Professional Documents
Culture Documents
Power System
User Manual
Issue 02
Date 2019-02-26
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Purpose
This document describes the DC power systems in terms of their features, configurations,
components, and maintenance methods.
The figures provided in this document are for reference only.
Intended Audience
This document is intended for:
Sales engineers
Technical support personnel
Maintenance personnel
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
Indicates a potentially hazardous situation which, if not avoided, could
result in equipment damage, data loss, performance deterioration, or
unanticipated results.
NOTICE is used to address practices not related to personal injury.
Calls attention to important information, best practices and tips.
NOTE is used to address information not related to personal injury,
equipment damage, and environment deterioration.
Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
Issue 02 (2019-02-26)
Optimized the content of the document.
Issue 01 (2013-10-28)
This issue is the first official release.
Contents
2 Components ................................................................................................................................... 5
2.1 Interior .......................................................................................................................................................................... 5
2.2 PDU .............................................................................................................................................................................. 8
2.2.1 Battery Switch ........................................................................................................................................................... 9
2.3 Rectifier ...................................................................................................................................................................... 10
2.4 SMU02B ..................................................................................................................................................................... 11
2.5 UIM02C ...................................................................................................................................................................... 15
2.6 Temperature Control Unit ........................................................................................................................................... 18
2.6.1 Heat Exchanger ........................................................................................................................................................ 18
2.6.2 TEC .......................................................................................................................................................................... 19
2.7 Sensor ......................................................................................................................................................................... 22
2.7.1 Smoke Sensor .......................................................................................................................................................... 24
2.7.2 Temperature and Humidity Sensor .......................................................................................................................... 25
2.7.3 Water Sensor ............................................................................................................................................................ 26
2.7.4 Battery Temperature Sensor ..................................................................................................................................... 26
2.7.5 Temperature Sensor in the Equipment Compartment .............................................................................................. 26
2.8 (Optional) Intelligent Electric Meter .......................................................................................................................... 26
2.9 (Optional) Bluetooth Door Lock ................................................................................................................................. 28
2.9.1 (Optional) Electric Door Lock ................................................................................................................................. 28
2.9.2 (Optional) Bluetooth Controller ............................................................................................................................... 29
3 Safety ............................................................................................................................................. 31
3.1 Health and Safety ........................................................................................................................................................ 31
3.1.1 Overview ................................................................................................................................................................. 31
3.1.1.1 Introduction........................................................................................................................................................... 31
3.1.1.2 Local Safety Regulations ...................................................................................................................................... 31
4 Maintenance ................................................................................................................................. 41
4.1 Routine Maintenance .................................................................................................................................................. 41
4.2 Rectifying Common Faults ......................................................................................................................................... 42
4.2.1 AC Failure................................................................................................................................................................ 42
4.2.2 AC Over Volt ........................................................................................................................................................... 43
4.2.3 AC Under Volt ......................................................................................................................................................... 43
4.2.4 DC Over Volt ........................................................................................................................................................... 43
4.2.5 DC Under Volt ......................................................................................................................................................... 44
4.2.6 Batt Chg. Overcur. ................................................................................................................................................... 44
4.2.7 LLVD Disconnected ................................................................................................................................................ 44
4.2.8 BLVD Disconnected ................................................................................................................................................ 45
4.2.9 Batt Loop Trip.......................................................................................................................................................... 45
4.2.10 High Amb. Temp. ................................................................................................................................................... 45
4.2.11 Low Amb. Temp. ................................................................................................................................................... 46
4.2.12 High Amb. Humi. .................................................................................................................................................. 46
4.2.13 Low Ambient Humidity ......................................................................................................................................... 47
4.2.14 Batt. High Temp. .................................................................................................................................................... 47
4.2.15 Batt. Low Temp. .................................................................................................................................................... 47
1 Overview
1.1 Introduction
The TP48200A-HT19C3 and TP48200A-HT19C4 are integration communications power
systems that supply power to and back up power for -48 V DC outdoor communications
equipment. Figure 1-1 shows the appearances of the two cabinets.
The SMU monitors the operating status of each component in the power system in real time
and performs appropriate intelligent control. When detecting a fault, the SMU generates an
alarm. The SMU monitors and regulates the temperature control unit based on the temperature
measured by the temperature sensor to ensure the normal operating temperature for the
cabinet.
1.5 Configurations
Table 1-1 describes the system configurations for the TP48200A-HT19C3 and
TP48200A-HT19C4.
Class C environments refer to sea environments or outdoor land environments (with simple shielding
measures) near pollution sources. If a site is near a pollution source, it is at most 3.7 km away from salt
water, such as the sea and salt lakes, 3 km away from heavy pollution sources, such as smelteries, coal
mines, and thermal power plants, 2 km away from medium pollution sources, such as chemical, rubber,
and galvanization industries, and 1 km away from light pollution sources, such as packing houses,
tanneries, and boiler rooms.
2 Components
2.1 Interior
TP48200A-HT19C3
Figure 2-1 shows the TP48200A-HT19C3 interior.
(1) (Optional) Current (2) (Optional) Intelligent electric (3) Cabinet ground bar
transformer meter
(4) (Optional) (5) Heat exchanger (HXC150S) (6) (Optional) Bluetooth
Maintenance socket controller
(7) (Optional) Electric (8) Temperature control unit A (9) Thermoelectric cooler
door lock (TCUA) control box (TEC)
(10) Space for installing (11) Space for installing (12) Space for installing
batteries customer equipment rectifiers
(13) User interface (14) Site monitor module (15) DC power distribution
module (UIM) (SMU02B) unit (PDU)
(16) AC surge protection (17) AC input circuit breaker (18) Battery switch
device (SPD) (behind the cover)
TP48200A-HT19C4
Figure 2-2 shows the TP48200A-HT19C4 interior.
(1) (Optional) Current (2) (Optional) Intelligent (3) Cabinet ground bar
transformer electric meter
(4) (Optional) (5) Heat exchanger (HXC150S) (6) (Optional) Bluetooth
Maintenance socket controller
(7) (Optional) Electric (8) TCUA control box (9) TEC
door lock
(10) Space for installing (11) Space for installing (12) Space for installing
batteries customer equipment rectifiers
2.2 PDU
TP48200A-HT19C3
Figure 2-3 shows the PDU for the TP48200A-HT19C3.
(1) AC input circuit (2) AC surge protective device (3) LLVD circuit
breakers (SPD) breakers
(4) BLVD circuit breakers (5) Battery circuit breakers
The negative power cable of TCUA control box occupies the F10 BLVD circuit breaker.
TP48200A-HT19C4
Figure 2-4 shows the PDU for the TP48200A-HT19C4.
(1) AC input circuit breakers (2) AC SPD (3) LLVD circuit breakers
(4) BLVD circuit breakers (5) Battery circuit breakers
The negative power cable of TCUA control box occupies the F10 BLVD circuit breaker.
The battery switch is in the AUTO position by default before delivery and the system is
under automatic control.
Open the cover and flip the battery switch to MANUAL only when you need to connect
battery power supply manually. Remember to flip the battery switch back to AUTO after
the commissioning.
2.3 Rectifier
Rectifiers convert AC input into stable DC output.
2.4 SMU02B
Appearance
Panel
(1) Run indicator (2) Minor alarm indicator (3) Major alarm indicator
(4) Buttons (5) USB port (reserved, the (6) RS485/RS232 port
port is protected by a
security mechanism.)
(7) Handle (8) Locking latch (9) FE port
(10) LCD
Indicators
Buttons
USB Port
You can quickly deploy a site, import and export configuration files, export running logs, and
upgrade software by inserting the USB flash drive that is specially used for site deployment
into the USB port.
After installing the Wi-Fi module using the USB port, you can access a power supply using
the mobile phone app or the browser, facilitating site deployment.
Communications Ports
NOTE
All ports are protected by a security mechanism.
2.5 UIM02C
Panel
The user interface module (UIM02C) supports eight dry contact outputs, six dry contact
inputs, and seven sensor ports (including one ambient temperature and humidity input, one
water sensor input, two ambient temperature inputs, one door status sensor input, one smoke
sensor input, and one battery temperature input).
Ports
DIN3
DIN4
DIN5
DIN6
Dry contact output ALM1 NOTE
ports For the associations between the dry contact output
ALM2 ports and alarms, see the appendix.
ALM3
Communication Port
COM port Baud rate: 9600 bit/s, M/S and Modbus Connects to
19,200 bit/s, 115,200 protocol lower-level
bit/s devices such as
the battery
inspection unit,
DC air
conditioner.
NOTE
The COM port supports the security mechanism.
Pins
Figure 2-12 shows the pin numbers of the sensor ports. Table 2-10 defines the pins.
2.6.2 TEC
The TEC unit consists of the TEC module (TEC04C) and TCUA control box. It controls
temperatures for the battery compartment.
TCUA
TCUA controls the operating of the fans and refrigeration chip, monitors the TEC, and reports
alarms if faults occur. Figure 2-15 shows a TCUA.
(1) Power input port (2) External circulation fan (3) External circulation fan
port 1 port 2
(4) Switch port (reserved) (5) Door status sensor port (6) Electronic label port
(reserved)
(7) Indicator (8) Communications port 1 (9) Communications port 2
(10) Temperature signal (11) TEC air conditioner (12) Internal circulation fan
port 1 port port 1
(13) Internal circulation fan (14) Temperature signal port
port 2 2
Cooling The TCUA control box controls the refrigeration chip in the TEC
module to cool the internal circulating air. The internal circulation fan
draws the air inside the battery compartment into the internal circulation
heat sink. The internal circulation heat sink cools the air and then returns
the cooled air to the battery compartment through the air exhaust vents.
Meantime, the external circulation fan draws natural air into the external
circulation heat sink to accelerate the airflow. The air absorbs the heat
from the external circulation heat sink and returns to the external
2.7 Sensor
Figure 2-17 shows the positions of all sensors in the TP48200A-HT19C3 & HT19C4.
(1) Temperature sensor in the (2) (Optional) Ambient (3) Door status
equipment compartment temperature and humidity sensor sensor
(4) (Optional) Smoke sensor (5) Battery temperature sensor (6) (Optional)
Water sensor
Pin Definitions
1,2 Power supply
3,4 RS485 communication
5 Phase A voltage
Pin Definitions
6 Phase B voltage
7 Phase C voltage
8 Neutral wire
10 Current transformer port
Port Definitions
Port Definitions
Pin Definitions
1 AC input
2 AC input
3 Connects to pin 4
4 Connects to pin 3
5 -12 V
6 +12 V
7 Controls the electric door lock (+)
8 Controls the electric door lock (-)
9 -
3 Safety
Installation
The device (or system) must be installed in an access-controlled location.
The device can be mounted only on concrete or non-combustible surfaces.
The device must be fixed securely on the floor or to other immovable objects such as
walls and mounting racks before operation.
When installing the unit, always make the ground connection first and disconnect it at
the end.
Do not block the ventilation while the device is operating. Keep a minimum distance of 5
cm between the device and the wall or other objects that may block the ventilation.
Tighten the thumbscrews by using a tool after initial installation and subsequent access
to the panel.
Ground
Do not damage the ground conductor or operate the device in the absence of a properly
installed ground conductor. Conduct the electrical inspection carefully.
The device (or system) must be connected permanently to the protection ground before
an operation. The cross-sectional area of the protective ground conductor must be at least
10 mm2.
Power Supply
For AC-supplied models: The device applies to TN, TT, or IT power system.
For DC-supplied models: Reinforced insulation or double insulation must be provided to
isolate the DC source from the AC mains supply.
For DC-supplied model: The device applies to DC power source that complies with the
Safety Extra-Low Voltage (SELV) requirements in IEC 60950-1 based safety standards.
Prepared conductors are connected to the terminal block, and only the appropriate
AWG/Type of wire is secured with the lug terminals.
Human Safety
Do not operate the device or cables during lightning strikes.
Remove the AC power connector when there is lightning. Do not use fixed terminals or
touch terminals or antenna connectors when there is lightning.
To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to
telecommunication network voltage (TNV) circuits.
Move or lift the chassis by holding its lower edge. Do not hold the handles on certain
modules such as power supply, fans, and boards because they cannot support the weight
of the device.
At least two persons are required to lift the chassis. When lifting it, keep your back
straight and move stably.
Do not wear jewelry or watches when you operate the device.
Operator
Only qualified professional personnel are allowed to install, configure, operate, and
disassemble the device.
Only the personnel authenticated or authorized by Huawei are allowed to replace or
change the device of the parts of the device (including the software).
Any fault or error that might cause safety problems must be reported immediately to a
supervisor.
Only qualified personnel are allowed to remove or disable the safety facilities and to
troubleshoot and maintain the device.
The high voltage power supply provides power for the device operation. Direct or indirect
contact (through damp objects) with high voltage and AC mains supply may result in serious
injuries.
During the installation of the AC power supply facility, follow the local safety
regulations. The personnel who install the AC facility must be qualified to perform high
voltage and AC operations.
Do not wear conductive articles, such as watches, hand chains, bracelets, and rings
during the operation.
When water is found in the rack or the rack is damp, switch off the power supply
immediately.
When the operation is performed in a damp environment, make sure that the device is
dry.
Non-standard and improper high voltage operations may result in fire and electric shock.
Therefore, you must abide by the local rules and regulations when bridging and wiring AC
cables. Only qualified personnel are allowed to perform high voltage and AC operations.
Before powering on a device, ground the device. Otherwise, personal injury or device damage
may be caused by high leakage current.
3.1.2.2 Tools
Dedicated tools must be used during high voltage and AC operations. Avoid using ordinary
tools.
Ground the device before powering it on. Otherwise, personal injury or device damage may
be caused by high leakage current.
If the "high electrical leakage" tag is present on the power terminal of the device, you must
ground the device before powering it on.
Do not place the device in an environment that has inflammable and explosive air or gas. Do
not perform any operation in this environment.
3.1.4 Battery
3.1.4.1 Storage Battery
Before operating storage batteries, carefully read the safety precautions for battery handling
and connection.
When operating storage batteries, avoid short circuit and overflow or leakage of the
electrolyte. Electrolyte overflow may damage the device. It will corrode metal parts and
circuit boards, and ultimately damage the device and cause short circuit of circuit boards.
If the power system is not powered on and does not supply power to any load for more than
two weeks, turn off all battery loops.
Basic Precautions
Before installing and maintaining the battery, note the following:
Do not wear metal articles such as wristwatch, hand chain, bracelet, and ring.
Use special insulated tools.
Take care to protect your eyes when operating the device.
Short Circuit
Battery short circuit may cause human injuries. Although the voltage of ordinary batteries is
low, the instantaneous high current caused by the short circuit releases a great deal of energy.
There is danger of explosion if the battery is incorrectly replaced. Therefore, replace the
battery only with the same or equivalent type recommended by the manufacturer.
Keep away metal objects, which may cause battery short circuit, from batteries. If metal
objects must be used, first disconnect the batteries in use before performing any other
operations.
Hazardous Gas
Do not use unsealed lead acid storage batteries. Lead acid storage batteries must be placed
horizontally and stably to prevent the batteries from releasing flammable gas, which may
cause fire or erode the device.
Lead acid storage batteries in use emit flammable gas. Therefore, ventilation and
fireproofing measures must be taken at the sites where lead acid storage batteries are used.
Battery Temperature
If a battery overheats, the battery may be deformed or damaged, and the electrolyte may
overflow.
When the temperature of the battery is higher than 60°C, check the battery for electrolyte
overflow. If the electrolyte overflows, absorb and counteract the electrolyte immediately.
Battery Leakage
When moving or handling a battery whose electrolyte leaks, note that the leaking electrolyte
may hurt human bodies. When you find the electrolyte leaks, use the following substances to
counteract and absorb the leaking electrolyte:
Sodium bicarbonate (baking soda): NaHCO3
Sodium carbonate (soda): Na2CO3
Select a substance to counteract and absorb the leaking electrolyte according to the
instructions of the battery manufacturer.
Do not walk below the cantilever or hoisted objects when heavy objects are being hoisted.
Only trained and qualified personnel can perform hoisting operations.
Before hoisting heavy objects, check that the hoisting tools are complete and in good
condition.
Before hoisting heavy objects, ensure that the hoisting tools are fixed to a secure object
or wall with good weight capacity.
Issue orders with short and explicit words to avoid misoperations.
Ensure that the angle formed by two cables is not larger than 90 degrees. See Figure 3-1.
Checking a Ladder
Before using a ladder, check whether the ladder is damaged. Only the ladder in good
condition can be used.
Before using a ladder, you should know the maximum weight capacity of the ladder.
Avoid overweighting the ladder.
Placing a Ladder
The recommended gradient of ladders is 75 degrees. You can measure the gradient of the
ladder with a right angle or your arms. When using a ladder, ensure that the wider feet of the
ladder are downward, or take protection measures for the ladder feet to prevent the ladder
from sliding. Ensure that the ladder is placed securely.
Climbing Up a Ladder
When climbing up a ladder, note the following:
Ensure that the center of gravity of your body does not deviate from the edges of the two
long sides.
To minimize the risk of falling, hold your balance on the ladder before any operation.
Do not climb higher than the fourth rung of the ladder (counted from up to down).
If you want to climb up a roof, ensure that the ladder top is at least one meter higher than
the roof.
Do not drill the cabinet at will. Drilling holes without complying with the requirements affects
the electromagnetic shielding performance of the cabinet and damages the cables inside the
cabinet. In addition, if the scraps caused by drilling enter the cabinet, the printed circuit
boards (PCBs) may be short circuited.
Before you drill a hole in the cabinet, wear insulated gloves and remove the internal
cables from the cabinet.
Wear an eye protector when drilling holes. This is to prevent your eyes from being
injured by the splashing metal scraps.
Ensure that the scraps caused by drilling do not enter the cabinet.
Drilling holes without complying with the requirements affects the electromagnetic
shielding performance of the cabinet.
After drilling, clean the metal scraps immediately.
Before you hold or carry a device, wear protective gloves to avoid getting injured by sharp
edges of the device.
When heavy objects are being lifted, do not stand or walk under the cantilever or the lifted
object.
Do not bundle signal cables with high current cables or high voltage cables.
Maintain a minimum space of 150 mm between adjacent ties.
If the "high electrical leakage" tag is present on the power terminal of the device, you must
ground the device before powering it on.
The static electricity generated by human bodies may damage the electrostatic-sensitive
components on boards, for example, the large-scale integrated (LSI) circuits.
Human body movement, friction between human bodies and clothes, friction between shoes
and floors, or handling of plastic articles causes static electromagnetic fields on human bodies.
These static electromagnetic fields cannot be eliminated until the static is discharged.
To prevent electrostatic-sensitive components from being damaged by the static on human
bodies, you must wear a well-grounded electrostatic discharge (ESD) wrist strap when
touching the device or handling boards or application-specific integrated circuits (ASICs).
3.2.4 Rectifier
When a rectifier is running, the temperature around the air exhaust vent at the rear is
high. Do not touch the vent or cover the vent with cables or other objects.
To prevent electric shocks, do not put your hands into rectifier slots.
4 Maintenance
Maintenance Task
Maintenance Task
Measures
1. Check whether the AC input cable is loose. If so, secure the AC input cable.
2. Check whether the AC input circuit breaker is OFF. If so, handle the fault which caused
the AC input circuit breaker to turn OFF and then switch on the circuit breaker.
3. Check whether the AC input voltage is lower than 50 V AC. If so, handle the power grid
fault.
Measures
1. Check whether the AC overvoltage alarm threshold is correctly set. If not, set the
threshold to the correct value.
2. Check whether the AC input voltage exceeds the AC overvoltage alarm threshold (280 V
AC by default). If so, handle the AC input fault.
Measures
1. Check whether the AC undervoltage alarm threshold is correctly set. If not, set the
threshold to the correct value.
2. Check whether the AC input voltage is below the AC undervoltage alarm threshold (180
V AC by default). If so, handle the AC input fault.
Measures
1. Check whether the DC overvoltage alarm threshold (58 V DC by default) is correctly set.
If not, set the threshold to the correct value.
2. Check whether the system voltage has been manually set to a very high value. If so,
check with other maintenance personnel whether the voltage can be changed to a normal
value.
3. Remove the rectifiers one by one and check whether the alarm is cleared. If the alarm
still exists, reinstall the rectifier. If the alarm is cleared, replace the rectifier.
Measures
1. Check whether an AC power failure has occurred. If so, rectify the fault to restore the
AC power supply.
2. Check whether the DC undervoltage alarm threshold (45 V DC by default) is correctly
set. If not, set the threshold to the correct value.
3. Check whether the load current is greater than the present power system capacity. If so,
expand the power system capacity or reduce the load power.
4. Check whether the system voltage has been manually set to a very low value. If so,
check with other maintenance personnel whether the voltage can be changed to a normal
value.
5. Check whether faulty rectifiers have resulted in insufficient power system capacity for
the loads. If so, replace the faulty rectifiers.
Measures
1. Check whether an alarm has been generated for interrupted rectifier communication. If
so, remove the rectifier, reinstall it, and check whether the alarm is cleared. If the alarm
still exists, replace the rectifier.
2. Remove the SMU, reinstall it, and check whether the alarm is cleared. If the alarm still
exists, replace the SMU.
Measures
1. Check whether an AC power failure has occurred. If so, rectify the fault to restore the
AC power supply.
2. Check whether loads are manually disconnected. If so, check with other maintenance
personnel whether the loads can be reconnected.
3. Check whether the load disconnection voltage (44 V DC by default) has been set to a
very high value on the SMU. If so, adjust it to a normal value.
Measures
1. Check whether an AC power failure has occurred. If so, rectify the fault to restore the
AC power supply.
2. Check whether batteries are manually disconnected. If so, check with other maintenance
personnel whether the batteries can be reconnected.
3. Check whether the battery disconnection voltage (43 V DC by default) has been set to a
very high value on the SMU. If so, adjust it to a normal value.
Measures
1. Check whether the battery circuit breaker or fuse detection cable is loosely connected. If
so, reconnect the cable.
2. Check whether the battery circuit breaker has tripped or the battery fuse has blown. If so,
rectify the battery loop fault and then switch on the circuit breaker or replace the fuse.
3. Manually switch on or switch off the battery contactor and check whether the battery
current changes accordingly. If not, replace the contactor.
This alarm is generated only for the power system that has an ambient temperature sensor installed.
Possible Causes
The high ambient temperature alarm threshold is incorrectly set.
The temperature control system is faulty in the cabinet where the ambient temperature
sensor is located.
The ambient temperature sensor is faulty.
Measures
1. Check whether the high ambient temperature alarm threshold (50°C by default) is
correctly set. If no, adjust it to a proper value.
2. Check whether the temperature control system in the cabinet is faulty. If yes, rectify the
fault. The alarm is cleared when the cabinet temperature falls within the allowed range.
3. Check whether the ambient temperature sensor is faulty. If yes, replace the temperature
sensor.
This alarm is generated only for the power system that has an ambient temperature sensor installed.
Possible Causes
The low ambient temperature alarm threshold is incorrectly set.
The temperature control system is faulty in the cabinet where the ambient temperature
sensor is located.
The ambient temperature sensor is faulty.
Measures
1. Check whether the low ambient temperature alarm threshold (0°C by default) is correctly
set. If no, adjust it to a proper value.
2. Check whether the temperature control system in the cabinet is faulty. If yes, rectify the
fault. The alarm is cleared when the cabinet temperature falls within the allowed range.
3. Check whether the ambient temperature sensor is faulty. If yes, replace the ambient
temperature sensor.
This alarm is generated only for the power system that has a humidity sensor installed.
Possible Causes
The high ambient humidity alarm threshold is incorrectly set.
The humidity is too high in the cabinet where the humidity sensor is located.
The humidity sensor is faulty.
Measures
1. Check whether the high humidity alarm threshold (80% RH by default) is correctly set.
If no, adjust it to a proper value.
2. Check whether water intrudes into the cabinet. If yes, wipe the water with dry cotton or
other tools and rectify the fault.
3. Check whether the humidity sensor is faulty. If yes, replace the humidity sensor.
This alarm is generated only for the power system that has a humidity sensor installed.
Possible Causes
The low ambient humidity alarm threshold is incorrectly set.
The humidity is too low in the cabinet where the humidity sensor is located.
The humidity sensor is faulty.
Measures
1. Check whether the low humidity alarm threshold (10% RH by default) is correctly set. If
no, adjust it to a proper value.
2. Check whether the humidity inside the cabinet is too low. If yes, adjust the humidity.
The alarm is cleared when the humidity returns to the allowed range.
3. Check whether the humidity sensor is faulty. If yes, replace the humidity sensor.
This alarm is generated only for the power system that has a battery temperature sensor installed.
Possible Causes
The high battery temperature alarm threshold is incorrectly set.
The battery temperature control system is faulty.
The battery temperature sensor is faulty.
Measures
1. Check whether the high battery temperature alarm threshold (50°C by default) is
correctly set. If not, set the threshold to the correct value.
2. Check whether the battery temperature control system is faulty. If so, rectify the fault.
The alarm is cleared when the battery temperature falls within the allowed range.
3. Check whether the battery temperature sensor is faulty. If so, replace the temperature
sensor.
This alarm is generated only for the power system that has a battery temperature sensor installed.
Possible Causes
The low battery temperature alarm threshold is incorrectly set on the SMU.
The battery temperature control system is faulty.
Measures
1. Check whether the low battery temperature alarm threshold (-10°C by default) is
correctly set. If not, set the threshold to the correct value.
2. Check whether the temperature control system for the battery compartment is faulty. If
so, rectify the fault. The alarm is cleared when the temperature in the battery
compartment becomes normal.
3. Check whether the battery temperature sensor is faulty. If so, replace the battery
temperature sensor.
This alarm is generated only for the power system that has door status sensor installed.
Possible Causes
The cabinet doors are open.
The door status sensor is faulty.
Measures
1. Close cabinet doors.
2. Check whether the door status sensor is faulty. If yes, replace the door status sensor.
This alarm is generated only for the power system that has a water sensor installed.
Possible Causes
There is water inside the cabinet.
The water sensor is faulty.
Measures
1. Check whether there is water inside the cabinet. If so, remove the water with dry cotton
or other tools and then locate and rectify the fault.
2. Check whether the water sensor is faulty. If the water sensor is faulty, replace it.
This alarm is generated only for the power system that has a smoke sensor installed.
Possible Causes
There is smoke inside the cabinet.
The smoke sensor is faulty.
Measures
1. Check whether there is smoke inside the cabinet. If so, disconnect the power supply from
the cabinet, handle the fault, and then restart the system and clear the alarm on the SMU.
2. Check whether the smoke sensor is faulty. If the smoke sensor is faulty, replace it.
Measures
1. Check the Fault indicator on the rectifier panel. If it is steady red, remove the rectifier,
and then reinstall it after the indicator turns off.
2. If the alarm persists, replace the rectifier.
Measures
1. Check whether the AC input voltage exceeds the upper threshold for rectifier working
voltage. If so, locate and rectify the power supply fault and restore the power supply.
2. Check whether the AC input voltage is below the lower threshold for rectifier working
voltage. If so, locate and rectify the power supply fault and restore the power supply.
3. Check whether the ambient temperature is higher than the maximum operating
temperature of the rectifier. If so, locate and rectify the temperature control system fault.
4. Remove the rectifier that has generated the alarm and reinstall it after the indicator turns
off. If the alarm persists, replace the rectifier.
Measures
1. Check whether a rectifier has been removed. If so, reinstall it.
2. If the rectifier is in position, remove the rectifier and reinstall it.
Measures
1. Check whether the load circuit breaker has tripped or the load fuse has blown. If so,
locate and rectify the circuit fault, and then switch on the circuit breaker or replace the
fuse.
2. Check whether the load circuit breaker or fuse detection cable is disconnected. If so,
reconnect it.
Measures
1. Check whether the AC SPD indication window is red. If so, replace the SPD.
2. Check whether the AC SPD detection cable is disconnected. If so, reconnect the cable.
Measures
1. Check whether the DC SPD detection cable is disconnected. If so, reconnect the cable.
2. If the DC SPD detection cable is reliably connected, replace the DC SPD.
To prevent burns, exercise caution when removing a rectifier because the rectifier may be hot
as a result of continuous operation.
Procedure
Step 1 Wear protective gloves.
Step 2 Push the locking latch on the right side of the panel towards the left.
Step 3 Gently draw the handle outwards, and then remove the rectifier from the subrack, as shown in
Figure 4-1.
Step 4 Push the locking latch on the new rectifier towards the left, and pull out the handle.
Step 5 Place the new rectifier at the entry of the correct slot.
Step 6 Gently slide the rectifier into the slot along the guide rails until it is engaged. Close the handle,
and push the locking latch towards the right to lock the handle, as shown in Figure 4-2.
Follow-up Procedure
Pack the removed component and send it to the local Huawei warehouse.
Procedure
Step 1 Push the locking latch towards the left.
Step 2 Pull the handle outwards and remove the SMU, as shown in Figure 4-3.
Step 3 Insert the new SMU into the subrack, push the locking latch towards the left, and pull out the
handle.
Step 4 Slide the SMU into the subrack slowly along the guide rails, push in the handle, and then push
the locking latch towards the right.
Step 5 Reset the parameters on the SMU.
----End
Follow-up Procedure
Pack the removed component and send it to the local Huawei warehouse.
Procedure
Step 1 Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Push down on the faulty AC SPD and pull it out, as shown in Figure 4-5.
Step 3 Install the new AC SPD, as shown in Figure 4-5.
Step 4 Disconnect the ground cable for the ESD wrist strap, and remove the ESD wrist strap and
gloves.
----End
Follow-up Procedure
Check that the alarm for the AC SPD is cleared.
Before replacing an AC circuit breaker, switch off the upstream input circuit breaker.
The cabinet door key, insulation tape, and required tools are available.
The new circuit breaker is intact and has the same specifications as the circuit breaker to
be replaced.
Procedure
Step 1 Switch off the circuit breaker that is to be replaced.
Step 2 Record the positions where the output cable and signal cable terminals connect to the circuit
breaker.
Step 3 Loosen the screw that secures the upper port of the circuit breaker using a Phillips screwdriver,
and remove the output power cable and signal cable terminals. Wrap the cable and terminals
using insulation tape.
Step 4 Loosen the screw that secures the lower port of the circuit breaker using a Phillips screwdriver,
and open the buckle at the base of the circuit breaker using an insulated flat-head screwdriver.
Step 5 Remove the circuit breaker from the guide rail. Figure 4-6 shows how to remove the circuit
breaker.
Step 6 Switch off the new circuit breaker. Press the buckle at the circuit breaker base using an
insulated flat-head screwdriver and install the new circuit breaker. Then remove the
screwdriver so that the buckle secures the circuit breaker to the guide rail.
Step 7 Tighten the screw that secures the lower port of the circuit breaker.
Step 8 Remove the insulation tape from the output power cable and signal cable terminals. Then
connect the output power cable and signal cable terminals to the upper port of the circuit
breaker and tighten the screw.
Step 9 Switch on the circuit breaker. Figure 4-7 shows how to install the new circuit breaker.
----End
Follow-up Procedure
Check that the load fuse blown alarm has disappeared.
Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and wear the ESD wrist strap and ESD
gloves.
Step 2 Record the positions on the UIM02C panel for connecting signal cables and disconnect the
cables.
Step 3 Unscrew and remove the UIM02C, as shown in Figure 4-8.
Step 4 Remove the –48 V power cable from the PCB of UIM02C.
Step 5 Record the positions where the PCB of UIM02C connects to all the cables, and then
disconnect the cables.
Step 6 Remove the PCB, as shown in Figure 4-10.
Follow-up Procedure
Pack the removed component and return it to the local Huawei warehouse.
Procedure
Step 1 Disconnect the power cable from the UIM02C.
1. Connect the ground cable to the ESD wrist strap, and wear the ESD wrist strap and ESD
gloves.
2. Record the position where the UIM02C panel connects to the signal cable, and then
disconnect the signal cable.
3. Unscrew the UIM02C, as shown in Figure 4-8.
4. Disconnect the -48 V power cable from the UIM02C backplane, as shown in Figure 4-9.
Step 2 Disconnect the transfer terminal from the internal circulation fan.
Step 3 Removing the internal circulation fan.
1. Record the position where cables connect to the internal circulation fan, and then
disconnect the cables.
2. Remove the cover from the internal circulation fan, as shown in Figure 4-11.
Figure 4-11 Removing the cover from the internal circulation fan
3. Remove the fan fixing plate from the internal circulation fan, as shown in Figure 4-12.
Figure 4-12 Removing the fixing plate from the internal circulation fan
Procedure
Step 1 Disconnect the power cable from the UIM02C.
1. Connect the ground cable to the ESD wrist strap, and wear the ESD wrist strap and ESD
gloves.
2. Record the position where the UIM02C panel connects to the signal cable, and then
disconnect the signal cable.
3. Unscrew the UIM02C, as shown in Figure 4-8.
4. Disconnect the -48 V power cable from the UIM02C backplane, as shown in Figure 4-9.
Step 2 Disconnect the transfer terminal from the external circulation fan.
Step 3 Removing the external circulation fan.
1. Record the position where cables connect to the external circulation fan, and then
disconnect the cables.
2. Remove the cover from the external circulation fan, as shown in Figure 4-14.
Figure 4-14 Removing the cover from the external circulation fan
3. Remove the fan fixing plate from the external circulation fan, as shown in Figure 4-15.
Figure 4-15 Removing the fixing plate from the external circulation fan
Context
You only need to disconnect the power supply to the TCUA control box, but do not need to
disconnect the AC input to the power system.
Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the TCUA control box.
1. Switch off the circuit breaker (F10) for the TCUA control box on the DC PDU.
2. Record positions where cables connect to the TCUA control box and disconnect the
cables.
3. Unscrew and remove the TCUA control box, as shown in Figure 4-17.
2. Record positions where the TEC cable connects to the TCUA control board, disconnect
the cable, and then take down the TCUA control board.
3. Record the positions of the jumper caps on the TCUA control board.
For details about the jumper caps and port cables connection on the TCUA control board, see the
appendix.
Follow-up Procedure
Send the replaced TCUA for repair.
Context
You only need to disconnect the power supply to the TCUA control box, but do not need to
disconnect the AC input to the power system.
Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the TEC control box.
1. Switch off the circuit breaker (F10) for the TCUA control box on the DC PDU.
2. Record positions where cables connect to the TCUA control box and disconnect the
cables.
3. Unscrew and remove the TCUA control box, as shown in Figure 4-17.
Step 3 Remove the TEC.
1. Record the position where the TEC cable connect to the TCUA control board, and
disconnect the cable.
2. Unscrew and remove the external cover from the cabinet door, as shown in Figure 4-19.
3. Unscrew and remove the TEC, as shown in Figure 4-20.
Figure 4-19 Removing the external cover from the cabinet door
2. Place the external cover onto the cabinet door, and tighten the screws.
3. Connect the cables between the TEC and the TCUA control board based on the recorded
positions.
Step 5 Install the TCUA control box.
1. Properly place the TCUA control box and tighten the screws.
2. Connect the signal cable to the TCUA control box based on the recorded position.
3. Switch on the circuit breaker (F10) for the TCUA control box on the DC PDU.
Step 6 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End
Follow-up Procedure
Send the replaced TEC for repair.
Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the ambient temperature and humidity sensor cable from the UIM, as shown in
Figure 4-21.
Step 3 Remove the temperature and humidity sensor, as shown in Figure 4-22.
1. Hold down the button on the sensor and remove the sensor cover.
2. Unscrew the sensor base.
3. Record the positions where cables connect to the base and remove the cables.
Procedure
Step 1 Connect the ground cable of the ESD wrist strap, and wear the ESD wrist strap and ESD
gloves.
Step 2 Remove the smoke sensor, as shown in Figure 4-23.
1. Remove the connected cables from the smoke sensor.
2. Hold down the button on the smoke sensor and push the smoke sensor in the OPEN
direction.
3. Unscrew the smoke sensor base.
There are two types of smoke sensors, and both can be replaced in the same manner.
Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the battery temperature sensor cable from the UIM, as shown in Figure 4-24.
Step 3 Cut off the cable tie of the battery temperature sensor and remove the sensor.
Step 4 Properly place the new battery temperature sensor and bind it securely with a cable tie.
Step 5 Reconnect the battery temperature sensor cable to the UIM.
Step 6 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End
Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the temperature sensor cable for the equipment compartment from the UIM, as
shown in Figure 4-26.
Step 3 Cut off the cable tie of the sensor in the equipment compartment and remove it.
Step 4 Properly place the new temperature sensor in the equipment compartment and bind it securely
with a cable tie.
Step 5 Reconnect the temperature sensor cable to the UIM.
Step 6 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End
Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the water sensor cable from the UIM, as shown in Figure 4-28.
Step 3 Cut off the cable tie of the water sensor and remove the water sensor.
Step 4 Properly place the new water sensor and bind it securely with a cable tie, ensure that the
sensor is 5 mm to 10 mm away from the cabinet bottom.
Step 5 Reconnect the water sensor cable to the UIM.
Step 6 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End
A Technical Specifications
Item Specifications
Operating temperature -10°C to +45°C
Transportation temperature -40°C to +70°C
Storage temperature -40°C to +70°C
Operating humidity 5%-95% RH
Storage humidity 5%-95% RH
Altitude 0-4000 m
When the altitude ranges from 2000 m to 4000 m, the
operating temperature decreases by 1°C for each
additional 200 m.
Noise level Complies with GR487. Acoustic pressure level:
<65dBA@1.5 m
Item Specifications
AC input AC input system TP48200A-HT19C3: 220/380 V AC
three-phase, four-wire and
compatible with 220 V AC
single-phase
TP48200A-HT19C4: 110 V AC
dual-live wire
Item Specifications
AC input voltage 85 V AC-300 V AC
Input frequency Frequency range: 45-66 Hz; nominal
frequency: 50 Hz or 60 Hz
Power factor ≥ 0.99 (rated input and load)
Total harmonic distortion ≤ 5% (Vin = 208 V AC, 220 V AC, 230
(THD) V AC, 50%-100% load)
DC output Output voltage range -42 V DC to -58 V DC
Default output voltage -53.5 V DC
Output power The maximum output power is the
number of rectifiers multiplied by the
output power of a single rectifier.
Regulated voltage ≤ ±1%
precision
Ripple and noise ≤ 200 mVp-p
Noise weighting ≤ 2 mV
Imbalance of load sharing < ±5% (20%-100% load percentage)
AC input AC input overvoltage > 300 V AC
protection protection threshold
AC input overvoltage When the voltage is restored to 290 V
recovery threshold AC, the output resumes.
AC input undervoltage < 85 V AC
protection threshold
AC input undervoltage When the voltage is restored to 90 V AC,
recovery threshold the output resumes.
DC output DC output overvoltage Range: -58.5 V DC to -60.5 V DC
protection protection threshold If an overvoltage occurs inside a
rectifier, the rectifier locks out.
If the external voltage is above –63 V
for more than 500 ms, the rectifier
locks out.
AC surge Level B surge protection; nominal surge discharge current: 30 kA
protection (8/20 µs); maximum surge discharge current: 60 kA (8/20 µs)
DC surge Differential mode: 10 kA (8/20 µs); common mode: 20 kA (8/20 µs)
protection
Safety and Complies with the IEC/EN60950-1.
regulatory design
MTBF 200,000 hours
Item Specifications
Electromagnetic Conducted emission (CE) EN55022
interference (EMI) AC power port: Class B
DC power port: Class A
Radiated interference Class B, EN55022
Harmonic current IEC 61000-3-12
Voltage fluctuation and IEC 61000-3-11
flick
EMS Electrostatic discharge Shell ports comply with IEC61000-4-2
(ESD) (criterion B).
Contact discharge: 6 kV; air discharge:
8 kV
Signal ports comply with
IEC61000-4-2 (criterion R).
Contact discharge: 2 kV
Electrical fast transient IEC61000-4-4 (criterion B)
(EFT) AC power port: 2 kV; DC power port:
2 kV
Radiated susceptibility (RS) IEC61000-4-3 (criterion A)
10 V/m
Conducted susceptibility IEC6100-4-6 (criterion A)
(CS) Power port: 10 V; signal port: 3 V
Surge immunity IEC61000-4-5 (criterion B)
AC power port: differential mode: 2
kV (8/20 us); common mode: 4 kV
(8/20 us)
DC power port: differential mode: 2
kV (8/20 us); common mode: 4 kV
(8/20 us)
Voltage dips immunity IEC 61000-4-11
(DIP)
Item Specifications
Item Specifications
Item Specifications
Input voltage -48 V DC
Operating temperature -40°C to +45°C
Storage temperature -40°C to +70°C
Alarm reporting Generates alarms over the dry contact. If no
alarm is generated, the dry contact is closed.
If an alarm is generated, the dry contact is
open.
Altitude < 4000 m
Relative humidity 5% RH to 100% RH
Noise < 65 dB(A)
Item Specifications
Rated voltage -48 V DC
Rated cooling capacity 200 W
(L32/L32)
Heating capacity > 300 W
Rated Cooling Power 300 W
Consumption
Operating -40°C to +40°C
environment
Relative humidity 5%-95% RH
Storage environment -40°C to +70°C, complying with the ETS 300 019-1-1, Class 1.2.
Altitude < 4700 m
Service life 10 years
Mean time between > 100,000 hours
failures (MTBF)
Dimensions (H x W x 400 mm x 180 mm x 200 mm
D)
Weight 6.4 kg
Reverse connection Supported
prevention for DC
power
Item Specifications
Operating voltage -36 V DC to -60 V DC
Temperature sensor Detecting range: -20°C to +80°C (precision: ±2°C)
Item Specifications
Rated current 4A
Rated voltage 125 V
Operating voltage upper threshold 200 V AC
Maximum endured voltage within 1 minute 1500 V AC
Insulation resistance (500 V DC) 1500 Mohms
Contact resistance (1 A DC current) 3 Mohms
Dimensions (H x W x D) 193 mm x 110 mm x 90 mm
Operating temperature -45°C to +85°C
Item Specifications
Dimensions (L x W x H) 72 mm x 76 mm x 63 mm
Database update 1s
Voltage measurement range Line voltage: 30-600 V AC
Phase voltage: 20-400 V AC
Continuous overload voltage 800 V AC
Current measurement range 200 mA to 100 A
Single phase power measurement range 0-48000 W/var/VA
Total power measurement range 0-96000 W/var/VA
Frequency measurement range 45-60 Hz
Power factor measurement range -1 to 1
Current precision 0.5% (10-100 A)
Item Specifications
Voltage precision 0.5% (20-400 V); line voltage: 1.0%
Power precision 1.0%
Power factor precision 1.0%
Frequency precision 45-60 Hz
Electric energy precision 1.0% (0.5 C-1-0.5 L)
Operating temperature -10°C to +50°C
Storage temperature -25°C to +75°C
Relative humidity 20%-95% RH (non-condensing)
Power input 18-90 V DC
Two options: 85-265 V AC or 85-330 V
DC
Power consumption 2W
Figure B-1 Electrical conceptual diagram of the TP48200A-HT19C3 (220 V AC single-phase and
220/380 V AC three-phase four-wire)
Figure B-2 Electrical conceptual diagram of the TP48200A-HT19C4 (110 V AC dual-live wire)
When replacing the TCUA control board, you can set the DIP switch for each temperature
control equipment based on the following information.
(1) TEC refrigeration (2) TEC internal circulating (3) TEC external circulating
chip fan fan
(4) Power cable (5) TEC dry contact output (6) TEC temperature sensor
port port