Professional Documents
Culture Documents
APPLICATION
GUIDE
For VIBRATION/
ECCENTRICITY
Measurement
INDEX
y Selection Guide·· ················································ P.2
y Measurement Principle········································ P.3
y Vibration and Eccentricit y Measurement
Using a Reflective Sensor·· ··································· P.4 to 5
y Vibration and Eccentricit y Measurement
Using a Thrubeam Sensor·· ··································· P.6
y Successful Applications·· ······································ P.7
VIBRATION/ECCENTRICITY MEASUREMENT
VIBRATION/ECCENTRICITY
MEASUREMENT METHOD Selection Guide
VIBRATION
ROTATION
Thr u b e a m S e ns o r P.6
VIBRATION
ROTATION
Measuring the outer diameter and Measuring the runout of a motor shaft
runout of a copy machine roller
2
VIBRATION/ECCENTRICITY MEASUREMENT
MEASUREMENT PRINCIPLE
The semiconductor laser emits the laser beam to the target as shown above. The light reflected off the target is focused by the
ernostar lens and forms an image on the light-receiving element. The position of the beam spot on the receiving element varies
with the distance to the target. This variation is evaluated and converted into a measurement of target position.
Spectroscopic unit
SLD Interference light Spectroscopic analysis
SI-F01U Sensor head Part of the broad wavelength The two reflected light beams interfere Splitting the interference light into
Polarisation maintaining SI-F01
Light source (SLD)
optical fibre light emitted from the SLD with each other. The intensity of different wavelengths with the
is reflected by the head’s the interference light with a specific spectroscope produces an optical
Spectro-
scope Interference light Emitted light reference surface, while the wavelength is determined according intensity distribution for a specific
Waveform Reference reflection surface Target part that passes the reference to the distance between the reference wavelength. The distance to the
analysis
Diffraction
grating
surface is mirror-reflected on surface and the target. The relative target is obtained by carrying out
CCD
the target and returns into the maximum interference is reached when waveform analysis on the
head. the determined distance is an integral distribution.
Displacement data SLD: Super Luminescent Diode
multiple of the wavelength.
1D Thru-beam Measurement Principle (LS-9000 Series) NEW METHOD LONG LIFE HIGH-ACCURACY HIGH-SPEED
13.3 times
than convenfaster
Fastest in its class tion
systems al
16000 Hz
sampling rate
POINT L S-90 0 0 Series ensures long life due t o its solid st at e design.
The LS-9000 Series has solved
the problem of motor durability
that has been a disadvantage of
the laser scanning method.
3
VIBRATION/ECCENTRICITY MEASUREMENT
VIBRATION AND
ECCENTRICITY Vibration and Eccentricity Measurement Using a Reflective Sensor
Outputting the
(V) judgment
Minimum value
When the measurement result is higher (or lower) than the Timing signal Sampling time
predetermined value, the result is output to an external device.
ON
OFF
(t)
50 μs sampling
If the sampling rate is 50 μs, 10 data points per period are obtained.
200 μs sampling
If the sampling rate is 200 μs, 2.5 data points per period are obtained.
4
VIBRATION/ECCENTRICITY MEASUREMENT
VIBRATION AND
ECCENTRICITY Vibration and Eccentricity Measurement Using a Reflective Sensor
Measurement
average time The mean value of data to is output as the data A.
Internal data
Measurement
average time The mean value of data to is output as the data B.
Measurement
average time
Output data
Renewal period
Median filter
[Example] 7-sample median filter processing
The measurement values of seven samples are sorted in ascending order and the median is Spike Measurement result
set as the measurement value. Moving average
4 times
Measurement times Median filter
Measurement value 1.1 1.0 1.0 1.5 0.9 1.0 1.0 1.0 1.1
1st Median 1.0
2nd Median 1.0
3rd Median 1.0 A jump of value affects
the measurement in the
For the 1st median, for example, the values ➀ to ➁ are sorted as below and the median 1.0 is moving average method.
set as the measurement value.
A sudden spike is likely to affect the
1.5 1.1 1.0 1.0 1.0 1.0 0.9
measurement using the moving average
method, but the median filter method retains
Low pass filter
stable measurement without a jump of value.
Measurement waveform After processing
Applications
Measuring the runout of a disc Measuring the amplitude of a Measuring the vibration of a Evaluating the vibration of a
rotor speaker cone building structure mobile phone
5
VIBRATION/ECCENTRICITY MEASUREMENT
VIBRATION AND
ECCENTRICITY Vibration and Eccentricity Measurement Using a Thrubeam Sensor
Measurement method
Receiver Target Transmitter
A shadow created by the target is identified as the target’s outer
diameter and displacement.
Outputting the
Peak-to-peak hold mode (V) judgment
The amount of eccentricity during a specified period is
Starting Ending
automatically measured by inputting the timing signal as measurement measurement
shown in the figure on the right. Maximum value
Amount of
eccentricity
When the measurement result is higher (or lower) than the
predetermined value, the result is output to an external Minimum value
Timing signal Sampling time
device.
ON
OFF
(t)
Maximum value
Indicator 1 Indicator 2*
Sampling Sampling Sampling
Analogue Outputting time time time
output the judgment
Runout
Peak value Timing ON
amount
indication signal 1
indication
OFF
Sampling time
Timing ON
signal 2
Timing signal 1 Timing signal 2 OFF
*External device
Indicator 1: Measures the peak values of each edge of blade (the peak values during each
sampling time).
Indicator 2: Indicates the result of the maximum peak value - the minimum peak value as the
runout amount of the edge of tooth blade.
Applications
Measuring the outer diameter Measuring the runout of a motor Measuring the runout of a fibre
and runout of a roller for copy shaft
machines
6
VIBRATION/ECCENTRICITY MEASUREMENT
SUCCESSFUL APPLICATIONS
STEEL/BEARING
Vibration measurement for a Steel sheet cantenoid Bearing runout measurement Steel sheet vibration
continuous caster measurement measurement
AUTOMOTIVE/AIRCRAFT
EV motor runout measurement Engine vibration measurement Fan belt vibration measurement Ride height measurement
SEMI/HDD/Li-ION/SOLAR/GLASS
HDD platter runout Susceptor vibration Spinless coater gap Robotic transfer system
measurement measurement measurement vibration measurement
WEB/TYRE
Ultrasonic welder vibration Oscillation measurement of a Rubber sheet thickness, Tyre runout measurement
measurement and positioning coating roll vibration and tension control
ELECTRONIC PARTS/CONNECTOR
Piezoelectric element vibration Motor shaft vibration Air conditioner casing vibration Zoom lens position tracking
measurement measurement measurement
7
DISPLACEMENT METER/DIMENSION MEASUREMENT SYSTEM LINEUP
Reflective-Type Measurement Instrument
High-Speed, High-Accuracy High-speed 2D/3D Laser Scanner
CMOS Laser Displacement Sensor LJ-V7000 Series
LK-G5000 Series
HIGH-SPEED 2D/3D
PROFILES
HIGH-ACCURACY
DOUBLE-SCANNING
2D
GREEN LED
MULTI POINT
LONG LIFE
HIGH-ACCURACY
HIGH-SPEED
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