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Introduction :-
With VNC, users can build Virtual CNC machines of upto 16 axes and
Additionally peripheral devices such as Automatic Tool Changers,
Pallet Changers, Robotic arms etc. A machine simulated in VNC can
take into account the kinematics of various moving parts. This will
help in cross checking the various movements of the machine even
before a prototype is made.
1.2 Collision detection between all machine tool elements like each axis of
machine tool, Fixtures, Workpiece & Cutting tool.
In VNC, users can set the collision queue between various parts.
If there is a collision between the parts in the queue, the
colliding parts are highlighted. The simulation can be set to stop
at the precise moment of collision, and the CNC program block which
had caused the collision will be highlighted. The collision report
can be customized by the user to suit his requirements.
Additionally VNC is Capable of handling collision of workpiece with
non-cutting part of tool for example shank. User can also set
a NEAR MISS DISTANCE to maintain a safe distance between the different
components in the simulation. This can be very helpful in showing to the
users areas of close near miss situations.
With VNC, the users can simulate machines with 2, 2 1/2, 3, 4, and 5
axes machines. The users can also simulate machines with upto 16 axes
at a time. ADDITIONALLY, peripheral devices such as ATC's, Pallet
changers, robotic arms etc can be simulated.
VNC has a dedicated algorithm for both turning & milling operations.
It is capable of handling multiple tool & multiple workpiece in the
same machine. i.e., the same or different workpieces being cut by
more than one cutting tool at a time.
3. Data handling
VNC supports IGES & DXF formats to translate data to and from other
CAD packages.
3.5 Dedicated translators for importing solid models from IDEAS, CADDS5
and AutoCAD(ACIS or DWG)
VNC supports all these translators on all platforms except IDEAS which
is currently supported in Unix platforms only.
Now VNC has new features like CATIA-Direct and UG-direct to retrieve
The model and session files directly from UG and Catia. This enables
The users to get the data into Delmia CAD environment with out any
Translation.
VNC supports multiple view ports and also gives the liberty to the user
to visualize standard views like Front, Top, Side views etc.
User can also have user-defined views. These User defined views can be
activated at specific events during the simulation to give closer
view of specific areas of interest. This feature is called Viewpoint
Choreography. In addition, in VNC, the user can also have multiple
view Windows to view the simulation.
Cut away section of any element or workpiece can be obtained with VNC.
VNC supports Gourad shading. Apart from Gourad VNC is capable of having
different shades like transparent, Flat, Unshaded, Wireframe etc.
The cycle time for the machine, the time the tool spent in feed, the
time the workpiece was actually cut etc can be got from VNC in the
form of POPUPS or reports. The cycle times reported by VNC have been
found to be 95% accurate when compared with the cycle times on the
shop floor machines. VNC also gives the cycle time for each block of
CNC code.
4.7 Comparison of the cut part with the original CAD model and visual asses-
ment of gouging or additional material remaining with color highlighting.
VNC's Zip feature allows user to check the finished component for dimensi-
onal accuracies & gouging with color highlighting. It also highlights
in the workpiece, the tool which was used to cut the particular area
of the workpiece.
VNC automatically identifies gouges, undercuts and rapid-feed clashes in a machining operation
and generates an error list for the user. The user can view the list of errors, sorted by cut number or
severity, and then click to display a visual close-up of an error. The user is not dependent upon
manual visual inspection to spot errors.
During the CNC program processing, VNC detects and lists rapid-feed clashes between tool and
stock. CNC programs with millions of blocks can be checked in minutes on low-cost PCs. Smaller
CNC programs can be verified almost instantly.
VNC detects undercuts. For each cutting operation, VNC can return the volume of material
removed, maximum and minimum depth of cut and percentage area of material removed. A unique
Cut Preview capability allows cut parameters to be calculated without altering the stock model, so
that users can test cuts before performing them.
To determine the exact cause of an error, the user can select an error and watch a close-up
animation of the error occurring. By seeing the exact tool motions that cause it, the user can report
the error with certainty and gain a good understanding of why the error has occurred.
5. Process Evaluation.
5.1 Standard & custom built cutting tool & material libraries.
In VNC, the users can put limits on the cutting parameters like feed,
speed, depth of cut, so that when the actual cutting parameters exceed
the set limit, VNC can warn the users, or limit the parameters under the
set limits. This sort of adaptive control mechanisms are supported in VNC.
VNC can also be made to take user inputs on Cutting parameters for each
tool while cutting.
6. Customization.
Delmia's universal controller Mimic is capable of emulating all controllers. Features including
canned cycles, mirror images, offsets, fixed cycles etc. The Universal Controller can be modified to
simulate any CNC Controller.