Professional Documents
Culture Documents
Unit- Rabriyawas
1.Exposure of dust
2.Slip /Trip /Fall from stairs
3.Caught in under and between the equipement/parts.
4.Falling object
5.Exposure of high temperature.
6.Exprosure to hot gas
1. Respiratory Problems
2. Injury fracture due to hit of material /slip and trip
3. Skin damage.
01. Purpose: The Purpose of this SOP is to comply with applicable regulatory requirements and to
identify the precautions and general safety rules that should be followed when doing the Job.
02. Scope: This SOP applies to all persons associated with ACL (employees, contractors, workmen)
03. Abbreviation:
08. Results & Acceptance: Working person will not get injured during feeding
Open the Calciner inspection door & allow it to cool at workable temperature.
Take the isolation permits for entrance into Calciner.
Take the confined space entry permit.
Fix dummy at kiln inlet smoke chamber for ILC.
Prepare scaffolding where refractory maintenance is to be carried out.
Scaffolding staging should not more than 1.2 mtrs height.
Fix scaffolding jail for working platform & provide hand rails.
Check the scaffolding prior to start the refractory job.
Remove old brick lining.
Clean the brick lining surface.
Check the retainer plate & supporting ribs welding.
Wrap ceramic blanket both side of retainer plate.
Place the retainer brick on retainer plate & provide 15 mm Hysil block back side of brick.
Apply alumina mortar & fix another brick.
Fix 100 MM Hysil block on retainer brick.
Fix the Calciner brick according to refractory drawing.
Do the brick lining in require area.
Remove tools & tackle from work place after completion of job.
Check the lining.
Remove the scaffolding.
Clean the debris material by open the dummy.
Check the Calciner & closed the inspection doors
11. Communications:
Awareness information which can inspire work men towards behavioral safety to achieve zero harm
should be given by TBT, Monthly safety meetings etc.