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CHAPTER 1
INTRODUCTION
1.1 INTRODUCTION :
Many technical requirements of studios like minimum noise level, optimum reverberation time
etc. are normally met studio at the time of installation of studio. However for operational
purposes, certain basic minimum technical facilities are required for smooth transmission of
programmes and for proper control. These are as follows:
• Facility to fade in/fade out the programme smoothly and control the programme level
within prescribed limits.
• Facility for aural monitoring to check the quality of sound production and sound meters to
indicate the intensity (VU meters).
• For routing of programmes from various studios/OB spots to a central control room, we
require a facility to further mix/select the programmes. The Control Console in the control
room performs this function. It is also called switching console.
• Before feeding the programmes to the transmitter, the response of the programme should
be made flat by compensating HF and LF losses using equalised line amplifiers.(This is
applicable in case of telephone lines only)
• Visual signalling facility between studio announcer booth and control room should also be
provided.
• If the programmes from various studios are to be fed to more than one transmitter, a master
switching facility is also required.
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• Quality monitoring.
CHAPTER 3
AMPLIFIERS USED IN AIR STUDIOS
Amplifier is one of the basic building blocks of modern electronics. The present day
electronics would not exist without this. Amplification is necessary because the desired signal
is usually too weak to be directly useful. Present day amplifiers used in studios are mostly
employing ICs and transistors.
INPUT IMPEDANCE:
It is defined as the impedance which we get while looking into the input terminals of
an amplifier. The input impedance of a pre-amplifier determines the amount of a.c. voltage the
pre-amplifier will get from a microphone. The input impedance also decides the noise
performance of the amplifier. For best noise performance, the input impedance of a pre
amplifier should exceed ten times the source impedance. It is because of this reason that the
input impedance of a pre amplifier is always 2000 ohm or more. In some amplifiers a bridging
input is provided. This implies that the input impedance is 10,000 ohm or greater and this
impedance is achieved by using a special input transformer. Bridging input permits several
amplifiers to be connected across a line without upsetting the impedance match of other
equipment.
OUTPUT IMPEDANCE:
The actual impedance seen when looking into the output terminals of an amplifier is
called its output impedance. This term should not be confused with load impedance. Load
impedance is defined as a specified impedance into which a device is designed to work. Many
times the load impedance is higher than the output impedance. For example the output
impedance of equalised line amplifier type lab 568 is less than 50 ohm while the specified load
impedance is 600 ohm.
DISTORTION IN AMPLIFIERS:
The amplification of a sinusoidal signal to the input of an ideal class - A amplifier will
result in a sinusoidal output wave. Generally the output waveform is not an exact replica of
the input signal waveform because of various types of distortions that may arise either from
the inherent non-linearity in the characteristics of the active device or from the influence of the
associated circuit. The types of distortions that may exist either separately or simultaneously
are called non-linear distortion, frequency distortion and delay or phase shift distortion.
FREQUENCY DISTORTION:
This type of distortion exists when the signal components of different frequencies
are amplified differently. In a transistor amplifier, this type of distortion may be caused either
by the internal device capacitances or it may arise because of the associated circuit such as, the
coupling components. If the frequency response characteristic is not a straight line over the
range of frequencies under consideration, the circuit is said to exploit frequency distortion over
this range.
i)CRYSTAL OSCILLATOR:
To oscillate at a consistent frequency, the crystal is kept in a oven. The temperature
of the oven is maintained between 68 to 72o C and the corresponding indication is available in
the meter panel. Crystal oven is heated by + 12 V. One crystal oscillator with a stand by has
been provided. It gives an output of 5 V square wave which is required to drive the Transistor
Power Amplifier. The crystal oscillator works between 3 MHz and 6 MHz for different carrier
frequencies. Different capacitors are used to select different frequency ranges. In addition,
variable capacitor is used for varying the frequency of the crystal within a few cycles. The
oscillator frequency is divided by 2, 4, or 8 which is selected by jumpering the appropriate
terminals. The oscillator Unit gives 3 outputs, one each for RF output, RF Monitoring and RF
output indication.
iii)RF DRIVER :
A 4-1000 A tetrode is used as a driver which operates under class AB condition,
without drawing any grid current. About 7 to 10 Watts, of power is fed to the grid of the
driver through a 75 : 800 ohms RF Transformer, which provides proper impedance matching
to the TRPA output and also provides the necessary grid voltage swing to the driver tube.
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Because the cathode is at -600 V, the effective grid to cathode bias voltage (fixed) is -50V and
the effective plate voltage is 2500 V. The driver develops a peak grid voltage of 800 to 900 V
at the grid of PA and PA grid current of about 0.3 A to 0.4 Amps. The required wave form for
operating the PA as class -D operation is also developed at the output of the driver by mixing
about 20% third harmonic with the fundamental which is the operating frequency of the
transmitter.
3.3 AF STAGE:
FIG.3.2 AF Stage
The AF stage supply the audio power required to amplitude modulate the final RF
stage. The output of the AF stage is superimposed upon the DC voltage to the RF PA tube via
modulation transformer. An Auxiliary winding in the modulation transformer, provides the
AF voltage necessary to modulate the screen of the final stage. The modulator stage consists
of two CQK-25 ceramic tetrode valves working in push pull class B configuration. The drive
stages up to the grid of the modulator are fully transistorized.
ii)AF PRE-AMPLIFIER:
The output of the High Pass Filter is fed to the AF Pre-amplifier, one for each
balanced audio line. Signal from the negative feed back network from the secondary of the
modulation transformer and the signals from the compensator also are fed to this unit.
iii)AF PRE-CORRECTOR:
Pre- amplifier output are fed to the AF Pre-correctors. As the final modulator
valve in the AF is operating as Class B, its gain will not be uniform for various levels of AF
signal. That is the gain of the modulator will be low for low level, input, and high for high
level AF input because of the operating characteristics of the Vacuum tubes. Hence to
compensate for the non linear gain of the modulator. The Pre-corrector amplifies the low level
signal highly and high level signal with low gain. Hum compensator is used to have a better
signal to noise ratio.
iv)AF DRIVER :
The two AF drivers are used to drive the two modulator valves. The driver provides
the necessary DC Bias voltage and also AF signal sufficient to modulate 100%. The output of
AF driver stage is formed by four transistor in series as it works with a high voltage of about
-400 V. the transistors are protected with diodes and Zener diodes against high voltages that
may result due to internal tube flashovers. There is a potentiometer by which any clipping can
be avoided such that the maximum modulation factor will not exceeded.
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Modulation condenser and modulation choke have been dispensed with due to
the special design of the modulation transformer. Special high power varistor is provided
across the secondary winding of the modulation transformer to prevent transformer over
voltages.
Earthing switch operated by a handle from the front of the rack has been provided in
the filter tank. The main HT terminal and also the live ends of the filter condensers C201 to C
210 have been brought to the earthing switch. In addition all the MT voltage (- 650, 800,
1070, 1900) are also brought to the earthing switch. The 11 kV point is discharged initially
through a resistor R - 543 before it is grounded. The earthing switch is interlocked to the main
transmitter by micro switches S 302, S 303 and S 304. In addition, a key interlock system is
provided to prevent accidental contact with high voltages.
Ventilation.
Filament
Grid Bias/Medium Tension
High Tension.
3.4.1VENTILATION :
All the transmitters handle large amount of power. Basically the transmitters
convert power from AC main's to Radio Frequency and Audio Frequency energy. The
conversion process always result in some loss. The loss in energy is dissipated in the form of
heat. The dissipated energy has to be carried away by a suitable medium to keep the raise in
temperature of the transmitting equipment within limits. Hence, in order to ensure that the
heat generated by the equipment is carried away as soon as it is generated the ventilation
equipment need to be switched on first. Normally the cooling provided in a transmitter could
be classified on the following lines :
The cooling equipments comprise of blowers, pumps and heat exchangers. Another important
consideration is that during the switching off sequence the cooling equipments should run a
little longer to carry away the heat generated in the equipments. This is ensured by providing
a time delay for the switch off of the cooling equipment. Normal time delay is of the order of
3 to 6 Minutes.
The water flow and the air flow provided by the cooling equipments to the various
equipments are monitored by means of air flow and water flow switches. In case of failure
of water or air flow, these switches provide necessary commands for tripping the
transmitter.
3.4.2 FILAMENTS:
All the transmitters invariably employ tubes in their drive and final stages of RF
amplifiers and sub modulator and modular stages of AF amplifiers. After ventilation
equipments are switched on and requisite air and water flow established, the filament of the
tubes can be switched on. While switching on filament of the tube, the control and
interlocking circuits have to take care of the following points.
The cold resistance of the filament is very low and hence application of full filament
voltage in one strike would result in enormous filament current and may damage the tube
filament. Hence, it becomes necessary to apply the filament voltage in steps. Various
methods adopted are :
i. Use of step starter resistance : Here the filament voltage of the tubes are given
through a series resistance (called step starter resistance). The series resistance
which limits the initial filament current is shorted and after a time interval by
the use of a timer switch.
ii. Use of special filament transformer which allows slow build up of the filament
voltage.
iii. Application of filament voltage in 3 or 4 steps.
The emission from the tubes depend upon the temperature of the filament.
Generally it takes some time for the filament to reach a steady temperature after it is switched
on. Hence, it is not desirable to draw any power from the tube till it attains a stable
temperature. This means that the further switching on process has to be suspended till the
filament temperature and hence the emission becomes stable. This aspect is taken care of by
providing a time delay of 3 to 5 minutes between the filament switching on and the next
sequence namely bias switching on.
limits. This is taken care of by an interlocking provision that the screen voltage is applied only
after the anode voltage reach a certain pre-determined value well above the normal screen
voltage.
The first consideration of such mast is its height in terms of the wave length.
What is the optimum height ? Obviously the main considerations are economy consistent with
maximum coverage and minimum high angle radiation (sky wave).
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CHAPTER 4
FM TRANSMITTER
4.2 2 X 3 KW FM TRANSMITTER:
Simplified block diagram of a 2 x 5 kW FM transmitter is shown in Fig.2. 2 x 5 kW
Transmitter setup, which is more common, consists of two 3 kW transmitters, designated as
transmitters A and B, whose output powers are combined with the help of a combining unit.
Maximum of two transmitters can be housed in a single rack along with two Exciter units.
Transmitter A is provided with a switch-on-control unit (GS 033A1) which, with the help of
the Adapter plug-in-unit (KA 033A1), also ensures the parallel operation of transmitter B.
Combining unit is housed in a separate rack.
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Power stages are protected against mismatch (VSWR > 1.5) or excessive heat sink
temperature by automatic reduction of power with the help of control circuit. Electronic
voltage regulator has not been provided for the DC supplies of power amplifiers but a more
efficient system of stabilization in the AC side has been provided. This is known as AC-
switch over. Transmitter operates in the passive exciter standby mode with help of switch-on-
control unit. When the pre-selected exciter fails, standby exciter is automatically selected.
Reverse switch over, however, is not possible.
4.2.1 EXCITER:
The Exciter is, basically, a self-contained full-fledged low power FM Transmitter. It
has the capability of transmitting mono or stereo signals as well as additional information such
as traffic radio, SCA (Subsidiary Channel Authorisation) and RDS (Radio Data System)
signals. It can give three output powers of 30 mW, 1 W or 10 W by means of internal links
and switches. The output power is stabilized and is not affected by mismatch (VSWR > 1.5),
temperature and AC supply fluctuations. Power of the transmitter is automatically reduced in
the event of mismatch. The 10 W output stage is a separate module that can be inserted
between 1 W stage and the low pass harmonics filter. This stage is fed from a switching
power supply which also handles part of the RF output power control and the AC supply
stabilizations. In AIR set up this 10 W unit is included as an integral part of the Exciter.
This unit processes the incoming audio signals both for mono and stereo
transmissions. In case of stereo transmission, the incoming L and R channel signals are
processed in the stereo coder circuit to yield a stereo base band signal with 19 kHz pilot tone
for modulating the carrier signal. It also has a multiplexer wherein the coded RDS and SCA
signals are multiplexed with the normal stereo signal on the modulating base band. The
encoders for RDS and SCA applications are external to the transmitter and have to be provided
separately as and when needed.
and stereo), RDS and SCA signals. The Varactor diodes are used in the synthesizer to
generate as well as modulate the carrier frequency.
1. It controls the switching ON and OFF sequence of RF power amplifiers, rack blower
and RF carrier enable in the exciter.
2. Indicates the switching and the operating status of the system through LEDs.
3. Provides automatic switch over operation of the exciter in the passive exciter standby
mode in which either of the two exciters can be selected to operate as the main unit.
4. It provides a reference voltage source for the output regulators in the RF amplifiers.
6. It evaluates the fault signals provided by individual units and generates an overall sum
fault signal which is indicated by an LED on the front panel. The fault is also stored in
the defective unit and displayed on its front panel.
For each transmitter, there is a separate power distribution panel (mounted on the
lower portion on the front of the rack). Both the distribution panels A&B are identical except
for the difference that the LEDs, fuses and relays pertaining to switching circuit of blowers and
absorber are mounted on the ‘A’ panel.
4.4 FM ANTENNA AND FEEDER CABLE SYSTEM:
The Antenna system for FM Transmitters consists of 3 main sub-systems, namely :
a) Supporting tower
b) Main antenna
c) Feeder Cable
4.4.1 TOWER :
A tower of good height is required for mounting the FM antenna since the
coverage of the transmitter is proportional to the height of the tower. For a 100 m height, the
coverage is about 60 km. Wherever new towers were to be provided, generally they are of 100
m height since beyond this height, there is steep rise in their prices because of excessive wind
load on the top of the tower. At some places existing towers of Doordarshan have also been
utilized for mounting the FM antenna. Provision has also been made on the AIR towers for
top mounting of TV antenna below FM antenna (Aperture for Band III).
4.4.2 ANTENNA:
The main requirements of the antenna to be used for FM transmitters are :
• Wide-band usage from 88 to 108 MHz range.
• Omni-directional horizontal pattern of field strength.
• Circular polarization for better reception.
• High gain for both vertical and horizontal signals.
• Two degrees beam tilt below horizontal
• Sturdy design for maintenance-free service.
Further, depending on the type of tower available for mounting the requirement is
for two types of antenna. The first type is to be mounted on a small cross-section AIR Tower.
For which a pole type FM antenna has been selected. For mounting on the existing TV towers,
a panel type antenna has been used. The cross section of the TV tower at the AIR aperture is
2.4 x 2.4 m. the pole type antenna is quite economical as compared to panel type antenna, but
it can not be used on large area towers. For our requirement, the antennae supplied by M/s.
SIRA have been found suitable.
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• Spacing between dipoles is 2.6 m and all the dipoles are mounted one above the
other on the same face.
• Lengths of feed cables of dipoles will be different and has been calculated to give a
beam tilt of 2o below horizontal.
• The feed point of the antenna is looking towards ground so as to avoid deterioration
of the insulating flange. This flange consists of high density PVC. The life of this
is expected to be about 7 to 10 years.
• The distance of the feeding strip is 240 mm from edge and this should not be
disturbed. All the six dipoles are mounted on a 100 mm dia Pole. This pole is
supported by the main tower.
• The antenna is fed through a power divider which divides total power into 6 outlets
for feeding the 6 dipoles. The power divider is mounted on a different face of the
tower.
• The main feeder cables, power divider branch feeder cables, and dipoles are of
hollow construction to enable pressurization of the system.
• The antenna can handle two channels with diplexing.
• Suitable terminations are supplied for terminating the output of power divider in
case of failure of any dipole.