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A S S E M B LY I N S T R U C T I O N S
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Contents
Capacitor values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Final assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Circuit schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
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StewMac ICON KITS bring classics that are no longer made, or are simply
unaffordable, within reach. And the best part is you get to build them
with your own hands.
We give painstaking attention to parts selection, authentic materials, and
instantly recognizable details—everything that makes the originals so
sought after.
Build it with StewMac
These immersive instructions walk you through every step of creating your
’66 D-Reverb. And you’ll learn a lot, gaining a deep knowledge of your
amp’s inner workings.
Follow our steps closely for safety, too: we’ve carefully laid out a path that
even newcomers can follow in handling electrical components.
Building an amp can seem daunting, but nobody makes it easier than
StewMac. Watch for helpful tips along the way, too—we’re here to help!
Quick look:
Sort your components by type, using the parts list.
Learn more:
Gain Processing Output
Gain Processing Gain Negative Feedback
TREBLE
7025
250KA
SOCKET V4 6
68 K
SOCKET V7 3 +370V
+180V
6 7025 +180V
SOCKET V6 6V6GT 4 +365V
NORMAL
VOLUME
7
+180V 1 12AT7 .1μF 1.5 K 470Ω
EXTENSION
1MA
.1μF .01μF
+200V SPEAKER
2 7 1
3 +1.3V 8 2 5
+1.3V
220K
68 K
82 K
250KA
BASS
1M
+1.3V 8 8
TR3
100K
+415 V
-35V
22K 470Ω
100K
220K
25μF 50V
+77V
10pF
3.3M
8
1 E
1.5 K
1M
220K
.047μF A .1μF 8
100K
6.8K
1M
5
+180V
SOCKET V8 4 +415V
C
47Ω
6V6GT 3 +415V
100K
100K
250pF 47pF
100K
TR2
Power
TREBLE
7025
250KA
68 K
+170V
6
.022μF D 16μF C 16μF B 16μF
VIBRATO
VOLUME
on page 59.
+170V 1 STANDBY
1MA
.1μF
2 SWITCH
3 +1.3V
Processing
68 K
250KA
BASS
+1.3V 8
A 100K
25μF 50V
16μF 450V
16μF 450V
25μF 50V
3MRA
820Ω
1
1.5 K
.047μF SPEED
6.8K
1M
1M .01μF
SOCKET V5
12AX7
.02μF
.01μF
6
VIBRATO
PEDAL 1M 2 1
Processing 7 10KL
220K
3
2.2 M
470Ω
10K
SOCKET V3 8
25μF 50V
INTENSITY
500pF
12AT7 +410V
25μF 50V
25μF 50V
50KRA
220K
100AK
TR4 .0033μF
10M
+170V
27K
1 6 1
2 2
100K
470K
220K
8 +8.7V
B
3 +1.2V
1M
25μF 50V
REVERB
25μF 50V
TR1
100KL
820Ω
100K
SOCKET V9
2.2K
TR1: 125P33A
GZ34
125P23B 330VAC 6
TR2: 125C3A AC switch 8
Input Output TR3: 125A1A 2
B REVERB UNIT REVERB D TR4: 125A20B 330VAC 4
PEDAL
1 amp To tube heaters
slow-blow fuse and pilot light
100Ω
100Ω
Resistor Capacitor Potentiometers Diode Transformer Jack Ground Shielded Preamp tube Power tube Rectifier tube Optoisolater
47
r (1) 47Ω .5W carbon composite
Yellow Violet Black Gold
250 510+
r (2) 250pF 500V silver mica
Brown Black Brown Gold
103K
r (1) 2.2K .5W carbon composite r (2) .01μF 500V ceramic disk
Red Red Red Gold
203Z
Red Violet Red Gold
r (1) .02μF 500V ceramic disk
r (2) 6.8K .5W carbon composite
Blue Gray Red Gold
102J 1119 r (1) .001μF 600V Orange Drop
r (1) 10K .5W carbon composite
Brown Black Orange Gold
r (1) 22K .5W carbon composite 332J 600V r (1) .0033μF 600V Orange Drop
Red Red Orange Gold
r (1) 27K .5W carbon composite 223J 600V r (1) .022μF 600V Orange Drop
Red Violet Orange Gold
r (4) 68K .5W carbon composite 473J 600V r (4) .047μF 600V Orange Drop
Blue Gray Orange Gold
r (12)100K .5W carbon composite 104J 600V r (6) .1μF 600V Orange Drop
Brown Black Yellow Gold
Hardware
1
r (1) Two-lug jack 0KL
r (1) 100KL control pot
10
r (5) Three-lug jack 0KA
r (4) 250KA control pot
25
67 8
r (6) Nine-pin tube socket
9
45
1 23
MA
r (2) 1MA control pot
1
r (6) Shield for nine-pin tube socket
A
MR
r (1) 3MRA control pot
3
6 7
8
4
KRA
2
50
r (3) Tension clip for eight-pin socket
432
1
76 5
10 r (9) Knob
12AX7
r (2) 12AT7 preamp tube (also called ECC81) r (2) Three-lug grounding strip
6V6
Wire Transformers
r (1) Footswitch
Wire cutter
Item #1607 Wire Cutter
Wire stripper
Item #1606 Wire Stripper
Soldering iron (preferably 40W) #0501
Solomon SL-30
Item #0501 Solomon SL-30 Soldering Station Soldering Station
Solder (at least one Pocket-Pak)
Item #0505 Kester Pocket-Pak Solder
Solder sucker
Item #0503 Solomon Solder Sucker
Drill with a 5/32", 5/64", and 1/4" bit #3000
For mounting eyelet board and filter cap Guitar Tech
Screwdriver Set
Ruler
Item #4905 StewMac Shop Rule
Digital multimeter
Item #3618 Fieldpiece Pocket Multimeter
Snuffer stick (bleed resistor)
Item #1552 Snuffer Stick
#1606
Pencil Wire Stripper
Wooden chopsticks
Glue
Wood glue, white glue, or
contact cement for gluing a
paper label inside the cabinet #1607
Wire Cutter
Butane lighter or matches
For heating heat-shrink tubing
A resistor’s value—the amount of resistance it creates—is Capacitor values are typically printed on the component.
rated in ohms ( Ω ). Larger ohm values mean more resistance. The key values with caps are their capacitance and voltage.
For example, a 100Ω resistor creates ten times as much re-
Think of a capacitor as a container that can hold electricity.
sistance as a 10Ω resistor.
Capacitance, measured in farads, refers to how much elec-
The resistors used in amplifiers are too small to have value tricity this container can hold—its capacity. One farad (1F)
numbers printed on them. Instead, a system of colored would be much too large for use in an amplifier. Caps for
bands tells their values. The key to reading these bands is amps are rated in millionths of a farad, called microfarads
provided below. However, an easier way to decode these (μF), or trillionths of a farad: picofarads (pF). The voltage
bands is to download one of the many smartphone apps spec for a cap refers to how much DC voltage it can handle
for this purpose. at any given time.
One band will be the nearest to an end of the resistor. That A unique property of capacitors is that they don’t allow DC
band tells the first value. Combine it with the value of band current to flow past them, only AC current. This is important
2 to get a two-digit number (68 in our example below). in parts of an amplifier circuit, such as the path between a
Multiply that number by band 3 (68 x 1,000 = 68,000). Thou- preamp stage and a power amp stage. Here, a “coupling
sands are represented by the letter K, so this resistor is 68K capacitor" will block DC voltage, allowing only the AC guitar
(kilo-ohms, or KΩ). signal to pass.
If there is a fourth band, it will be either silver or gold. This Filter caps
indicates the tolerance allowed during manufacturing. The Capacitors also filter out 60Hz hum, or “ripple," after the AC
resistors used in this kit have a +/- 5% tolerance, represented current from the wall is converted to DC. These capacitors
by a gold band 4. are called filter caps, because they filter out the ripple from
a power supply. The filter caps in this amp are the 16μF
A magnifying glass helps a lot. The bands on a 470Ω resistor
are yellow/violet/brown, and the bands on a 47K resistor are electrolytic capacitors.
yellow/violet/orange. They’re easily confused! Electrolytic caps
Can’t read the colors? Electrolytic capacitors contain electrolyte: a liquid or gel
that gives them a large storage capacity. Electrolytic caps
You can always use a multimeter to test a resistor’s value.
are typically polarized.
Set your meter to ohms and connect the test leads on each
side of the resistor.
Band 1 Band 2 Band 3 Band 4 16μf
1st Digit 2nd Digit Multiplier Tolerance Positive Negative
BLACK 0 0 1 None +/- 20%
25μF
+
BROWN 1 1 10
RED 2 2 100 Polarized caps
ORANGE 3 3 1,000 Some capacitors have polarity and some don’t. It’s extremely
YELLOW 4 4 10,000 important to install polarized caps correctly in a circuit. The
GREEN 5 5 100,000 positive lead of an electrolytic cap will be indicated by an
BLUE 6 6 1,000,000 indented ring around one edge of the capacitor. The nega-
VIOLET 7 7 tive lead will often be indicated by a band of arrows pointing
GRAY 8 8 0.01 +/- 10% SILVER to the negative lead.
WHITE 9 9 0.1 +/- 5% GOLD
Installing capacitors with the polarity backwards will make
the circuit malfunction and quickly destroy the capacitor—
6 8 x1,000 +/- 5% even causing it to explode.
Blue Gray Orange Gold 68K +/- 5%
K = 1,000
STEP 2 STEP 3
Solder the speaker plug Solder the speaker leads
Don’t drill through the cabinet! Use a Use a small screwdriver to remove the Twist the speaker leads together to
piece of masking tape on your drill bit back panel of the speaker plug. keep them neat.
to mark the depth, or use a StewMac
On the black and white speaker leads, Push the insulation back 3/8" and
Depth-stop Drill Bit (item #1712).
push the insulation back 3/8". Solder insert the white lead into the speaker’s
Use the black wood screw to mount the white positive lead to the tip lug positive terminal and the black lead
the power cord clamp. You’ll secure (center of the plug). through the negative terminal.
the power cord with this clamp later,
Trim the black lead and solder it to the Before soldering these leads, place
after the testing.
sleeve lug. The solder joints need to a business card or other protection
be neat so they won’t short against under the terminals to prevent solder
the metal case. See "Tips for great dripping onto the speaker cone.
soldering" on page 11. Solder the two leads to the speaker
Reassemble the plug and do a terminals.
continuity test with your multimeter
to make sure there’s no connection
between the plug’s tip and its metal
case (see page 53).
STEP 8
Number the eyelets and holes
In these instructions, we’ll refer to the
ard
eyelets and holes on the main eyelet STEP 9 Filter cap bo
board by number. On the bias board Match the boards + insulators
and filter cap board, we’ll use letters. For each of these three boards there
Orient the boards as shown below Insulator
is a matching blank insulator board of
and use a pencil to add the numbers the same size. These insulators will be
and letters. mounted behind the eyelet boards to
keep the electrical connections from
touching the metal chassis.
Align the three insulator boards
behind their eyelet boards. Tape the
pairs of boards together, to keep them
aligned for the next step.
26
24 25 27
23
21 22
Write these numbers + letters 17 18
19 20
45 37
on the boards: 14
15
16
35
36
36
Main
13 44
12
62 63
43
8 9 10 11
6 7 59
42 61 74
41 58
5
4 34 40
3 32 33 57
2 31 60 73
1 55 56 99
30 54 98
29 72 96 97
28 71
52 53 94 95
39 49 51
50 68 70 93
38 48 69 92
67 91 L
47 90
89 K M
88
86 87 J
46 85
66 84 I
83 H
64 65 82
81 C
79 80 B D G
78
77 A
Bias ap
75 76
Filter c
F
E
The red dots on these boards indicate
holes you’ll drill in the next steps. The S
R
main board and bias board each get P
Q
O
two small mounting holes that don’t N
M
need to be numbered.
STEP 10 G
The filter cap board will get three
holes drilled for wires to pass through Drill the filter cap boards
(holes G, M, and Q). Even though Drill 1/4" holes in the two upper cor-
those holes aren’t there yet, mark the ners of the taped-together filter cap
letters as shown while labeling the board and insulator (holes G and M).
rest of the holes. Drill a third 1/4" hole centered be-
tween eyelets P and R (hole Q).
Q
Separate the boards and set the insu-
lator board aside.
25
POWER TRANSFORMER
(Mounted outside)
OUTPUT TRANSFORMER
FILTER CHOKE
(Mounted outside)
)
de
5 6 5 6 5 6
9 9 9 9 9 9
tsi
R
78 78 78 78 78 78
7
7
7
4
4
4
1
1
1
1
1
1
56
56
56
56
56
56
ou IVER
3
3
3
8
8
8
234 234 234 234 234 234
e d
2 1 2 1 2 1
nt D
ou RB
V9 V8 V7 V6 V5 V4 V3 V2 V1
(M REVE
3 lugs electrically
Snip joined share a
common ground
Solder
Wrap
Snip
1
1
MR
3
10
25
25
25
25
50
5 6 5 6 5 6
9 9 9 9 9 9
78 78 78 78 78 78
7
7
7
4
4
4
1
1
1
1
1
1
56
56
56
56
56
56
3
3
3
8
8
8
234 234 234 234 234 234
2 1 2 1 2 1
V9 V8 V7 V6 V5 V4 V3 V2 V1
5AR4 6V6 6V6 12AT7 12AX7 12AX7 12AT7 12AX7 12AX7
POWER TRANSFORMER
5 6 5 6 5 6
9 9 9 9 9 9
78 78 78 78 78 78
7
7
7
4
4
4
1
1
1
1
1
1
56
56
56
56
56
56
3
3
3
8
8
8
234 23 23
4 4
234 234 234
2 1 2 1 2 1
V9 V8 V7 V6 V5 V4 V3 V2 V1
5AR4 6V6 6V6 12AT7 12AX7 12AX7 12AT7 12AX7 12AX7
9
78
1
56
234
V3
12AT7
5 6 5 6 5 6
9 9 9 9 9 9
78 78 78 78 78 78
7
7
7
4
4
4
1
1
1
1
1
1
56
56
56
56
56
56
3
3
3
8
8
8
234 23
4 234 234 234 234
2 1 2 1 2 1
V9 V8 V7 V6 V5 V4 V3 V2 V1
5AR4 6V6 6V6 12AT7 12AX7 12AX7 12AT7 12AX7 12AX7
5 6 5 6 5 6
9 9 9 9 9 9
78 78 78 78 78 78
7
7
7
4
4
4
1
1
1
1
1
1
56
56
56
56
56
56
3
3
3
8
8
8
234 23
4 234 234 234 234
2 1 2 1 2 1
V9 V8 V7 V6 V5 V4 V3 V2 V1
5AR4 6V6 6V6 12AT7 12AX7 12AX7 12AT7 12AX7 12AX7
A B C
D
E F
+
25µF
STEP 49 STEP 51
Add one resistor Add two jumpers Set the bias board aside
The bias board is the smallest of the Add a 470Ω 1W resistor between eyelets Cut a 1-1/8" yellow jumper. Flip the bias Store the bias board somewhere that
three eyelet boards. Position it as shown A and B. board over and add this jumper between it won’t be disturbed. You’re ready to
above, with hole D to the upper right, eyelets C and F on the back of the board. turn your attention to the filter cap
Don’t solder these connections. You’ll
and the pair of mounting holes toward eyelet board.
solder the connections on both eyelet Cut a 4" yellow jumper. Wrap one end
the bottom.
boards later, after all their parts are through eyelet C and run the rest down
wrapped in place and double-checked. through hole D. Pull it tight to keep it in
place.
STEP 50
Add a capacitor and a diode STEP 52
16μF
16μF
16μF
16μF
16μF
N O P Q R S
STEP 54 STEP 57
Add four jumpers Add four jumpers Set the filter cap board aside
The filter cap board is the medium-sized Cut four 1-1/2" green jumpers. Cut a 6" yellow jumper and wrap one Store the filter cap board somewhere that
of the three eyelet boards. Position it as end through eyelet L. Pull the other end it won’t be disturbed. You’re ready to turn
Wrap the first between eyelets N and O.
shown above, with the through holes in through hole M and pull it tight to keep your attention to the main eyelet board.
the top two corners. Wrap the second between eyelets O it in place.
and P.
STEP 53 Cut a 7" yellow jumper and wrap one
Wrap the third between eyelets R and S. end through eyelet J. Pull the other end
Add five capacitors
Add a 16μF electrolytic capacitor between Wrap the fourth between eyelets K and L. through hole M and pull it tight to keep
eyelets H and N. Note the polarity of the it in place.
STEP 55
capacitor. Connect the cap’s negative Cut an 8" yellow jumper and wrap one
Add two resistors
lead to eyelet N. end through eyelet I. Pull the other end
Add a 10K 2W resistor between eyelets
Add another 16μF electrolytic capacitor through hole M and pull it tight to keep
H and I.
between eyelets I and O. Note the polarity it in place.
Add another 10K 2W resistor between
of the capacitor. Connect the cap’s Cut a 3" yellow jumper and wrap one
eyelets I and J.
negative lead to eyelet O. end through eyelet H. Pull the other end
Add a third 16μF electrolytic capacitor STEP 56 through hole G and pull it tight to keep
between eyelets J and P. Note the polarity Add four jumpers it in place.
of the capacitor. Connect the cap’s Cut two 6" green jumpers.
negative lead to eyelet P. Wrap one end of one through eyelet S.
Add a fourth 16μF electrolytic capacitor Pull the other end through hole M and
between eyelets K and R. Note the pull it tight to keep it in place.
polarity of the capacitor. Connect the Wrap one end of the other jumper
cap’s negative lead to eyelet R. through eyelet N. Pull the other end
Add a fifth 16μF electrolytic capacitor through hole G and pull it tight to keep
between eyelets L and S. Note the polarity it in place.
of the capacitor. Connect the cap’s Cut two 6" yellow jumpers and twist them
negative lead to eyelet S. together tight.
Wrap one end of each jumper through
eyelet J. Then run the twisted leads
through hole Q and pull them tight to
keep them in place.
46 48 55 58 61 62 63
104J 600V
47 50 54
25µ F
+
51 52
104J 600V
53 56 57 60
473J 600V
473J 600V
+
64 71
65 68
69
66 67 70 72 73 74
75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
Wrap a .1μF Orange Drop cap between Install a 250pF cap + one jumper end of this jumper up through hole 22 Positive Negative
eyelets 26 and 99. This capacitor does not Add a 250pF silver mica cap between and pull it tight so it stays in place.
have polarity and can be installed facing Install this resistor/capacitor assembly
eyelets 45 and 63. STEP 65 between eyelets 21 and 95, making sure
either direction.
Cut a 6-3/4" yellow jumper. Turn the Install a 25μF cap + a 1.5K resistor, the capacitor’s negative lead goes to
Cut a 7-1/2" yellow jumper. Turn the board board over and wrap this jumper through soldered together eyelet 21.
over and wrap this jumper through the the bottom of eyelet 45. Run the other Wrap the leads from the 1.5K resistor
bottom of eyelet 26. Run the other end of STEP 67
end of this jumper up through hole 24 around the leads on the 25μF 50V
this jumper up through hole 25 and pull Add two jumpers
and pull it tight so it stays in place. capacitor and solder them together. Note
it tight so it stays in place. the polarity of the capacitor. Cut a 3-1/2" yellow jumper and wrap one
STEP 62 end through eyelet 96.
STEP 59 Positive Negative
Install two 100K resistors
+
96
21
48
510+
46 55 58 61 62 63
25µ F
47 50 51 52 54 56
+
60
53
473J 600V
+
57
64 71
332J 600V
65 68
69
66 67 70 72 73 74
223J 600V
75 76 77 78 79 80 81 82 83 84 85 86 104J 600V
87 88 89 90 91 92 93 94 95 96 97 98 99
+
25μF Add a 100K resistor between eyelets 56
91
16
over and add the jumper behind the eyelets 92 and 58. and 89.
board between eyelets 61 and 93.
Add a 5" yellow jumper to eyelet 93. Install this resistor/capacitor assembly STEP 80
STEP 71
Add a 3-1/2" yellow jumper to eyelet 92. between eyelets 16 and 91, making sure Add one resistor + one capacitor
Install a 250pF cap + one jumper the capacitor’s negative lead goes to Add a 100K resistor between eyelets 56
Add a 250pF cap between eyelets 44 eyelet 16. and 87.
and 61.
STEP 77 Add a .1μF Orange Drop capacitor
Cut a 9-1/2" yellow jumper. Turn the board
Install another 25μF cap + a 2.2K between eyelets 55 and 87.
over and wrap this jumper through the
resistor, soldered together
bottom of eyelet 44. Run the other end of
Wrap the leads from the 2.2K resistor
this jumper up through hole 18 and pull
around the leads on the 25μF 50V
it tight so it stays in place.
capacitor and solder them together. Note
the polarity of the capacitor.
+
25μF
90
16
Positive Negative
25µF
25µ F
.01μF
46 48 55 58 61 62 63
47 50 51 52 54 +
56 60
53 + 57
64 71
.01μF
65 68
69
66 67 70 72 73 74
75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
.02μF
+
pull it tight so it stays in place. 25μF
86
12
STEP 88 it tight so it stays in place.
Add a 2-1/4" yellow jumper to eyelet 87. Add three resistors Cut a 4-1/2" yellow jumper. Wrap one end
Install this assembly between eyelets Add a 1M resistor between eyelets 11 through eyelet 34 and run the other end
STEP 83
12 and 86, making sure the capacitor’s and 54. down through hole 40. Flip the board
Add 10pF cap + one resistor
negative lead goes to eyelet 12. over, pull this jumper back up through
Add a 10pF capacitor and a 3.3M resistor Add a 1M resistor between eyelets 11
between eyelets 15 and 41. STEP 86 and 34. hole 84 and pull it tight to keep it in place.
Install another 25μF cap + a 2.7K Add a 2.2M resistor between eyelets 10 Cut a 3" yellow jumper. Turn the board
resistor, soldered together over and wrap this jumper through the
and 11.
Wrap the leads from the 2.7K resistor bottom of eyelet 54. Run the other end of
around the leads on the 25μF 50V this jumper up through hole 69 and pull
capacitor and solder them together. Note it tight so it stays in place.
the polarity of the capacitor.
Add a 2-1/2" yellow jumper to eyelet 83.
+
25μF
85
12
Positive Negative
25µF
46 48 55 58 62 63
47 50 +
51 52 56 60 61
53 54 57
64 71
65 68 69
66 67 70 72 73 74
102J 1119
75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
25μF
81
104J 600V
53
104J 600V
54 57
104J 600V
64 71
65 68 69
66 67 70 72 73 74
75 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
76
Insulator
Board
A B C
D Insulator
Board
E F
+
25µF 1 2 3 4 5 6 7 8 9 10 12 14 15 16 17 18 19 21 23 24 25 26
13 20 22 27
28 29 33 11 36 37
30 32 35
31 10
34 pF
44 45
38 39 40 41 43
42
49 59
25µF
25µ F
25µ F
25µF
250
250
25µF
.01μF
48
510+
46 55 58 61 62 63
104J 600V
25µF
47 50 54
25µF
+
+ 51 52 + +
104J 600V
56 60
104J 600V
53
104J 600V
473J 600V
+ 57
473J 600V
473J 600V
104J 600V
332J 600V
+ +
64 71
.01μF
65 68
69
66 67 70 72 73 74
222J 600V
102J 1119
104J 600V
75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
.02μF
5 6 5 6 5 6
9 9 9 9 9 9
78 78 78 78 78 78
7
7
7
4
4
4
1
1
1
1
1
1
56
56
56
56
56
56
3
3
3
8
8
8
234 234 234 234 234 234
2 1 2 1 2 1
V9 V8 V7 V6 V5 V4 V3 V2 V1
5AR4 6V6 6V6 12AT7 12AX7 12AX7 12AT7 12AX7 12AX7
16μF
16μF
16μF
16μF
16μF
25
25
A B C
D
E F 1 2 3 4 5 6 7 8 9 10 12 14 15 16 17 18 19 21 23 24 25 26
13 20 22 27
28 29 33 11 36 37
30 32 35
31
34 44 45
38 39 40 41 43
42
49 59
46 48 55 58 61 62 63
47 50 51 52 54 56 60
53 57
64 71
65 68
69
66 67 70 72 73 74
75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
5 6 5 6 5 6
9 9 9 9 9 9
78 78 78 78 78 78
7
7
7
4
4
4
1
1
1
1
1
1
56
56
56
56
56
56
3
3
3
8
8
8
234 23 23
4 4 234 234 234
2 1 2 1 2 1
V9 V8 V7 V6 V5 V4 V3 V2 V1
5AR4 6V6 6V6 12AT7 12AX7 12AX7 12AT7 12AX7 12AX7
A B C
D
E F 1 2 3 4 5 6 7 8 9 10 12 14 15 16 17 18 19 21 23 24 25 26
13 20 22 27
28 29 33 11 36 37
30 32 35
31
34 44 45
38 39 40 41 43
42
49 59
46 48 55 58 61 62 63
47 50 51 52 54 56 60
53 57
64 71
65 68
69
66 67 70 72 73 74
75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
5 6 5 6 5 6
9 9 9 9 9 9
78 78 78 78 78 78
7
7
7
4
4
4
1
1
1
1
1
1
56
56
56
56
56
56
3
3
3
8
8
8
234 234 234 23
4
234 234
2 1 2 1 2 1
V9 V8 V7 V6 V5 V4 V3 V2 V1
5AR4 6V6 6V6 12AT7 12AX7 12AX7 12AT7 12AX7 12AX7
1
1
10
25
25
25
25
A B C
D
E F 1 2 3 4 5 6 7 8 9 10 12 14 15 16 17 18 19 21 23 24 25 26
13 20 22 27
28 29 33 11 36 37
30 32 35
31
34 44 45
38 39 40 41 43
42
49 59
46 48 55 58 61 62 63
47 50 51 52 54 56 60
53 57
64 71
65 68
69
66 67 70 72 73 74
75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
5 6 5 6 5 6
9 9 9 9 9 9
78 78 78 78 78 78
7
7
7
4
4
4
1
1
1
1
1
1
56
56
56
56
56
56
3
3
3
8
8
8
234 23 23
4 4 234 234 234
2 1 2 1 2 1
V9 V8 V7 V6 V5 V4 V3 V2 V1
5AR4 6V6 6V6 12AT7 12AX7 12AX7 12AT7 12AX7 12AX7
Solder the jumpers in the center and Slide 1" of 1/8" heat-shrink tubing over Find the jumper coming through hole 18 Solder the reverb pot
left lugs of the treble pot if you have not the marked jumper coming from through that has continuity to eyelet 44. Solder Find the jumper coming through hole 13
done so. hole 20. Solder this jumper to the twisted this jumper to the right lug of the vibrato that has continuity to eyelet 42. Solder
pair of 68K resistor leads coming from the channel treble pot. this jumper to the right lug of the reverb
vibrato channel input jacks and apply pot.
Solder the jumpers in the center and left
heat to the heat-shrink tubing to seal it lugs of the vibrato channel treble pot if Find the jumper coming through hole 13
to the solder joint. you have not done so. that has continuity to eyelet 14. Solder
Solder the green jumper from eyelet 16 this jumper to the middle lug of the
to the left lug (shield connection) of the reverb pot.
input 2 jack. Cut a 1” green jumper and remove the
Solder any unsoldered resistor leads into insulation. Bend this jumper in a “J” shape
place on the input jacks now. and run it from the left lug of the reverb
pot to the back of the reverb pot. Solder
Trim the excess wires.
it in both places.
50
A B C
D
E F 1 2 3 4 5 6 7 8 9 10 12 14 15 16 17 18 19 21 23 24 25 26
13 20 22 27
28 29 33 11 36 37
30 32 35
31
34 44 45
38 39 40 41 43
42
49 59
46 48 55 58 61 62 63
47 50 51 52 54 56 60
53 57
64 71
65 68
69
66 67 70 72 73 74
75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
5 6 5 6 5 6
9 9 9 9 9 9
78 78 78 78 78 78
7
7
7
4
4
4
1
1
1
1
1
1
56
56
56
56
56
56
3
3
3
8
8
8
234 23 23
4 4 234 234 234
2 1 2 1 2 1
V9 V8 V7 V6 V5 V4 V3 V2 V1
5AR4 6V6 6V6 12AT7 12AX7 12AX7 12AT7 12AX7 12AX7
A B C
D
E F 1 2 3 4 5 6 7 8 9 10 12 14 15 16 17 18 19 21 23 24 25 26
13 20 22 27
28 29 33 11 36 37
30 32 35
31
34 44 45
38 39 40 41 43
42
49 59
46 48 55 58 61 62 63
47 50 51 52 54 56 60
53 57
64 71
65 68
69
66 67 70 72 73 74
75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
5 6 5 6 5 6
9 9 9 9 9 9
78 78 78
7
7
78 78 78
4
4
4
1
1
1
1
1
1
56
56
56
56
56
56
3
3
8
8
3
8
234 234 234 234 234 234
2 1 2 1 2 1
V9 V8 V7 V6 V5 V4 V3 V2 V1
5AR4 6V6 6V6 12AT7 12AX7 12AX7 12AT7 12AX7 12AX7
Step 147:
Twist pins 4+5 together
on these sockets.
A B C
D
E F 1 2 3 4 5 6 7 8 9 10 12 14 15 16 17 18 19 21 23 24 25 26
13 20 22 27
28 29 33 11 36 37
30 32 35
31
34 44 45
38 39 40 41 43
42
49 59
46 48 55 58 61 62 63
47 50 51 52 54 56 60
53 57
64 71
65 68
69
66 67 70 72 73 74
75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
5 6 5 6 5 6
9 9 9 9 9 9
78 78 78 78 78 78
7
7
4
4
4
1
1
1
1
1
1
56
56
56
56
56
56
3
3
8
8
3
8
234 234 234 234 23
4
234
2 1 2 1 2 1
V9 V8 V7 V6 V5 V4 V3 V2 V1
5AR4 6V6 6V6 12AT7 12AX7 12AX7 12AT7 12AX7 12AX7
STOP!
the two types of tests we’re about to Test the dangerous DC voltage
do: checking continuity and reading The dangerously high DC voltage that
voltages. The instructions that came passes through the rectifier tube and
with your meter will be helpful. the filter caps is referred to as “B+”.
89 The next step is to test this B+ voltage.
Continuity testing is simply making
5 67
sure current flows between two With the amp still unplugged and
12
points successfully. Touch the meter's 34 turned off, install the 5AR4 rectifier
red lead to one end of the section tube while spreading the tension clip.
being tested, and the black lead to the Plug the power cord back in and turn
other end. If the continuity is good,
your meter will beep or register this
V1 the power switch to ON. The pilot
lamp should light, along with the
on the display. STEP 160
filament inside the 5AR4 rectifier tube.
Test the standard AC voltage
Voltage testing is where you need Again, spend a few minutes watching
Set your multimeter to 20V AC. Check
to be careful. Some steps require the for smoke or smells before flipping
the heater voltage across pin 9 and
amp to be plugged in and turned the standby switch to ON.
pins 4+5 on the V1 12AX7 socket.
on. This becomes dangerous if you’re
This should read between 5-7V AC. For safety, use only one hand to
not cautious. Respect the voltages
If this reading is drastically different, probe the amp during DC tests.
and follow the directions, and these
disconnect power and check your Keep your other hand behind your
tests are safe and easy.
connections. back when probing a component,
STEP 159
If the amp seems normal, unplug so you can’t be a path between B+
Perform a safe power-up the power cord and turn the power voltage and ground—a mistake that
At this point, there should be no tubes switch OFF. would send a dangerous charge
installed, and the speaker should be through your heart.
D
disconnected.
F 1 2 3
Before plugging the amp in, turn the
e r ca p
charge the filt how
28 29
power switch to ON. Switching the
A LW AY S d is
See
38 M
amp on before the first power-up
on the circuit.
before working ck on page 6.
104J 600V
protects you from shock if a mistake 46
r sti
to use a snuffe
in your wiring has created a short 64
d
one hand behin
65
to the chassis. If this short exists, an
eriou s ly, ke ep
And s
75 76
indication would be that the pilot
light will not turn on, since the AC your back!
current is going directly to ground.
Plug the power cord in. The pilot lamp 5 6 5 6
7
7
4
should light.
3
3
8
8.4 ÷ =
Example:
8.4 ÷ =
STEP 166
Test the reverb and tremolo
Connect the two shielded cables you
STEP 167
Install the chassis
Discharge the capacitors so you can
GO!
assembled in Step 7 to the reverb safely handle the amplifier. Remove
in and out jacks on the back of the all the cables from their jacks.
chassis. Connect the chassis out cable
to the reverb tank’s in jack. Connect
Slide the chassis in from the back until
its front edge rests on the speaker
It's finally time to let it rip!
the chassis’s in cable to the out jack baffle. Align the chassis straps with After playing for a few minutes and
on the reverb tank. Also connect the the holes in the top of the cabinet. testing all inputs, if everything seems
footswitch cables to the reverb and Insert the mounting screws through to be operating normally, go ahead
vibrato jacks. the straps and down through the and turn the amp off. Install the
Plug the amp back in and flip the chassis. Tighten the locknuts. chassis into the cabinet, install the
power switch ON. Allow the tubes to power cord clamp in the side wall of
Install the preamp tube shields. Fas-
warm up for 30 seconds, then flip the the cabinet, install the preamp tube
ten the power cord to the cable clamp
standby switch ON. shields, and install the back panels.
on the side of the cabinet and install
Plug your guitar into the normal the back panels.
channel and play at low volume. If Slide the reverb tank into its bag
the amp behaves as it should, test the and lay it on the floor of the cabinet.
tone controls and keep increasing the The RCA connections inside the bag
volume. The 66D should start to break should be facing front, toward the
up nicely as you increase the volume. speaker baffle.
Now test the vibrato channel effects. Plug in the speaker, footswitch, and
If the reverb isn’t working, try switch- reverb tank.
ing the cables in the reverb in and
out jacks. If that doesn’t remedy the
issue, check your reverb cables again
for a short.
If there are any strange oscillations,
squeals, or the amp seems at all unsta-
ble, use a wooden chopstick to begin
probing for loose connections:
n from the input jacks to the
eyelet board
n from the tube sockets to the
eyelet board
n from the tube sockets to the
You don’t need to read a schematic to build this kit. But it’s We’ve color-coded these stages on our schematic, to show
fun to see how the circuit works, and to see the different how the parts work together. Symbols for components are
subcircuits that interact to shape your sound. in the key at the bottom of the frame.
Working with the tiny signal from the guitar, the amp creates On the wiring diagram we build step-by-step in these
the power needed to drive the speaker. The signal is affected pages, the parts are easier to recognize. But studying these
by the gain, processing, output and power stages as it color-coded stages will help you understand where each
passes through the circuit. component fits into the creation of your sound.
Mic level
The gain circuit increases the signal The processing stage shapes the The output stage increases the line
strength to line level (about 1 volt), tone. The AB763 is notorious for its level signal to speaker level, which
by passing it through preamp tubes. mid-scooping tone stack. is typically 8 volts or greater.
Inside the tube, electrons flow from Both the normal channel and the Two 6V6 tubes drive the output trans-
a heated cathode to be received by vibrato channel have processing con- former. They receive the split signal,
the anode plate. Between these is a trols through their respective treble 180 degrees out of phase, amplify
grid receiving the tiny voltage from and bass controls, and the vibrato those signals, and send them to the
the guitar. The guitar’s plate channel has additional processing output transformer to be recombined
varying musical signal grid through the reverb and vibrato cir- into one signal. This transformer
controls the flow of cathode cuits. adjusts the impedance to 8 ohms to
electrons to the plate. V3 handles the reverb send and the
drive the amp’s 8Ω speaker.
V1 handles the first gain stages of the first half of V4 handles the reverb re- This amp has an adjustable fixed bias,
normal channel, and V2 handles the covery. V5 handles the vibrato circuit. which means you need to check the
first gain stages of the vibrato chan- Both channels are then sent to the
bias and possibly make adjustments
nel. The vibrato channel has an extra phase inverter which uses all of V6.
when you change power tubes.
gain stage in the second half of V4 to The phase inverter then sends the
make up for signal lost through the signal to the output section.
reverb and vibrato circuits.
Power
Negative feedback
The power supply stage provides power to the other circuit stages, as well as the
The negative feedback loop flattens tube heaters and pilot light.
and extends the amp’s frequency re-
sponse, reducing distortion generat- This circuit receives the AC power from your wall and passes it through the power
ed in the output stage. This makes the transformer to create higher voltage. The electricity then goes to the rectifier,
amp’s sound cleaner and more hi-fi. which converts it to a pulsing DC current.
Some players disable this loop com- This then passes through the filter choke and the filter cap board. The filter cap
pletely or add a potentiometer in board contains five capacitors that filter out the pulsing to create a smooth current.
place of the resistor to create a “grit As each cap smoothes a bit more, the current is also passing through resistors
control.” We don’t recommend this, that lower the voltage.
because it places stress on the output As the signal from the guitar becomes more amplified, the ripple of DC current
transformer. becomes less evident and the fully filtered current is sent to the most sensitive
part of the amplifier, the first pre-amp tube in the Gain stage.
100K
+180V +180V
68 K
6 7025 SOCKET V6 6V6GT 4 +365V
250KA
7
TREBLE
stewmac.com
+180V 1 12AT7 .1μF 1.5 K EXTENSION
.1μF +200V 470Ω SPEAKER
2 7 .001μF
1MA
3 +1.3V 8 2 1 5
+1.3V
NORMAL
VOLUME
+1.3V 8 8
68 K
1M
220K
82 K
-35V
TR3
22K 470Ω
100K
BASS
250KA
+415 V
+77V
8
100K
220K
E
10pF
3.3M
1 8
1M
A .1μF
1.5 K
.047μF
1M
7
220K
100K
6.8K
.1μF
25μF 50V
1.5 K
6 5 470 Ω
+180V
.1pF
SOCKET V8 4 +415V
C
47Ω
6V6GT 3 +415V
100K
100K
250pF 47pF
TR2
100K
SOCKET V2 10K 10K
2
7025
100K
+170V
68 K
6
.022μF D 16μF C 16μF B 16μF
Power
250KA
TREBLE
+170V 1 450V 450V 450V STANDBY
.1μF
2 SWITCH
1MA
3 +1.3V
VIBRATO
VOLUME
+1.3V 8 Processing
68 K
100K
BASS
A
250KA
1 3MRA
1.5 K
.047μF SPEED
820Ω
1M
1M .01μF
6.8K
25μF 50V
25μF 50V
16μF 450V
16μF 450V
SOCKET V5
12AX7
59
.02μF
6
.01μF
VIBRATO
PEDAL 1M 2 1
7 10KL
Processing
3
8
220K
SOCKET V3
2.2 M
10K
500pF
470Ω
V
12AT7 +410 220K
TR4 +170V .0033μF
1 6 1
50KRA
27K
10M
25μF 50V
100AK
2 2
INTENSITY
25μF 50V
25μF 50V
100K
470K
220K
8 +8.7V E 3 +1.2V
1M
TR1
SOCKET V9
100K
820Ω
100KL
2.2K
GZ34
REVERB
TR1: 125P33A
25μF 50V
25μF 50V
125P23B 330VAC 6
AC switch 8
TR2: 125C3A
Input Output TR3: 125A1A 2
B REVERB UNIT REVERB D TR4: 125A20B 330VAC 4
PEDAL
1 amp To tube heaters
slow-blow fuse and pilot light
100Ω
100Ω
Resistor Capacitor Potentiometers Diode Transformer Jack Ground Shielded Preamp tube Power tube Rectifier tube Optoisolator
cable
plate plate plate cathode
grid screen
Electrolytic Cap. grid filament ’66 D-REVERB 22W
plate
© 2019 StewMac
It’s your amp. Your tone. You built it!
StewMac ICON KITS teach you the world of amp building,
then turn you loose with amazing hand-built tone machines!
1
1
MR
3
10
25
25
25
25
50
A B C
D
E F
+
25µF 1 2 3 4 5 6 7 8 9 10 12 14 15 16 17 18 19 21 23 24 25 26
13 20 22 27
28 29 33 11 36 37
30 32 35
31 10
34 pF
44 45
38 39 40 41 43
42
49 59
25µF
25µ F
25µ F
25µF
250
250
25µF
.01μF
48
510+
46 55 58 61 62 63
104J 600V
25µF
47 50 54
25µF
+
+ 51 52 + +
104J 600V
56 60
104J 600V
53
104J 600V
473J 600V
+ 57
473J 600V
473J 600V
104J 600V
332J 600V
+ +
64 71
.01μF
65 68
69
66 67 70 72 73 74
222J 600V
102J 1119
104J 600V
75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
.02μF
62
5 6 5 6 5 6
9 9 9 9 9 9
78 78 78 78 78 78
7
7
7
4
4
4
1
1
1
1
1
1
56
56
56
56
56
56
3
3
3
8
8
8
234 234 234 234 234 234
2 1 2 1 2 1
V9 V8 V7 V6 V5 V4 V3 V2 V1
5AR4 6V6 6V6 12AT7 12AX7 12AX7 12AT7 12AX7 12AX7
© 2019 StewMac
ORIGINAL AB763 CIRCUIT
StewMac® ’66 D-Reverb 22W
ICON KITS ORIGINAL AB763 CIRCUIT
V9 V8 V7 V6 V5 V4 V3 V2 V1
Cut this label on the dotted line with a razor knife and metal straightedge.
Fasten it inside the cabinet using thinned wood glue or contact cement.
The duplicate copy below is included as a backup.
V9 V8 V7 V6 V5 V4 V3 V2 V1