2

Answer all questions

[ 100 marks]

C
X

A B

Figure 1

1. Figure 1 shows a plate A will be joined to a plate B using arc welding method at part
labelled X. Then the metal sheet C will be joined to a plate B using riveting method.

a) i. Describe the steps of arc welding to join plate A and B.

ii. List two the safety measures to be taken when doing an arc welding.
[12 mark]

b) i. Describe the steps of riveting method to join metal sheet C to a plate B.

ii. Explain why riveting method is use in engineering work.

[8 mark]
 3

20 30

6 8
0 2 4 10
4 4

(a)

10 15 20

15
(b)

Figure 2

2. Figure 2(a) and 2(b) shows a scale of two measuring instruments commonly use in
engineering work.

a) i. By using mathematical solution, calculate the reading of scale for both instruments.

ii. State the accuracy can be measured by the both instruments.

[10 marks]

+0.00
b) A mild steel shaft diameter 20.00 mm- 0.01 will be assembled to a shaft hole
diameter20.00 mm - 0.00
- 0.00
.

i. By using mathematical solution, determine the upper and lower limit for the shaft.

ii. State the type of limit for the shaft and the shaft hole.
[10 markah]
 4

Employee Career Location

Mr. Malim Engineer Main Station

Mr. Ming Technician Control Room

Mr. Muthu Operator Reservoir Gas Tank

Table 1

3. Table 1 shows a career about employees at a petroleum plant.

a) State the career categories for each career of the employees and their qualification
[6 marks]

b) Name the public national institution where Mr.Malim can provide his qualification and
explain how did he entitle the position in the company.
[8 marks]

c) While Mr.Muthu working at the reservoir gas tank, he suddenly fell down and found
suffocation. Suggest the appropriate medical assistance to treatment the victim, and
describe the procedure of the treatment suggested.
[6
marks]
 5

Acid
Thinner

Mild Steel

Figure 3

4. Figure 3 shows a rods and a chemical liquids will be shifted and stored from store A to
store B. During shifting the materials, an operator undergo several incidents as follows
occurs.

a) The chemical liquids spillage from it container while shifting.

b) The operator found the rods is hardly to shift.

c) The operator cut while shifting the rods.

d) The operator felt suffocation while shifting the chemical liquids.

e) The fire suddenly burst at the work place.

State the causes of the incidents and suggest how to overcomes its.
[20 marks]
 6

40.00 mm +0.00
- 0.01

A B

Figure 4

5. Figure 4 shows a component in engineering work.

a) Does the riveting method is suitable to join the component A and B ?

b) What is the suitable instrument can be used to measured part labelled C ?

Give a reason for your statements in 5(a) and 5(b).

[20 markah]
 7

END OF QUESTION PAPER

FORM 4 MID-YEAR EXAMINATION MARKING SCHEME

PAPER 3760/2 MECHANICAL ENGINEERING STUDIES

( Answer all questions - 100 Markah)

Soal Jawapan Mark Jumla Mark

an ah h ah
Mark Penu
ah h

1a(i) The steps of arc welding :

- Clean the surface to be welded 1
- Position the plates close togehter with sufficient gap for welding 1
- Select the appropriate electrode according to the joint type 1
- Adjust the electric current according to the electrode size 2
- Begin the arc and tack weld to hold the joint 2
- Weld along the joint and fill the welding groove 1
- Complete the welding and stop the arc 1
- Remove the slag from the welding bead 1 10 10

1a(ii) The safety measures of arc welding :

- Wear the protective equipment 1
- Ensure the welding and earth cables are in good condition and safe to use 1 2 12
- Perform welding away from inflammable materials
- Perform welding where the air circulation is good and comfortable
(Any of 2 above is given)

1b(i) The steps of riveting method :

- Hold the metal sheets close together 1
- Select the correct rivet size 1
- Insert the rivet into the riveter 1
- Place the rivet close to the hole until the end of the riveter is close to the 2
work surface 1 6 18
- Complete the riveting work
1b(ii)
The use of riveting work : 1
- Wear safety equipment when drilling 1 2 20
- Use a perfect and good condition rivet gun

2a(i) Figure 2a : 16 division x 1 mm = 16.00 mm 1

0 division x 0.05 mm = 0.00 mm 1
= 16.00 mm 2 4 24

Figure 2b : 17 division x 1 mm = 17.00 mm 1

1 division x 0.5 mm = 0.50 mm 1
17 division x 0.01 mm = 0.17 mm 1
= 17.67 mm 1 4 28

2a(ii) Figure 2a : 0.05 mm 1

Figure 2b : 0.01 mm 1 2 30

2b(i) Upper limit : 20.00 mm 1

+ 0.00 mm 1
= 20.00 mm 2 4 34

Lower limit : 20.00 mm 1

– 0.01 mm 1
= 19.99 mm 2 4 38

2b(ii) Shaft : Bilateral limit 1

 8

Shaft hole : Unilateral limit 1 2 40

FORM 4 MID-YEAR EXAMINATION MARKING SCHEME

PAPER 3760/2 MECHANICAL ENGINEERING STUDIES

( Answer all questions - 100 Markah)

3a Mr. Malim : Professional 1

Degree 1 2 42

Mr. Ming : Semi- Professional 1

Diploma 1 2 44

Mr. Muthu : Skilled 1

Certificate 1 2 46

3b UTM / UiTM / UPM, extra... (Any 1of the following is given)

SPM – Certificate in Petroleum – Diploma in Petroleum – Degree in 2
Petroleum, or 2
Matriculation – Degree in Petroleum, or 2
STPM – Degree in Petroleum 2 8 54

3c
Suggestion : Suffocation treament 2 2 56
Procedure :
- Loosen the victim attire if necessary 1
- Move the victim to spacious area to get fresh air 1
- Calm the victim and allow the victim to rest 1
- Get medical assistance immediately 1 4 60

4 Causes of the incidents :

a) The container is not covered 2
b) The rods is too long and heavy 2
c) The operator not wearing protective equipment 2
d) The operator smell toxic substances 2
e) Working area nearby the inflammble materials 2 10 70

To overcomes the incidents :

a) Use covered container to shifting chemical liquids 2
b) Get peers assistance or use trolley to shifting the rods 2
c) Wear proctective equipment to avoid cuts / wounds 2
d) Use face mask to avoid toxics 2
e) Work away from inflammable materials 2 10 80

5a Not suitable 2 2 82
Reason :
- Metal plate is too thick to be riveted. 2
- Rivet is suitable to join the metal sheet because it thickness less than 2
metal plate and it is thin. 2
- Rivet hardly to remove or will damage the surface of the component when 2
doing maintenance work 2 10 92
- Bolt and nut is suggested to be use to join the plates.
5b - Because bolt and nut is easy to tighten or loosen when doing maintenance
work 2 2 94

2
Micrometer 2
 9

Reason : 2 6 100
- Suitable to measure the external diameter of the component
- The tolerance limit of the parts of the component to be measured is
critical accuracy
- The instrument able to measure the accuracy up to 0.01 mm

Note : Total marks for this paper : Each marks provided will be multiply by 0.6
Total marks of Paper 1 and Paper 2 will be combine to get the overall marks for MES Paper.