview

WATERPROOFING APPLICATION TILING

2000 mm

300 mm
Fix & Finish

For waterproofing
Fermcell boards in
splashback areas, and
for sealing internal corners
with Powerpanel H2O 150 mm

Area exposed to water Area not exposed


Wet Areas

– Splashback Area

134 FERMACELL +44 (0) 870 6090 306


WET AREAS
DETAILED OVERVIEW

COMMerCIal, WeT areaS aND exTerNal aPPlICaTIONS

FerMaCell POWerPaNel Fermacell Powerpanel HD Board can used in


loadbearing timber frame constructions for racking
h2O BOarDS

Partitions
resistance. They are used as a supporting, structural
and stiffening sheathing in external wall cassettes

Introduction
Fermacell Powerpanel H2O is a cement-bonded
to provide racking against wind loads, buckling and
light concrete construction board with a laminated
vertical loading.
structure, reinforced on both sides with an alkali-
resistance glass fibre mesh (5 mm x 5 mm), it is non
The mineral composition of Fermacell Powerpanel
combustible and conforms to construction material

Components & Accessories


HD Board means it is classified as A1 – Non
class A1.

Linings
combustible – in accordance with DIN 4102.
Powerpanel H2O is a water resistant board for wet
areas and domestic bathrooms as well as showers,
wet areas and kitchens in commercial, education RENDER FINISH TO POWERPANEL HD
and healthcare projects. Fermacell HD

& Ceilings
Joint Reinforcement

Floorings
Tape
The properties of Powerpanel H2O means it can also
be used in swimming pools, in this instance special Fermacell
HD Adhesive Fermacell HD
treatment of steel profiles is required. Building Board

Detailed Overview

Fire Protection
The Fermacell Waterproofing system can be
used to further enhance the performance of the
Powerpanel H2O system.

POWerPaNel h2O FlOOrING

Fermacell Powerpanel H2O flooring is an addition

Timber Frames
to our flooring range enabling the complete

Component Details
waterproof construction of wet areas including
preformed drainage and shower tray outlets.

FerMaCell POWerPaNel
hD BOarDS

Rainscreens
Fermacell HD Boards are cement-bonded, glass
fibre–reinforced sandwich boards with an
Installation Overview

aggregate of aerated clay and recycled foamed


glass granules.
Fermacell HD
Light Render
With Fermacell Powerpanel HD Board all the
Fix & Finish

Fermacell HD
essential characteristics required in external
Reinforcing
cladding are combined in a single component. Mesh
External render is applied directly to the board. (embedded)
No composite thermal insulation substrate is Finishing coats
required. During construction the boards seal of Fermacell HD
the building envelope even without rendering, Light Render or a
proprietary render
and can be stored outside.
Wet Areas

FERMACELL +44 (0) 870 6090 306 135


WET AREAS
COMPONENT DETAILS

STrONG & DUraBle WeaTher PrOTeCTION FOr all CONSTrUCTION TYPeS

ExTERNAL WALL WITH DIRECTLY BOARDED, NON-VENTILATED CONSTRUCTION


Partitions

Jointing technique
(1) Fermacell HD Joint Reinforcement Tape Fermacell HD
Introduction

for reinforcing board joints Building Board

(2) Fermacell HD Adhesive for covering the joint


reinforcement tape and the fixings

Render system
(1) Fermacell HD Light Render for applying a full
Components & Accessories

surface covering to the boards (5–6 mm thick layer)


Linings

(2) Fermacell HD Reinforcing Mesh for full surface


Vapour barrier
embedding in the Fermacell HD Light Render
Fermacell Gypsum
(Mesh size: 4 mm x 4 mm; alkali resistant)
Fibreboard

ExTERNAL WALL WITH CLADDING, VENTILATED CONSTRUCTION


& Ceilings
Floorings

(e.g. horizontal
timber boards)
Ventilated cavity
Vertical battening
Fermacell HD
Detailed Overview
Fire Protection

Building Board

Vapour barrier
Timber Frames

Fermacell Gypsum
Fibreboard
Component Details

ExTERNAL WALL WITH OUTER LEAF OF MASONRY CONSTRUCTION


Rainscreens

≥ 100

Masonry facade/
outer leaf
Installation Overview

≥ 20 ≥ 30

Air cavity

Rigid foamed plastic


insulation board
Fermacell HD
Fix & Finish

Building Board

Vapour barrier
Fermacell Gypsum
Wet Areas

Fibreboard

136 FERMACELL +44 (0) 870 6090 306


WET AREAS
www.fermacell.co.uk INSTALLATION OVERVIEW

POWerPaNel h2O INSTallaTION

CUTTING BOARDING

Partitions
Powerpanel H2O boards Install insulation (if
can be cut in a similar required) making sure

Introduction
way to regular Fermacell that there is a cavity
Boards either using a between the insulation
standard rail guided hand and one face of the
held circular saw with a Powerpanel H2O boards.
tungsten tipped blade or Cut the boards 10 mm
cut by lightly scoring with less than the room height
a Stanley knife. and install tight to the

Components & Accessories


ceiling line.

Linings
FIxING JOINTING

Screw fix the boards Apply Fermacell Jointstik

& Ceilings
Floorings
using Fermacell H2O to the edge of the board
screws at ≤ 250 mm and position the next
centres or staple at board once the Jointstik
≤200 mm centres. has dried (approx 8
hours) remove the excess
with a scraping knife.

Detailed Overview

Fire Protection
FINISHING

Timber Frames
Where the Powerpanel
H2O boards are not being
tiled the whole surface can

Component Details
be finished with Fermacell
Powerpanel H2O. Surface
Finish which is available
ready mixed. The joints
can be further reinforced
with a self adhesive
fibre tape.

Prior to tiling in

Rainscreens
permanently wet areas
Powerpanel H2O boards
must be sealed with
Installation Overview

Fermacell Primer and


taped at internal corners
with Flexible Sealing Tape.

For Powerpanel H2O Movement Joints


must be placed at maximum 8m intervals
Fix & Finish
Wet Areas

FERMACELL +44 (0) 870 6090 306 137


gLOSSARY
www.fermacell.co.uk

Absorption Floor Glue Robust Detail


The use of a porous material to convert sound energy Adhesive for bonding Fermacell flooring elements. Following a minimum of 30 field tests resulting in a
into heat. Floating Floor recorded mean performance 5dB better than the sound
Absorption Material Fermacell flooring system with a resilient layer to provide insulation requirements as described in Approved
Sound energy absorbing material. acoustic isolation. Document E for new build separating walls and floors, a
Airborne Sound Furring robust detail for Part E of the Building Regulations is given
Noise sources such as speech and television transmitted Metal channels to even the surface and provide a true the status RD.
through the air. surface for the fixing of Fermacell boards.
Shrinkage
Airborne Sound Insulation Glass Mineral Wool Caused by the evaporation of water from Joint Filler.
Sound insulation that reduces the transmission of airborne Glassed based product for improved thermal or acoustic
sound. insulation. Self-drilling, Self-tapping
Gypsum Shank and point design of metal screws that give
Angle Bead
Calcium sulphate dihydrate (CaSO4.2H²O). penetration and grip into light gauge metal section.
Metal or plastic angle used to reinforce external corners.
Board Knife Honeycomb Sheets Self Levelling Compound
Fermacell knife for scoring and snapping Fermacell boards. Retaining sheet for Fermacell Honeycomb infill. For levelling uneven floors.

Bonding Agent Honeycomb Infill Separating Floor


Liquid preparation applied to walls or ceilings prior to Mass providing infill for Honeycomb sheets. A floor that separates adjoining dwellings.
finishing. H2O & HD Boards
Separating Wall
Cement bonded board for moisture affected areas.
Bonding Compound A wall that separates adjoining dwellings.
A gypsum based compound which provides an adhesive H2O Surface Finish
for Fermacell boards. For finishing H2O boards. Shaftwall
Partitions or linings that form fire protective enclosures to
Bonded Levelling Compound Impact Sound
The impact directly onto a structure of short duration lift shafts and service cores.
Cement levelling compound for levelling uneven floors.
sound such as foot steps or slamming doors. Sheathing Board
Caulk
Flexible sealing material. Independent Wall Lining Sheath material fixed to external wall frameworks to
A lining erected independently of the external walling. assist with weather protection and to a degree of racking
Composite Resilient Batten
Internal Wall resistance.
A timber batten with a pre-bonded resilient material
isolating the flooring surface layers and floor base. Wall or partition dividing dwelling space into different Skin
functions but not separation between dwellings.
Control joint A single thickness of panelling or cladding or one leaf of
A joint that caters for lateral expansion or contraction Joint Tape a cavity wall.
allowing relatively small movements without damage to Tape within the bedding compound to reinforce a joint.
Soffit
the internal surface. Jointstik
Any semi exposed under surface.
Ctr Adhesive for bonding the edges of square edged Fermacell
Spectrum adaptation term (no. 2) from BS EN ISO boards. Sound Absorption
717-1: 1997 taking account of a specific sound spectre, Jointing The loss of sound when striking or transmitting into a
predominately low frequency based, representing ‘A’ The use of joint filler to tapered edge Fermacell, boundary surface material or obstacle, or when a volume
weighted urban noise. or Jointstik to achieve a flush seamless surface on of air resonates.
walls and ceilings.
Cut End Sound Leakage
End of a Femacell board. Masonry Partition Airborne sound transmission via gaps or cracks that allows
A brick or block partition.
Decibel (dB) sound to escape from one area to another so lowering
A unit of magnitude for sound pressure, sound intensity, Mass Per Unit Area potential sound reduction properties.
sound power and sound insulation through the Mass per unit area, or surface density, is expressed in
measurement of sound reduction brought about by the kilograms per square metre (kg/m³). Spatular
insulation. Blade to apply Fine Surface Treatment.
Metal Stud Partition (DIN standard)
Deflection Head A stud and sheet partition comprising a metal stud with Square Edge Boards
A feature that ensures integrity at the head of a partition channel framework lined both sides with sheet materials Fermacell boards with a square edge profile.
allowing floor slab or beam deflection. such as Fermacell. Metal studs to be at least .6 mm gauge
thick metal with a 50mm fixing face. Standard Level Different
Density (kg/m³) The different in sound level for a stated frequency between
Mass per unit volume expressed in kilograms per cubic Metal Stud Party Wall
A metal stud partition that separates multi occupancy source and receiving rooms corrected for the reverberation
metre.
dwellings. time in the receiving room. Expressed in Dnt. BS EN ISO
DIN standard metal 140-4: 1998 applies.
Metal stud ceiling channel or Lining framework at least Mineral Wool
Rock based mineral material manufactured in a quilt or Stud
.6mm gauge thick metal with a 50mm fixing face.
batt form. Vertical member in a framed wall or partition.
Direct Transmission
Nogging Suspended Ceilings
Sound transmitted only through the main separating
Cross member between main members of a framed
element involving no other flanking element. Ceilings formed of boards or tiles attached to a grid below
construction.
Dry Lining the structural soffits joists or trusses.
Noise
The use of plasterboard or Gypsum Fibreboard rather than Tapered Edge
Unwanted sound leading to distraction and disturbance,
solid plaster to create a wall or ceiling lining. Fermacell board with edges for jointing using Joint Filler
interference with speech and stress or damage to hearing.
Dry Levelling Compound Nominal Density and tape available two sided and four sided.
For levelling uneven floors. The density in the robust detail with a tolerance of up to Timber Stud Partition
Dwang –0.3kg/m² per layer. Partitions comprising timber frames lined with Fermacell.
See nogging. Partition
Trickle Protection Sheet
Edge Profile A non-loadbearing vertical construction dividing space.
For use under Fermacell flooring systems.
Square or tapered edge of Fermacell board. Perimeter Strip
Expansion Joints Fibre mineral strip to reduce flanking transmission between Vapour Control Layer
A permanent joint between different parts of a structure Fermacell flooring elements and walls. A membrane that substantially reduces the transfer of
allowing small movement without damage to the surface. Primer Sealer water vapour through a building element in which it is
For priming and sealing Fermacell boards prior to Fermacell incorporated.
Field of Board
The surface of the Fermacell board. waterproofing system. Waterproofing Application
Fine Surface Treatment (FST) Reverberation For sealing Fermacell boards in wet areas.
A Dolomite marble latex emulsion for finishing Fermacell Presence of sound in an enclosure through its continual
reflection or scattering from surfaces or objects after the Weighted Standardised Level Difference (1)
boards, applied to the whole surface.
sound source has ceased. A single number weighted quantity characterising the
Flanking Sound airborne sound insulation between two rooms. Expressed
The structure-borne transmission of sound between RW
A (weighted) single-number quantity characterising in Dntw. BS EN ISO 717-1: 1997 applies.
adjacent rooms or spaces that by pass the obvious barriers.
airborne sound insulation of a building element derived Weighted Standardised Level Difference (2)
Flexible Sealing Tape from laboratory measurements (excluding flanking
The airborne sound insulation characteristics between two
Corner and joint protection for the Fermacell elements). BS EN ISO 717-1:1997 applies.
waterproofing system. rooms using spectrum adaptation term (2) from BS EN ISO
RW + CTR 717-1: 1997 representing ‘A’ urban noise.
Flooring Element Weighted airborne sound insulation of a building using
Fermacell dry flooring element for screeding, levelling and spectrum adaptation term (No 2) from BS EN ISO 717-1: Working Time
insulating floors. 1997 representing “A” weighted urban noise. The amount of time during which Joint filler is workable.

138 FERMACELL +44 (0) 870 6090 306


Fermacell GmbH
Export Department
Düsseldorfer Landstr. 395
47259 Duisburg
Germany

www.fermacell.com

For additional information please visit


the fermacell website.

Technical modifications subject


to changes
Last updated: 06/2013

The most recent edition applies.


Should you require additional
information, please contact our
fermacell customer service.

fermacell customer service:


phone: +49 (0) 203 60 880 - 8328
fax: +49 (0) 203 60 880 - 8329
e-mail: fermacell-exportcenter@xella.com
www.fermacell.com
www.fermacell.co.uk
www.fermacell.fr
www.fermacell.es

fermacell® is a registered trademark


and a company of the XELLA group.

FC-022-00016/k/06.13

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